CN107238088A - Safe and environment-friendly torch system based on fire cyclone vortex generation mechanism - Google Patents

Safe and environment-friendly torch system based on fire cyclone vortex generation mechanism Download PDF

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Publication number
CN107238088A
CN107238088A CN201710665322.1A CN201710665322A CN107238088A CN 107238088 A CN107238088 A CN 107238088A CN 201710665322 A CN201710665322 A CN 201710665322A CN 107238088 A CN107238088 A CN 107238088A
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China
Prior art keywords
deflector
fire
torch
hollow cylinder
fixing device
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Pending
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CN201710665322.1A
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Chinese (zh)
Inventor
周魁斌
钱静
蒋军成
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Nanjing Tech University
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Nanjing Tech University
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Priority to CN201710665322.1A priority Critical patent/CN107238088A/en
Publication of CN107238088A publication Critical patent/CN107238088A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/14Gaseous waste or fumes

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

The invention relates to the field of industrial safety and environmental protection in oil and gas exploitation, petrochemical industry and the like, in particular to a safe and environment-friendly torch system based on a fire cyclone vortex generation mechanism, which comprises a fire cyclone vortex generation device, a fire torch head and a torch barrel body, wherein the fire cyclone vortex generation device is arranged at the upper part of the fire torch head through a fixing device, the fire cyclone vortex generation device consists of a hollow cylinder and a plurality of guide plates, the guide plates are arranged between the hollow cylinder and the fixing device, the fixing device upwards extends to form a plurality of support rods, the bottom ends of the support rods are connected with the fixing device, the top ends of the support rods are connected with the hollow cylinder, the guide plates are arranged on the support rods, and one support rod is provided with one guide plate.

Description

A kind of safe environment protection type flare system based on fire whirl vortex formation mechanism
Technical field
It is that one kind is based on fire specifically the present invention relates to the industry securities such as oil-gas mining, petrochemical industry and field of Environment Protection The safe environment protection type flare system of whirlwind vortex formation mechanism.
Background technology
To ensure safety in production in petroleum chemical enterprise's production process, prevent contingency, by set torch by those It is expendable, and it is changed into the small gas of harm through burning with certain toxic, dangerous or corrosive imflammable gas Air is discharged into after body.The gas that can be handled by torch burning has hydrogen sulfide, carbon monoxide, organic sulfur, hydrogen, ammonia, hydro carbons etc. Gas.These gases are mainly derived from:1. the operation fluctuation that technical arrangement plan is brought when device is normally run;2. production needs injustice Weighing apparatus;3. discharge when equipment switches;4. the leakage of safety valve, pressure-control valve;5. driving and parking and discharge during troubleshooting etc.. Although the burning for gas of releasing flare makes the gas harmfulness reduction for being discharged into air, it is dirty that incomplete combustion still results in air The increase of flare discharge amount can cause the increase of incomplete combustion degree under dye, such as accident condition.
Flare system is broadly divided into two kinds of ground flare and overhead torch.
There is three below in existing overhead torch:
(1)When discharge capacity is big, flare system can not burn waste gas completely, and thoroughly burning can not bring a large amount of black smokes and nitrogen oxygen Compound, sulfide and carbon monoxide, black smoke and nitrogen oxides, sulfide and carbon monoxide can be a large amount of under dump state Produce, atmosphere pollution is very serious;
(2)For overhead torch, flare tip igniter position is higher, is usually located at tens meters even more than 100 meters of height Sky, and the ambient wind velocity in high vacancy easily causes torch burning flame to be put out than larger, emptying is dangerous, i.e., current torch is deposited In poor combustion stability problem;
(3)Due to environment wind action, flame can tilt down burning, apart from flare tip closer to the temperature rise nearby of, flare tip, So as to damage flare tip, cause the reduction of flare tip service life.
At present, existing industrial torch technology can only solve subproblem, it is impossible to while solving three problems.Such as Chinese patent A kind of bidirectional rotational flow ground flare burner, can only solve the problem of efficiency of combustion is low disclosed in CN205842695U.It is Chinese special A kind of flare tower being provided with every cover, can only solve the problem of wind is excessive to cause fray-out of flame disclosed in sharp CN106838938A.In A kind of elevated torch system step emission device, can only solve flare tip service life low disclosed in state patent CN205481037U The problem of.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention proposes a kind of safety and environmental protection based on fire whirl vortex formation mechanism Type flare system, can simultaneously effective improve the low efficiency of combustion that existing overhead torch is present, poor combustion stability and torch The head low three major issues of service life.
To achieve these goals, the concrete technical scheme that the present invention is used is as follows:
A kind of safe environment protection type flare system based on fire whirl vortex formation mechanism, including fire whirl vortex generating means, fire Torch head and torch cylinder, fire whirl vortex generating means are arranged on the top of flare tip by fixing device, and fire whirl, which is vortexed, gives birth to Be made up of into device a hollow cylinder and several deflectors, deflector be arranged on hollow cylinder and fixing device it Between, fixing device has upwardly extended several support sticks, and the bottom of support stick is connected with fixing device, top and the sky of support stick Heart cylinder is connected, and deflector is arranged on support stick, a deflector is provided with a support stick, deflector can be around branch Rod is supportted to rotate.
Further improvement of the present invention, the height of hollow cylinder is 2-3 times of flame height without spin, for example, irrotationality Turn flame height for 50 meters, then hollow cylinder is highly 100-150 meters, be mainly used to stop work of the ambient wind to combustion flame With, combustion flame run-off the straight under windy condition can be avoided, and then weaken the damage that flame inclination is caused to flare tip, extension is fiery The service life of torch.
Further improvement of the present invention, a quarter of a length of hollow cylinder diameter of deflector, its a height of length of deflector 3-5 times, for example, a diameter of 2.4 meters of hollow cylinder, then a length of 0.6 meter of deflector, a height of 1.8-3 meters, along device side Any angle between equidistantly distributed, quantity is 6-12, and each deflector can rotate 0-90 ° along support stick, with convenient Most suitable angle is adjusted out, induction air flows into hollow cylinder, and its main function is to produce swirling eddy, inside device Air is all consumed, and extraneous air will enter device at an angle by deflector, form swirling eddy.
Further improvement of the present invention, hollow cylinder, deflector, support stick and fixing device using 2000 DEG C of heatproof and Exotic material above is made, it is preferable that be made of tantalum tungsten-molybdenum alloy sheet material.
Invention further discloses a kind of overhead torch, it includes the above-mentioned safety collar based on fire whirl vortex formation mechanism Guarantor's type flare system, in addition to torch cylinder and supporting construction, one end of torch cylinder are connected to the connection of flare tip other end To supporting construction, supporting construction uses tower supporting construction.
Beneficial effects of the present invention:Compared to existing elevated torch system, the fire of fire whirl vortex generating means is installed Torch system mainly has 3 advantages:
(1)Fuel economy becomes big:The flare system can be by strengthening the Air Entrainment at boundary layer and suppressing carbon black grain Son escapes to increase efficiency of combustion at flame kernel, reduces the generation of imperfect combustion product, reduces the pollution to environment;
(2)Flame combustion stability is improved:The flare system can increase the election height and blow-off velocity of flame, in identical Elect under height, fuel outlet rate request is lower, and the limitation that flame is put out becomes big, this causes combustion flame more It is stable, improve the security used;
(3)Flare tip service life is elongated:On the one hand, ambient wind can tilt flame, separate out mouth closer to making outlet temperature liter Height, so as to damage torch, reduces the service life of torch, fire whirl vortex generating means can reduce shadow of the ambient wind to flame Ring, prevent flame from tilting, so as to increase the service life of torch;On the other hand, fire whirl makes the election of flame highly increase, and makes Flame is away from torch mouthful, the temperature in reduction torch exit, so as to extend the service life of torch.
Brief description of the drawings
Fig. 1 is the structural representation of fire whirl vortex generating means of the present invention.
Fig. 2 is baffle arrangement schematic diagram in Fig. 1.
Fig. 3 is air flow track schematic diagram in Fig. 2.
Fig. 4 is the overhead torch structural representation with fire whirl vortex generating means.
In figure, 1- fire whirl vortex generating means, 2- flare tips, 3- torch cylinders, 4- supporting constructions, 101- hollow cylinders Body, 102- deflectors, 103- fixing devices, 104- support sticks, 105- trajectories.
Embodiment
In order to deepen the understanding of the present invention, the present invention is done below in conjunction with drawings and examples and further retouched in detail State, the embodiment is only used for explaining the present invention, protection scope of the present invention is not constituted and limited.
Embodiment:As depicted in figs. 1 and 2, a kind of safe environment protection type flare system based on fire whirl vortex formation mechanism, Including fire whirl vortex generating means 1, flare tip 2 and torch cylinder 3, fire whirl vortex generating means 1 pass through fixing device 103 The top of flare tip 2 is arranged on, fire whirl vortex generating means 1 are by 102 groups of a hollow cylinder 101 and several deflectors Into deflector 102 is arranged between hollow cylinder 101 and fixing device 103, and fixing device 103 has upwardly extended several Support stick 104, the bottom of support stick 104 is connected with fixing device 103, and top and the hollow cylinder 101 of support stick 104 connect Connect, deflector 102 is arranged on support stick 104, a deflector 102 is provided with a support stick 104, wherein, open circles The height of cylinder 101 is 120 meters, 101 a diameter of 2.4 meters of hollow cylinder, then 102 a length of 0.6 meters of deflector, a height of 2.5 meters, Along device side equidistantly distributed, quantity is 10, and each deflector 102 can be rotated between 0-90 ° along support stick 104 Any angle, most suitable angle is adjusted out to facilitate, and induction air flows into hollow cylinder 101, and its main function is to produce Swirling eddy, when device inner air is all consumed, extraneous air will at an angle be entered by deflector 102 to be filled Put, form swirling eddy as shown in Figure 3;Further, hollow cylinder 101, deflector 102, support stick 104 and fixing device 103 are made of tantalum tungsten-molybdenum alloy sheet material.
As shown in figure 4, a kind of overhead torch, it includes the above-mentioned safe environment protection type based on fire whirl vortex formation mechanism Flare system, in addition to torch cylinder 3 and supporting construction 4, one end of torch cylinder 3 are connected to the connection of the other end of flare tip 2 To supporting construction 4, supporting construction 4 uses tower supporting construction 4.
In order to be further described, invention further discloses following content:
Fire whirl increases fuel economy principle:
Fire whirl increase fuel economy approach be:On the one hand, swirling eddy strengthens Air Entrainment in bottom boundary, Cause air strong near boundary layer to flow into, cause reactant quickly to mix, burnt completely, increase efficiency of combustion, subtract The pollutant that few imperfect combustion is produced.On the other hand, swirling eddy suppresses the turbulence pulsation of flame above boundary layer, so as to press down The generation in the large scale side whirlpool for rolling out carbon black particle can be wrapped up at flame kernel by having made, so as to reduce flue gas particle outside flame Generation, that is, increase the time of contact of reactant, increases efficiency of combustion, reduces the pollution to environment.
Swirl flame can improve this feature of efficiency of combustion in existing rotary jet combustion chamber and rotary coal dust firing Device has been applied.
Rotary jet combustion chamber:Atomizer is arranged in minor air cell, and fuel oil is along the injection of vortex direction, in compression process, Air in cylinder is pushed by piston, and minor air cell is flowed into by passage, forms strong organized rotary motion, promotes vortex Fuel distribution and mixing in room, increase efficiency of combustion.
Rotary powdered coal burner:Multistage with particular design is spoken out of turn air-supply guide frame, and coal can be made in a short time Powder produces high temperature eddy current, accelerates the mixing of coal dust and air, with complete advantage of burning.
Fire whirl formula burner (Chinese patent CN105910102A):Using fan blades and Mechanical Driven rotation scrim in burning Fire whirl is produced in stove, to improve the efficiency of combustion of fuel.
Fire whirl increases flare tip life-span and flame combustion stability principle:
For jet bubble reactor, when fuel outlet speed is sufficiently large, jet flames can be elected from the mouth of pipe;If continuing to increase The distance between flow velocity, flame root and mouth of pipe(Elect height)Also can accordingly it increase, and the now flow velocity and rapids of flame root Stream burn rate all accordingly reduces with the increase for electing height, but because the former reduction speed is slower than the latter, therefore arrive Up to after some critical point, the air-flow velocity of flame root can be more than turbulent combustion speed, then combustion flame can be put out.Occur The speed of election is lower(Or elect highly higher), then the probability of generation attaching flare tip burning is smaller, so as to increase flare tip Service life;Blow-off velocity is higher, then the probability that generation combustion flame is put out is smaller, so as to increase jet bubble reactor flameholding Property.
(1)Elect height
Jet bubble reactor elect height general formulae be:
(1)
In formula, h is to elect height;B is empirical;U is nozzle fuel flow rate;D is nozzle diameter.By formula(1) As can be seen that the election height of jet bubble reactor is directly proportional to nozzle fuel flow rate.
After the effect of swirling eddy is introduced, swirling eddy can increase the stretching effect of flame base, cause flame office Portion extinguishes, and produces and elects phenomenon, i.e., under identical muzzle velocity, and the election height for having swirling eddy to act on can be bigger.Conversely, phase Under the conditions of same election height, fuel outlet speed can be smaller when having swirling eddy.
(2)Blow-off velocity
The calculation formula of jet flames blow-off velocity is:
(2)
Wherein, vc is jet flames blow-off velocity;SL, max are maximum laminar flame propagation velocities;ρ c, ρ ∞ are that fuel is close respectively Degree and ambient air density;ReH is Reynolds number, and, wherein μ c are power viscosity coefficients, and H is feature Length, represents that average fuel concentration drops to axial distance when under stoichiometric ratio.By formula(2)As can be seen that jet flames Blow-off velocity is directly proportional to Reynolds number, and Reynolds number is directly proportional to characteristic length, then jet flames blow-off velocity and feature are long Degree is directly proportional.
After the effect of swirling eddy is introduced, swirling eddy can suppress the turbulence pulsation of flame above boundary layer, so that Suppress fuel above boundary layer to mix with air turbulence, reduce speed of the fuel mass percentage along central axial reduction, that is, exist At same axial height, fuel mass percentage can be bigger when having swirling eddy effect.Conversely, in fuel concentration while dropping to When learning below equivalent proportion, the feature height for having swirling eddy to act on can be bigger, so that the increase of jet flames blow-off velocity.
Fire whirl vortex formation mechanism:
As a kind of convection column for having strong rotation and carrying combustion phenomena, the generation of fire whirl needs three necessary factors: (1)In the presence of a generation whirlpool;(2)In whirlpool there is a fluid to converge;(3)Horizontal surface(Such as ground, device wall)Place has Some frictional force or drag.
Vorticity equation is:
(3)
Wherein, the generation that last three represent vorticity only on the right of equation, respectively nonconservative force, baroclinic fluid and viscous force. Equation left side Section 2 represents that vorticity is transported because of wind, the burning that the horizontal vorticity that its place that shows to be in the wind is produced can be to leeward Behavior is exerted one's influence.Section 1 represents that flow field medium velocity gradient can be stretched and bent to the vortex filament that oneself is present on the right of equation, So as to which the size and Orientation of vorticity can be changed.This explanation, when the horizontal vortex filament of near wall meets with the fire plume risen, level Vortex filament can become vertical vortex filament, and vorticity increases because of stretching, that is, form vertical concentrated vorticity.
General principle, principal character and the advantage of the present invention has been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims (7)

1. a kind of safe environment protection type flare system based on fire whirl vortex formation mechanism, it is characterised in that including fire whirl whirlpool Generating means, flare tip and torch cylinder are revolved, the fire whirl vortex generating means are arranged on the torch by fixing device The top of head, the fire whirl vortex generating means are made up of a hollow cylinder and several deflectors, the deflector It is arranged between the hollow cylinder and the fixing device, the fixing device has upwardly extended several support sticks, institute The bottom for stating support stick is connected with the fixing device, and the top of the support stick is connected with the hollow cylinder, described to lead Stream plate is arranged on the support stick, a deflector is provided with a support stick, the deflector can be around the support Rod is rotated.
2. the safe environment protection type flare system according to claim 1 based on fire whirl vortex formation mechanism, its feature exists In the height of the hollow cylinder is 2-3 times of flame height without spin.
3. the safe environment protection type flare system according to claim 2 based on fire whirl vortex formation mechanism, its feature exists In a quarter of a length of hollow cylinder diameter of deflector, 3-5 times of its a height of length of the deflector.
4. the safe environment protection type flare system according to claim 3 based on fire whirl vortex formation mechanism, its feature exists In equidistantly distributed between the deflector, quantity is 6-12, and each deflector can rotate 0-90 ° along support stick Between any angle.
5. the safe environment protection type flare system based on fire whirl vortex formation mechanism according to claim any one of 1-4, Characterized in that, the hollow cylinder, the deflector, the support stick and the fixing device using 2000 DEG C of heatproof and Exotic material above is made.
6. the safe environment protection type flare system according to claim 5 based on fire whirl vortex formation mechanism, its feature exists In the hollow cylinder, the deflector, the support stick and the fixing device are made of tantalum tungsten-molybdenum alloy sheet material.
7. a kind of overhead torch, it is characterised in that including the peace as claimed in claim 6 based on fire whirl vortex formation mechanism Full environment-friendly type flare system, in addition to torch cylinder and supporting construction, one end of the torch cylinder is connected to the flare tip Other end is connected to the supporting construction, and the supporting construction uses tower supporting construction.
CN201710665322.1A 2017-08-07 2017-08-07 Safe and environment-friendly torch system based on fire cyclone vortex generation mechanism Pending CN107238088A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109185901A (en) * 2018-10-15 2019-01-11 南京工业大学 Flare gas recovery processing system for power generation and recovery processing method thereof
WO2023130447A1 (en) * 2022-01-10 2023-07-13 余荣华 Flame device for decoration

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101776287A (en) * 2009-01-08 2010-07-14 黄振明 Heat transfer and combustion enhanced gas stove
CN102705823A (en) * 2012-05-16 2012-10-03 神华集团有限责任公司 Pulverized coal burner
CN204114964U (en) * 2014-05-30 2015-01-21 中国石油化工股份有限公司 Mix flare burner
CN104791811A (en) * 2015-03-23 2015-07-22 七台河宝泰隆煤化工股份有限公司 Torch system
CN204987041U (en) * 2015-09-14 2016-01-20 张宝源 High -efficient low NOx burner of low heat value
CN205261590U (en) * 2016-01-06 2016-05-25 山东恒能环保能源设备有限公司 Ground torch
CN205316347U (en) * 2016-01-07 2016-06-15 徐州科融环境资源股份有限公司 Revolve and mix formula ground ammonia combustor
CN105910102A (en) * 2016-05-27 2016-08-31 中国科学技术大学 Fire cyclone type combustor
CN106121760A (en) * 2016-07-22 2016-11-16 山东大学 Produce inlet valve and the internal combustion engine of the band helical duct of intake swirl
CN207049950U (en) * 2017-08-07 2018-02-27 南京工业大学 Safe and environment-friendly torch system based on fire cyclone vortex generation mechanism

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101776287A (en) * 2009-01-08 2010-07-14 黄振明 Heat transfer and combustion enhanced gas stove
CN102705823A (en) * 2012-05-16 2012-10-03 神华集团有限责任公司 Pulverized coal burner
CN204114964U (en) * 2014-05-30 2015-01-21 中国石油化工股份有限公司 Mix flare burner
CN104791811A (en) * 2015-03-23 2015-07-22 七台河宝泰隆煤化工股份有限公司 Torch system
CN204987041U (en) * 2015-09-14 2016-01-20 张宝源 High -efficient low NOx burner of low heat value
CN205261590U (en) * 2016-01-06 2016-05-25 山东恒能环保能源设备有限公司 Ground torch
CN205316347U (en) * 2016-01-07 2016-06-15 徐州科融环境资源股份有限公司 Revolve and mix formula ground ammonia combustor
CN105910102A (en) * 2016-05-27 2016-08-31 中国科学技术大学 Fire cyclone type combustor
CN106121760A (en) * 2016-07-22 2016-11-16 山东大学 Produce inlet valve and the internal combustion engine of the band helical duct of intake swirl
CN207049950U (en) * 2017-08-07 2018-02-27 南京工业大学 Safe and environment-friendly torch system based on fire cyclone vortex generation mechanism

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109185901A (en) * 2018-10-15 2019-01-11 南京工业大学 Flare gas recovery processing system for power generation and recovery processing method thereof
CN109185901B (en) * 2018-10-15 2023-07-18 南京工业大学 Flare gas recycling system for power generation and recycling method thereof
WO2023130447A1 (en) * 2022-01-10 2023-07-13 余荣华 Flame device for decoration

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