CN107232629A - A kind of feed dryer - Google Patents
A kind of feed dryer Download PDFInfo
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- CN107232629A CN107232629A CN201710522685.XA CN201710522685A CN107232629A CN 107232629 A CN107232629 A CN 107232629A CN 201710522685 A CN201710522685 A CN 201710522685A CN 107232629 A CN107232629 A CN 107232629A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/40—Arrangements for supplying or controlling air or other gases for drying solid materials or objects using gases other than air
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- General Engineering & Computer Science (AREA)
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- Polymers & Plastics (AREA)
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Abstract
本发明涉及饲料加工领域,一种饲料烘干机,包括箱体,以及设置在箱体内部的饲料输送机构;所述箱体两端分别设有进料口和出料口,箱体沿饲料输送机构的输送方向分为多个烘干腔,每个烘干腔内均设有烘干机组;所述烘干机组包括处于烘干腔内部的换热箱,以及与换热箱输入端相通的蒸汽通道,以及与换热箱的输出端相通的冷凝水管道;所述箱体上端通过排潮管道连接有排潮筒,排潮筒内部设有风机组件,排潮筒上方设有排潮口,排潮口与排潮管道连接端之间的排潮筒内设有过滤板。该饲料烘干机中通过饲料输送机构携带饲料经过多个烘干腔,可通过低温多次烘干,在保证烘干的基础上一方面防止高温导致原料中营养成份的流失,另一方面提升烘干效率。
The invention relates to the field of feed processing. A feed dryer includes a box body and a feed conveying mechanism arranged inside the box body; The conveying direction of the conveying mechanism is divided into multiple drying chambers, and each drying chamber is equipped with a drying unit; the drying unit includes a heat exchange box inside the drying chamber, and is connected to the input end of the heat exchange box. The steam channel and the condensed water pipe connected to the output end of the heat exchange box; the upper end of the box is connected to a moisture exhaust tube through a moisture exhaust pipeline, a fan assembly is arranged inside the moisture exhaust cylinder, and a moisture exhaust tube is installed above the moisture exhaust cylinder. There is a filter plate in the moisture drainage tube between the tide outlet and the connection end of the moisture drainage pipe. In this feed dryer, the feed is carried through multiple drying chambers through the feed conveying mechanism, and it can be dried multiple times at low temperature. On the basis of ensuring drying, on the one hand, it can prevent high temperature from causing the loss of nutrients in raw materials, and on the other hand, it can improve drying efficiency.
Description
技术领域technical field
本发明涉及饲料加工领域,尤其涉及一种饲料烘干机。The invention relates to the field of feed processing, in particular to a feed dryer.
背景技术Background technique
在饲料生产加工中,常需要对多种植物性原料或动物性原料进行干燥处理,以便于对其进一步加工处理,当前所使用的烘干设备的工作方式多为在固定区域内直接高温烘干,虽然可以在短时间内有效的达到对原料进行烘干的目的,但在进行高温烘干时易出现烘干温度过高而造成的原料变质或变性现象,造成了严重的原料中营养成份的流失或功能行成分的失效,最终导致饲料效率低下甚至完全不能满足使用的需要。同时,现有饲料烘干机多为单个加热腔内部搅拌加热,单次烘干量不高,烘干效率较低。In feed production and processing, it is often necessary to dry a variety of plant or animal raw materials for further processing. Most of the drying equipment currently used is directly dried at high temperature in a fixed area. Although the purpose of drying raw materials can be effectively achieved in a short time, it is easy to cause deterioration or denaturation of raw materials caused by high drying temperature during high-temperature drying, resulting in serious nutrient content in raw materials. The loss or failure of functional ingredients will eventually lead to low feed efficiency or even completely unable to meet the needs of use. At the same time, most of the existing feed dryers are heated by stirring inside a single heating chamber, the single drying volume is not high, and the drying efficiency is low.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种饲料烘干机,该饲料烘干机中通过饲料输送机构携带饲料经过多个烘干腔,可通过低温多次烘干,在保证烘干的基础上一方面防止高温导致原料中营养成份的流失,另一方面提升烘干效率。In order to solve the above problems, the object of the present invention is to provide a feed dryer, in which the feed is carried through multiple drying chambers through the feed conveying mechanism, and can be dried multiple times at low temperature, while ensuring the drying Basically, on the one hand, it prevents the loss of nutrients in the raw materials caused by high temperature, and on the other hand, it improves the drying efficiency.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种饲料烘干机,其特征在于:包括箱体,以及设置在箱体内部的饲料输送机构;所述箱体两端分别设有进料口和出料口,箱体沿饲料输送机构的输送方向分为多个烘干腔,每个烘干腔内均设有烘干机组;所述烘干机组包括处于烘干腔内部的换热箱,以及与换热箱输入端相通的蒸汽通道,以及与换热箱的输出端相通的冷凝水管道;所述箱体上端通过排潮管道连接有排潮筒,排潮筒内部设有风机组件,排潮筒上方设有排潮口,排潮口与排潮管道连接端之间的排潮筒内设有过滤板;所述排潮筒为倒锥形的筒体,筒体的下端收口处设有风机罩,风机罩为倒锥形的罩体,风机罩的最大直径大于排潮筒的下端收口处直径;所述风机组件包括处于风机罩内侧的风叶,以及驱动所述风叶转动的电机。A feed dryer, characterized in that: it includes a box body, and a feed delivery mechanism arranged inside the box body; the two ends of the box body are respectively provided with a material inlet and a material outlet, and the box body is arranged along the side of the feed delivery mechanism. The conveying direction is divided into multiple drying chambers, and each drying chamber is equipped with a drying unit; the drying unit includes a heat exchange box inside the drying chamber, and a steam channel connected to the input end of the heat exchange box , and a condensed water pipe connected to the output end of the heat exchange box; the upper end of the box is connected to a moisture exhaust tube through a moisture exhaust pipeline, and a fan assembly is arranged inside the moisture exhaust tube, and a moisture exhaust port is arranged above the moisture exhaust tube. There is a filter plate in the moisture discharge cylinder between the tide port and the connection end of the moisture discharge pipe; the moisture discharge cylinder is an inverted cone-shaped cylinder body, and a fan cover is provided at the lower end of the cylinder body, and the fan cover is an inverted cone shape The maximum diameter of the fan cover is greater than the diameter of the lower end of the moisture exhaust tube; the fan assembly includes fan blades inside the fan cover and a motor that drives the fan blades to rotate.
作为优选,所述蒸汽通道包括蒸汽主管道和若干条蒸汽支管道,蒸汽主管道设置在箱体外侧且与所述饲料输送机构的输送方向相平行,若干条蒸汽支管道的内端部分别与换热箱密封连接,每条蒸汽支管道的外端部均与蒸汽主管道密封连接;所述换热箱上游的蒸汽支管道上设有蒸汽阀门。Preferably, the steam passage includes a steam main pipe and several steam branch pipes, the steam main pipe is arranged outside the box and parallel to the conveying direction of the feed delivery mechanism, and the inner ends of the several steam branch pipes are respectively connected to The heat exchange box is sealed and connected, and the outer end of each steam branch pipe is sealed and connected with the steam main pipe; the steam branch pipe upstream of the heat exchange box is provided with a steam valve.
作为优选,所述饲料输送机构包括循环送料带,以及驱动所述循环送料带运行的输送电机;所述循环送料带的带体沿输送方向依次设有多个送料挡板,相邻两个送料挡板之间构成送料区域。Preferably, the feed conveying mechanism includes a circular feeding belt, and a conveying motor that drives the circular feeding belt; The feeding area is formed between the baffles.
作为优选,所述排潮管道包括排潮主管道和若干条排潮支管道,排潮主管道设置在箱体外侧且与所述饲料输送机构的输送方向相平行,若干条排潮支管道的内端部分别与多个烘干腔密封连接,每条排潮支管道的外端部均与排潮主管道密封连接。As a preference, the moisture-discharging pipeline includes a main moisture-discharging pipeline and several branched moisture-discharging pipelines. The inner ends are respectively sealed and connected with multiple drying chambers, and the outer ends of each moisture-discharging branch pipeline are sealed and connected with the main moisture-discharging pipeline.
本发明采用上述技术方案,该技术方案涉及一种饲料烘干机,该饲料烘干机的箱体沿饲料输送机构的输送方向分为多个烘干腔,使用时饲料输送机构携带饲料经过多个烘干腔,可通过80℃低温多次烘干,保证烘干的基础上防止高温导致原料中营养成份的流失。同时,排潮管道可将烘干腔内部部分空气携带饲料中排出的水分抽出,保证烘干腔内部干燥,烘干效果更好。因此,该饲料烘干机中通过饲料输送机构携带饲料经过多个烘干腔,可通过低温多次烘干,在保证烘干的基础上一方面防止高温导致原料中营养成份的流失,另一方面提升烘干效率。The present invention adopts the above-mentioned technical solution, which relates to a feed dryer. The box body of the feed dryer is divided into multiple drying chambers along the delivery direction of the feed delivery mechanism. When in use, the feed delivery mechanism carries the feed through many There are two drying chambers, which can be dried multiple times at a low temperature of 80°C to prevent the loss of nutrients in raw materials caused by high temperatures on the basis of ensuring drying. At the same time, the moisture drainage pipe can draw out the moisture discharged from the feed carried by the air inside the drying chamber to ensure that the inside of the drying chamber is dry and the drying effect is better. Therefore, the feed conveying mechanism in the feed dryer carries feed through multiple drying chambers, and can be dried multiple times at low temperature. On the basis of ensuring drying, on the one hand, it can prevent high temperature from causing the loss of nutrients in raw materials, and on the other hand, it can Improve drying efficiency.
附图说明Description of drawings
图1为饲料加工流水线的结构示意图。Figure 1 is a schematic structural diagram of a feed processing line.
图2为鱼浆碾压机的结构示意图。Fig. 2 is the structural representation of fish paste rolling machine.
图3为原料搅拌机的结构示意图。Fig. 3 is a structural schematic diagram of a raw material mixer.
图4为原料搅拌机中的搅拌杆结构示意图。Fig. 4 is a schematic structural diagram of a stirring rod in a raw material mixer.
图5为饲料挤压成型机的结构示意图。Figure 5 is a schematic structural view of the feed extrusion molding machine.
图6为饲料挤压成型机的推料腔区域示意图。Fig. 6 is a schematic diagram of the pushing chamber area of the feed extrusion molding machine.
图7为饲料挤压成型机的挤压成型腔区域示意图。Fig. 7 is a schematic diagram of the extrusion cavity area of the feed extrusion molding machine.
图8为饲料抛料成型机的结构示意图。Fig. 8 is a schematic structural view of the feed throwing molding machine.
图9为饲料抛料成型机中的封堵装置安装示意图。Fig. 9 is a schematic diagram of the installation of the plugging device in the feed throwing molding machine.
图10为饲料烘干机的结构示意图。Fig. 10 is a schematic structural view of the feed dryer.
具体实施方式detailed description
下面结合附图,对本发明的优选实施方案作进一步详细的说明。The preferred embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~10所示的一种饲料加工流水线,包括通过传输带9依次承接设置的鱼浆碾压机1、原料搅拌机2、饲料挤压成型机3、饲料抛料成型机4和饲料烘干机5,通过传输带9将上述机构串接从而可实现流水线式饲料加工,大大提升了加工效率,降低了人工劳动强度。上述设备中,鱼浆碾压机1、原料搅拌机2组合构成原料加工线;饲料挤压成型机3、饲料抛料成型机4和饲料烘干机5组合构成饲料成型线。A feed processing line as shown in Figures 1 to 10 includes a fish paste rolling machine 1, a raw material mixer 2, a feed extrusion molding machine 3, a feed throwing molding machine 4 and a feed drying machine successively arranged through a conveyor belt 9. The drying machine 5 connects the above-mentioned mechanisms in series through the transmission belt 9 so as to realize the assembly line type feed processing, which greatly improves the processing efficiency and reduces the labor intensity. Among the above equipment, fish paste rolling machine 1 and raw material mixer 2 are combined to form a raw material processing line; feed extrusion molding machine 3, feed throwing molding machine 4 and feed dryer 5 are combined to form a feed molding line.
所述鱼浆碾压机1,包括第一机架11,以及设置在第一机架11上的滚压机构和刮料板17。所述第一机架11为U形机架,滚压机构包括周向侧面上能够粘覆鱼浆的第一滚轴12、第二滚轴13和第三滚轴14,第一滚轴12、第二滚轴13和第三滚轴14依次转动设置在第一机架11上,第一滚轴12、第二滚轴13和第三滚轴14均处于第一机架11的U形开口内部。所述第二滚轴13与其两侧的第一滚轴12、第三滚轴14的转动方向相反;具体是第一滚轴12和第三滚轴14沿顺时针转动,第二滚轴13沿逆时针转动。The fish paste rolling machine 1 includes a first frame 11 , a rolling mechanism and a scraper 17 arranged on the first frame 11 . The first frame 11 is a U-shaped frame, and the rolling mechanism includes the first roller 12, the second roller 13 and the third roller 14 that can stick to the fish paste on the circumferential side, and the first roller 12 , the second roller 13 and the third roller 14 are rotated sequentially and arranged on the first frame 11, the first roller 12, the second roller 13 and the third roller 14 are all in the U shape of the first frame 11 Opening inside. The rotation direction of the first roller 12 and the third roller 14 on the two sides of the second roller 13 is opposite; specifically, the first roller 12 and the third roller 14 rotate clockwise, and the second roller 13 Turn counterclockwise.
所述第二滚轴13和第三滚轴14的轴端部移动设置在第一机架11上;具体地,所述第一机架11的U形两侧壁上均设有移动副,移动副包括设置在U形开口内侧壁面上的移动板151,以及穿设在第一机架11内部的丝杆152,以及驱动所述丝杆152转动的手柄153。所述移动板151内端面设有凸块,凸块套设在丝杆152上并与丝杆152螺纹啮合,第二滚轴13和第三滚轴14的轴端均定位在移动板151上。所述第二滚轴13与其两侧的第一滚轴12、第三滚轴14之间构成碾压口;第二滚轴13与其两侧的第一滚轴12、第三滚轴14的轴端之间还设有挡板16,挡板16能够沿第一机架11纵向调节。所述挡板16为三边形挡板,挡板16的下侧两挡边分别与第一滚轴12、第二滚轴13或第三滚轴14的周向外侧面相匹配。调机时,工人能够旋转手柄153,手柄153带动丝杆152旋转,从而实现移动板151及其上的第二滚轴13和第三滚轴14移动,最终实现调节第一滚轴12与第二滚轴13之间的碾压口大小,该碾压口大小可根据所采用的冻鱼尺寸进行调节,也可根据所需要的鱼浆细腻度进行调节。而设置挡板16可限位第二滚轴13与其两侧的第一滚轴12、第三滚轴14之间的间隙,防止机械运行中由于共振而使两滚轴之间的间隙变小。The shaft ends of the second roller 13 and the third roller 14 are movable and arranged on the first frame 11; specifically, the U-shaped side walls of the first frame 11 are provided with moving pairs, The moving pair includes a moving plate 151 disposed on the inner wall of the U-shaped opening, a threaded rod 152 penetrating inside the first frame 11 , and a handle 153 for driving the threaded rod 152 to rotate. The inner end surface of the moving plate 151 is provided with a bump, and the bump is sleeved on the screw rod 152 and threadedly engaged with the screw rod 152, and the shaft ends of the second roller 13 and the third roller 14 are positioned on the moving plate 151 . The rolling mouth is formed between the second roller 13 and the first roller 12 and the third roller 14 on both sides thereof; A baffle 16 is also provided between the shaft ends, and the baffle 16 can be adjusted longitudinally along the first frame 11 . The baffle plate 16 is a triangular baffle plate, and the two ribs on the lower side of the baffle plate 16 are respectively matched with the circumferential outer surfaces of the first roller 12 , the second roller 13 or the third roller 14 . When adjusting the machine, the worker can rotate the handle 153, and the handle 153 drives the screw mandrel 152 to rotate, thereby realizing the movement of the moving plate 151 and the second roller 13 and the third roller 14 on it, and finally realizing the adjustment of the first roller 12 and the third roller 14. The size of the rolling mouth between the two rollers 13, the size of the rolling mouth can be adjusted according to the size of the frozen fish adopted, and can also be adjusted according to the fineness of the fish paste required. The gap between the second roller 13 and the first roller 12 and the third roller 14 on both sides of the second roller 13 can be set to prevent the gap between the two rollers from becoming smaller due to resonance during mechanical operation. .
所述刮料板17铰接在所述第一机架11上,刮料板17能够沿其铰接端转动调节后固定,刮料板17的上端刮料口斜面贴合所述第三滚轴14,第三滚轴14的滚动方向朝向刮料板17的上端刮料口。在第二滚轴13和第三滚轴14调节时,刮料板17也可沿其铰接端转动调节,从而使刮料板17的上端刮料口始终贴合第三滚轴14,实现刮料。The scraper plate 17 is hinged on the first frame 11, and the scraper plate 17 can be rotated and adjusted along its hinged end and then fixed. , the rolling direction of the third roller 14 is towards the upper scraping port of the scraper 17 . When the second roller 13 and the third roller 14 are adjusted, the scraper 17 can also be rotated and adjusted along its hinged end, so that the upper end of the scraper 17 is always attached to the third roller 14 to realize scraping. material.
通过上述技术方案,该鱼浆碾压机1中的碾压机构包括周向侧面上能够粘覆鱼浆的第一滚轴12、第二滚轴13和第三滚轴14,第二滚轴13和第三滚轴14的轴端部移动设置在第一机架11上,即可调节第一滚轴12与第二滚轴13之间的间隙,在碾压效果和碾压流畅度之间调节,从而使碾压间隙更加合适。使用时,第一滚轴12与第二滚轴13,以及第二滚轴13与第三滚轴14均是对向碾压,碾压效果更好,得到的鱼浆更细腻。使用时,人工将鱼料(一般是冰冻鱼)扔在碾压机构的第一滚轴12与第二滚轴13之间,通过第一滚轴12与第二滚轴13的第一次碾压将冰冻鱼碾碎,然后通过第二滚轴13与第三滚轴14之间的碾压将其碾压为鱼浆,而后通过刮料板17刮下至前往原料搅拌机2的输送带上。Through the above technical scheme, the rolling mechanism in the fish paste rolling machine 1 includes the first roller 12, the second roller 13 and the third roller 14 that can stick the fish paste on the circumferential side, and the second roller 13 and the shaft ends of the third roller 14 are moved and arranged on the first frame 11, so that the gap between the first roller 12 and the second roller 13 can be adjusted. Between the effect of rolling and the fluency of rolling It can be adjusted to make the rolling gap more suitable. During use, the first roller 12 and the second roller 13, as well as the second roller 13 and the third roller 14 are all rolled in opposite directions, the rolling effect is better, and the fish paste obtained is more delicate. During use, the fish material (generally frozen fish) is manually thrown between the first roller 12 and the second roller 13 of the rolling mechanism, and the first roller 12 and the second roller 13 are crushed for the first time. Press to crush the frozen fish, then roll it into fish paste by rolling between the second roller 13 and the third roller 14, and then scrape it down to the conveyor belt going to the raw material mixer 2 through the scraper 17 .
所述原料搅拌机2上方设有用于向所述原料搅拌机2输入人工添加剂的添料箱8;原料搅拌机2,包括第二机架21,以及设置在第二机架21上的搅拌箱22,以及设置在第二机架21内的搅拌组件。所述搅拌箱22的中部铰接在第二机架21上;具体地,第二机架21上设有空心凸起,空心凸起的外侧套设有外轴承,空心凸起的内部设有内轴承,搅拌箱22连接在所述外轴承上。所述搅拌箱22与第二机架21之间设有限制搅拌箱22活动的锁紧组件,锁紧组件包括固定在第二机架21上的锁座271,以及设置在锁座上的锁销272。所述搅拌箱22上开设有锁孔,锁销272能够伸入锁孔并将搅拌箱22与第二机架21固定。The top of the raw material mixer 2 is provided with a feed box 8 for inputting artificial additives to the raw material mixer 2; the raw material mixer 2 includes a second frame 21, and a stirring box 22 arranged on the second frame 21, and The stirring assembly arranged in the second frame 21. The middle part of the mixing box 22 is hinged on the second frame 21; specifically, the second frame 21 is provided with a hollow protrusion, the outer side of the hollow protrusion is covered with an outer bearing, and the inside of the hollow protrusion is provided with an inner bearing. Bearing, the stirring box 22 is connected on the said outer bearing. A locking assembly that restricts the movement of the stirring box 22 is provided between the stirring box 22 and the second frame 21. The locking assembly includes a lock seat 271 fixed on the second frame 21, and a lock set on the lock seat. pin 272. The mixing box 22 is provided with a lock hole, and the lock pin 272 can extend into the lock hole and fix the mixing box 22 and the second frame 21 .
所述搅拌组件包括处于搅拌箱22内部的搅拌杆,以及驱动所述搅拌杆旋转的搅拌电机。所述搅拌杆包括主轴281,以及设置在主轴281侧面上的多个搅拌部位。主轴281的两端部穿过搅拌箱22与第二机架21之间的铰接部位,即主轴281的两端部穿过所述内轴承。所述主轴281上的搅拌部位为两个,两个搅拌部位分别处于主轴281中心的轴向两侧。搅拌部位包括垂直连接在主轴281中心上的第一支杆282,以及连接在主轴281端部上的第二支杆283,以及两端部分别与第一支杆282中部、第二支杆283中部相连接的第一曲杆284,以及两端部分别与第一支杆282外端、第二支杆283外端相连接的第二曲杆285。所述第一支杆282与第二支杆283分别处于主轴281的两个径向平面上,优选为第一支杆282所在的径向平面与第二支杆283所在的径向平面相互垂直,且两个搅拌部位的第一支杆282所在的径向平面相重叠。The stirring assembly includes a stirring rod inside the stirring box 22 and a stirring motor that drives the stirring rod to rotate. The stirring rod includes a main shaft 281 and a plurality of stirring positions arranged on the side of the main shaft 281 . Both ends of the main shaft 281 pass through the joint between the mixing box 22 and the second frame 21 , that is, the two ends of the main shaft 281 pass through the inner bearing. There are two stirring positions on the main shaft 281 , and the two stirring positions are located on both axial sides of the center of the main shaft 281 . Stirring part comprises the first support rod 282 that is vertically connected on the center of main shaft 281, and the second support rod 283 that is connected on the end of main shaft 281, and two ends are respectively connected with first support rod 282 middle part, second support rod 283 The first curved rod 284 connected in the middle, and the second curved rod 285 respectively connected to the outer end of the first strut 282 and the outer end of the second strut 283 at both ends. The first strut 282 and the second strut 283 are located on two radial planes of the main shaft 281 respectively, preferably the radial plane where the first strut 282 is located and the radial plane where the second strut 283 is located are perpendicular to each other , and the radial planes where the first struts 282 of the two stirring positions overlap.
采用上述技术方案,原料搅拌机2中的搅拌杆包括主轴281,以及设置在主轴281侧面上的多个搅拌部位。其中,搅拌部位包括连接在主轴281的第一支杆282和第二支杆283,以及连接在第一支杆282和第二支杆283上的第一曲杆284和第二曲杆285,通过上述第一支杆282、第二支杆283、第一曲杆284和第二曲杆285所组成的镂空式搅拌部位,可使原料在搅拌中充分流动,鱼浆与人工添加剂充分混合,混合效果更好。该原料搅拌机2使用时,先通过输送带将鱼浆碾压机1得到的鱼浆送入搅拌箱22内,而后向添料箱8内加入人工添加剂,添料箱8得到定量人工添加剂后向搅拌箱22送入;而后搅拌杆工作,直至搅拌工作完成。最后,解开锁紧组件将搅拌箱22旋转并其内部的原料倾倒在前往饲料挤压成型机3的输送带上。With the above technical solution, the stirring rod in the raw material mixer 2 includes a main shaft 281 and a plurality of stirring positions arranged on the side of the main shaft 281 . Wherein, the stirring part includes a first strut 282 and a second strut 283 connected to the main shaft 281, and a first curved rod 284 and a second curved rod 285 connected to the first strut 282 and the second strut 283, Through the hollowed-out stirring part composed of the first support rod 282, the second support rod 283, the first curved rod 284 and the second curved rod 285, the raw materials can be fully flowed during stirring, and the fish paste and artificial additives are fully mixed, Blends better. When this raw material mixer 2 was in use, the fish paste obtained by the fish paste rolling machine 1 was sent into the mixing box 22 by the conveyor belt earlier, and then the artificial additive was added in the material addition box 8, and the addition material box 8 obtained the quantitative artificial additive. The stirring box 22 is sent into; then the stirring rod works until the stirring work is completed. Finally, the locking assembly is released to rotate the mixing box 22 and the raw materials inside it are dumped on the conveyor belt going to the feed extruding machine 3 .
所述饲料挤压成型机3,包括第三机架31,以及设置在第三机架31上的上料箱32,以及设置在第三机架31内部的推料挤压机构。所述上料箱32包括箱体侧壁321和倾斜底板322。箱体侧壁321的下端部一体连接在第三机架31上,箱体侧壁321的上端构成上料口。倾斜底板322的上端部连接在箱体侧壁321的内侧壁上。所述第三机架31内部设有推料腔33,以及与推料腔33相通的挤压成型腔34,倾斜底板322的下端部与箱体侧壁321之间构成与所述推料腔33相通的料口通道。所述上料箱32处于推料腔33上方,挤压成型腔34外侧的第三机架31上固定有圆形网孔板35,圆形网孔板35包括两块相向设置的半圆形网孔板35拼接构成。The feed extrusion molding machine 3 includes a third frame 31 , a feeding box 32 arranged on the third frame 31 , and a pushing and extruding mechanism arranged inside the third frame 31 . The upper material box 32 includes a side wall 321 and an inclined bottom plate 322 . The lower end of the box side wall 321 is integrally connected to the third frame 31 , and the upper end of the box side wall 321 forms a material feeding port. The upper end of the inclined bottom plate 322 is connected to the inner side wall of the box side wall 321 . The inside of the third frame 31 is provided with a pushing cavity 33, and an extrusion molding cavity 34 communicated with the pushing cavity 33, and the lower end of the inclined bottom plate 322 and the side wall 321 of the box form a connection with the pushing cavity. 33 connected feed port passages. The feeding box 32 is above the pushing chamber 33, and a circular mesh plate 35 is fixed on the third frame 31 outside the extrusion molding chamber 34, and the circular mesh plate 35 includes two semicircular The mesh plate 35 is formed by splicing.
所述推料挤压机构包括贯穿推料腔33和挤压成型腔34的转轴,优选为两根相互平衡的转轴,两根转轴的转动方向相反。在所述推料腔33内的转轴周向侧面上设有螺旋推料板36,在所述挤压成型腔34的转轴周向侧面上设有半弧形的挤压板。所述挤压成型腔34的转轴周向侧面上设有中部的第一挤压板37,以及设置在第一挤压板37轴向两侧的第二挤压板38。第一挤压板37和第二挤压板38的外侧挤压面处于同一圆周线上,第一挤压板37和第二挤压板38的两侧面处于不同的径向区域内。该技术方案中,第一挤压板37和第二挤压板38处于不同的径向区域,是指第一挤压板37和第二挤压板38径向向外所对应的方向是不同的;在此前提下,半弧形的第一挤压板37和第二挤压板38相互错开,可在螺旋推料板36推动下向挤压成型腔34伸出推入,通过第一挤压板37及其两侧的轴向两侧的第二挤压板38(即三块挤压板)同时挤压,提升挤压成型的效率。The pushing and extruding mechanism includes a rotating shaft passing through the pushing chamber 33 and the extrusion molding chamber 34, preferably two mutually balanced rotating shafts, and the rotating directions of the two rotating shafts are opposite. A spiral pusher plate 36 is provided on the circumferential side of the rotating shaft in the pushing cavity 33 , and a semi-arc extruding plate is provided on the circumferential side of the rotating shaft in the extrusion molding cavity 34 . A first extruding plate 37 in the middle and a second extruding plate 38 arranged on both axial sides of the first extruding plate 37 are arranged on the peripheral side of the rotating shaft of the extruding cavity 34 . The outer extrusion surfaces of the first extrusion plate 37 and the second extrusion plate 38 are on the same circumferential line, and the two side surfaces of the first extrusion plate 37 and the second extrusion plate 38 are in different radial areas. In this technical solution, the first extruding plate 37 and the second extruding plate 38 are in different radial regions, which means that the directions corresponding to the radial outward direction of the first extruding plate 37 and the second extruding plate 38 are different. Under this premise, the semi-arc-shaped first extruding plate 37 and the second extruding plate 38 are mutually staggered, and can be pushed into the extrusion molding cavity 34 under the push of the screw pusher plate 36, through the first The extruded plate 37 and the second extruded plates 38 on both sides in the axial direction (that is, the three extruded plates) are extruded at the same time to improve the extrusion molding efficiency.
采用上述技术方案,挤压成型机的第三机架31内部设有推料腔33和挤压成型腔34,转轴贯穿推料腔33和挤压成型腔34,推料腔33内的转轴周向侧面上设有螺旋推料板36,通过螺旋推料板36由推料腔33向挤压成型腔34进行送料;挤压成型腔34内的转轴周向侧面上设有半弧形的挤压板,通过挤压板可将原料压向圆形网孔板35,而后由于挤压板是旋转的半弧形板,因此在旋转小段路径后就会自动将原料切断,从而形成颗粒状饲料。该方案通过同一转轴旋转即实现了推料和挤压切断的功能,并且采用半弧形的挤压板旋转挤压实现自动切断,从而简化结构,提升加工效率。该挤压成型机在使用时,先将原料搅拌机2中得到的原料通过输送带输送至上料箱32内,并最终落入推料腔33中,而后转轴旋转,转轴上的螺旋推料板36由推料腔33向挤压成型腔34进行送料,挤压板可将原料压向圆形网孔板35且自动将原料切断,从而形成颗粒状饲料并落入前往饲料抛料成型机4的输送带上。With the above-mentioned technical scheme, the third frame 31 of the extrusion molding machine is provided with a pushing chamber 33 and an extrusion molding chamber 34, the rotating shaft runs through the pushing chamber 33 and the extrusion molding chamber 34, and the circumference of the rotating shaft in the pushing chamber 33 A screw pusher plate 36 is provided on the side, and the material is fed from the pusher cavity 33 to the extrusion molding cavity 34 by the screw pusher plate 36; The pressing plate can press the raw material to the circular mesh plate 35 through the extruding plate, and then because the extruding plate is a rotating semi-arc plate, it will automatically cut off the raw material after rotating a small path, thus forming granular feed . The scheme realizes the functions of pushing material and extruding and cutting through the rotation of the same rotating shaft, and uses the semi-arc extruding plate to rotate and extrude to realize automatic cutting, thereby simplifying the structure and improving the processing efficiency. When the extrusion molding machine is in use, the raw materials obtained in the raw material mixer 2 are conveyed to the feeding box 32 through the conveyor belt, and finally fall into the pushing chamber 33, and then the rotating shaft rotates, and the spiral pushing plate 36 on the rotating shaft The material is fed from the pushing cavity 33 to the extrusion molding cavity 34, and the extrusion plate can press the raw material to the circular mesh plate 35 and automatically cut off the raw material, thereby forming granular feed and falling into the feed throwing molding machine 4. on the conveyor belt.
所述饲料抛料成型机4,包括底座41,以及设置在底座41上的圆形抛料筒42,以及处于圆形抛料筒42下端面上的圆形转盘,底座41内部设有驱动圆形转盘旋转的驱动机组。所述圆形抛料筒42包括筒体421和盖体,所述盖体包括固定盖422和活动盖423,固定盖422固定在筒体421上端开口上,且使筒体421上端开口留有扇形开口。活动盖423是贴合扇形开口形状的扇形结构,活动盖423的上端面设有提手。所述圆形抛料筒42的箱体内侧设有出料通道,以及用于封堵所述出料通道的封堵装置。出料通道包括内端部与所述圆形抛料筒42内部相通的水平通道441,以及与所述水平通道441相通的倾斜通道442。封堵装置包括连接在水平通道441外端部上的封堵气缸45,以及设置在封堵气缸45输出端上的封堵部件46。所述封堵气缸45带动封堵部件46在水平通道441内移动。当封堵气缸45处于最大输出工位时,封堵部件46处于水平通道441的内部开口上。当封堵气缸45处于最小输出工位时,封堵部件46处于倾斜通道442与水平通道441接通口的外侧。The feed throwing forming machine 4 includes a base 41, a circular throwing cylinder 42 arranged on the base 41, and a circular turntable on the lower end surface of the circular throwing cylinder 42. The inside of the base 41 is provided with a driving circle. The drive unit that rotates the turntable. The circular throwing barrel 42 includes a cylinder body 421 and a cover body, and the cover body includes a fixed cover 422 and a movable cover 423. The fixed cover 422 is fixed on the upper end opening of the cylinder body 421, and leaves a gap in the upper end opening of the cylinder body 421. Scalloped opening. The movable cover 423 is a fan-shaped structure conforming to the shape of the fan-shaped opening, and the upper end surface of the movable cover 423 is provided with a handle. The inner side of the box body of the circular throwing barrel 42 is provided with a discharge channel and a blocking device for blocking the discharge channel. The discharge channel includes a horizontal channel 441 whose inner end communicates with the inside of the circular throwing cylinder 42 , and an inclined channel 442 which communicates with the horizontal channel 441 . The blocking device includes a blocking cylinder 45 connected to the outer end of the horizontal channel 441 , and a blocking component 46 arranged on the output end of the blocking cylinder 45 . The blocking cylinder 45 drives the blocking component 46 to move in the horizontal channel 441 . When the blocking cylinder 45 is at the maximum output position, the blocking member 46 is on the inner opening of the horizontal channel 441 . When the blocking cylinder 45 is at the minimum output position, the blocking member 46 is located outside the connection between the inclined passage 442 and the horizontal passage 441 .
所述水平通道441的内部开口为锥形口443,锥形口443沿其边缘设有挡环47。所述封堵部件46包括主体,以及活动设置在主体上的若干块第一瓣体461和若干块第二瓣体462,所述第一瓣体461和第二瓣体462的外侧面均为贴合锥形口443的倾斜面。所述主体包括圆形板体463,以及固定在圆形板体463外端面上的锥台464,锥台464的内端面直径大于外端面直径。所述锥台464内端部上沿其径向设有轨道杆465,第一瓣体461连接在轨道杆465上并能够沿轨道杆465移动,第一瓣体461与锥台464之间设有压簧466。所述锥台464的外侧锥面上设有滑轨467,第二瓣体462移动设置在所述滑轨467内,第二瓣体462的外端部通过连接杆铰接在封堵气缸45的输出轴上。当所述封堵气缸45处于最大输出工位时,第一瓣体461和第二瓣体462间隔设置并构成组合环,组合环的外围直径大于圆形板体463的外围直径,并封闭所述锥形口443。该技术方案中,封堵部件46中的第一瓣体461和第二瓣体462可相对主体活动,在封堵气缸45的输出工位减小时,先带动第二瓣体462向外移动,第二瓣体462以铰接端部为中心内缩;待第二瓣体462移动到滑轨467端部时,带动主体及其上的第一瓣体461向外移动,在移动过程中第一瓣体461在锥形口443的作用下压缩压簧466,从而使得封堵部件46的整个外径缩小,可进入水平通道441内;在封堵气缸45的输出工位增大时,先带动封堵部件46整体向内移动,直至圆形板体463抵住挡环47,而后第二瓣体462沿滑轨467移动,第二瓣体462撑开;同时在压簧466的作用下,第一瓣体461撑开,第一瓣体461和第二瓣体462构成组合环封闭所述锥形口443。在此方案中,通过封堵部件46的变形保证在锥形口443处能够完全封堵,防止物料进入;而在封堵气缸45输出工位缩小时能够保证封堵部件46进入水平通道441内。The inner opening of the horizontal passage 441 is a conical opening 443 , and a retaining ring 47 is provided along the edge of the conical opening 443 . The blocking member 46 includes a main body, and several first petals 461 and several second petals 462 that are movably arranged on the main body, and the outer surfaces of the first petals 461 and the second petals 462 are both Fit the inclined surface of the tapered mouth 443 . The main body includes a circular plate body 463 and a truncated cone 464 fixed on the outer end surface of the circular plate body 463 , the diameter of the inner end surface of the truncated cone 464 is larger than the diameter of the outer end surface. The inner end of the frustum 464 is radially provided with a track bar 465, the first petal body 461 is connected to the track bar 465 and can move along the track bar 465, and the first petal body 461 and the frustum 464 are provided with a track bar 465. Stage clip 466 is arranged. The outer conical surface of the frustum 464 is provided with a slide rail 467, the second petal body 462 is moved and arranged in the slide rail 467, and the outer end of the second petal body 462 is hinged to the end of the sealing cylinder 45 through a connecting rod. on the output shaft. When the blocking cylinder 45 is at the maximum output position, the first petal body 461 and the second petal body 462 are arranged at intervals to form a composite ring, the peripheral diameter of the composite ring is larger than the peripheral diameter of the circular plate body 463, and closes The tapered mouth 443 is described. In this technical solution, the first petal body 461 and the second petal body 462 in the blocking member 46 can move relative to the main body, and when the output position of the blocking cylinder 45 is reduced, the second petal body 462 is first driven to move outwards. The second petal body 462 shrinks inward with the hinged end as the center; when the second petal body 462 moves to the end of the slide rail 467, it drives the main body and the first petal body 461 on it to move outward, and the first petal body 461 moves outward during the movement process. Petal body 461 compresses compression spring 466 under the effect of tapered mouth 443, thereby makes the whole outer diameter of blocking member 46 shrink, can enter in the horizontal channel 441; The blocking part 46 moves inward as a whole until the circular plate body 463 resists the retaining ring 47, then the second petal body 462 moves along the slide rail 467, and the second petal body 462 is stretched; at the same time, under the action of the compression spring 466, The first petal body 461 is stretched, and the first petal body 461 and the second petal body 462 form a combined ring to close the tapered opening 443 . In this scheme, the deformation of the sealing member 46 ensures that the tapered mouth 443 can be completely blocked to prevent the material from entering; and when the output station of the sealing cylinder 45 is reduced, the sealing member 46 can be ensured to enter the horizontal channel 441 .
上述饲料抛料成型机4中圆形抛料筒42下端面上设有圆形转盘,圆形抛料筒42的箱体内侧设有出料通道,以及用于封堵所述出料通道的封堵装置。在需要抛料时,将饲料放入圆形抛料筒42内,圆形转盘高速转动带动饲料,离心抛料使颗粒状饲料表面规则化;待饲料成型后,可将封堵装置打开,圆形转盘旋转过程(可停机,通过惯性旋转)将饲料由出料通道抛出,从而可实现快速下料,省去了需要等待停机后倾倒的工序,提升了下料效率并降低了人工的工作强度。In the above-mentioned feed throwing molding machine 4, a circular turntable is provided on the lower end surface of the circular throwing cylinder 42, and a discharge channel is provided on the inner side of the casing of the circular throwing cylinder 42, and a valve for blocking the discharge passage is provided. Blocking device. When it is necessary to throw the feed, put the feed into the circular throwing barrel 42, the circular turntable rotates at a high speed to drive the feed, and the centrifugal throwing makes the surface of the granular feed regular; after the feed is formed, the blocking device can be opened, and the round During the rotation process of the turntable (it can be stopped and rotated by inertia), the feed is thrown out of the discharge channel, so that it can realize fast feeding, eliminating the need to wait for the process of dumping after stopping, improving the feeding efficiency and reducing manual work strength.
所述饲料烘干机5,包括箱体51,以及设置在箱体51内部的饲料输送机构。所述箱体51两端分别设有进料口52和出料口53,箱体51沿饲料输送机构的输送方向分为多个烘干腔,每个烘干腔内均设有烘干机组。所述饲料输送机构包括循环送料带541,以及驱动所述循环送料带541运行的输送电机。所述循环送料带541的带体沿输送方向依次设有多个送料挡板,相邻两个送料挡板之间构成送料区域。所述烘干机组包括处于烘干腔内部的换热箱551,以及与换热箱551输入端相通的蒸汽通道,以及与换热箱551的输出端相通的冷凝水管道552。所述蒸汽通道包括蒸汽主管道553和若干条蒸汽支管道554,蒸汽主管道553设置在箱体51外侧且与所述饲料输送机构的输送方向相平行,若干条蒸汽支管道554的内端部分别与换热箱551密封连接,每条蒸汽支管道554的外端部均与蒸汽主管道553密封连接。所述换热箱551上游的蒸汽支管道554上设有蒸汽阀门。The feed dryer 5 includes a box body 51 and a feed conveying mechanism arranged inside the box body 51 . The two ends of the box body 51 are respectively provided with a material inlet 52 and a material outlet 53, and the box body 51 is divided into a plurality of drying chambers along the conveying direction of the feed conveying mechanism, and each drying chamber is equipped with a drying unit . The feed conveying mechanism includes an endless feeding belt 541 and a conveying motor that drives the endless feeding belt 541 to run. The belt body of the circulating feeding belt 541 is sequentially provided with a plurality of feeding baffles along the conveying direction, and a feeding area is formed between two adjacent feeding baffles. The drying unit includes a heat exchange box 551 inside the drying chamber, a steam channel communicating with the input end of the heat exchange box 551 , and a condensate water pipe 552 communicating with the output end of the heat exchange box 551 . The steam channel includes a steam main pipe 553 and several steam branch pipes 554. The steam main pipe 553 is arranged on the outside of the box body 51 and is parallel to the conveying direction of the feed delivery mechanism. The inner ends of several steam branch pipes 554 The outer ends of each steam branch pipe 554 are sealed with the main steam pipe 553 respectively. A steam valve is provided on the steam branch pipeline 554 upstream of the heat exchange box 551 .
所述箱体51上端通过排潮管道连接有排潮筒56,排潮管道包括排潮主管道571和若干条排潮支管道572,排潮主管道571设置在箱体51外侧且与所述饲料输送机构的输送方向相平行,若干条排潮支管道572的内端部分别与多个烘干腔密封连接,每条排潮支管道572的外端部均与排潮主管道571密封连接。所述排潮筒56内部设有风机组件,排潮筒56上方设有排潮口561,排潮口561与排潮管道连接端之间的排潮筒56内设有过滤板562。所述排潮筒56为倒锥形筒体,筒体的下端收口处设有风机罩563,风机罩563为倒锥形的罩体,风机罩563的最大直径大于排潮筒的下端收口处直径。所述风机组件包括处于风机罩563内侧的风叶581,以及驱动所述风叶转动的电机。The upper end of the box body 51 is connected with a moisture exhaust tube 56 through a moisture exhaust pipeline, the moisture exhaust pipeline includes a moisture exhaust main pipeline 571 and several moisture exhaust branch pipelines 572, and the moisture exhaust main pipeline 571 is arranged on the outside of the box body 51 and is connected to the The conveying direction of the feed conveying mechanism is parallel, and the inner ends of several tide-discharging branch pipelines 572 are respectively sealed and connected with multiple drying chambers, and the outer ends of each tide-discharging branch pipeline 572 are sealed and connected with the main moisture-discharging pipeline 571 . The inside of the moisture exhaust tube 56 is provided with a fan assembly, the top of the moisture exhaust tube 56 is provided with a moisture outlet 561 , and a filter plate 562 is provided in the moisture exhaust tube 56 between the moisture outlet 561 and the connecting end of the moisture exhaust pipe. The moisture exhaust tube 56 is an inverted cone cylinder, and the lower end of the cylinder is provided with a fan cover 563. The fan cover 563 is an inverted cone cover body, and the maximum diameter of the fan cover 563 is larger than that of the lower end of the moisture exhaust tube. diameter. The fan assembly includes fan blades 581 inside the fan cover 563 and a motor that drives the fan blades to rotate.
该技术方案中,饲料烘干机5的箱体51沿饲料输送机构的输送方向分为多个烘干腔,使用时饲料输送机构携带饲料经过多个烘干腔,可通过80℃低温多次烘干,保证烘干的基础上防止高温导致原料中营养成份的流失。同时,排潮管道可将烘干腔内部部分空气携带饲料中排出的水分抽出,保证烘干腔内部干燥,烘干效果更好。因此,该饲料烘干机5中通过饲料输送机构携带饲料经过多个烘干腔,可通过低温多次烘干,在保证烘干的基础上一方面防止高温导致原料中营养成份的流失,另一方面提升烘干效率。In this technical solution, the box body 51 of the feed dryer 5 is divided into multiple drying chambers along the conveying direction of the feed conveying mechanism. Drying, on the basis of ensuring drying, prevents high temperature from causing the loss of nutrients in raw materials. At the same time, the moisture drainage pipe can extract the moisture discharged from the feed carried by the air inside the drying chamber, so as to ensure that the inside of the drying chamber is dry and the drying effect is better. Therefore, in the feed dryer 5, the feed is carried through multiple drying chambers through the feed conveying mechanism, and it can be dried multiple times at low temperature. On the basis of ensuring drying, on the one hand, it can prevent the high temperature from causing the loss of nutrients in the raw materials; On the one hand, the drying efficiency is improved.
Claims (4)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109140929A (en) * | 2018-08-31 | 2019-01-04 | 安徽联丰制丝有限公司 | Drying equipment is used in a kind of production of silk |
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Application publication date: 20171010 |