CN107238275A - Eyeglass automatic hardening machine and technique - Google Patents
Eyeglass automatic hardening machine and technique Download PDFInfo
- Publication number
- CN107238275A CN107238275A CN201710514931.7A CN201710514931A CN107238275A CN 107238275 A CN107238275 A CN 107238275A CN 201710514931 A CN201710514931 A CN 201710514931A CN 107238275 A CN107238275 A CN 107238275A
- Authority
- CN
- China
- Prior art keywords
- eyeglass
- cooling chamber
- predryer
- reinforcing
- pond
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses eyeglass automatic hardening machine and technique.First transport mechanism of eyeglass basket is installed, continous way rinse bath opens up feeding mouth, the first manipulator is installed between the discharging opening of the first cooling chamber and the feeding mouth in the first reinforcing pond in continous way rinse bath, the first predryer and the first cooling chamber;Second transport mechanism of eyeglass basket is installed in the first reinforcing pond, the second predryer and the second cooling chamber, the second manipulator is installed between the discharging opening of the second cooling chamber and the feeding mouth in the second reinforcing pond;3rd transport mechanism of eyeglass basket is installed, the 3rd cooling chamber opens up the discharging opening of eyeglass basket in the second reinforcing pond, the 3rd predryer and the 3rd cooling chamber;Each transport mechanism and each manipulator couple with middle control machine and control work, and the air-cooler in air-heater and each cooling chamber in each predryer couples with middle control machine and controls work.The present invention can lift the passing rate of processing of tempered lens, and improving production efficiency reduces human input, energy-saving and emission-reduction.
Description
Technical field
It is relevant especially with the structure of eyeglass automatic hardening machine and technique the present invention relates to machining eyeglass technology.
Background technology
In the prior art, the reinforcing process of eyeglass production process is completed by manual work:First it manually will be equipped with mirror
The eyeglass basket of plate substrate is transported to cleaning workshop section, is cleaned by 6 rinse baths, the eyeglass predry after cleaning, then manually remove
Eyeglass basket is transported to strengthening after workshop section, natural cooling, manually eyeglass basket is put into forced fluid and carries out primary reinforcement, after primary reinforcement
Dried by artificial taking-up, then secondary hardening is carried out by manually eyeglass basket is put into another forced fluid, again by people after secondary hardening
Work, which is taken out, dries, and just completes the intensive treatment of eyeglass.
According to statistics, existing reinforcing process needs 4 workman's coordinating operations, and average every pair of eyeglass production is time-consuming 9 seconds, per small
When produce 400 pairs, daily production capacity(Based on 12 hours)For 4400 pairs, water per ton cleans 220 pairs of eyeglasses, washes clean peaceful equal consumption per day
1200ml, every pair of 0.22 degree of eyeglass power consumption, qualification rate is 78-85%.
Due to current whole manufacturing supplementary material cost and cost of labor cumulative year after year, production cost is caused to increase,
Yields and efficiency can only be lifted in processing procedure processing link for this, reduce auxiliary material and cost of labor, the energy is power sheet, is changed
Enter traditional work pattern, improve traditional energy consumption equipment, power saving of economizing on water, energy-saving and emission-reduction could in the market possess and favorably compete excellent
Gesture, so as to be conducive to permanent business development.
The content of the invention
It is qualified with the processing for lifting tempered lens it is an object of the invention to provide a kind of eyeglass automatic hardening machine and technique
Rate, improving production efficiency reduces human input, energy-saving and emission-reduction.
In order to reach above-mentioned purpose, solution of the invention is:
Eyeglass automatic hardening machine, including continous way rinse bath, the first predryer, the first cooling chamber, the first reinforcing pond, the second predry
Room, the second cooling chamber, the second reinforcing pond, the 3rd predryer, the 3rd cooling chamber and middle control machine;Continous way rinse bath, the first predry
The first transport mechanism through transport eyeglass basket is installed, continous way rinse bath opens up the pan feeding of eyeglass basket on room and the first cooling chamber
Mouthful, transhipment eyeglass basket is all opened up between continous way rinse bath and the first predryer, between the first predryer and the first cooling chamber
Passage, the first cooling chamber opens up the discharging opening of eyeglass basket, between the discharging opening of the first cooling chamber and the feeding mouth in the first reinforcing pond
Installing the first manipulator is used to from the first cooling chamber transport eyeglass basket to the first reinforcing pond;First reinforcing pond, the second predryer
With the second transport mechanism through transport eyeglass basket is installed in the second cooling chamber, between the first reinforcing pond and the second predryer, the
The passage of transhipment eyeglass basket is all opened up between two predryers and the second cooling chamber, the second cooling chamber opens up the discharging opening of eyeglass basket,
Second manipulator is installed for eyeglass basket is cold from second between the discharging opening of the second cooling chamber and the feeding mouth in the second reinforcing pond
But room is transported to the second reinforcing pond;Installed in second reinforcing pond, the 3rd predryer and the 3rd cooling chamber through transport eyeglass basket
3rd transport mechanism, transhipment is all opened up between the second reinforcing pond and the 3rd predryer, between the 3rd predryer and the 3rd cooling chamber
The passage of eyeglass basket, the 3rd cooling chamber opens up the discharging opening of eyeglass basket;First, second and third transport mechanism and first and second manipulator with
Middle control machine couples and controls work, first, second and third predry indoor location air-heater, first, second and third cooling indoor location cold wind
Machine, air-heater and air-cooler couple with middle control machine and control work.
The continous way rinse bath one has 12 grooves.
First and second manipulator is located in hood.
Cleaning liquid level gauge and liquid supplementation pipe are installed, cleaning liquid level gauge couples with middle control machine, middle control in the continous way rinse bath
Machine couples with the magnetic valve of liquid supplementation pipe, and middle control machine controls the electromagnetic valve switch of liquid supplementation pipe to be mended according to the information of cleaning liquid level gauge
Fill cleaning fluid.
The first reinforcing pond and the second reinforcing pond are respectively mounted reinforcing liquid level gauge and liquid supplementation pipe, reinforcing liquid level gauge and middle control
Machine couples, and middle control machine couples with the magnetic valve of liquid supplementation pipe, and middle control machine controls the electromagnetism of liquid supplementation pipe according to the information of reinforcing liquid level gauge
Threshold switch carries out supplement forced fluid.
Eyeglass automatic hardening technique, is comprised the following steps that:
First, feeding:By the feeding mouth that eyeglass basket is manually sent into continous way rinse bath;
2nd, clean:Control the first transport mechanism to be driven by middle control machine, drive eyeglass basket to sequentially pass through continous way rinse bath, the
One predryer and the first cooling chamber, complete automatic cleaning in continous way rinse bath, the eyeglass after cleaning are entered in the first predryer
Row predry, about 45-50 DEG C of predry temperature, is cooled down in the first cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
3rd, primary reinforcement:Middle control machine controls the first manipulator to strengthen eyeglass basket by the discharging opening feeding first of the first cooling chamber
The feeding mouth in pond, controls the second transport mechanism to be driven by middle control machine, drives eyeglass basket to sequentially pass through the first reinforcing pond, second pre-
Dry chamber and the second cooling chamber, are automatically performed primary reinforcement, in the second predryer to the eyeglass after primary reinforcement in the first reinforcing pond
Predry is carried out, about 45-50 DEG C of predry temperature is cooled down in the second cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
4th, secondary hardening:Middle control machine controls the second manipulator to strengthen eyeglass basket by the discharging opening feeding second of the second cooling chamber
The feeding mouth in pond, controls the 3rd transport mechanism to be driven by middle control machine, drives eyeglass basket to sequentially pass through the second reinforcing pond, the 3rd pre-
Dry chamber and the 3rd cooling chamber, are automatically performed secondary hardening, in the 3rd predryer to the eyeglass after secondary hardening in the second reinforcing pond
Predry is carried out, about 45-50 DEG C of predry temperature is cooled down in the 3rd cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
5th, blanking:By manually taking out eyeglass basket from the discharging opening of the 3rd cooling chamber, whole reinforcing process is completed.
After such scheme, the pattern of traditional manual tempered lens is changed to automatic hardening pattern by the present invention, using certainly
Dynamic makeup, which is put, once completes reinforcement process, and whole reinforcing process only needs to 2 workman's coordinating operations, reduces artificial input, even
It is continuous to be cleaned and strengthened, energy-saving and emission-reduction, improving productivity, product qualification rate lifting.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention
Fig. 2 is the process chart of the present invention.
Label declaration
Cleaning area 100:Continous way rinse bath 110, feeding mouth 111, the first predryer 120, the first cooling chamber 130, discharging opening
131, the first transport mechanism 140, passage 150;
First stiffened region 200:First reinforcing pond 210, feeding mouth 211, the second predryer 220, the second cooling chamber 230, discharging opening
231, the second transport mechanism 240, passage 250;
Second stiffened region 300:Second reinforcing pond 310, feeding mouth 311, the 3rd predryer 320, the 3rd cooling chamber 330, discharging opening
331, the 3rd transport mechanism 340, passage 350;
Eyeglass basket 400;
First manipulator 500;
Second manipulator 600.
Embodiment
As depicted in figs. 1 and 2, the eyeglass automatic hardening machine that the present invention is disclosed, including continous way rinse bath 110, first are pre-
Dry chamber 120, the first cooling chamber 130, first reinforcing pond 210, the second predryer 220, the second cooling chamber 230, second reinforcing pond
310th, the 3rd predryer 320, the 3rd cooling chamber 330 and middle control machine(Ordinary elements, not shown in figure).
Continous way rinse bath 110, the first predryer 120 and the first cooling chamber 130 are cleaning area 100.Continous way rinse bath
110th, the first transport mechanism 140 run through is installed for transporting eyeglass basket 400 in the first predryer 120 and the first cooling chamber 130.
In order to reach more preferable cleaning performance, continous way rinse bath 110 1 of the invention has 12 grooves.110 pairs of continous way rinse bath
The first transport mechanism 140 is answered to open up the feeding mouth 111 of eyeglass basket 400.Between the predryer 120 of continous way rinse bath 110 and first,
The passage 150 of transhipment eyeglass basket 400 is all opened up between first predryer 120 and the first cooling chamber 130.First 130 pairs of cooling chamber
The first transport mechanism 140 is answered to open up the discharging opening 131 of eyeglass basket 400.
First reinforcing pond 210, the second predryer 220 and the second cooling chamber 230 are the first stiffened region 200.First cooling chamber
130 discharging opening 131 and first reinforcing pond 210 feeding mouth 211 between the first manipulator 500 is installed, for by eyeglass basket 400
Transported from the first cooling chamber 130 to the first reinforcing pond 210.First reinforcing pond 210, the second predryer 220 and the second cooling chamber 230
Upper the second transport mechanism 240 run through of installing is used to transport eyeglass basket 400.First reinforcing the predryer 220 of pond 210 and second it
Between, the passage 250 of transhipment eyeglass basket 400 is all opened up between the second predryer 220 and the second cooling chamber 230.Second cooling chamber 230
Open up the discharging opening 231 of eyeglass basket 400.
Second reinforcing pond 310, the 3rd predryer 320 and the 3rd cooling chamber 330 are the second stiffened region 300.Second cooling chamber
230 discharging opening 231 and second reinforcing pond 310 feeding mouth 311 between the second manipulator 600 is installed, for by eyeglass basket 400
Transported from the second cooling chamber 230 to the second reinforcing pond 310.Second reinforcing pond 310, the 3rd predryer 320 and the 3rd cooling chamber 330
Upper the 3rd transport mechanism 340 run through of installing is used to transport eyeglass basket 400.Second reinforcing the predryer 320 of pond 310 and the 3rd it
Between, the passage 350 of transhipment eyeglass basket 400 is all opened up between the 3rd predryer 320 and the 3rd cooling chamber 330.3rd cooling chamber 330
Open up the discharging opening 331 of eyeglass basket 400.
First transport mechanism 140, the second transport mechanism 240, the 3rd transport mechanism 340 and the first manipulator 500, the second machine
Tool hand 600 couples with middle control machine and controls work.First manipulator 500 and the second manipulator 600 are located in hood.First is pre-
Air-heater, the first cooling chamber 130, the second cooling chamber 230 are installed in dry chamber 120, the second predryer 220 and the 3rd predryer 320
Air-cooler is installed with the 3rd cooling chamber 330, air-heater and air-cooler couple with middle control machine and control work.
Cleaning liquid level gauge and liquid supplementation pipe are installed in order to be automatically replenished in cleaning fluid and forced fluid, continous way rinse bath 110, clearly
Wash liquid level gauge with middle control machine to couple, middle control machine couples with the magnetic valve of liquid supplementation pipe, middle control machine is according to the information control for cleaning liquid level gauge
The electromagnetic valve switch of liquid supplementation pipe processed carries out additional clean liquid.First reinforcing pond 210 and second reinforcing pond 310 is respectively mounted forced fluid
Position meter and liquid supplementation pipe, reinforcing liquid level gauge couple with middle control machine 400, and middle control machine 400 couples with the magnetic valve of liquid supplementation pipe, middle control machine
400 control the electromagnetic valve switch of liquid supplementation pipe to carry out supplement forced fluid according to the information of reinforcing liquid level gauge.
When the present invention is used for tempered lens, concrete operations flow is as follows:
First, feeding:By the feeding mouth 111 that eyeglass basket 400 is manually sent into continous way rinse bath 110;
2nd, clean:Control the first transport mechanism 140 to be driven by middle control machine, drive eyeglass basket 400 to sequentially pass through continous way cleaning
Groove 110, the first predryer 120 and the first cooling chamber 130, complete automatic cleaning, in the first predryer in continous way rinse bath 110
Eyeglass after 120 pairs of cleanings carries out predry, and about 45-50 DEG C of predry temperature is carried out in the first cooling chamber 130 to the eyeglass after predry
Cooling, about 20-25 DEG C of chilling temperature;
3rd, primary reinforcement:Middle control machine control the first manipulator 500 by eyeglass basket 400 by the first cooling chamber 130 discharging opening 131
Feeding first strengthens the feeding mouth 211 in pond 210, controls the second transport mechanism 240 to be driven by middle control machine, drives eyeglass basket 400
The first reinforcing pond 210, the second predryer 220 and the second cooling chamber 230 are sequentially passed through, one is automatically performed in the first reinforcing pond 210
Secondary reinforcing, predry, about 45-50 DEG C of predry temperature, in the second cooling are carried out to the eyeglass after primary reinforcement in the second predryer 220
Room 230 is cooled down to the eyeglass after predry, about 20-25 DEG C of chilling temperature;
4th, secondary hardening:Middle control machine control the second manipulator 600 by eyeglass basket 400 by the second cooling chamber 230 discharging opening 231
Feeding second strengthens the feeding mouth 311 in pond 310, controls the 3rd transport mechanism 340 to be driven by middle control machine, drives eyeglass basket 400
The second reinforcing pond 310, the 3rd predryer 320 and the 3rd cooling chamber 330 are sequentially passed through, two are automatically performed in the second reinforcing pond 310
Secondary reinforcing, predry, about 45-50 DEG C of predry temperature, in the 3rd cooling are carried out to the eyeglass after secondary hardening in the 3rd predryer 320
Room 330 is cooled down to the eyeglass after predry, about 20-25 DEG C of chilling temperature;
5th, blanking:By manually taking out eyeglass basket 400 from the discharging opening 331 of the 3rd cooling chamber 330, whole reinforcing process is completed,
Send subsequent processing pending.
The pattern of traditional manual tempered lens is changed to automatic hardening pattern by the present invention, is once completed using automation equipment
Reinforcement process, whole reinforcing process only needs to 2 workman's coordinating operations, respectively in the He of feeding mouth 111 of continous way rinse bath 110
The discharging opening 331 of second cooling chamber 330 is equipped with artificial progress feeding and blanking operation, reduces artificial input, human cost drop
It is low by 50%, it is carried out continuously cleaning and strengthens, automaticity is high, energy-saving and emission-reduction, average every pair of eyeglass production is time-consuming 4 seconds, per hour
900 pairs of production, daily production capacity(Based on 12 hours)For 9900 pairs, improving productivity 55%, water per ton cleans 400 pairs of eyeglasses, section
Water 45% is about used, clean peaceful equal consumption per day 1000ml is washed, liquid detergent 17% is saved, every pair of 0.2 degree of eyeglass power consumption, using electricity wisely 9%,
Product qualification rate is 81-95%, qualification rate lifting 8-10%.
Claims (6)
1. eyeglass automatic hardening machine, it is characterised in that:Including continous way rinse bath, the first predryer, the first cooling chamber, the last the first
Change pond, the second predryer, the second cooling chamber, the second reinforcing pond, the 3rd predryer, the 3rd cooling chamber and middle control machine;Continous way is clear
The first transport mechanism through transport eyeglass basket is installed, continous way rinse bath is opened in washing trough, the first predryer and the first cooling chamber
If the feeding mouth of eyeglass basket, is all opened between continous way rinse bath and the first predryer, between the first predryer and the first cooling chamber
If transporting the passage of eyeglass basket, the first manipulator use is installed between the feeding mouth in the discharging opening of the first cooling chamber and the first reinforcing pond
Transported in by eyeglass basket from the first cooling chamber to the first reinforcing pond;Pacify in first reinforcing pond, the second predryer and the second cooling chamber
Dress through transport eyeglass basket the second transport mechanism, between the first reinforcing pond and the second predryer, the second predryer and second cold
But the passage of transhipment eyeglass basket is all opened up between room, is installed between the discharging opening of the second cooling chamber and the feeding mouth in the second reinforcing pond
Second manipulator is used to from the second cooling chamber transport eyeglass basket to the second reinforcing pond;Second reinforcing pond, the 3rd predryer and the
The 3rd transport mechanism through transport eyeglass basket is installed, between the second reinforcing pond and the 3rd predryer, the 3rd pre- in three cooling chambers
The passage of transhipment eyeglass basket is all opened up between dry chamber and the 3rd cooling chamber, the 3rd cooling chamber opens up the discharging opening of eyeglass basket;Firstth,
2nd, three transport mechanisms and first and second manipulator couple with middle control machine and control work, first, second and third predry indoor location hot blast
Machine, first, second and third cooling indoor location air-cooler, air-heater and air-cooler couple with middle control machine and control work.
2. eyeglass automatic hardening machine as claimed in claim 1, it is characterised in that:The continous way rinse bath one has 12
Groove.
3. eyeglass automatic hardening machine as claimed in claim 1, it is characterised in that:First and second manipulator is located at hood
It is interior.
4. eyeglass automatic hardening machine as claimed in claim 1, it is characterised in that:Cleaning fluid is installed in the continous way rinse bath
Position meter and liquid supplementation pipe, cleaning liquid level gauge couple with middle control machine, and middle control machine couples with the magnetic valve of liquid supplementation pipe, and middle control machine is according to cleaning
The electromagnetic valve switch of the information control liquid supplementation pipe of liquid level gauge carries out additional clean liquid.
5. eyeglass automatic hardening machine as claimed in claim 1, it is characterised in that:The first reinforcing pond and the second reinforcing pond point
Liquid level gauge and liquid supplementation pipe An Zhuan not strengthened, reinforcing liquid level gauge couples with middle control machine, and middle control machine couples with the magnetic valve of liquid supplementation pipe, in
Control machine controls the electromagnetic valve switch of liquid supplementation pipe to carry out supplement forced fluid according to the information of reinforcing liquid level gauge.
6. eyeglass automatic hardening technique, it is characterised in that step is as follows:
First, feeding:By the feeding mouth that eyeglass basket is manually sent into continous way rinse bath;
2nd, clean:Control the first transport mechanism to be driven by middle control machine, drive eyeglass basket to sequentially pass through continous way rinse bath, the
One predryer and the first cooling chamber, complete automatic cleaning in continous way rinse bath, the eyeglass after cleaning are entered in the first predryer
Row predry, about 45-50 DEG C of predry temperature, is cooled down in the first cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
3rd, primary reinforcement:Middle control machine controls the first manipulator to strengthen eyeglass basket by the discharging opening feeding first of the first cooling chamber
The feeding mouth in pond, controls the second transport mechanism to be driven by middle control machine, drives eyeglass basket to sequentially pass through the first reinforcing pond, second pre-
Dry chamber and the second cooling chamber, are automatically performed primary reinforcement, in the second predryer to the eyeglass after primary reinforcement in the first reinforcing pond
Predry is carried out, about 45-50 DEG C of predry temperature is cooled down in the second cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
4th, secondary hardening:Middle control machine controls the second manipulator to strengthen eyeglass basket by the discharging opening feeding second of the second cooling chamber
The feeding mouth in pond, controls the 3rd transport mechanism to be driven by middle control machine, drives eyeglass basket to sequentially pass through the second reinforcing pond, the 3rd pre-
Dry chamber and the 3rd cooling chamber, are automatically performed secondary hardening, in the 3rd predryer to the eyeglass after secondary hardening in the second reinforcing pond
Predry is carried out, about 45-50 DEG C of predry temperature is cooled down in the 3rd cooling chamber to the eyeglass after predry, chilling temperature about 20-25
℃;
5th, blanking:By manually taking out eyeglass basket from the discharging opening of the 3rd cooling chamber, whole reinforcing process is completed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710514931.7A CN107238275A (en) | 2017-06-29 | 2017-06-29 | Eyeglass automatic hardening machine and technique |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710514931.7A CN107238275A (en) | 2017-06-29 | 2017-06-29 | Eyeglass automatic hardening machine and technique |
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CN107238275A true CN107238275A (en) | 2017-10-10 |
Family
ID=59991323
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CN201710514931.7A Pending CN107238275A (en) | 2017-06-29 | 2017-06-29 | Eyeglass automatic hardening machine and technique |
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CN207113553U (en) * | 2017-06-29 | 2018-03-16 | 厦门立扬光学科技有限公司 | Eyeglass automatic hardening machine |
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