A kind of preparation process being superimposed mixed natural stone texture imitating ceramic tile naturally
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of mixed imitating natural stone texture porcelain of superposition naturally
The preparation process of brick.
Background technique
At present in the production process for right stone texture ceramic tile, generally require after being mixed different slurries,
The decorative effect that imitative natural patterns texture abundant is obtained in adobe surface is sprayed, therefore the mixed effect of slurry affects
The decorative effect of ceramic tile.And it is existing slurry mixing technique in, usually by by the slurry of different colours successively spray in
On inclined mixing platform, to make slurry form the effect unevenly mixed;But due to the limitation of material spray sequence, lead to slurry only
The non-uniform mixed effect that is successively overlapped mutually can be formed, the blending degree between different pulp layers is lower, and finally drench to
After in adobe, the texture for being formed by pattern layer is more stiff single, therefore the imitative natural effect for the ceramic tile being prepared into is still
Nature not true to nature enough.
Summary of the invention
It, can it is an object of the invention to propose a kind of preparation process for being superimposed mixed natural stone texture imitating ceramic tile naturally
Keep the blending degree between different pulp layers higher, the pattern texture of formation is more life-like abundant.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of preparation process being superimposed mixed natural stone texture imitating ceramic tile naturally, includes the following steps:
(1) prepare the slurry of at least three kinds of different colours, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) second pulp layers premix platform tilting action under under flow in adobe, formed pattern layer;
(4) adobe that step (3) obtain is entered into kiln firing, obtains nature and is superimposed mixed natural stone texture imitating ceramic tile.
The material-gathering device with tilt angle is wherein utilized, at least two slurries are subjected to convergence of shutting off first, makes its shape
Effect is mixed so as to form with convolution naturally on premix platform then at the end overflow of material-gathering device after accumulating at convolution
The first pulp layer of fruit;And then continue to spray the slurry of other colors on first pulp layer, obtaining has superposition effect
The second pulp layer of fruit;Second pulp layer can also flow naturally forward mixing along the inclined direction of the premix platform, and
It continues through the material-gathering device and forms convergence of shutting off again, overflow is on premix platform again after convolution accumulation, and in this shape
At the slurry for spraying other colors on the third pulp layer with secondary boomerang effect;Finally by the tilting action of premix platform
It is lower to flow in adobe, final formation pattern layer.Therefore, the color category quantity for the slurry that can be mixed according to actual needs,
It is repeated in the above method, to realize that the natural superposition of more different slurries mixes, compared with prior art only by slurry
The mixed effect being simply successively overlapped mutually, the blending journey between different pulp layers in the pattern layer that the present invention obtains
Du Genggao, the more abundant exquisiteness of the pattern texture of formation finally obtain the imitative natural of the natural superposition mixing of more life-like exquisiteness
Stone texture ceramic tile, as depicted in figs. 1 and 2.
Further illustrate, further include the steps that secondary mixing between step (2) and step (3), using robot device with/
Or spiral roller arrangement changes the lines trend of the slurry of second pulp layer.Pass through the robot device or spiral roller arrangement
Movement on the premix platform, is dynamically mixed, thus change the trend of the part size of second pulp layer,
Make the mixing of slurry more naturally, the pattern texture formed is more abundant.
It further illustrates, during robot device movement, while drenching thin decorative pattern slurry, with second slurry
Bed of material mixing.During robot device movement, thin decorative pattern slurry is further drenched, to improve the multiplicity of floral designs
Property, increase more grain effects;And at the same time can also be matched with the spray operation of leaching sizing device, flexibly adjusted
It is whole, it controls more convenient.
It further illustrates, further includes the steps that fence type mixes between step (2) and step (3), hindered using Fencing system
Every the lines trend for the part size for changing second pulp layer.It is obstructed by the discontinuous of Fencing system, to effectively hinder
Every the lines trend of the part size of second pulp layer, keep the slurry being obstructed mixed to both ends confluence and other color slurries
It closes, to keep the mixed effect of slurry more abundant.
It further illustrates, further includes the steps that convolution mixes between step (2) and step (3), using baffle by described the
After two pulp layers carry out accumulation convolution mixing in the end of baffle, then overflow is in the adobe.When second pulp layer
Slurry is under the action of premixing the inclination of platform, when continuation nature flows to the end of baffle, by forming of short duration accumulation
After convolution mixing, then overflow is in adobe, to keep the mixed effect of slurry more natural, and drenches in more uniform in adobe,
Leaching slurry effect is more stable.
It further illustrates, the height of the baffle is 0.4~2cm.The height for controlling the baffle is to drench slurry
More uniform in the thickness that adobe surface is formed by pattern layer, leaching slurry is more stable, is more applicable for ceramic thin plate and general
The requirement of the leaching slurry thickness of logical ceramic tile, flexibility are more preferable.
It further illustrates, the material-gathering device is straight panel, twisted plate, rectangular collection material frame or the dykes and dams knot with trapezoid cross section
Structure.
It further illustrates, further includes being carried out to the adobe in second slurry leaching before the surface of the adobe
The step of water spray drenches.The surface of the adobe is carried out water spray to drench, is in order to which the surface for making slurry be overlying on adobe is more equal
It is even, thus avoid adobe leaching slurry after and be burnt into, surface generate bubble, crackle the phenomenon that, improve firing after ceramic tile quality.
It further illustrates, further includes having to dodge to the surface spray of the adobe with pattern layer between step (3) and step (4)
Light, pearly-lustre, light, matt or coloured dry granular glaze particle.There is flash of light, pearly-lustre, light, matt or coloured dry granular by spray
Special decorative effect glaze particle, the diversity of pattern layer can be further increased, thus make firing after ceramic tile decoration
Effect is more abundant.
It further illustrates, in the slurry of step (1), foamed material is added in the slurry of at least one color.By
Foamed material is added in slurry, thus make the ceramic tile surface after leaching slurry and being burnt into that can form the decorative layer with hole stone effect,
Further increase the decoration diversity of ceramic tile surface.
It further illustrates, in step (2), the slurry of at least one color is intermittent spray mode, intermittent spray
Time interval be 1~2 second.Be by the color slurry of control section intermittently spray, and with other face continuously sprayed
After mill base material carries out nature mixing, can be further formed makes the decorative pattern of ceramic tile surface with intermittent pattern texture more
It is abundant.
It further illustrates, in step (2), is alternateed between the slurry of different colours as intermittent spray mode.It is logical
Cross intermittently to be sprayed with alternateing between different color slurries, keeps interruption effect more abundant, to be formed
More various intermittent pattern texture enriches the decorative pattern of ceramic tile surface more true to nature.
Beneficial effects of the present invention: the color category quantity for the slurry that can be mixed according to actual needs has by utilizing
The material-gathering device and premix platform of tilt angle, realize the natural superposition mixing of more different slurries, compared with prior art, this
The blending degree invented between the different pulp layers in the pattern layer obtained is higher, the more abundant exquisiteness of the pattern texture of formation,
Obtain the mixed natural stone texture imitating ceramic tile of the natural superposition of more life-like exquisiteness.
Detailed description of the invention
Fig. 1 is that the slurry of one embodiment of the invention flows the schematic diagram of hybrid mode naturally;
Fig. 2 is that the slurry of the prior art flows the schematic diagram of hybrid mode naturally;
Fig. 3 is the structural schematic diagram of the structural schematic diagram of the leaching slurry equipment of one embodiment of the invention;
Fig. 4 is the partial schematic diagram of the leaching slurry equipment of one embodiment of the invention;
Fig. 5 is the structural schematic diagram of the material-gathering device of one embodiment of the invention;
Fig. 6 is the structural schematic diagram of the spiral roller arrangement of one embodiment of the invention;
Fig. 7 is the structural schematic diagram of the slurry overflow mechanism of one embodiment of the invention;
Wherein: rack 1, fixed bracket 11, guide rail 111, material spray frame 12, transverse bar 121, pulley 1211, longitudinal rod
122, connecting rod 123, driving motor 124, height adjustment assembly 13, fixed plate 131, connecting rod 132, strip slot 133, leaching
Sizing device 2, leaching slurry unit 21, slurry can 211, lateral pulp cylinder 212, slurry transport lines 213, slurry nozzle 214, auxiliary air blowing
Pipe 215, slurry overflow mechanism 216, overflow pipe 2161, overflow cylinder 2162, regulating part 2163, mixing arrangement 3 premix platform 31,
Material-gathering device 32, square floor 321, preceding rib 322, side block side 323, pressure control unit 41, main tracheae 411, air blowing branch pipe
412, baffle 6, slurry 10.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in figure 3, equipment, including rack 1, leaching sizing device 2, mixing arrangement 3 and control device are starched in a kind of leaching of slurry;
The leaching sizing device 2 includes that unit 21 is starched in multiple leaching;The leaching slurry unit 21 includes slurry can 211, lateral pulp cylinder 212, slurry
Material conveying tube road 213 and slurry overflow mechanism 216;The transverse direction pulp cylinder 212 is installed on the material spray frame 12 of the rack 1
On, it is connected to the slurry can 211 by the slurry transport lines 213, and be located at the lower section of the slurry can 211;Institute
The bottom for stating lateral pulp cylinder 212 is provided with multiple slurry nozzles 214;The slurry part flow arrangement 216 includes overflow cylinder 2162
With overflow pipe 2161;The overflow cylinder 2162 is installed on the material spray frame 12 of the rack 1, the both ends of the overflow pipe 2161
It is respectively turned on the side in the lateral pulp cylinder 212 and the overflow cylinder 2162, as shown in Figure 7;
The mixing arrangement 3 includes premix platform 31 and material-gathering device 32;The premix platform 31 is installed on the leaching slurry
Below unit 21 and one end tilts down, for accepting the slurry sprayed by the slurry nozzle 214;The material-gathering device
32 be an obstacle in the stream slurry direction path for be installed on the premix platform 31, and having get over slurry can not directly
The height crossed, make slurry shut off before material-gathering device 32 mixing be accumulate to the height more than material-gathering device 32 after, recross and gather materials
The end overflow of device 32 is on the premix platform 31;
The control device, which controls the slurry nozzle 214, makes slurry spray on the premix platform 31.
It further illustrates, the rack 1 includes fixed bracket 11 and material spray frame 12;The top of the fixed bracket 11 is solid
Dingan County fills the slurry can 211;The material spray frame 12 is horizontally installed to support bracket fastened 11 middle part;
The material spray frame 12 includes transverse bar 121, longitudinal rod 122, connecting rod 123 and driving motor 124;The transverse direction
Bar 121 starches direction perpendicular to the stream of the premix platform 31, and its bottom is provided with pulley 1211, the pulley and the fixation
Preset guide rail 111 is slidably connected on bracket 11;The longitudinal rod 122 and the transverse bar 121 join end to end the side of being formed
Shape frame;The connecting rod 123 is set in the square box, and is parallel to the longitudinal rod 122;The transverse direction pulp cylinder 212
Both ends are arranged successively the lower section for being fixed on the square box by the connecting rod 123, and are parallel to the transverse bar 121;
The driving motor 124 drives the transverse bar 121 to horizontally slip along the guide rail 111, drives the material spray
Frame 12 is made to starch horizontally slipping for direction perpendicular to the stream of the premix platform 31.
It further illustrates, the fixed bracket 11 is provided with height adjustment assembly 13, and the height adjustment assembly 13 includes
Fixed plate 131 and connecting rod 132;131 level of fixed plate is fixed on the fixed bracket 11, and offers strip slot
Hole 133;One end of the connecting rod 132 is connected to the side of the premix platform 31, and the other end passes through the length straight down
Bar shape trench hole 133, and be fixedly connected by nut.
It further illustrates, the control device as shown in Figure 4 includes multiple pressure control units 41 and control host;It is described
Pressure control unit 41 is set to the top of the lateral pulp cylinder 212;The pressure control unit 41 includes main 411 He of tracheae
More air blowing branch pipes 412;One end of every air blowing branch pipe 412 is simultaneously connected in main tracheae 411, and corresponding connect of the other end is starched in one
Expect nozzle 214, and the inside of each slurry nozzle 214 is correspondingly arranged on control valve.
It further illustrates, the material-gathering device 32 is straight panel, twisted plate, rectangular collection material frame or the dykes and dams with trapezoid cross section
Structure.
It further illustrates, the material-gathering device 32 as shown in Figure 5 includes square floor 321, preceding rib 322 and side block side
323;
The square floor 321 fits in the upper surface of the premix platform 31;The preceding rib 322 is fixed on the side
Front edge of the shape bottom plate 321 along the stream slurry direction of premix platform 31;The square floor 321 is fixed on the side block side 323
Both sides of the edge.
It further illustrates, the material-gathering device 32 is provided with two or more, and is arranged successively and fits in the premix platform
31 upper surface.
It further illustrates, as shown in fig. 6, the premix platform 31 is additionally provided with spiral roller arrangement 5 and Fencing system, it is described
Spiral roller arrangement 5 and Fencing system are respectively perpendicular to the stream slurry direction of the premix platform 31.
It further illustrates, the leaching sizing device 2 is additionally provided with more auxiliary gas blow pipes 215, one end of the auxiliary gas blow pipe 215
It connects in the cell wall of the lateral pulp cylinder 212.
It further illustrates, the end that the premix platform 31 tilts down is provided with baffle 6.
It further illustrates, the premix platform 31 is glass or stainless steel material.
It further illustrates, the slurry part flow arrangement 216 further includes regulating part 2163,2163 one end of regulating part connection
In the top of the overflow cylinder 2162, the other end passes vertically through preset through-hole in the connecting rod 123 upwards and is cooperatively connected, and
It is fixed by nut.
A kind of preparation method for being superimposed mixed natural stone texture imitating ceramic tile naturally of embodiment 1-, includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) second pulp layers under the tilting action of premix platform under flow in the adobe that surface is drenched by water spray and formed
Pattern layer;
(4) adobe that step (3) obtain is entered into kiln firing, obtains nature and is superimposed mixed natural stone texture imitating ceramic tile.
A kind of thickness decorative pattern of embodiment 2- is significantly superimposed the preparation method of the natural stone texture imitating ceramic tile of mixing naturally,
Include the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) secondary mixing is moved towards using the lines that robot device changes the slurry of second pulp layer, and in machine
During tool arm device moves, also mixed simultaneously topped with thin decorative pattern slurry with second pulp layer;
(4) surface is flowed under the second pulp layer obtained by step (3) is under the tilting action of premix platform by water spray
Pattern layer is formed in the adobe drenched;
(5) adobe that step (4) obtain is entered into kiln firing, obtains thickness decorative pattern and is significantly superimposed the imitative natural of mixing naturally
Stone texture ceramic tile.
A kind of preparation side for the natural stone texture imitating ceramic tile that the natural superposition with fence type decorative pattern is mixed embodiment 3-
Method includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) fence type mixes, and is moved towards using the lines that Fencing system barrier changes the part size of second pulp layer;
(4) the second pulp layer obtained by step (3) flows naturally under the tilting action of premix platform, and uses baffle
After second pulp layer is carried out accumulation convolution mixing in the end of baffle, then overflow passes through the brick that water spray drenches in surface
Pattern layer is formed on base;The height of the baffle is 0.4cm;
(5) adobe that step (4) obtain is entered into kiln firing, obtaining, there is fence type decorative pattern to be superimposed the imitative natural of mixing naturally
Stone texture ceramic tile.
A kind of preparation method for the natural stone texture imitating ceramic tile that the natural superposition with pearly-lustre pattern is mixed of embodiment 4-,
Include the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) second pulp layers flow naturally under the tilting action of premix platform, and use baffle by second slurry
Pattern is formed after layer carries out accumulation convolution mixing in the end of baffle, then in the adobe drenched in surface by water spray of overflow
Layer;The height of the baffle is 2cm;
(4) there is the glaze particle of pearly-lustre to the surface spray of the adobe with pattern layer;
(5) adobe that step (4) obtain is entered into kiln firing, obtains the mixed natural-like stone of the natural superposition of pearly-lustre pattern
Texture ceramic tile.
A kind of preparation method for the natural stone texture imitating ceramic tile that the natural superposition with hole stone effect is mixed of embodiment 5-,
Include the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color is added with existing common foamed material in one of color slurry;And leaching sizing device is added slurry into respectively
Different leaching slurry units in;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;
(3) second pulp layers flow naturally under the tilting action of premix platform, and use baffle by second slurry
Pattern is formed after layer carries out accumulation convolution mixing in the end of baffle, then in the adobe drenched in surface by water spray of overflow
Layer;The height of the baffle is 1.2cm;
(4) adobe that step (3) obtain is entered into kiln firing, obtains the imitative natural of the natural superposition mixing with hole stone effect
Stone texture ceramic tile.
A kind of preparation side for the natural stone texture imitating ceramic tile that the natural superposition with discontinuous decorative pattern is mixed embodiment 6-
Method includes the following steps:
(1) well known ceramic blank raw material is selected, ceramic pigment is added, prepares at least three kinds of different face by wet ball grinding
The slurry of color, and be separately added into the different leaching slurry units of leaching sizing device;
(2) for the slurry spray of at least two different colours first on material-gathering device, the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, has the height that be directed across slurry can not, slurry is collecting
After mixing of shutting off before material device is accumulate to the height more than material-gathering device, the end overflow of material-gathering device is recrossed in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, is had
Second pulp layer of Overlay;And the slurry of two of them color is intermittent spray mode, respective intermittent
The time interval of spray is respectively 1 second and 2 seconds;And the two is to alternate to carry out intermittent spray;
(3) surface is flowed under the second pulp layer obtained by step (2) is under the tilting action of premix platform by water spray
Pattern layer is formed in the adobe drenched;
(4) adobe that step (3) obtain is entered into kiln firing, obtains the imitative day with the natural superposition mixing of discontinuous decorative pattern
Right stone texture ceramic tile.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.