A kind of preparation process of the natural stone texture imitating ceramic tile with ink-jet printed pattern
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of natural-like stone lines with ink-jet printed pattern
Manage the preparation process of ceramic tile.
Background technique
At present in existing ink-jet printed ceramic tile preparation process, usually according to pre-designed floral designs,
By the direct inkjet printing of printing ink on the ceramic tile surface after glazing, to obtain the ceramics with ink-jet printed pattern effect
Brick;And existing ink-jet printed technique do not have directly pulp surface carry out it is ink-jet printed, and if in natural-like stone line
Manage ceramic tile preparation in be subject to ink-jet printed decorative effect, also only ceramic tile surface carry out it is ink-jet printed come formed design
Decalcomania, but there is the imitative natural sex for being formed by floral designs and often affecting ceramic tile, naturality true to nature is opposite
The problem of reduction.
Summary of the invention
It is an object of the invention to propose a kind of preparation work of natural stone texture imitating ceramic tile with ink-jet printed pattern
Skill, the decalcomania formed and imitative natural grain pattern more natural combination, the more abundant nature of the decorative pattern of formation.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of preparation process of the natural stone texture imitating ceramic tile with ink-jet printed pattern, includes the following steps:
(1) prepare the slurry and at least one ink of at least two different colours, and be separately added into the difference of leaching sizing device
In leaching slurry unit;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
Then at least one ink is carried out inkjet printing on the first pulp layer again by the bed of material, obtaining has the of ink-jet printed pattern
Two pulp layers;
(3) second pulp layers premix platform tilting action under under flow in adobe, formed pattern layer;
(4) adobe that step (3) obtain is entered into kiln firing, obtaining has ink-jet printed natural stone texture imitating ceramic tile.
Wherein using premix platform first will at least two different colors of slurry spray on premix platform, and premixing
Slurry is set to continue to flow naturally forward under the tilting action of platform, to form first slurry with uneven mixed effect
Layer;And then it is ink-jet printed using ink progress on the surface of first pulp layer, make positioned at the decalcomania on surface and its
The pulp layer of bottom is opposing stationary, and decalcomania with the pulp layer of its bottom the natural flow forward under tilting action, from
And second pulp layer with ink-jet printed pattern is obtained, it finally flows to down in adobe, forms pattern layer.
The present invention is realized carries out ink-jet printed and effective transfer printing pattern on pulp layer, it is characterized in that, whole
During the pulp layer self-assembling formation flow pattern of body, only intervenes and devise desired preset floral designs, that is, determined
The position of decalcomania and general shape, but the uncertain factors such as mobility for moving towards naturally of the slurry for combining its bottom
Afterwards, the detail of decalcomania can then form the effect similar to nature evolution, so as to form a kind of certainty with
The printing pattern designing more abundant that uncertainty combines, therefore the present invention is compared with prior art, to natural-like stone line
Reason ceramic tile is subject to more natural ink-jet printed decorative effect, and more natural with other imitative natural grain patterns on its surface
Be combined with each other, transitional more preferable, the more abundant exquisiteness of the decorative pattern of formation, so that obtaining more life-like naturally has spray
Ink the natural stone texture imitating ceramic tile of floral pattern.
It further illustrates, in step (2), before inkjet printing, further includes the steps that secondary mixing, filled using manipulator
Set and/or spiral roller arrangement change first pulp layer slurry lines trend.Pass through the robot device or spiral
Movement of the roller arrangement on the premix platform, carries out dynamic empir-ical formulation, to change the part of first pulp layer
The trend of slurry makes the mixing of slurry more naturally, the pattern texture formed is more abundant.
It further illustrates, during robot device movement, while drenching thin decorative pattern slurry, with first slurry
Bed of material mixing.During robot device movement, thin decorative pattern slurry is further drenched, to improve the multiplicity of floral designs
Property, increase more grain effects;And at the same time can also be matched with the spray operation of leaching sizing device, flexibly adjusted
It is whole, it controls more convenient.
It further illustrates, in step (2), before inkjet printing, further includes the steps that fence type mixes, filled using fence
Set the lines trend that barrier changes the part size of first pulp layer.It is obstructed by the discontinuous of Fencing system, to have
Effect obstructs the lines trend of the part size of first pulp layer, makes the slurry being obstructed to both ends confluence and other color slurries
Mixing, to keep the mixed effect of slurry more abundant.
It further illustrates, further includes the steps that convolution mixes between step (2) and step (3), using baffle by described the
After two pulp layers carry out accumulation convolution mixing in the end of baffle, then overflow is in the adobe.When second pulp layer
Under the action of premixing the inclination of platform, when continuation nature flows to the end of baffle, the slurry of bottom can be formed slurry
After of short duration accumulation and mixing of circling round, then overflow to keep the mixed effect of slurry more natural, and is drenched in adobe in adobe
Upper more uniform, leaching slurry effect is more stable.The height of the baffle is 0.4~2cm.Control the baffle height be in order to
The thickness for making slurry leaching be formed by pattern layer in adobe surface is more uniform, and leaching slurry is more stable, is more applicable for ceramics
The requirement of the leaching slurry thickness of thin plate and common ceramic tile, flexibility are more preferable.
It further illustrates, further includes being carried out to the adobe in second slurry leaching before the surface of the adobe
The step of water spray drenches.The surface of the adobe is carried out water spray to drench, is in order to which the surface for making slurry be overlying on adobe is more equal
It is even, thus avoid adobe leaching slurry after and be burnt into, surface generate bubble, crackle the phenomenon that, improve firing after ceramic tile quality.
It further illustrates, further includes having to dodge to the surface spray of the adobe with pattern layer between step (3) and step (4)
Light, pearly-lustre, light, matt or coloured dry granular glaze particle.There is flash of light, pearly-lustre, light, matt or coloured dry granular by spray
Special decorative effect glaze particle, the diversity of pattern layer can be further increased, thus make firing after ceramic tile decoration
Effect is more abundant.
It further illustrates, in the slurry of step (1), foamed material is added in the slurry of at least one color.By
Foamed material is added in slurry, thus make the ceramic tile surface after leaching slurry and being burnt into that can form the decorative layer with hole stone effect,
Further increase the decoration diversity of ceramic tile surface.
It further illustrates, in step (2), before inkjet printing, the slurry of at least one color is intermittent spray
Mode, the time interval of intermittent spray are 1~2 second.By the color slurry of control section intermittently to spray, and and its
After the color slurry that it is continuously sprayed carries out nature mixing, it can be further formed with intermittent pattern texture, make ceramic tile
The decorative pattern on surface is more abundant.It is alternateed between the slurry of different colours as intermittent spray mode.By will be different
It is intermittently sprayed with being alternateed between color slurry, keeps interruption effect more abundant, to be formed more various
Intermittent pattern texture enriches the decorative pattern of ceramic tile surface more true to nature.
It further illustrates, the ink of the inkjet printing is infiltration color glaze ink.Infiltration color glaze ink can penetrate into described the
Being formed in one pulp layer has certain thickness permeable formation, so as to be formed wear-resistant on adobe surface and more have a solid layer feeling
Decorative pattern, and can be by throwing base processing after, make showing for clean mark, infiltration decorative effect and stream slurry naturally
It forms grain decorating effect mutually to merge, to keep decorative effect more abundant.
It further illustrates, the infiltration color glaze ink is the mixture of acylate and ester, and wherein acylate is carboxyl
At least one of acid group, sulfonate radical, sulfinate, thionothiolic acid root in the inorganic color development ion such as iron, cobalt, chromium, copper at least
A kind of salt of composition, the ester are at least one of long chain alkane, isooctyl acid methyl esters, pungent methyl caprate.
It further illustrates, step (4) further includes leaching clear frit step, drenches clear frit to the surface of the adobe with pattern layer
Material is polished after being incorporated to kiln firing.
It further illustrates, further includes preliminarily dried and secondary ink-jet printed step between step (3) and step (4), to tool
It is carried out after thering is the surface of the adobe of pattern layer to carry out preliminarily dried secondary ink-jet printed.In view of the leaching slurry effect in order to control brick face
Fruit when for carrying out leaching slurry using the more demanding slurry of mobility, then after carrying out preliminarily dried to the adobe after leaching slurry, is gone forward side by side
Row is secondary ink-jet printed.By the secondary ink-jet printed slurry nature flow effect that can be corresponded on brick face, to increase thin decorative pattern
Pattern or decorative pattern with Overlay, or the deepening color of decalcomania etc. in original brick face can also be corresponded to
Reason, to assign the color effect of distincter exquisiteness, to keep the pattern effect in brick face more abundant;It equally can also be using infiltration
Color glaze ink, with solid layer feeling and abrasion resistant effect.
Beneficial effects of the present invention: it realizes and carries out ink-jet printed and effective transfer printing pattern on pulp layer, whole
During the pulp layer self-assembling formation flow pattern of body, only intervenes and devise desired preset floral designs, that is, determined
The position of decalcomania and general shape, but the uncertain factors such as mobility for moving towards naturally of the slurry for combining its bottom
Afterwards, the detail of decalcomania can then form the effect similar to nature evolution, so as to form a kind of certainty with
The printing pattern designing more abundant that uncertainty combines, to be subject to more naturally to natural stone texture imitating ceramic tile
Ink-jet printed decorative effect, and more naturally be combined with each other with other imitative natural grain patterns on its surface, transitionality is more
It is good, the more abundant exquisiteness of the decorative pattern of formation, to obtain more life-like naturally imitative natural with ink-jet printed pattern
Stone texture ceramic tile.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the structural schematic diagram of the leaching slurry equipment of one embodiment of the invention;
Fig. 2 is the partial schematic diagram of the leaching slurry equipment of one embodiment of the invention;
Fig. 3 is the structural schematic diagram of the manipulator of one embodiment of the invention;
Fig. 4 is the structural schematic diagram of the spiral roller arrangement of one embodiment of the invention;
Fig. 5 is the structural schematic diagram of the slurry overflow mechanism of one embodiment of the invention;
Wherein: rack 1, fixed bracket 11, the first guide rail 111, material spray frame 12, transverse bar 121, pulley 1211 are longitudinal
Bar 122, connecting rod 123, driving motor 124, height adjustment assembly 13, fixed plate 131, connecting rod 132, strip slot 133,
Leaching sizing device 2, leaching slurry unit 21, slurry can 211, lateral pulp cylinder 212, slurry transport lines 213, slurry nozzle 214 are auxiliary to blow
Tracheae 215, slurry overflow mechanism 216, overflow pipe 2161, overflow cylinder 2162, regulating part 2163, mixing arrangement 3 premix platform
31, robot device 32, guidance set 321, the second guide rail 3211, driving motor 3212, sliding rack 322, pulley 3221, machinery
Hand 323, leaching slurry looped pipeline 324, pressure control unit 41, main tracheae 411, air blowing branch pipe 412, baffle 6.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1 and Figure 5, equipment, including rack 1, leaching sizing device 2, mixing arrangement 3 and control are starched in a kind of leaching of slurry
Device;The leaching sizing device 2 includes that unit 21 is starched in multiple leaching;The leaching slurry unit 21 includes slurry can 211, lateral pulp cylinder
212, slurry transport lines 213 and slurry overflow mechanism 216;The transverse direction pulp cylinder 212 is installed on the material spray frame of the rack 1
On frame 12, it is connected to the slurry can 211 by the slurry transport lines 213, and be located under the slurry can 211
Side;The bottom of the transverse direction pulp cylinder 212 is provided with multiple slurry nozzles 214;The slurry part flow arrangement 216 includes overflow
Cylinder 2162 and overflow pipe 2161;The overflow cylinder 2162 is installed on the material spray frame 12 of the rack 1, the overflow pipe
2161 both ends are respectively turned on side and the overflow cylinder 2162 in the lateral pulp cylinder 212;
The mixing arrangement 3 includes premix platform 31 and robot device 32;The premix platform 31 is installed on the leaching
Below slurry unit 21 and one end tilts down, for accepting the slurry sprayed by the slurry nozzle 214;The manipulator
Device 32 includes guidance set 321, sliding rack 322 and manipulator 323;The guidance set 321 includes 3211 He of the second guide rail
Driving motor 3212;Second guide rail 3211 is set up on the premix platform 31, and perpendicular to the premix platform 31
Stream slurry direction;The sliding rack 322 is slidably connected by the pulley 3221 of its bottom and second guide rail 3211;It is described
The top of sliding rack 322 is connect with the top of the manipulator 323, and the sliding rack 322 is driven to make back and forth along guide rail direction
Movement;The control device, which controls the slurry nozzle 214, makes slurry spray on the premix platform 31.
It further illustrates, the rack 1 includes fixed bracket 11 and material spray frame 12;The top of the fixed bracket 11
The slurry can 211 is fixedly mounted;The material spray frame 12 is horizontally installed to support bracket fastened 11 middle part;The spray
Material frame frame 12 includes transverse bar 121, longitudinal rod 122, connecting rod 123 and driving motor 124;
The transverse bar 121 starches direction perpendicular to the stream of the premix platform 31, and its bottom is provided with pulley 1211,
Preset first guide rail 111 is slidably connected on the pulley and the fixed bracket 11;The longitudinal rod 122 and the cross
It joins end to end to form square box to bar 121;The connecting rod 123 is set in the square box, and is parallel to the longitudinal rod
122;The both ends of the transverse direction pulp cylinder 212 are arranged successively the lower section for being fixed on the square box by the connecting rod 123, and
It is parallel to the transverse bar 121;The driving motor 124 drives the transverse bar 121 to make left and right along first guide rail 111 and slides
It is dynamic, drive the material spray frame 12 to make to starch horizontally slipping for direction perpendicular to the stream of the premix platform 31.
It further illustrates, the fixed bracket 11 is provided with height adjustment assembly 13, and the height adjustment assembly 13 includes
Fixed plate 131 and connecting rod 132;131 level of fixed plate is fixed on the fixed bracket 11, and offers strip
Slot 133;One end of the connecting rod 132 is connected to the side of the premix platform 31, and the other end passes through described straight down
Strip slot 133, and be fixedly connected by nut.
It further illustrates, as shown in Fig. 2, the control device includes multiple pressure control units 41 and control host;Institute
State the top that pressure control unit 41 is set to the lateral pulp cylinder 212;The pressure control unit 41 includes main tracheae 411
With more air blowing branch pipes 412;One end of every air blowing branch pipe 412 is simultaneously connected in main tracheae 411, and the other end is corresponding to be connected in one
Slurry nozzle 214, and the inside of each slurry nozzle 214 is correspondingly arranged on control valve.
It further illustrates, as shown in figure 3, institute's robot device 32 further includes leaching slurry looped pipeline 324, looped pipeline 324 is starched in the leaching
Any one lateral pulp cylinder 212 of one end, the other end is then fixed on the manipulator 323.
It further illustrates, as shown in figure 4, the premix platform 31 is additionally provided with spiral roller arrangement 5 and Fencing system, it is described
Spiral roller arrangement 5 and Fencing system are respectively perpendicular to the stream slurry direction of the premix platform 31.
It further illustrating, the leaching sizing device 2 is additionally provided with more auxiliary gas blow pipes 215, and the one of the auxiliary gas blow pipe 215
Termination passes through the cell wall of the lateral pulp cylinder 212.
It further illustrates, the end that the premix platform 31 tilts down is provided with baffle 6.
It further illustrates, the premix platform 31 is glass or stainless steel material.
It further illustrates, the slurry part flow arrangement 216 further includes regulating part 2163, and described 2163 one end of regulating part connects
It is connected to the top of the overflow cylinder 2162, the other end passes vertically through preset through-hole in the connecting rod 123 upwards and is cooperatively connected,
And it is fixed by nut.
A kind of preparation method of the natural stone texture imitating ceramic tile with ink-jet printed pattern of embodiment 1-, including walk as follows
It is rapid:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color, and prepare at least one ink, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
Then at least one ink is carried out inkjet printing on the first pulp layer again by the bed of material, obtaining has the of ink-jet printed pattern
Two pulp layers;
(3) second pulp layers under the tilting action of premix platform under flow in the adobe that surface is drenched by water spray and formed
Pattern layer;
(4) marzacotto is drenched on the surface for the adobe for obtaining step (3), after being incorporated to kiln firing, is processed by shot blasting, obtains
With ink-jet printed natural stone texture imitating ceramic tile.
A kind of preparation with ink-jet printed pattern and the apparent natural stone texture imitating ceramic tile of thickness decorative pattern of embodiment 2-
Method includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color, and prepare at least one infiltration color glaze ink, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
The bed of material;And it is moved towards using the lines that robot device changes the slurry of first pulp layer, and moved in robot device
During, also mixed simultaneously topped with thin decorative pattern slurry with first pulp layer;Then again by least one infiltration color glaze ink
Water carries out inkjet printing on the first pulp layer, obtains second pulp layer with ink-jet printed pattern;
(3) second pulp layers under the tilting action of premix platform under flow in the adobe that surface is drenched by water spray and formed
Pattern layer;
(4) adobe that step (3) obtain is entered into kiln firing, and after being processed by shot blasting, obtain have it is ink-jet printed and thick
The apparent natural stone texture imitating ceramic tile of thin decorative pattern.
A kind of preparation side with the ink-jet printed natural stone texture imitating ceramic tile in conjunction with fence type decorative pattern embodiment 3-
Method includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color, and prepare at least one infiltration color glaze ink, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
The bed of material;And it is moved towards using the lines that Fencing system barrier changes the part size of first pulp layer;It then again will at least one
Kind infiltration color glaze ink carries out inkjet printing on the first pulp layer, obtains second pulp layer with ink-jet printed pattern;
(3) the second pulp layer obtained by step (2) flows naturally under the tilting action of premix platform, and uses baffle
After second pulp layer is carried out accumulation convolution mixing in the end of baffle, then overflow passes through the brick that water spray drenches in surface
Pattern layer is formed on base;The height of the baffle is 0.4cm;
(4) adobe that step (3) obtain is entered into kiln firing, and after being processed by shot blasting, obtaining has ink-jet printed and grid
The natural stone texture imitating ceramic tile that column decorative pattern combines.
A kind of preparation method with ink-jet printed and pearly-lustre combination of patterns natural stone texture imitating ceramic tile of embodiment 4-,
Include the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color, and prepare at least one infiltration color glaze ink, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
The bed of material;Then at least one infiltration color glaze ink is subjected to inkjet printing on the first pulp layer again, obtained with ink-jet printed
Second pulp layer of pattern;
(3) the second pulp layer obtained by step (2) flows naturally under the tilting action of premix platform, and uses baffle
After second pulp layer is carried out accumulation convolution mixing in the end of baffle, then overflow passes through the brick that water spray drenches in surface
Pattern layer is formed on base;The height of the baffle is 2cm;
(4) there is the glaze particle of pearly-lustre to the surface spray of the adobe with pattern layer;
(5) adobe that step (4) obtain is entered into kiln firing, obtained with ink-jet printed imitative natural with pearly-lustre combination of patterns
Stone texture ceramic tile.
A kind of preparation method with the ink-jet printed natural stone texture imitating ceramic tile in conjunction with the stone effect of hole of embodiment 5-,
Include the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color is added with existing common foamed material in one of color slurry;And prepare at least one infiltration color glaze ink
Water, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
The bed of material;Then at least one infiltration color glaze ink is subjected to inkjet printing on the first pulp layer again, obtained with ink-jet printed
Second pulp layer of pattern;
(3) the second pulp layer obtained by step (2) flows naturally under the tilting action of premix platform, and uses baffle
After second pulp layer is carried out accumulation convolution mixing in the end of baffle, then overflow passes through the brick that water spray drenches in surface
Pattern layer is formed on base;The height of the baffle is 1.2cm;
(4) adobe that step (3) obtain is entered into kiln firing, obtained imitative natural in conjunction with the stone effect of hole with ink-jet printed
Stone texture ceramic tile.
A kind of preparation side with the ink-jet printed natural stone texture imitating ceramic tile in conjunction with discontinuous decorative pattern embodiment 6-
Method includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, by the different face of wet ball grinding preparation at least two
The slurry of color;And prepare at least one infiltration color glaze ink, and be separately added into the different leaching slurry units of leaching sizing device;
(2) first by least two different colors of slurry spray on the premix platform tilted down, formation first is starched
The bed of material;And the slurry of two of them color is intermittent spray mode, the time interval point of respective intermittent spray
It Wei not be 1 second and 2 seconds;And the two is to alternate to carry out intermittent spray;Then again by least one infiltration color glaze ink into
Row inkjet printing obtains second pulp layer with ink-jet printed pattern on the first pulp layer;
(3) surface is flowed under the second pulp layer obtained by step (2) is under the tilting action of premix platform by water spray
Pattern layer is formed in the adobe drenched;
(4) it after the surface for the adobe for obtaining step (3) carries out preliminarily dried, and carries out secondary ink-jet printed;
(5) adobe that step (4) obtain is entered into kiln firing, and after being processed by shot blasting, obtain have it is ink-jet printed and
The natural stone texture imitating ceramic tile that disconnected formula decorative pattern combines.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.