CN107233821A - 一种油剂调配系统搅拌装置 - Google Patents

一种油剂调配系统搅拌装置 Download PDF

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CN107233821A
CN107233821A CN201710557868.5A CN201710557868A CN107233821A CN 107233821 A CN107233821 A CN 107233821A CN 201710557868 A CN201710557868 A CN 201710557868A CN 107233821 A CN107233821 A CN 107233821A
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agitating device
mixing system
finish mixing
finish
pipe
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金德贵
聂德全
戴振旺
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Jiangsu Xinlong Chemical Fiber Machinery Co Ltd
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Jiangsu Xinlong Chemical Fiber Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/2201Control or regulation characterised by the type of control technique used
    • B01F35/2205Controlling the mixing process from a remote server, e.g. by sending commands using radio, telephone, internet, local network, GPS or other means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/512Mixing receptacles characterised by surface properties, e.g. coated or rough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7547Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/34Parallel operation in networks using both storage and other dc sources, e.g. providing buffering
    • H02J7/35Parallel operation in networks using both storage and other dc sources, e.g. providing buffering with light sensitive cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/50Energy storage in industry with an added climate change mitigation effect

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Power Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明涉及一种油剂调配系统搅拌装置,用于纺丝生产线。包括高位油槽,所述的高位油槽中插接有搅拌轴,所述的搅拌轴的下端设有搅拌叶轮,所述的高位油槽中设有进油管,所述的高位油槽的底部设有排污管,所述的排污管的侧壁设有出油口。油剂调配高效搅拌装置结构紧凑,提升产品品质,延长设备使用寿命,提高工作效率。

Description

一种油剂调配系统搅拌装置
技术领域
本发明涉及一种搅拌装置,尤其涉及一种油剂调配系统搅拌装置,用于纺丝生产线。
背景技术
现有技术中在高速纺丝生产中配油环节至关重要,一般纺丝生产所用油剂按24小时配制,油剂从四楼调配好后,每天按计划定时定量放油剂到三楼高位槽,每天新配油与老油有个交汇时段,实际生产中发现这时段在纺丝生产中问题突出归纳有以下两点:一、纺丝出现集中时段大量阵发性断头,二、丝饼满卷织祙,染色后条斑丝降等较多,通过工艺,油剂分析试验,油剂在使用过程中(24小时后),出现分层现象,乳液均匀性较差。
中国专利200920232427.9,公开一种纺丝油剂供给系统,包括高位油剂槽、纺丝位和回收油剂槽,所述高位油剂槽位于纺丝位上方,所述回收油剂槽位于纺丝位下方,所述高位油剂槽的出油口与所述纺丝位的进油口通过管路相连接,所述管路上设置有泵II;所述纺丝位的出油口与所述回收油剂槽的进油口通过管路相连接。此油槽无法解决现有技术中存在的问题,还是影响到纺丝的质量。
发明内容
本发明主要是解决现有技术中存在的不足,集中性断头消失,条斑丝明显减少,有效的稳定了生产状况,减少了降等丝的油剂调配系统高效搅拌装置,所述油剂调配系统高效搅拌装置不需要人力控制能够自动化智能操作,大大节省人力资源;而且采用太阳能作为其能量来源。
本发明的上述技术问题主要是通过下述技术方案得以解决的:
一种油剂调配系统搅拌装置,包括高位油槽,所述的高位油槽中插接有搅拌轴,所述的搅拌轴的下端设有搅拌叶轮,所述的高位油槽中设有进油管,所述的高位油槽的底部设有排污管,所述的排污管的侧壁设有出油口。
作为优选,所述的搅拌轴的上部设有减速机,所述的减速机通过电机相转动。
作为优选,所述的高位油槽的底部通过支脚相支撑。
所述高位油槽外侧包裹一层薄膜太阳能电池。
所述薄膜太阳能电池优选为CIGS、CIS薄膜太阳能电池。
所述搅拌装置上还可以外置一个蓄电池,并与薄膜太阳能电池连接。用于将太阳能电池发的点储存起来。
所述搅拌轴设置有控制器。
所述控制器通过wifi或者蓝牙与远程终端相连接。
所述进油管、排污管、出油口上均设有电子阀。
所述进油管上的电子阀、排污管上的电子阀、出油口上的电子阀、减速机、电机、薄膜太阳能电池均与控制器连接。
所述铜铟镓硒(CIGS)柔性薄膜太阳能电池,包括基板,基板上依次有背电极层、光吸收层、过渡层、本征氧化锌层及透明导电膜层,背电极层为金属Mo层或者金属Mo与金属Cu的合金层,光吸收层具有梯度能带分布结构,过渡层为ZnS薄膜,透明导电膜层为氧化锌掺铝ZAO薄膜。各膜层厚度范围分别为:背电极层200~1500nm,光吸收层1000~3000nm,过渡层30~500nm,本征氧化锌层30~500nm,透明导电膜层200~1000nm。
因此,本发明的油剂调配洗头高效搅拌装置,结构紧凑,提升产品品质,延长设备使用寿命,提高工作效率。所述搅拌装置能够有效的稳定生产状况;所述油剂调配系统高效搅拌装置不需要人力控制能够自动化智能操作,大大节省人力资源;而且采用太阳能作为其能量来源,节能环保的同时,进一步降低了生产成本,提高了制造类企业的利润率,降低能耗。
附图说明
图1是本发明的一种油剂调配系统搅拌装置结构示意图。其中,1高位油槽,2搅拌轴,3搅拌叶轮,4进油管,5排污管,6出油口,9支脚。
具体实施方式
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。
实施例1:如图1所示,一种油剂调配系统搅拌装置,包括高位油槽1,所述的高位油槽1中插接有搅拌轴2,所述的搅拌轴2的下端设有搅拌叶轮3,所述的高位油槽1中设有进油管4,所述的高位油槽1的底部设有排污管5,所述的排污管5的侧壁设有出油口6。所述的搅拌轴2的上部设有减速机7,所述的减速机7通过电机8相转动。所述的高位油槽1的底部通过支脚9相支撑。所述高位油槽外侧包裹一层薄膜太阳能电池。
所述薄膜太阳能电池优选为CIGS、CIS薄膜太阳能电池。
所述搅拌装置上还可以外置一个蓄电池,并与薄膜太阳能电池连接。用于将太阳能电池发的点储存起来。
所述搅拌轴2设置有控制器。
所述控制器通过wifi或者蓝牙与远程终端相连接。
所述进油管4、排污管5、出油口6上均设有电子阀。
所述进油管4上的电子阀、排污管5上的电子阀、出油口6上的电子阀、减速机、电机、薄膜太阳能电池均与控制器连接。
所述铜铟镓硒(CIGS)柔性薄膜太阳能电池,包括基板,基板上依次有背电极层、光吸收层、过渡层、本征氧化锌层及透明导电膜层,背电极层为金属Mo层或者金属Mo与金属Cu的合金层,光吸收层具有梯度能带分布结构,过渡层为ZnS薄膜,透明导电膜层为氧化锌掺铝ZAO薄膜。各膜层厚度范围分别为:背电极层200~1500nm,光吸收层1000~3000nm,过渡层30~500nm,本征氧化锌层30~500nm,透明导电膜层200~1000nm。
以上所述的实施实例对本发明的技术方案进行了详细的说明,应理解的是以上所述仅为本发明的较佳实施例,并不用于限制本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许改动或修饰为等同变化的等效实施例,但是,凡在本发明的原则范围内所做的任何修改或改进等,均应包含在本发明范围之内。

Claims (10)

1.一种油剂调配系统搅拌装置,其特征在于:包括高位油槽(1),所述的高位油槽(1)中插接有搅拌轴(2),所述的搅拌轴(2)的下端设有搅拌叶轮(3),所述的高位油槽(1)中设有进油管(4),所述的高位油槽(1)的底部设有排污管(5),所述的排污管(5)的侧壁设有出油口(6)。
2.根据权利要求1所述的一种油剂调配系统搅拌装置,其特征在于:所述的搅拌轴(2)的上部设有减速机(7),所述的减速机(7)通过电机(8)相转动。
3.根据权利要求1或2所述的一种油剂调配系统搅拌装置,其特征在于:所述的高位油槽(1)的底部通过支脚(9)相支撑。
4.根据权利要求1所述的一种油剂调配系统搅拌装置,其特征在于:所述高位油槽(1)外侧包裹一层薄膜太阳能电池。
5.根据权利要求4所述的一种油剂调配系统搅拌装置,其特征在于:所述薄膜太阳能电池优选为CIGS、CIS薄膜太阳能电池。
6.根据权利要求5所述的一种油剂调配系统搅拌装置,其特征在于:所述搅拌装置上还可以外置一个蓄电池,并与薄膜太阳能电池连接。用于将太阳能电池发的点储存起来。
7.根据权利要求1所述的一种油剂调配系统搅拌装置,其特征在于:所述搅拌轴(2)设置有控制器。
8.根据权利要求7所述的一种油剂调配系统搅拌装置,其特征在于:所述控制器通过wifi或者蓝牙与远程终端相连接。
9.根据权利要求1所述的一种油剂调配系统搅拌装置,其特征在于:所述进油管(4)、排污管5、出油口6上均设有电子阀。
10.根据权利要求7所述的一种油剂调配系统搅拌装置,其特征在于:所述进油管(4)上的电子阀、排污管(5)上的电子阀、出油口(6)上的电子阀、减速机、电机、薄膜太阳能电池均与控制器连接。
CN201710557868.5A 2017-07-10 2017-07-10 一种油剂调配系统搅拌装置 Pending CN107233821A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554305A (zh) * 2018-03-27 2018-09-21 徐州斯尔克纤维科技股份有限公司 一种纺丝油剂自动调配系统

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202962326U (zh) * 2012-12-06 2013-06-05 浙江锦盛控股集团有限公司 油剂调配高效搅拌装置

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202962326U (zh) * 2012-12-06 2013-06-05 浙江锦盛控股集团有限公司 油剂调配高效搅拌装置

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554305A (zh) * 2018-03-27 2018-09-21 徐州斯尔克纤维科技股份有限公司 一种纺丝油剂自动调配系统

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Application publication date: 20171010

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