CN103469414B - A kind of double-deck ultra-thin thermal insulation cloth manufacture method and thermal insulation cloth - Google Patents
A kind of double-deck ultra-thin thermal insulation cloth manufacture method and thermal insulation cloth Download PDFInfo
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- CN103469414B CN103469414B CN201310359046.8A CN201310359046A CN103469414B CN 103469414 B CN103469414 B CN 103469414B CN 201310359046 A CN201310359046 A CN 201310359046A CN 103469414 B CN103469414 B CN 103469414B
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- cloth
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- weft yarn
- thermal insulation
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Abstract
The double-deck ultra-thin thermal insulation cloth manufacture method of disclosure one, it is characterised in that it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together；Concrete steps include: warp thread is first divided into surface warp yarns, bottom surface warp thread and connects warp thread, weft yarn is divided into surface weft yarn and bottom surface weft yarn；Then surface warp yarns and surface weft yarn are woven in together, form surface cloth, bottom surface warp thread and bottom surface weft yarn are woven in together, form bottom cloth, and with connecting warp thread, surface cloth and bottom cloth are connected；Wherein, adjacent two connection warp thread are not connected with same weft yarn, and adjacent two connect the warp thread interval between warp thread with 5-8 root.Compared with prior art, a kind of bilayer provided by the invention ultra-thin thermal insulation cloth manufacture method has that thickness is thin, the feature of good warmth retention effect.The present invention also provides for a kind of thermal insulation cloth obtained according to said method.
Description
Technical field
The present invention relates to textile technology field, particularly relate to a kind of double-deck ultra-thin thermal insulation cloth manufacture method and thermal insulation cloth.
Background technology
Clothing are products indispensable in people's daily life, and the height of clothing quality is heavily dependent on the quality of clothing cloth.In recent years, cold-proof underwear is with soft, comfortable and be subject to the favor of consumers in general, in the making of thermal underwear face fabric, currently mainly have following two mode: 1) in layer cloth, fill the warming central filler things such as acrylic staple fibre, felt, space wadding, to realize the warming of cloth；2) bilayer is adopted to weave cotton cloth method, warp thread on the two sides of monolayer weft yarn is all knitted, reach warming effect by increasing the thickness of cloth.
Wherein, although adopting the cloth that first kind of way prepares can obtain good warming effect, but cloth is relatively thick, and thickness is typically in 2mm-20mm；People's comparison of wearing is too fat to move, it is difficult to meet the aesthetic pursuit of modern.Although and adopt the cloth that the second way prepares relatively thin, but the thermal resistance of yarn itself is relatively low, and thickness is thin, and seriously, warming effect is not ideal enough for heat loss.
In view of this, how a kind of thickness of development and Design cloth manufacture method thin, good warmth retention effect is a problem of growing interest in the industry.
Summary of the invention
For the defect existed in prior art, it is an object of the invention to provide that a kind of thickness is thin, the cloth manufacture method of good warmth retention effect.
The present invention also provides for a kind of cloth utilizing above-mentioned manufacture method to prepare.
For reaching object above, the present invention adopts the following technical scheme that.
A kind of double-deck ultra-thin thermal insulation cloth manufacture method, it is characterised in that it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together；Concrete steps include:
First warp thread is divided into surface warp yarns, bottom surface warp thread and connects warp thread, weft yarn is divided into surface weft yarn and bottom surface weft yarn；
Then surface warp yarns and surface weft yarn are woven in together, form surface cloth, bottom surface warp thread and bottom surface weft yarn are woven in together, form bottom cloth, and with connecting warp thread, surface cloth and bottom cloth are connected；
Wherein, adjacent two connection warp thread are not connected with same weft yarn, and adjacent two connect the warp thread interval between warp thread with 5-8 root；Surface cloth and bottom cloth are divided into airbag one by one by adjacent connection warp thread；What described surface warp yarns and surface weft yarn adopted is fine-count yarn, and its average diameter is between 0.05mm-0.15mm, and what described bottom surface warp thread and bottom surface weft yarn adopted is low count yarn, and its average diameter is between 0.2mm-0.4mm.
As a kind of preferred embodiment, described surface warp yarns and bottom surface warp thread are alternately distributed, and total radical of surface warp yarns is be more than or equal to total radical of bottom surface warp thread.
As a kind of preferred embodiment, described surface weft yarn and bottom surface weft yarn are alternately distributed, and total radical of surface weft yarn is be more than or equal to total radical of bottom surface weft yarn.
As a kind of preferred embodiment, the radical sum of described surface warp yarns and bottom surface warp thread is between 6000-14000 root, and the density sum of described surface weft yarn and bottom surface weft yarn is between 35 piece/centimetre-60/centimetres.
As a kind of preferred embodiment, surface warp yarns and the ratio of bottom surface warp thread radical and the ratio of surface weft yarn and bottom surface fill yarn ends has at least one more than 2.
A kind of ultra-thin thermal insulation cloth utilizing above-mentioned manufacture method to obtain, including: surface cloth and bottom cloth, it is characterised in that surface cloth and bottom cloth are connected as a single entity by multiple connection warp thread, connecting in difference and constitute multiple warming airbag between warp thread, the thickness of described cloth is between 0.4mm-1.2mm.
Compared with prior art, the double-deck ultra-thin thermal insulation cloth of one provided by the invention has the advantages that
One, owing to adjacent two connection warp thread are not connected with same weft yarn.So, after layer cloth weaves, surface cloth and bottom cloth are divided into airbag one by one by adjacent connection warp thread.The high resistive properties utilizing airbag reaches to provide the purpose of cloth warming effect.
Two, by adjacent two distances connected between warp thread being arranged in 5-8 root warp thread interval, the fastness of cloth and intensity had both been ensure that, it is to avoid layering occurs；In turn ensure that the pliability of cloth, it is to avoid cloth is really up to the mark.
Three, surface warp, weft threads adopt fine-count yarn, and bottom surface warp, weft threads adopt low count yarn, and while ensureing cloth surface layer exquisiteness sense, substantially, compared with the product of same type thickness, cost of material rate of descent reaches 30% in product cost reduction.
Four, by surface warp yarns and bottom surface warp thread are alternately distributed, surface weft yarn and bottom surface weft yarn are alternately distributed, and total radical of surface warp yarns/weft yarn is set greater than being equal to total radical of bottom surface warp/shute, it is prevented effectively from bottom cloth and exposes surface cloth, it is ensured that the fine and smooth sense on cloth top layer.
The ultra-thin thermal insulation cloth of one provided by the invention, adopts connection warp thread two layers of cloth to be coupled together, and thickness substantially increases, and forms multiple airbag between two layers of cloth, has good warming effect.Compared with the product of same type thickness, owing to low count yarn selected by bottom yarn, cost reduces substantially, and cost of material rate of descent reaches 30%；Further, product can produce within the scope of 0.4mm-1.2mm, ultra-thin warming, is widely used in the products such as clothes, trousers, medicated cap, socks.
Accompanying drawing explanation
Fig. 1 show the ultra-thin thermal insulation cloth structural representation of one provided by the invention.
Description of reference numerals:
1, surface cloth, 2, bottom cloth, 3, warming airbag.
Detailed description of the invention
For the essence of the present invention is expanded on further, the specific embodiment of the present invention is illustrated as follows in conjunction with accompanying drawing.
Embodiment of the method one
A kind of double-deck ultra-thin thermal insulation cloth manufacture method, it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together.Concrete steps include:
First warp thread is alternately divided in the ratio of 1:1 surface warp yarns, bottom surface warp thread, and a piece connection warp thread is set every 8 warp thread.Then weft yarn is alternately divided into surface weft yarn and bottom surface weft yarn in the ratio of 1:1.
Then surface warp yarns and surface weft yarn are woven in together, form surface cloth, bottom surface warp thread and bottom surface weft yarn are woven in together, form bottom cloth, and with connecting warp thread, surface cloth and bottom cloth are connected.Here, adjacent two connection warp thread are not connected with same weft yarn.So, after layer cloth weaves, surface cloth and bottom cloth are divided into airbag one by one by adjacent connection warp thread.The high resistive properties utilizing airbag reaches to provide the purpose of cloth warming effect.
Specifically, in the present embodiment, it is preferable that the total radical of warp thread is 8000, it is preferable that surface warp yarns and surface weft yarn are fine-count yarn, its average diameter is for 0.12mm, it is preferable that bottom surface warp thread and bottom surface weft yarn are low count yarn, and its average diameter is at 0.20mm.The density sum of preferred surface weft yarn and bottom surface weft yarn is 60 pieces/centimetre.The layer cloth top layer so knitted is very fine and smooth, and bottom is relatively thick, has both reached ideal thickness, has again the appearance of exquisiteness, fashion.Meanwhile, bottom cloth adopts low count yarn weaving, and compared with the product of same type thickness, cost reduces substantially, and cost of material rate of descent reaches 30%.
Embodiment of the method two
A kind of double-deck ultra-thin thermal insulation cloth manufacture method, it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together.Concrete steps include: warp thread is first alternately divided in the ratio of 1:1 surface warp yarns, bottom surface warp thread, and arranges a connection warp thread every 6 warp thread.Then weft yarn is alternately divided into surface weft yarn and bottom surface weft yarn in the ratio of 2:1.By suitably reducing the interval connecting warp thread, both improve the intensity of cloth, and avoided again interval too close and cause cloth hardening, affect feel and comfortableness.
The double-deck ultra-thin thermal insulation cloth manufacture method of one that the present embodiment provides, its principle is basically identical with embodiment one, it is distinctive in that: the total radical of described warp thread is 6000, the average diameter of described surface warp yarns and surface weft yarn is for 0.15mm, and the average diameter of described bottom surface warp thread and bottom surface weft yarn is at 0.25mm.The density sum of described surface weft yarn and bottom surface weft yarn is 50 pieces/centimetre.So, it is prevented effectively from bottom cloth and exposes surface cloth, it is ensured that the fine and smooth sense on cloth top layer.
Embodiment of the method three
A kind of double-deck ultra-thin thermal insulation cloth manufacture method, it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together.Concrete steps include: warp thread is first alternately divided in the ratio of 2:1 surface warp yarns, bottom surface warp thread, and arranges a connection warp thread every 5 warp thread.Then weft yarn is alternately divided into surface weft yarn and bottom surface weft yarn in the ratio of 2:1.
The total radical of described warp thread is 14000, and the average diameter of described surface warp yarns and surface weft yarn is for 0.15mm, and the average diameter of described bottom surface warp thread and bottom surface weft yarn is at 0.40mm.The density sum of described surface weft yarn and bottom surface weft yarn is 35 pieces/centimetre.By increasing the quantity of surface warp yarns and surface weft yarn, it is effectively improved exquisiteness and the flexibility of cloth.
Cloth embodiment
As it is shown in figure 1, a kind of ultra-thin thermal insulation cloth, surface cloth 1 and bottom cloth 2, it is characterised in that forming multiple warming airbag 3 between surface cloth 1 and bottom cloth 2, surface cloth 1 and bottom cloth 2 are connected as a single entity by multiple connection warp thread.
Wherein, described surface cloth is made up of surface warp yarns and surface weft yarn, and described bottom cloth is made up of bottom surface warp thread and bottom surface weft yarn.In the present embodiment, the ratio of surface warp yarns and surface weft yarn is the yarn diameter of 1:1 preferred surface warp thread is 0.1mm, it is preferable that the diameter of surface weft yarn is 0.12mm, it is preferable that the diameter of bottom surface warp thread and bottom surface weft yarn is all 0.35mm.In other embodiments, the yarn diameter of described surface warp yarns and surface weft yarn arbitrarily selects between 0.05mm-0.15mm, and the yarn diameter of described bottom surface warp thread and bottom surface weft yarn arbitrarily selects between 0.2mm-0.4mm, is not limited to the present embodiment.
Actual add man-hour, take surface warp yarns and 8000 altogether, bottom surface warp thread, the density sum of surface weft yarn and bottom surface weft yarn is arranged on 50 pieces/centimetre.For preventing bottom surface warp thread and bottom surface weft yarn to be exposed on surface cloth, surface warp yarns takes 4000, and bottom surface warp thread takes 4000, and the density taking surface weft yarn is 30 pieces/centimetre, and the density taking bottom surface weft yarn is 20 pieces/centimetre.In other embodiments, only need to by the radical ratio of the radical of surface warp yarns and bottom surface warp thread between 1 and 2, or by the radical ratio of the radical of surface weft yarn and bottom surface weft yarn also between 1 and 2；The radical sum of described surface warp yarns and bottom surface warp thread arbitrarily selects between 6000-14000 root, and the density sum of described surface weft yarn and bottom surface weft yarn arbitrarily selects between 35 piece/centimetre-60/centimetres, is not limited to the present embodiment
The ultra-thin thermal insulation cloth of one that the present embodiment provides, adopts connection warp thread two layers of cloth to be coupled together, and thickness substantially increases, and forms multiple airbag between two layers of cloth, has good warming effect.Simultaneously as the warp of surface cloth, weft yarn adopt fine-count yarn so that the top layer of cloth is very fine and smooth；And owing to bottom cloth adopts low count yarn through weft yarn, and the radical of surface warp yarns is set greater than being equal to the radical of bottom surface warp thread, the density of surface weft yarn is set greater than being equal to the density of bottom surface weft yarn, so, bottom cloth will not expose surface cloth, make this series products namely reach ideal thickness, have again the appearance of exquisiteness, fashion.By production inspection, compared with the product of same type thickness, the ultra-thin thermal insulation cloth cost of one provided by the invention reduces substantially, and cost of material rate of descent reaches 30%；Further, product thickness can within the scope of 0.4mm-1.2mm widespread production.
The essence of the present invention has been described in detail by above detailed description of the invention, but with this, protection scope of the present invention can not be limited.In every case according to the essence of the present invention, the simple modifications done, modification or equivalent transformation, all drop within the claims of the present invention.
Claims (6)
1. the ultra-thin thermal insulation cloth manufacture method of bilayer, it is characterised in that it adopts the bilayer method of weaving cotton cloth to concurrently form surface cloth and bottom cloth, and utilizes connection warp thread surface cloth and bottom cloth to be connected together；Concrete steps include:
First warp thread is divided into surface warp yarns, bottom surface warp thread and connects warp thread, weft yarn is divided into surface weft yarn and bottom surface weft yarn；
Then surface warp yarns and surface weft yarn are woven in together, form surface cloth, bottom surface warp thread and bottom surface weft yarn are woven in together, form bottom cloth, and with connecting warp thread, surface cloth and bottom cloth are connected；
Wherein, adjacent two connection warp thread are not connected with same weft yarn, and adjacent two connect the warp thread interval between warp thread with 5-8 root, and surface cloth and bottom cloth are divided into airbag one by one by adjacent connection warp thread；What described surface warp yarns and surface weft yarn adopted is fine-count yarn, and its average diameter is between 0.05mm-0.15mm, and what described bottom surface warp thread and bottom surface weft yarn adopted is low count yarn, and its average diameter is between 0.2mm-0.4mm.
2. the double-deck ultra-thin thermal insulation cloth manufacture method of one according to claim 1, it is characterised in that described surface warp yarns and bottom surface warp thread are alternately distributed, and total radical of surface warp yarns is be more than or equal to total radical of bottom surface warp thread.
3. the double-deck ultra-thin thermal insulation cloth manufacture method of one according to claim 1, it is characterised in that described surface weft yarn and bottom surface weft yarn are alternately distributed, and total radical of surface weft yarn is be more than or equal to total radical of bottom surface weft yarn.
4. the double-deck ultra-thin thermal insulation cloth manufacture method of one according to claim 1, it is characterized in that, the radical sum of described surface warp yarns and bottom surface warp thread is between 6000-14000 root, and the density sum of described surface weft yarn and bottom surface weft yarn is between 35 piece/centimetre-60/centimetres.
5. the double-deck ultra-thin thermal insulation cloth manufacture method of one according to claim 1, it is characterised in that have at least more than 2 in surface warp yarns and the ratio of bottom surface warp thread radical and the ratio of surface weft yarn and bottom surface fill yarn ends.
6. one kind utilizes the ultra-thin thermal insulation cloth that in claim 1-5, any one manufacture method prepares, including: surface cloth and bottom cloth, it is characterized in that, surface cloth and bottom cloth are connected as a single entity by multiple connection warp thread, connecting in difference and constitute multiple warming airbag between warp thread, the thickness of described cloth is between 0.4mm-1.2mm.
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| CN201310359046.8A CN103469414B (en) | 2013-08-16 | 2013-08-16 | A kind of double-deck ultra-thin thermal insulation cloth manufacture method and thermal insulation cloth |
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| CN201310359046.8A CN103469414B (en) | 2013-08-16 | 2013-08-16 | A kind of double-deck ultra-thin thermal insulation cloth manufacture method and thermal insulation cloth |
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| CN103469414B true CN103469414B (en) | 2016-06-29 |
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| CN105755627A (en) * | 2016-05-17 | 2016-07-13 | 上海伊贝纳纺织品有限公司 | Double-layer fabric and camouflage clothing made thereof |
| CN108909065B (en) * | 2017-08-03 | 2020-06-23 | 晋江市达胜纺织实业有限公司 | Compact and heavy chemical fiber fabric and processing technology thereof |
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