CN202877200U - Material barrel cleaning station for continuous production line - Google Patents
Material barrel cleaning station for continuous production line Download PDFInfo
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- CN202877200U CN202877200U CN 201220581478 CN201220581478U CN202877200U CN 202877200 U CN202877200 U CN 202877200U CN 201220581478 CN201220581478 CN 201220581478 CN 201220581478 U CN201220581478 U CN 201220581478U CN 202877200 U CN202877200 U CN 202877200U
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- cavity
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- charging basket
- cleaning station
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Abstract
The utility model discloses a material barrel cleaning station for a continuous production line. The material barrel cleaning station comprises a to-be-cleaned area, a cleaned area, a conveyer channel, a programmable logic controller (PLC) control system, an air processing system and a cleaning pump station. A cleaning cavity, an airing cavity, a drying cavity and a cooling cavity are sequentially distributed between the to-be-cleaned area and the cleaned area along the conveyer channel, air inlet systems are respectively arranged on the airing cavity, the drying cavity and the cooling cavity, an air supply pipeline is sequentially in serial connection with the cooling cavity, a heat exchanger and an efficient filter, an outlet of the efficient filter is respectively connected with air inlet systems of the drying cavity and the airing cavity, air valves are respectively at the connection portions between the air supply pipeline and the cavities, and a plurality of spray heads which are distributed along the inner periphery and arranged at the bottom and telescopic rotary spray heads are arranged in the cleaning cavity. The material barrel cleaning station uses a plurality of cavities on the production line to clean, air, dry and cool and has the advantages of being good in cleaning quality, high in cleaning efficiency and high in energy utilization rate.
Description
Technical field
The utility model relates to a kind of cleaning systems that have enough to meet the need charging basket, relates in particular to a kind of charging basket cleaning equipment for tinuous production.
Background technology
At present, the cask washing cleaning machine is single cavity type structure, as shown in Figure 1, owing to being that cleaning, the wind of finishing the turnover charging basket in a cavity drenches, dries and cool off four flow processs, finishing above-mentioned four flow processs needs 30 ~ 45 minutes at least, and therefore, the productive temp time is longer.In addition, because four flow processs are all carried out in a cavity,---wind pouring---oven dry---cooling that and each whole cavity all will pass through cleaning, wherein inside cavity need to be full of rinse water in the cleaning process, to dry up inside and outside the staving in the wind pouring process, the obvious moisture of the moisture on the wall and inside cavity, need in the drying course the whole cavity drying that heats up, also be whole cavity need to be cooled to normal temperature in the cooling procedure, in the batch cask washing is produced,---four flow processs of wind pouring---oven dry---cooling that what all circulate cleans successively, need during this time frequently alternately to change temperature and humidity situation in the cavity, so energy loss is larger.In a word, above-mentioned cask washing cleaning machine exists cleaning efficiency low, and energy consumption is large, the shortcoming of length consuming time.
The utility model content
For above-mentioned prior art, the utility model provides a kind of charging basket cleaning station for tinuous production, utilize simultaneously a plurality of chambers on the streamline to clean respectively---wind pouring---oven dry--cooling, not only saved man-hour, and reduced energy consumption.The utlity model has the characteristics that cleaning quality is good, cleaning efficiency is high, energy utilization rate is high.
In order to solve the problems of the technologies described above, the utility model is used for the technical scheme that the charging basket cleaning station of tinuous production is achieved and is: comprise district to be cleaned, cleaning area, transmission channel, PLC control system, air treatment system and cleaning pumping plant; Described air treatment system comprises roughing efficiency air filter, heat exchanger, high efficiency particulate air filter and air supply duct; Cleaning area is furnished with the cleaning cavity successively along described transmission channel extremely from district to be cleaned, and wind drenches cavity, oven dry cavity and cooling cavity; Described wind drenches cavity, oven dry cavity and cooling cavity and is provided with respectively air inlet system, described air supply duct is connected successively and is cooled off cavity, heat exchanger and high efficiency particulate air filter, and the outlet of described high efficiency particulate air filter is connected to respectively the air inlet system of oven dry cavity and wind pouring cavity; The connecting portion of described air supply duct and above-mentioned each cavity is provided with air-valve respectively; Be provided with a plurality of shower nozzles of arranging and be positioned at the bottom along interior week in the described cleaning cavity, also be provided with telescopic rotary nozzle, the outlet of described cleaning pumping plant is connected to each shower nozzle in the described cleaning cavity by pipeline; Shower nozzle in described air-valve, air treatment system, cleaning pumping plant, the described cleaning cavity and the Men Tijun of each cavity connect with described PLC control system.
The utility model is used for the charging basket cleaning station of tinuous production, and described transmission channel is artificial transmission path or automatic conveying device.Described automatic conveying device is a kind of in automatic conveying vehicle, chain sprocket transmission, belt transmission, the guide rail slide block transmission, and adopts a kind of power drive in electronic, pneumatic and the hydraulic pressure.Described automatic conveying device connects with described PLC control system.
The door body of each cavity adopts automatic lifting, Ping Kai or push-and-pull form; The sealing of door body adopts a kind of form in encapsulant sealing, pneumostop, mechanical seal and the hydraulic packing effectively to seal.
Compared with prior art, the beneficial effects of the utility model are as follows:
(1) by decomposing productive temp, original cleaning, wind are drenched, dry, cool off the pattern of finishing in a chamber, resolve into 4 beats, different operations is finished in minute chamber, like this for continuous flow production line, need 30 ~ 45 minutes from charging basket of original cleaning, reducing to only needs 15 minutes, and the decomposition of production procedure meets the requirement that tinuous production is optimized.
(2) cleaning, wind drench, dry and cools off used supply air system and reuse circulated air, have effectively avoided the energy loss that the temperature difference causes greatly between each cavity, realize energy-conservation purpose.
Description of drawings
Fig. 1 is traditional type list chamber barrel washer project organization schematic diagram;
Fig. 2-the 1st, the utility model are used for the formation of charging basket cleaning station of tinuous production and the top view of layout;
Fig. 2-the 2nd, A-A position cutaway view among Fig. 2-1;
Fig. 2-the 3rd, B-B position cutaway view among Fig. 2-1;
Fig. 3 is that the utility model charging basket cleaning station is realized the quantity-produced process flow diagram.
Among the figure:
1-cleans cavity 2-wind and drenches cavity 3-oven dry cavity 4-cooling cavity
5-transmission channel 6-pumping plant 7-air treatment system 71-roughing efficiency air filter
The telescopic rotary nozzle of 72-heat exchanger 73-high efficiency particulate air filter 74-air supply duct 8-
9-air-valve 10-charging basket 11-PLC control system 12-air inlet system
The specific embodiment
Below in conjunction with the specific embodiment the utility model is described in further detail.
Shown in Fig. 2-1, Fig. 2-2 and Fig. 2-3, the utility model is used for the charging basket cleaning station of tinuous production, comprises district to be cleaned, cleaning area and transmission channel 5, air treatment system 7 and clean pumping plant 6.Described air treatment system comprises roughing efficiency air filter 71, heat exchanger 72, high efficiency particulate air filter 73 and air supply duct 74.
Shown in Fig. 2-1, cleaning area is furnished with successively along described transmission channel and cleans cavity 1 extremely from district to be cleaned, and wind drenches cavity 2, oven dry cavity 3 and cooling cavity 4; Shown in Fig. 2-2 and Fig. 2-3, described wind drenches cavity 2, oven dry cavity 3 and cooling cavity 4 and is provided with respectively air inlet system 12, described air supply duct 74 is connected successively and is cooled off cavity 4, heat exchanger 72 and high efficiency particulate air filter 73, and the outlet of described high efficiency particulate air filter 73 is connected to respectively the air inlet system 12 of oven dry cavity 3 and wind pouring cavity 2; Described air supply duct 74 is provided with air-valve 9 respectively with the connecting portion of above-mentioned each cavity.
Be provided with a plurality of shower nozzles of arranging and be positioned at the bottom along interior week in the described cleaning cavity 1, also be provided with telescopic rotary nozzle 8, the outlet of described cleaning pumping plant 6 is connected to each shower nozzle in the described cleaning cavity 1 by pipeline.
Described transmission channel 5 is artificial transmission path or automatic conveying device.Described automatic conveying device is a kind of in automatic conveying vehicle, chain sprocket transmission, belt transmission, the guide rail slide block transmission, and adopts a kind of power drive in electronic, pneumatic and the hydraulic pressure.
The utility model also comprises the PLC control system, and the shower nozzle in described air-valve 9, air treatment system 7, cleaning pumping plant 6, automatic conveying device, the described cleaning cavity 1 and the Men Tijun of each cavity connect with described PLC control system 11.Can adopt Automatic Control, perhaps carry out as required semiautomatic control.
The door body of each cavity adopts automatic lifting, Ping Kai or push-and-pull form in the utility model; The sealing of door body adopts a kind of form in encapsulant sealing, pneumostop, mechanical seal and the hydraulic packing effectively to seal.
The utility model is used for the charging basket cleaning station using PLC program control technology of tinuous production and realizes electromechanical integration, is one of indispensability equipment of carrying out in the drug production process sanitary standard; The utility model cleaning station is mainly used in the pharmaceuticals industry technological process of production, cleaning and oven dry to the container such as mixed material barrel, portable turnover charging basket and related components are used, can effectively clean the foreign matter of the various non-charging basket body of charging basket surfaces externally and internally, thereby eliminate the cross pollution of various compositions in the pharmacy procedure.Also can be widely used in the industries such as medicine, chemical industry, food.
As shown in Figure 3, the utility model drenches (predry), dries and cools off four steps by cleaning, the wind that decomposes charging basket, and each cavity only need be finished the simple function of controlling oneself, and can utilize the circulating air of complete machine.Both effectively reduce the production cycle of washing bucket, greatly reduced again the loss of the energy; If according to former four schemes that technological process is finished with a cavity of prior art, the shortest productive temp of single turnover barrel is 30 ~ 45 minutes, and utilize four cavitys to finish step by step the technological process demand, productive temp shortens to less than or equal to 15 minutes that (four technological processes are for working simultaneously, therefore productive temp is exactly one of them operation maximum duration, namely 15 minutes), reduction 2-3 consuming time is doubly.
The mode that recycles by wind system in the utility model has improved the service efficiency of the energy greatly, has reduced energy loss, has effectively saved the energy.Further, according to processing step, the hot blast of cooling cavity 4 is introduced oven dry cavity 3, because the leaving air temp of cooling cavity 4 has been higher than room temperature, has therefore reduced oven dry cavity 3 heating institute energy requirements and reduced simultaneously the cost that air cleaning is processed; The high warm air of oven dry cavity 3 is introduced wind drench cavity 2, charging basket is carried out predry, because the air-out of oven dry cavity 3 is high warm air, can cancel in use the heating system that wind drenches cavity 2 fully, saved the energy use.In addition, according to processing step, a part of hot blast of cooling cavity 4 is introduced wind drench cavity 2, because the leaving air temp of cooling cavity 4 has been higher than room temperature, its leaving air temp can satisfy wind and drench cavity 2 uses, therefore can cancel the heating system that wind drenches cavity 2, has saved energy; Another part hot blast of cooling cavity 4 is introduced oven dry cavity 3, reduced oven dry cavity 3 heating institute energy requirements and reduced simultaneously the cost that air cleaning is processed.
During the work of the utility model cleaning station, open the entrance door that cleans cavity 1, the charging baskets 10 such as used mixed material barrel, turnover charging basket are pushed or automatically input in the cleaning station, after putting in place, close the entrance door that cleans cavity 1, perform to clean and prepare.Set cleaning procedure, scavenging period and drying time by technological requirement, the cleaning of can starting shooting after the affirmation, complete machine can be started working by program and the requirement set.The outer surface of charging basket 10 is pressurizeed to spray by the shower nozzle around cleaning in the cavity 1 and cleans; Inner surface is then pressurizeed to spray by telescopic rotary nozzle 8 and cleans; The bottom shower nozzle cleans charging basket 10 feed opening butterfly valves pressurization spray.After cleaning is finished, equipment automatically or is manually sent into and is entered in wind pouring cavity 2, oven dry cavity 3, the cooling cavity 4, according to wind pouring, oven dry, the cooling program set, automatically in three difference in functionality cavitys, finish the setting technological requirement, until after finishing a whole set of program, complete machine stops, open the outlet portal of cleaning station, dry after cleaning, as to be cooled to normal temperature container is manually released or automatically spread out of, send into intermediate station and deposit, use in order to next technological process of production.
Air treatment system in the utility model adopts the recycling mode of air intake.As shown in Figure 3, new wind can be collected folk songs in general area, through air treatment system, comprises that air intake is just imitated, middle effect, efficient, reaches the requirement that clean area uses.The temperature of collecting folk songs is that normal temperature adopts (about 18 ~ 26 degree of clean area temperature), and temperature after the oven dry is cooled to below 40 degree (to personnel without injuring) about the charging basket about 65 degree greatly; The oven dry hot blast utilize the cooling section air intake, and by heater be heated to the oven dry need temperature to get final product, avoided the wide variation of temperature.Wind drench for container after cleaning just dry, dry up purpose, can utilize circulated air after the oven dry, to temperature without specific (special) requirements.
The workflow that the utility model cleans pumping plant can realize the switching of washings (according to the actual cleaning solution that adds), rinse water, pure water according to the setting of cleaning procedure, finishes the cleaning of charging basket.The control of scavenging period: according to actual requirement, can set respectively the scavenging period of different rinse water; The design of cleaning positions: be divided into internal tank, outside, and top, bottom clean, difference all has shower nozzle.
Although the above is described the utility model in conjunction with figure; but the utility model is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment only is schematic; rather than restrictive; those of ordinary skill in the art is under enlightenment of the present utility model; in the situation that do not break away from the utility model aim, can also make a lot of distortion, these all belong within the protection of the present utility model.
Claims (5)
1. charging basket cleaning station that is used for tinuous production comprises district to be cleaned, cleaning area and transmission channel, it is characterized in that:
Also comprise PLC control system (11), air treatment system (7) and clean pumping plant (6);
Described air treatment system comprises roughing efficiency air filter (71), heat exchanger (72), high efficiency particulate air filter (73) and air supply duct (74); Cleaning area is furnished with successively along described transmission channel and cleans cavity (1) extremely from district to be cleaned, and wind drenches cavity (2), oven dry cavity (3) and cooling cavity (4); Described wind drenches cavity (2), oven dry cavity (3) and cooling cavity (4) and is provided with respectively air inlet system (12), described air supply duct (74) is connected successively and is cooled off cavity (4), heat exchanger (72) and high efficiency particulate air filter (73), and the outlet of described high efficiency particulate air filter (73) is connected to respectively the air inlet system (12) of oven dry cavity (3) and wind pouring cavity (2); Described air supply duct (74) is provided with air-valve (9) respectively with the connecting portion of above-mentioned each cavity;
Be provided with a plurality of shower nozzles of arranging and be positioned at the bottom along interior week in the described cleaning cavity (1), also be provided with telescopic rotary nozzle (8), the outlet of described cleaning pumping plant (6) is connected to each interior shower nozzle of described cleaning cavity (1) by pipeline;
Shower nozzle in described air-valve (9), air treatment system (7), cleaning pumping plant (6), the described cleaning cavity (1) and the Men Tijun of each cavity connect with described PLC control system (11).
2. described charging basket cleaning station for tinuous production according to claim 1 is characterized in that, described transmission channel is artificial transmission path or automatic conveying device.
3. described charging basket cleaning station for tinuous production according to claim 2, it is characterized in that, described automatic conveying device is a kind of in automatic conveying vehicle, chain sprocket transmission, belt transmission, the guide rail slide block transmission, and adopts a kind of power drive in electronic, pneumatic and the hydraulic pressure.
4. described charging basket cleaning station for tinuous production according to claim 3 is characterized in that, described automatic conveying device connects with described PLC control system (11).
5. described charging basket cleaning station for tinuous production according to claim 1 is characterized in that, the door body of each cavity adopts automatic lifting, Ping Kai or push-and-pull form; A kind of in encapsulant sealing, pneumostop, mechanical seal and the hydraulic packing adopted in the sealing of door body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220581478 CN202877200U (en) | 2012-11-06 | 2012-11-06 | Material barrel cleaning station for continuous production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220581478 CN202877200U (en) | 2012-11-06 | 2012-11-06 | Material barrel cleaning station for continuous production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202877200U true CN202877200U (en) | 2013-04-17 |
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ID=48068666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220581478 Expired - Lifetime CN202877200U (en) | 2012-11-06 | 2012-11-06 | Material barrel cleaning station for continuous production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202877200U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107238275A (en) * | 2017-06-29 | 2017-10-10 | 厦门立扬光学科技有限公司 | Eyeglass automatic hardening machine and technique |
| CN108821216A (en) * | 2018-05-25 | 2018-11-16 | 江苏中德电子材料科技有限公司 | Automatically it cleans filling intelligent workshop and cleans packaging process automatically |
-
2012
- 2012-11-06 CN CN 201220581478 patent/CN202877200U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107238275A (en) * | 2017-06-29 | 2017-10-10 | 厦门立扬光学科技有限公司 | Eyeglass automatic hardening machine and technique |
| CN108821216A (en) * | 2018-05-25 | 2018-11-16 | 江苏中德电子材料科技有限公司 | Automatically it cleans filling intelligent workshop and cleans packaging process automatically |
| CN108821216B (en) * | 2018-05-25 | 2020-07-14 | 江苏中德电子材料科技有限公司 | Intelligent workshop capable of automatically cleaning and filling and automatic cleaning and filling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: LIU CHUNMING Effective date: 20140519 Owner name: WANG SHIQING Free format text: FORMER OWNER: FATAI (TIANJIN) TECHNOLOGY CO., LTD. Effective date: 20140519 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 300410 BEICHEN, TIANJIN TO: 300161 HEDONG, TIANJIN |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140519 Address after: 300161, Hedong District, Tianjin Red Star Road to Ann Li, building 23, No. 4, unit 601 Patentee after: Wang Shiqing Patentee after: Liu Chunming Address before: 300410, Beichen District, Tianjin Jing River 6 brocade Lin Yuan District Patentee before: PHARM-TECH (TIANJIN) Co.,Ltd. |
|
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: LIU CHUNMING Effective date: 20150812 Owner name: TIANJIN YINUO PHARMACEUTICAL INDUSTRY DESIGN CO., Free format text: FORMER OWNER: WANG SHIQING Effective date: 20150812 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150812 Address after: 300381, room 6, No. 701, Xinjin Xinxing International Garden, Xiqing District, Tianjin Patentee after: TIANJIN YINUO MEDICINE INDUSTRIAL DESIGN Co.,Ltd. Address before: 300161, Hedong District, Tianjin Red Star Road to Ann Li, building 23, No. 4, unit 601 Patentee before: Wang Shiqing Patentee before: Liu Chunming |
|
| CX01 | Expiry of patent term |
Granted publication date: 20130417 |
|
| CX01 | Expiry of patent term |