CN107242456A - A kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage - Google Patents

A kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage Download PDF

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CN107242456A
CN107242456A CN201710353058.8A CN201710353058A CN107242456A CN 107242456 A CN107242456 A CN 107242456A CN 201710353058 A CN201710353058 A CN 201710353058A CN 107242456 A CN107242456 A CN 107242456A
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high pressure
brown rice
germination
ultra high
starch
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CN107242456B (en
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韩永斌
张静林
陶阳
赵黎平
叶晓松
叶淑娴
叶明儒
巫超
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Zhenjiang Zhihai Food Co Ltd
Nanjing Agricultural University
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Zhenjiang Zhihai Food Co Ltd
Nanjing Agricultural University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/20Malt products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/60Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
    • A23L13/65Sausages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/30Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Nutrition Science (AREA)
  • Molecular Biology (AREA)
  • Biochemistry (AREA)
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  • Proteomics, Peptides & Aminoacids (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention discloses a kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, after brown rice germination, extract wherein starch and carry out after ultra high pressure treatment, low fat bowel lavage is prepared using the Brown Rice Starch of germination and ultra high pressure treatment, pork as primary raw material, meat of being divided booty in the middle part of bowel lavage pork is substituted using the Brown Rice Starch of germination and ultra high pressure treatment, substitution rate is 5 ~ 35%.The particle of starch diminishes after brown rice germination, germination 96h Brown Rice Starch particle size is reduced to 5.85 μm, is produced after modified by ultra high pressure similar to fatty lubrication, butyrous organoleptic feature, with smear, there is the mouthfeel similar to fat when edible, the effect of alternative fats can be reached;The physicochemical property such as freeze-thaw stability, emulsibility, transparency is improved simultaneously;The sprouted unpolished rice starch of ultra high pressure treatment, on the basis of germination, improves the gel characteristic of Brown Rice Starch.It is reliable that product obtained by this method can reduce calorie intake, edible safety.

Description

A kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage
Technical field
The present invention relates to a kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, belong to food processing Technical field.
Background technology
Fat substitute is quickly grown in recent years, has developed a variety of fat substitutes.Fat in current meat products Fat is substituted to be used using carbohydrate or protein as the fat analogue of matrix more, but due to the reduction meeting pair of fat content The quality of all kinds of meat products such as sausage food has influenceed.Fat can be replaced completely there is presently no a kind of fat substitute, and The fat in meat products is replaced using compound fat substitute part more.Starch why can simulated fat, can produce and fat The similar property of fat, first is because converted starch can form the gel being mutually entwined with duplex form.Gel has Three-dimensional structure, can retain moisture, and being trapped moisture has certain mobility, the similar fat of mouthfeel.Second, starch and its spread out Biology can be relevant with its particle diameter with the effect of simulated fat.The tongue of people is about 10 μm for the threshold value that particle is felt, works as particle When particle diameter is less than 10 μm, tongue can not tell single particle, and product is without granular sensation when eating.Produced after starch conversion similar Lubrication, butyrous organoleptic feature in fat, with smear, have the mouthfeel similar to fat, can reach replacement when edible The effect of fat.
More than the existing patent related to low fat bowel lavage using artificial into fat substitute substitute conventional fat raw material. Patent (publication number:CN102845764A publication dates:On January 2nd, 2013) disclose " a kind of low fat chinese-style sausage and its making The raw material of alternative fats described in method " is using the young oil of dish, soybean oil, linseed oil, frozen water, sodium alginate, konjaku flour, sulfuric acid Calcium is mixed by a certain percentage;Patent (publication number:CN104207180A publication dates:On December 17th, 2014) disclose " a kind of preparation method of low fat high dietary-fiber coarse cereals sausage ", by add modified oat or barley diet fiber and Inulin alternative fats, and without the mouthfeel of traditional bowel lavage.Patent (publication number:CN105614712A publication dates:2016 6 Month 1 day) " a kind of for the local flavor replenishers of low fat intestines based article and by its obtained low fat intestines based article " is disclosed, described in it Local flavor replenishers are mixed with and obtained by water, hydrolyzed vegetable protein, glucose, fructose, vegetable oil.
The content of the invention
The technical problems to be solved by the invention are that the defect for overcoming prior art is germinateed and ultra high pressure treatment there is provided one kind The method that Brown Rice Starch prepares low fat bowel lavage, improves the local flavor and property of product, reduces the fat content of product, reduces heat Amount.
In order to solve the above technical problems, the present invention provides a kind of germination and ultra high pressure treatment Brown Rice Starch prepares low fat bowel lavage Method, it is characterized in that, after brown rice germination, extract wherein starch simultaneously carry out after ultra high pressure treatment, with germinate and super-pressure at Brown Rice Starch, the pork of reason are that primary raw material prepares low fat bowel lavage, are substituted and filled using the Brown Rice Starch of germination and ultra high pressure treatment Divide booty in the middle part of intestines pork meat, substitution rate is 5~35%.
Further, the substitution rate for meat of being divided booty in the middle part of bowel lavage pork is substituted using the Brown Rice Starch of germination and ultra high pressure treatment For 25%.
Further, the germination technology of the brown rice is:Brown rice weighs sample after color sorting, removal of impurities, is floated with deionized water Wash clean, 30min is soaked in volume fraction is 1% liquor natrii hypochloritis, with deionized water rinsing for several times to neutral, in 30 3h is soaked under DEG C dark condition, cut off the water supply 15min, then soaks, common 12h, culture of being ventilated under 32.9 DEG C of dark conditions, throughput is 1.2L/min, is cleaned for several times every 12h with deionized water, after 12~96h of culture, 50 DEG C of dries pulverizings.
Further, the extraction process of the starch is:Dry sprouted unpolished rice is crushed, 60 mesh sieves are crossed, takes germination rough Ground rice, handles 4h, incline supernatant with the mass/volume of 5 times of volumes for 0.25% NaOH solution;Rejoin NaOH solution Handle after 3h, then thoroughly cleaning crosses the filter cloth of 100 mesh to without NaOH solution, obtains extracting Crude starch slurry;Crude starch is starched and stood It is layered after overnight, upper strata of inclining, lower sediment thing centrifuges 10min under the conditions of 4000r/min;Incline supernatant, lower floor's starch 50 DEG C of heated-air dryings;Dried starch block is crushed, and crosses 60 mesh sieves.
Further, the technique of the ultra high pressure treatment is:Starch milk is prepared, stirs and evenly mixs, is encased in high pressure resistant bag Packed, be put into after fully shaking up in high-tension apparatus pressure chamber with vacuum packaging machine sealing, parameter setting is carried out, in different bars Ultra high pressure treatment is carried out to starch under part, during pressurized treatments, high pressure cavity temperature is maintained at 25 DEG C, and high-tension apparatus is with 1MPa/s's Speed is boosted, and the sample that ultra high pressure treatment is crossed carries out suction filtration, is dried in 50 DEG C of baking oven, is crushed.
Further, the parameter setting is as follows:Pressure is set as 100~500Mpa, 5~25min of dwell time, starch Newborn pH is 5~9.
The beneficial effect that the present invention is reached:
1. the particle of starch diminishes after brown rice germination, germination 96h Brown Rice Starch particle size is reduced to 5.85 μm, freezes simultaneously Melting the physicochemical properties such as stability, emulsibility, transparency is improved, and is made the bowel lavage mouthfeel of preparation and is improved;Ultra high pressure treatment Sprouted unpolished rice starch, on the basis of germination, improve the gel characteristic of Brown Rice Starch, make the bowel lavage mouthfeel of preparation lubricious. Produce similar to fatty lubrication, butyrous organoleptic feature, with smear, have when edible similar to fat after modified by ultra high pressure The mouthfeel of fat, can reach the effect of alternative fats.
2. the fat content of the made low fat bowel lavage of the inventive method is 20~30%, compared with common bowel lavage, reduce about 25% heat;It is used as fat substitute by adding the Brown Rice Starch through germination and ultra high pressure treatment, reduces traditional bowel lavage In fat content 10%, so as to reduce product heat so that product is more healthy, nutrition.
3. prepared by fat substitute there is the mouthfeel of fine and smooth lubrication, and without flavour, can be effectively improved after addition The mouthfeel characteristic of bowel lavage, and still there is the traditional peculiar flavour of bowel lavage.
Brief description of the drawings
Fig. 1 is influence of the different substitution rates to bowel lavage freeze-thaw stability;
Fig. 2 is influence of the different substitution rates to bowel lavage cooking loss rate.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.Following examples are only used for clearly illustrating the present invention Technical scheme, and can not be limited the scope of the invention with this.
The determination of best flavor formula
(1) the fat substituted experiment of low fat bowel lavage
The major ingredient formula of traditional bowel lavage production (on the basis of the addition of meat):(lean to fat ratio is 3 to pork 100kg:7)、 Water 15~25% (gross weight), salt 2.5~3% (gross weight), other flavouring are appropriate.Add Brown Rice Starch respectively in bowel lavage (BRS), sprouted unpolished rice starch (GBRS), ultra high pressure treatment sprouted unpolished rice starch (HGBRS), substitution rate is 25%, fat substituted Rate computational methods are:
Fat substituted rate (%)=[fat substituted quality (g)/(quality of quality+treatment group of fat pork)] × 100%
The formula of the bowel lavage of table 1
Add the sprouted unpolished rice starch of Brown Rice Starch (B), sprouted unpolished rice starch (C) and ultra high pressure treatment respectively in bowel lavage (D) it is, control without starch.As a result find that the cooking loss rate of D processing is minimum, preferably, texture is special for freeze-thaw stability effect Property is also superior to other three groups of processing, sense organ comprehensive grading highest.
(2) the fat substituted rate experiment of low fat bowel lavage
The modified optimal starch of selection, the substitution rate that fat is set respectively is 0,5%, 15%, 25%, 35% and 45%, And according to the formula of table 2, prepare low fat bowel lavage.It is formulated with marking product quality result judgement best product.
The substitution rate experimental formula of the bowel lavage of table 2
Influence of the starch of the different substitution rates of table 3 to bowel lavage texture characteristic
Influence of the starch of the different substitution rates of table 4 to bowel lavage organoleptic quality
The Brown Rice Starch of addition germination and ultra high pressure treatment substitutes the partial fat in bowel lavage, substitution rate difference in bowel lavage For 0%, 5%, 15%, 25%, 35%, 45%.As a result find, the freeze-thaw stability of resulting product first strengthens to be declined afterwards, and 25% is optimal effect (see Fig. 1);Cooking loss rate is raised after falling before, and minimum value is reached 25% (see Fig. 2);Texture is special When property is then 25% closest compared with the control (being shown in Table 3);Sensory evaluation is that weighted average when substitution rate is 25% is divided most High (being shown in Table 4).And substitution rate be 5~35% when, be attained by preferable effect.
Embodiment 1
(1) brown rice warp, color sorting, removal of impurities, its rinsed clean soaks in volume fraction is 1% liquor natrii hypochloritis 30min, with deionized water rinsing for several times to neutrality, in soaking 3h under 30 DEG C of dark conditions, cut off the water supply 15min, then soaks, common 12h, (throughput is 1.2Lmin for ventilation culture under 32.9 DEG C of dark conditions-1) 96h, 50 DEG C of heated-air dryings.
(2) dry sprouted unpolished rice is crushed, handles 4h with 0.25% (W/V) of 5 times of volumes NaOH, incline supernatant Liquid;Rejoin after 0.25%NaOH processing 3h, then thoroughly cleaning crosses the filter cloth of 100 mesh to without NaOH, obtains extracting Crude starch Slurry.It is layered after Crude starch slurry is stood overnight, upper strata of inclining, lower sediment thing centrifuges 10min under the conditions of 4000r/min.Incline Supernatant is removed, 50 DEG C of heated-air dryings of lower floor's starch are simultaneously crushed.
(3) starch milk of compound concentration 15%, is stirred and evenly mixed, and is encased in high pressure resistant bag and is sealed with vacuum packaging machine Packaging, is put into after fully shaking up in high-tension apparatus pressure chamber, and condition is pressure 200MPa, and dwell time 20min, pH is 6, pressurization During processing, high pressure cavity temperature is maintained at 25 DEG C, and high-tension apparatus is boosted with 1MPa/s or so speed.Ultra high pressure treatment is crossed Sample filtering, 50 DEG C of dries pulverizings.
(4) processing of bowel lavage is carried out, technique is:The selection of raw meat → pretreatment → pickle → twist cut, cut mix → dispensing, Filling processed → recording →, which toasts → cooking →, to be smoked → cooling → and examines → pack.The formula of wherein raw material is:Lean pork 70kg, pig Fat meat 22.5kg, starch 7.5kg, salt 3kg, water 20kg, nitrite 0.01kg, white sugar 2kg, wherein ultra high pressure treatment germinate Brown Rice Starch substitutes 25% pig fat meat.
Embodiment 2
(1) brown rice germination and sprouted unpolished rice starch isolation technique are shown in embodiment 1.
(2) starch milk of accurate compound concentration 15%, stirs and evenly mixs, is encased in high pressure resistant bag and uses vacuum packaging machine Sealing packaging, is put into after fully shaking up in high-tension apparatus pressure chamber, and condition is pressure 300MPa, and dwell time 10min, pH is 6, During pressurized treatments, high pressure cavity temperature is maintained at 25 DEG C, and high-tension apparatus is boosted with 1MPa/s or so speed.By ultra high pressure treatment The sample filtering crossed, 50 DEG C of dries pulverizings.
(3) processing of bowel lavage is carried out, technique is:The selection of raw meat → pretreatment → pickle → twist cut, cut mix → dispensing, Filling processed → recording →, which toasts → cooking →, to be smoked → cooling → and examines → pack.The formula of wherein raw material is:Lean pork 70kg, pig Fat meat 19.5kg, starch 10.5kg, salt 3kg, water 20kg, nitrite 0.01kg, white sugar 2kg, wherein ultra high pressure treatment are sent out Bud Brown Rice Starch substitutes 35% pig fat meat.
Embodiment 3
(1) brown rice germination and sprouted unpolished rice starch isolation are shown in embodiment 1.
(2) starch milk of accurate compound concentration 15%, stirs and evenly mixs, is encased in high pressure resistant bag and uses vacuum packaging machine Sealing packaging, is put into after fully shaking up in high-tension apparatus pressure chamber, and condition is pressure 300MPa, and dwell time 10min, pH is 6, During pressurized treatments, high pressure cavity temperature is maintained at 25 DEG C, and high-tension apparatus is boosted with 1MPa/s or so speed.By ultra high pressure treatment The sample filtering crossed, 50 DEG C of dries pulverizings.
(3) processing of bowel lavage is carried out, technique is:The selection of raw meat → pretreatment → pickle → twist cut, cut mix → dispensing, Filling processed → recording →, which toasts → cooking →, to be smoked → cooling → and examines → pack.The formula of wherein raw material is:Lean pork 70kg, pig Fat meat 24kg, starch 6kg, salt 3kg, water 20kg, nitrite 0.01kg, white sugar 2kg, wherein ultra high pressure treatment sprouted unpolished rice Starch substitutes 5% pig fat meat.
Interpretation of result:
Low fat bowel lavage made from according to optimal production technology and most suitable additive proportioning (embodiment 1), feels to it Official's index is described, and determines physical and chemical index and microbiological indicator, the results are shown in Table 5 and 6.
(1) organoleptic indicator of low fat bowel lavage
The sense organ description of the low fat bowel lavage of table 5
(2) physics and chemistry and sanitary index of low fat bowel lavage
The low fat bowel lavage physics and chemistry of table 6 and sanitary index are determined
From table 5 and table 6, sense index, physics and chemistry and the sanitary index of the low fat bowel lavage of preparation are up to state standards.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, some improvement and deformation can also be made, these improve and deformed Also it should be regarded as protection scope of the present invention.

Claims (6)

1. a kind of method that germination and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, it is characterized in that, after brown rice germination, carry Take wherein starch and carry out after ultra high pressure treatment, prepared using the Brown Rice Starch of germination and ultra high pressure treatment, pork as primary raw material Low fat bowel lavage, meat of being divided booty in the middle part of bowel lavage pork is substituted using the Brown Rice Starch of germination and ultra high pressure treatment, and substitution rate is 5 ~ 35%.
2. the method that a kind of germination according to claim 1 and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, it is special Levying is, the substitution rate for substituting meat of being divided booty in the middle part of bowel lavage pork using the Brown Rice Starch of germination and ultra high pressure treatment is 25%.
3. the method that a kind of germination according to claim 1 or 2 and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, its It is characterized in that the germination technology of the brown rice is:Brown rice weighs sample after color sorting, removal of impurities, uses deionized water rinsed clean, in Volume fraction is soaks 30 min in 1% liquor natrii hypochloritis, with deionized water rinsing for several times to neutral, in 30 DEG C of dark bars 3 h are soaked under part, cut off the water supply 15 min, then soaks, totally 12 h, culture of being ventilated under 32.9 DEG C of dark conditions, throughput is 1.2 L/min, is cleaned for several times every 12 h with deionized water, after 12 ~ 96h of culture, 50 DEG C of dries pulverizings.
4. the method that a kind of germination according to claim 1 or 2 and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, its It is characterized in that the extraction process of the starch is:Dry sprouted unpolished rice is crushed, 60 mesh sieves is crossed, germination brown rice powder is taken, with 5 times The mass/volume of volume handles 4 h for 0.25% NaOH solution, and incline supernatant;NaOH solution is rejoined to handle after 3 h, Thoroughly cleaning crosses the filter cloth of 100 mesh to without NaOH solution again, obtains extracting Crude starch slurry;Divide after Crude starch slurry is stood overnight Layer, upper strata of inclining, lower sediment thing centrifuges 10 min under the conditions of 4000 r/min;Incline supernatant, 50 DEG C of heat of lower floor's starch Air-dry dry;Dried starch block is crushed, and crosses 60 mesh sieves.
5. the method that a kind of germination according to claim 1 or 2 and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, its It is characterized in that the technique of the ultra high pressure treatment is:Starch milk is prepared, is stirred and evenly mixed, is encased in high pressure resistant bag and uses vacuum gas filling Packing machine sealing packaging, is put into high-tension apparatus pressure chamber after fully shaking up, parameter setting is carried out, at different conditions to starch Ultra high pressure treatment is carried out, during pressurized treatments, high pressure cavity temperature is maintained at 25 DEG C, and high-tension apparatus is boosted with 1 MPa/s speed, The sample that ultra high pressure treatment is crossed carries out suction filtration, is dried in 50 DEG C of baking oven, crushes.
6. the method that a kind of germination according to claim 5 and ultra high pressure treatment Brown Rice Starch prepare low fat bowel lavage, it is special Levying is, the parameter setting is as follows:Pressure is set as 100 ~ 500 Mpa, 5 ~ 25min of dwell time, and starch milk pH is 5 ~ 9.
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