CN107234105B - Coiled material cleaning machine - Google Patents
Coiled material cleaning machine Download PDFInfo
- Publication number
- CN107234105B CN107234105B CN201710592241.3A CN201710592241A CN107234105B CN 107234105 B CN107234105 B CN 107234105B CN 201710592241 A CN201710592241 A CN 201710592241A CN 107234105 B CN107234105 B CN 107234105B
- Authority
- CN
- China
- Prior art keywords
- unit
- coiled material
- dust removing
- unreeling
- expansion shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 title claims abstract description 41
- 239000000428 dust Substances 0.000 claims abstract description 64
- 230000001681 protective effect Effects 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims abstract description 20
- 150000002500 ions Chemical class 0.000 claims abstract description 15
- 230000003068 static effect Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000003749 cleanliness Effects 0.000 description 9
- 239000010419 fine particle Substances 0.000 description 9
- 239000002390 adhesive tape Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Cleaning In General (AREA)
Abstract
A coiled material cleaning machine comprises a frame; the unreeling unit comprises an unreeling air-expanding shaft; the unreeling air-expanding shaft is reeled with a flaky coiled material and is driven to rotate by an unreeling motor; the dust removing unit comprises a pair of rubber rollers which are vertically symmetrically arranged and driven by a dust removing motor; the sheet-like coiled material passes between the pair of rubber rollers and is in abutting contact with the pair of rubber rollers; the winding unit comprises a winding air expansion shaft, and the winding air expansion shaft is wound with a sheet coiled material passing through the dust removal unit and is driven to rotate by a clutch motor; the film covering unit comprises a protective film air expansion shaft, a protective film is coiled on the protective film air expansion shaft, and the protective film is covered on the surface of the flaky coiled material on the coiling air expansion shaft by driving the protective film to rotate through a film covering motor; and the static removing unit removes dust from the sheet coiled material through the dust removing unit, removes surface static ions through the static removing unit and enters the winding unit.
Description
Technical Field
The invention relates to the technical field of coiled material die cutting processing, in particular to a coiled material cleaning machine.
Background
The die-cut product is widely applied to the automobile manufacturing and electronic industries, in particular to the flat panel display industry, and is free from layered thin materials, wherein the demands of consumer electronics industries such as computer displays, televisions and mobile phones are the largest. Insulating materials, vibration-proof materials, heat-resistant and heat-insulating materials, adhesive products, dustproof materials, shielding materials, heat-conducting materials and the like are all required to be manufactured by adopting a die-cutting technology. Among them, double faced adhesive tape products are widely used in the consumer electronics industry. Taking a mobile phone as an example, the mobile phone tends to be lighter and thinner, and the double faced adhesive tape product is spread at all corners inside the mobile phone in a layered and thin manner, so that the light and thin mobile phone is satisfied. The chip, signal module, screen, camera and so on inside the mobile phone can be fixed by double faced adhesive tape.
In the field of light source display, such as mobile phone screens, computer displays, televisions and the like, the cleanliness requirements on all parts are very high, particularly liquid crystal screens and mobile phone screen glasses, if a small dust falls into the screen during assembly, the dust can be clearly and intuitively displayed during the process of lighting the screen, so that the product is defective, the product is reworked or scrapped, the human resources and the material resources are wasted, and the manufacturing cost is increased.
For the die cutting field, in order to ensure the cleanliness of die cutting products such as double faced adhesive tape, besides strict requirements on processing environment, secondary cleaning is needed after the double faced adhesive tape is processed, and fine dust adsorbed on the surface of the products and fine particles of raw materials are removed so as to ensure the cleanliness of the products.
The traditional cleaning mode is to manually cover rubber gloves, lightly dip a little of alcohol with dust-free cloth, lightly wipe back and forth on the surface of the product, carefully observe whether the product is cleaned by facing the light after the wiping is completed, and continuously wipe if fine particles are still present until the surface of the product is free of the fine particles; after the cleaning of the product is finished, the product is put into a plastic sucking disc, and a cover of the plastic sucking disc is covered, so that the secondary pollution of fine particles in the air to the product is prevented.
The biggest shortcoming of the traditional manual cleaning method is that: 1. the waste of manpower, the cleaning of the materials is completed by manpower, and a large amount of manpower is needed for piling up after the products are taken, cleaned and then placed after the cleaning is completed, so that the labor cost is increased sharply; 2. the efficiency is low, because the manual cleaning is performed, the products are cleaned one by one, each product needs to be subjected to the actions of taking, cleaning, checking and placing, and repeated actions are too many. Every step needs to be operated by hand, and whether the product is washed is judged by naked eyes, so that the washing efficiency is quite low.
Therefore, in order to solve the above problems, it is necessary to design a cleaning machine that can replace manual cleaning, reduce cost, improve efficiency and ensure cleanliness of the product.
Disclosure of Invention
Therefore, the invention aims to provide a coiled material cleaning machine which can reduce labor cost, improve efficiency and ensure cleanliness of products and has great popularization.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a coil cleaning machine comprises
A frame;
the unreeling unit is arranged at one end of the rack and comprises an unreeling air expansion shaft; the unreeling air-expanding shaft is reeled with a flaky coiled material and is driven to rotate by an unreeling motor;
the dust removing unit is arranged in the middle of the frame and comprises a pair of rubber rollers which are vertically symmetrically arranged and driven by a dust removing motor; the sheet-like coiled material passes between the pair of rubber rollers and is in fit contact with the pair of rubber rollers;
the rolling unit is arranged at the other end of the frame and comprises a rolling air expansion shaft, and the rolling air expansion shaft is coiled with a sheet coiled material passing through the dust removing unit and is driven to rotate by a clutch motor;
the film covering unit is arranged above the winding unit and comprises a protective film air expansion shaft, the protective film air expansion shaft is wound with a protective film, and the protective film is covered on the surface of the sheet coiled material on the winding air expansion shaft by driving the film covering motor to rotate;
and the static eliminating unit is arranged between the dust removing unit and the winding unit, and the sheet coiled material enters the winding unit after being subjected to dust removal by the dust removing unit and surface static ions are removed by the static eliminating unit.
Preferably, the dust removing unit further comprises a pair of dust collecting rollers which are arranged symmetrically up and down, and the dust collecting rollers are arranged on the side of the rubber roller and are attached to the rubber roller.
Preferably, the dust removing unit further comprises a transmission table, and the transmission table is arranged between the unreeling unit and the rubber roller and between the rubber roller and the reeling unit.
Preferably, the static eliminating unit comprises an ion fan, and an air outlet of the ion fan faces to the surface of a transmission table arranged between the rubber roller and the winding unit.
Preferably, the air outlet of the ion fan and the surface of the transmission table have an included angle alpha, and the included angle alpha is 30-45 degrees.
Preferably, the rubber roller is covered with a dust-collecting film with changeable viscosity, and the dust-collecting roller is covered with a dust-collecting film with changeable viscosity.
Preferably, the surface of the conveying table is provided with a plurality of conveying belts with friction conveying surfaces.
Preferably, a scram switch is arranged at the bottom of the stand.
Compared with the prior art, the coiled material cleaning machine provided by the invention has the following advantages:
1. the cost investment is reduced, the cleaning machine achieves the cleaning purpose through a machine, a large amount of manpower resources are reduced, and the labor cost investment is reduced;
2. the cleaning efficiency is improved, a large amount of sheet products are attached to coiled materials and are arranged on a cleaning machine for cleaning, compared with manual cleaning, the operation of taking, checking and placing is omitted, and the cleaning efficiency is greatly improved;
3. the product cleanliness is improved, the product can be ensured to have no fine particles on the surface after dust removal and static electricity removal operation, a layer of protective film can be covered on the surface of the product in the rolling process, and the secondary pollution of fine particles of air to the surface of the product after cleaning is prevented.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of a coil cleaning machine according to the present invention;
fig. 2 is a top view of fig. 1.
Reference numerals and description of the components referred to in the drawings:
1. a frame; 2. unreeling the air-expanding shaft; 3. a sheet-like roll; 4. unreeling the motor; 5. a dust removal motor; 6. a rubber roller; 7. a dust collecting roller; 8. a transmission station; 9. a conveyor belt; 10. winding the air expansion shaft; 11. a clutch motor; 12. a protective film inflatable shaft; 13. a film covered motor; 14. an ion blower; 15. an air outlet; 16. and (5) a scram switch.
Detailed Description
Because the traditional manual cleaning mode has the defects of labor waste and low efficiency, cleaning materials are finished by manpower, a large amount of manpower is needed to pile up after the cleaning is finished from taking products to cleaning, the labor cost is increased sharply, and because the manual cleaning is performed, the products are cleaned one by one, and each product needs to be subjected to the actions of taking, cleaning, checking and placing, and repeated actions are too many. Every step needs to be operated by hand, and whether the product is washed is judged by naked eyes, so that the washing efficiency is quite low.
Therefore, in order to solve the above-mentioned problems, the present invention provides a coiled material cleaning machine, which can replace manual cleaning, reduce cost, improve efficiency and ensure product cleanliness.
The technical scheme of the present invention will be clearly and completely described in the following detailed description. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to FIGS. 1-2, a web cleaning machine includes
A frame 1;
the unreeling unit is arranged at one end of the frame 1 and comprises an unreeling air-expanding shaft 2, the unreeling air-expanding shaft 2 is reeled with a sheet coiled material 3, and the unreeling unit is driven to rotate by an unreeling motor 4 to play a role in unreeling.
The dust removing unit is arranged in the middle of the frame 1 and comprises a pair of rubber rollers 6 which are vertically symmetrically arranged and driven by a dust removing motor 5, the sheet coiled material 3 is conveyed between the pair of rubber rollers 6 and is in contact with the pair of rubber rollers in a fitting manner, the dust removing unit also comprises a pair of dust collecting rollers 7 which are vertically symmetrically arranged and a transmission table 8, the dust collecting rollers 7 are arranged on the side of the rubber rollers 6 and are in contact with the rubber rollers, the transmission table 8 is arranged between the unreeling unit and the rubber rollers 6 and between the rubber rollers 6 and the reeling unit, a plurality of transmission belts 9 with friction transmission surfaces are arranged on the surface of the transmission table 8, and the sheet coiled material 3 can be conveyed on the transmission belt 9 for dust removing steps and reeling operation.
In order to realize the effects of dust removal and dust collection, the rubber roller 6 and the dust collection roller 7 are respectively coated with a dust removal film and a dust collection film with changeable viscosity. When the sheet coiled material 3 passes through the rubber roller 6, the dust removing film on the rubber roller 6 adheres fine particles on the surface of the sheet coiled material 3 to play a role in cleaning the surface of a product, meanwhile, the dust collecting roller 7 is attached to the rubber roller 6, and the dust collecting film adheres the fine particles on the surface of the dust removing film again to play a role in transferring dust collection. When more fine particles are adhered on the surfaces of the dust removing film and the dust collecting film, only the outermost rings of the dust removing film and the dust collecting film are required to be torn off until the dust removing film and the dust collecting film are completely used up, and a new dust removing film and a new dust collecting film are sleeved again, so that the dust removing film and the dust collecting film have longer service time.
The rolling unit is arranged at the other end of the frame 1 and comprises a rolling air expansion shaft 10, and the rolling air expansion shaft 10 is coiled with a sheet coiled material 3 passing through the dust removing unit and is driven to rotate by a clutch motor 11.
The film laminating unit is arranged above the winding unit and comprises a protective film air expansion shaft 12, the protective film air expansion shaft 12 is wound with a protective film, and the protective film is covered on the surface of the sheet coiled material 3 on the winding air expansion shaft 10 by driving rotation of a film laminating motor 13, so that the product is prevented from being polluted by secondary pollution.
The static eliminating unit is arranged between the dust removing unit and the winding unit and comprises an ion fan 14, an air outlet 15 of the ion fan 14 faces the surface of the transmission table 8 arranged between the rubber roller 6 and the winding unit, and the sheet coiled material 3 enters the winding unit after being subjected to dust removal by the dust removing unit and surface static ions are removed by the static eliminating unit. The air outlet 15 of the ion blower 14 has an angle alpha with the surface of the transport table 8, which is 30 deg..
In order to further improve the production safety, the bottom of the frame 1 is provided with an emergency stop switch 16, and in case of an emergency, a worker can perform an emergency braking operation on the washer.
The coiled material cleaning machine provided by the invention has great breakthrough and improvement in both product cleaning efficiency and product cleanliness, each piece of product needs to be subjected to four actions of taking, cleaning, checking and placing during sheet cleaning, and a plurality of sheet products are attached to a coiled material. In the process, three actions of taking, checking and placing are saved, so that the cleaning efficiency is greatly improved, and the manufacturing cost is reduced. After the sheet-shaped product is cleaned, a layer of protective film can be immediately attached to the surface of the sheet-shaped product, and the sheet-shaped product is rolled after passing through the ion fan, so that the cleanliness of the surface of the product is greatly improved, and the secondary pollution of the product is avoided.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. A coiled material cleaning machine which is characterized in that: comprising
A frame;
the unreeling unit is arranged at one end of the rack and comprises an unreeling air expansion shaft; the unreeling air-expanding shaft is reeled with a flaky coiled material and is driven to rotate by an unreeling motor;
the dust removing unit is arranged in the middle of the frame and comprises a pair of rubber rollers which are vertically symmetrically arranged and driven by a dust removing motor; the sheet-like coiled material passes between the pair of rubber rollers and is in fit contact with the pair of rubber rollers;
the rolling unit is arranged at the other end of the frame and comprises a rolling air expansion shaft, and the rolling air expansion shaft is coiled with a sheet coiled material passing through the dust removing unit and is driven to rotate by a clutch motor;
the film covering unit is arranged above the winding unit and comprises a protective film air expansion shaft, the protective film air expansion shaft is wound with a protective film, and the protective film is covered on the surface of the sheet coiled material on the winding air expansion shaft through the driving of a film covering motor;
the static eliminating unit is arranged between the dust removing unit and the winding unit, and the sheet coiled material enters the winding unit after being subjected to dust removal by the dust removing unit and surface static ions are removed by the static eliminating unit;
the dust removing unit further comprises a transmission table, and the transmission table is arranged between the unreeling unit and the rubber roller and between the rubber roller and the reeling unit;
the static eliminating unit comprises an ion fan, and an air outlet of the ion fan faces to the surface of a transmission table arranged between the rubber roller and the winding unit;
the air outlet of the ion fan and the surface of the transmission table have an included angle alpha, and the included angle alpha is 30-45 degrees.
2. A web cleaning machine as defined in claim 1, wherein: the dust removing unit further comprises a pair of dust collecting rollers which are arranged symmetrically up and down, and the dust collecting rollers are arranged on the side sides of the rubber rollers and are attached to the rubber rollers.
3. A web cleaning machine as defined in claim 2, wherein: the rubber roller is covered with a dust removing film with changeable viscosity, and the dust collecting roller is covered with a dust collecting film with changeable viscosity.
4. A web cleaning machine as defined in claim 1, wherein: the surface of the transmission table is provided with a plurality of transmission belts with friction transmission surfaces.
5. A web cleaning machine as defined in claim 1, wherein: the bottom of the frame is provided with an emergency stop switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592241.3A CN107234105B (en) | 2017-07-19 | 2017-07-19 | Coiled material cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592241.3A CN107234105B (en) | 2017-07-19 | 2017-07-19 | Coiled material cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107234105A CN107234105A (en) | 2017-10-10 |
| CN107234105B true CN107234105B (en) | 2024-02-27 |
Family
ID=59990849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710592241.3A Active CN107234105B (en) | 2017-07-19 | 2017-07-19 | Coiled material cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107234105B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107952851A (en) * | 2017-11-24 | 2018-04-24 | 中山复盛机电有限公司 | Lead frame high foot time stamping products remove soft flocks equipment |
| CN108437414A (en) * | 2018-04-10 | 2018-08-24 | 苏州大阳包装有限公司 | A kind of Packing Machine and its application method of manufacture large sucking plastic product |
| CN109049937A (en) * | 2018-08-13 | 2018-12-21 | 合肥鼎中智能科技有限公司 | A kind of protective film for computer screens production method |
| CN111017623A (en) * | 2019-12-20 | 2020-04-17 | 江苏维特思无纺布有限公司 | Processing device for slitting non-woven fabric |
| CN113184604B (en) * | 2021-04-30 | 2023-08-01 | 安徽天翔高新特种包装材料集团有限公司 | Cutting and winding mechanism for tipping paper |
| CN115321227A (en) * | 2022-08-26 | 2022-11-11 | 江苏新义薄膜有限公司 | Antistatic BOPP film and preparation method and preparation device thereof |
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| Publication number | Publication date |
|---|---|
| CN107234105A (en) | 2017-10-10 |
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