CN107217735B - Pipeline cleaning robot and application method thereof - Google Patents
Pipeline cleaning robot and application method thereof Download PDFInfo
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- CN107217735B CN107217735B CN201710571127.2A CN201710571127A CN107217735B CN 107217735 B CN107217735 B CN 107217735B CN 201710571127 A CN201710571127 A CN 201710571127A CN 107217735 B CN107217735 B CN 107217735B
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- spiral blade
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- dirt collecting
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F7/00—Other installations or implements for operating sewer systems, e.g. for preventing or indicating stoppage; Emptying cesspools
- E03F7/10—Wheeled apparatus for emptying sewers or cesspools
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- Life Sciences & Earth Sciences (AREA)
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- Hydrology & Water Resources (AREA)
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Abstract
The invention discloses a pipeline cleaning robot and a using method thereof, wherein the pipeline cleaning robot comprises a cylindrical dirt collecting bin matched with the outer diameter of a pipeline, the rear end of the cylindrical dirt collecting bin is provided with a dirt collecting bin door in cooperation with a movable cover, the front part of the front end of the cylindrical dirt collecting bin is provided with a group of spiral blade bodies and a monitoring camera, the monitoring camera is arranged in the middle of the spiral blade bodies, and the spiral blade bodies are used for providing a robot power source and guiding pipeline plugs into the cylindrical dirt collecting bin. The invention not only can effectively remove the blockage in the pipeline, but also has reasonable and small equipment structure and the use method, and is particularly suitable for dredging and cleaning work of small-caliber management.
Description
Technical Field
The invention relates to the field of intelligent mechanical equipment, in particular to a pipeline cleaning robot and a using method thereof.
Background
The underground drainage pipeline is a facility necessary for urban dewatering and sewage discharge, and is crisscrossed below the city and distributed in a net shape. In the use process of the drainage pipeline, sundries such as plastic bags, cloth, branches, hair and the like can be mixed, so that the pipeline is blocked. After blockage, normal functions cannot be exerted, urban rainwater and sewage cannot be discharged normally, and water quantity rises to cause overflow, so that normal travel and life of people are affected.
In order to avoid the occurrence of the situation, the blocked pipeline needs to be cleaned, the pipeline is cleaned or replaced by adopting large equipment to excavate, and the defects of low efficiency, large workload, high manpower and capital investment and the like of the construction mode of excavating or replacing the pipeline are overcome by no simple and effective equipment. Therefore, the pipeline cleaning robot which is simple and feasible is designed, can transport out siltation in the pipeline, dredge the pipeline, especially clean the small-caliber pipeline, and has higher practical application value for cleaning and maintaining the urban drainage pipeline.
Disclosure of Invention
The invention discloses a pipeline cleaning robot and a using method thereof, and mainly aims to overcome the defects and the shortcomings of the prior art, and provides the pipeline cleaning robot which can effectively remove plugs in a pipeline, has a reasonable and small equipment structure, and is particularly suitable for dredging and cleaning work of small-caliber management.
The technical scheme adopted by the invention is as follows:
the utility model provides a pipeline clearance robot, includes a cylindrical dirt collection storehouse with pipeline external diameter assorted, the rear end cooperation movable cover in this cylindrical dirt collection storehouse is equipped with a dirt collection bin gate, and a set of helical blade body and a surveillance camera head are installed to the front end front portion in cylindrical dirt collection storehouse, surveillance camera head installs in the intermediate position of this helical blade body, and this helical blade body is used for providing the robot power supply and is used for leading in the pipeline plug in the cylindrical dirt collection bin, a drive arrangement has been installed to dirt collection bin gate internal fixation, a hollow tube body has been worn to the fixed middle part in cylindrical dirt collection bin, and a transmission shaft has been worn to the cooperation in this hollow tube body, the front end of this transmission shaft with helical blade body cooperation is connected, the rear end of this transmission shaft with driving motor's power take off end is driven and is connected.
Further, the spiral blade body is formed by integrating three spiral blades, and the three spiral blades are distributed in a 'delta' -shaped structure.
Further, when the spiral blade rotates anticlockwise, the pipeline cleaning robot can move forwards, and the spiral blade guides the pipeline blockage into the cylindrical dirt collection bin; when the spiral blade rotates clockwise, the pipeline cleaning robot moves backwards, and the spiral blade can unwind the plug wound or clamped on the spiral blade.
Furthermore, the outer side of the bottom of the dirt collecting bin door is also provided with a fixed ring which is locked and fixed through a fixed rope behind the pipeline robot and is used for preventing the cylindrical dirt collecting bin from rotating reversely when the equipment works.
Still further, the driving device is a hydraulic driving motor.
Furthermore, the dirt collecting bin gate is arranged in a hemispherical structure.
The application method of the pipeline cleaning robot comprises the following specific steps:
step one: the pipeline cleaning robot is placed in a pipeline to be cleaned, the spiral blade body is in front, the sewage collecting bin gate is behind, the fixing ring is locked and fixed through the fixing rope, reverse rotation of the cylindrical sewage collecting bin is avoided when the spiral blade rotates, and then the hydraulic driving motor is started to drive the spiral blade to start rotating;
step two: when the machine is used for cleaning the blockage normally, the spiral blade rotates anticlockwise, the pipeline cleaning robot can move forwards, and the spiral blade guides the pipeline blockage into the cylindrical dirt collection bin; when the machine is wound or jammed by a blockage, the spiral blade rotates clockwise, the pipeline cleaning robot can move backwards, and the spiral blade can unwind the blockage wound or jammed on the spiral blade;
step three: when the monitoring camera monitors that the robot does not move forward any more or the fixed rope cannot move forward any more, the cylindrical dirt collecting bin of the robot is led into the container filled with the blocking objects, at the moment, the fixed rope is pulled backwards to drag the robot out of the pipeline, then the dirt collecting bin door is opened to release the blocking objects, the blocking objects are removed, and the above operation is repeated until the blocking objects in the pipeline are completely removed.
As can be seen from the above description of the present invention, the present invention has the following advantages compared with the prior art:
1: the invention designs and lays out the whole structure of the pipeline cleaning robot, so that the cleaning robot with the structure can be better suitable for pipeline bodies with different calibers, is better suitable for practical urban pipeline pollution discharge and maintenance, and has higher practical application value.
2: according to the invention, the spiral blade body and the cylindrical dirt collecting bin are arranged on the robot, so that the problem of movement of the robot in a pipeline can be solved, a moving power source is generated by utilizing rotation of the spiral blade, and the blockage of the pipeline can be conducted and conveyed by utilizing rotation of the spiral blade, so that the blockage is guided into the dirt collecting bin and is collected, and the dredging operation of the blockage of the pipeline is completed. The structural design of the invention is novel and unique, can well solve the movement and the cleaning work of the robot, has substantial progress and design compared with the structure and the working mode of the traditional pipeline cleaning robot, and generates better application effect.
3: the invention can not only monitor the working condition in the pipeline in real time by arranging the monitoring camera, but also judge whether the dirt collecting bin of the robot is full or not in time by using the monitoring camera, and provide real-time signals for operators in time.
4: according to the invention, the fixed ring is arranged at the bottom of the dirt collecting bin gate, and then the fixed ring is locked through the fixed rope, so that the whole dirt collecting bin cannot rotate along with the spiral blade to influence normal cleaning work when the equipment works, whether the dirt collecting bin is full or not can be judged through the input of the fixed rope, when the rope does not move forwards any more, the dirt collecting bin is full, and at the moment, the whole robot can be dragged out of a pipeline through the rope to clear the blockage of the dirt collecting bin.
Drawings
Fig. 1 is a schematic elevational view of the present invention.
Fig. 2 is a schematic side view of the present invention.
Detailed Description
Specific embodiments of the present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 and 2, a pipeline cleaning robot includes a cylindrical dirt collecting bin 1 matched with an outer diameter of a pipeline, a dirt collecting bin door 2 is provided at a rear end of the cylindrical dirt collecting bin 1 in cooperation with a movable cover, a set of spiral blade bodies 3 and a monitoring camera 4 are provided at a front end of the cylindrical dirt collecting bin 1, the monitoring camera 4 is provided at a middle position of the spiral blade bodies 3, the spiral blade bodies 3 are used for providing a robot power source and guiding a pipeline blockage into the cylindrical dirt collecting bin 1, a driving device (not shown in the figure due to a viewing angle) is fixedly provided in the dirt collecting bin door 2, a hollow tube (not shown in the figure due to a viewing angle) is fixedly provided in a middle part of the cylindrical dirt collecting bin 1, a transmission shaft (not shown in the figure due to a viewing angle) is provided in cooperation with the hollow tube, a front end of the transmission shaft is cooperatively connected with the spiral blade bodies 3, and a rear end of the transmission shaft is in driving connection with a power output end of the driving motor.
Further, the spiral blade body 3 is integrally formed by three spiral blades, and the three spiral blades are distributed in a 'delta' -shaped structure.
Further, when the spiral blade rotates counterclockwise, the pipe cleaning robot can move forward, and the spiral blade guides the pipe blockage into the cylindrical dirt collection bin 1; when the spiral blade rotates clockwise, the pipeline cleaning robot moves backwards, and the spiral blade can unwind the plug wound or clamped on the spiral blade.
Furthermore, a fixed ring 5 is further arranged on the outer side of the bottom of the dirt collecting bin door 2, and the fixed ring 5 is locked and fixed through a fixed rope at the rear of the pipeline robot and is used for preventing the cylindrical dirt collecting bin from rotating reversely when the equipment works.
Still further, the driving device is a hydraulic driving motor.
Further, the dirt collecting bin gate 2 is arranged in a hemispherical structure.
The using method of the cleaning robot comprises the following specific steps:
step one: the pipeline cleaning robot is placed in a pipeline to be cleaned, the spiral blade body is in front, the sewage collecting bin gate is behind, the fixing ring is locked and fixed through the fixing rope, reverse rotation of the cylindrical sewage collecting bin is avoided when the spiral blade rotates, and then the hydraulic driving motor is started to drive the spiral blade to start rotating;
step two: when the machine is used for cleaning the blockage normally, the spiral blade rotates anticlockwise, the pipeline cleaning robot can move forwards, and the spiral blade guides the pipeline blockage into the cylindrical dirt collection bin; when the machine is wound or jammed by a blockage, the spiral blade rotates clockwise, the pipeline cleaning robot can move backwards, and the spiral blade can unwind the blockage wound or jammed on the spiral blade;
step three: when the monitoring camera monitors that the robot does not move forward any more or the fixed rope cannot move forward any more, the cylindrical dirt collecting bin of the robot is led into the container filled with the blocking objects, at the moment, the fixed rope is pulled backwards to drag the robot out of the pipeline, then the dirt collecting bin door is opened to release the blocking objects, the blocking objects are removed, and the above operation is repeated until the blocking objects in the pipeline are completely removed.
The invention designs and lays out the whole structure of the pipeline cleaning robot, so that the cleaning robot with the structure can be better suitable for pipeline bodies with different calibers, is better suitable for practical urban pipeline pollution discharge and maintenance, and has higher practical application value.
According to the invention, the spiral blade body and the cylindrical dirt collecting bin are arranged on the robot, so that the problem of movement of the robot in a pipeline can be solved, a moving power source is generated by utilizing rotation of the spiral blade, and the blockage of the pipeline can be conducted and conveyed by utilizing rotation of the spiral blade, so that the blockage is guided into the dirt collecting bin and is collected, and the dredging operation of the blockage of the pipeline is completed. The structural design of the invention is novel and unique, can well solve the movement and the cleaning work of the robot, has substantial progress and design compared with the structure and the working mode of the traditional pipeline cleaning robot, and generates better application effect.
The invention can not only monitor the working condition in the pipeline in real time by arranging the monitoring camera, but also judge whether the dirt collecting bin of the robot is full or not in time by using the monitoring camera, and provide real-time signals for operators in time. According to the invention, the fixed ring is arranged at the bottom of the dirt collecting bin gate, and then the fixed ring is locked through the fixed rope, so that the whole dirt collecting bin cannot rotate along with the spiral blade to influence normal cleaning work when the equipment works, whether the dirt collecting bin is full or not can be judged through the input of the fixed rope, when the rope does not move forwards any more, the dirt collecting bin is full, and at the moment, the whole robot can be dragged out of a pipeline through the rope to clear the blockage of the dirt collecting bin.
The foregoing is merely illustrative of specific embodiments of the present invention, and the design concept of the present invention is not limited thereto, and any insubstantial modifications made by the present invention shall fall within the scope of the present invention.
Claims (4)
1. A pipeline cleaning robot which is characterized in that: the device comprises a cylindrical dirt collecting bin matched with the outer diameter of a pipeline, wherein a dirt collecting bin door is arranged at the rear end of the cylindrical dirt collecting bin in cooperation with a movable cover, a group of spiral blade bodies and a monitoring camera are arranged at the front part of the front end of the cylindrical dirt collecting bin, the spiral blade bodies are integrally formed by three spiral blades, the three spiral blades are distributed in a 'delta' -shaped structure, the monitoring camera is arranged in the middle of the spiral blade bodies, the spiral blade bodies are used for providing a robot power source and guiding pipeline plugs into the cylindrical dirt collecting bin, a driving device is fixedly arranged in the dirt collecting bin door, a hollow pipe body is fixedly arranged in the middle of the cylindrical dirt collecting bin in a penetrating manner, a transmission shaft is arranged in the hollow pipe body in a matched manner, the front end of the transmission shaft is connected with the spiral blade bodies, and the rear end of the transmission shaft is in driving connection with the power output end of the driving device. When the spiral blade rotates anticlockwise, the pipeline cleaning robot can move forwards, and the spiral blade guides the pipeline blockage into the cylindrical dirt collection bin; when the spiral blade rotates clockwise, the pipeline cleaning robot moves backwards, and the spiral blade can unwind a plug wound or clamped on the spiral blade; the bottom outside of collection dirty storehouse door still is equipped with a solid fixed ring, and this solid fixed ring is locked fixedly through the fixed rope at pipeline robot rear for the equipment during operation avoids this cylindrical dirty storehouse of collection to take place reverse rotation.
2. A pipeline cleaning robot as claimed in claim 1, wherein: the driving device is a hydraulic driving motor.
3. A pipeline cleaning robot as claimed in claim 1, wherein: the dirt collecting bin gate is arranged in a hemispherical structure.
4. A method of using the pipe cleaning robot of any one of claims 1 to 3, characterized by: the using method comprises the following specific steps:
step one: the pipeline cleaning robot is placed in a pipeline to be cleaned, the spiral blade body is in front, the sewage collecting bin gate is behind, the fixing ring is locked and fixed through the fixing rope, reverse rotation of the cylindrical sewage collecting bin is avoided when the spiral blade rotates, and then the hydraulic driving motor is started to drive the spiral blade to start rotating;
step two: when the machine is used for cleaning the blockage normally, the spiral blade rotates anticlockwise, the pipeline cleaning robot can move forwards, and the spiral blade guides the pipeline blockage into the cylindrical dirt collection bin; when the machine is wound or jammed by a blockage, the spiral blade rotates clockwise, the pipeline cleaning robot can move backwards, and the spiral blade can unwind the blockage wound or jammed on the spiral blade;
step three: when the monitoring camera monitors that the robot does not move forward any more or the fixed rope cannot move forward any more, the cylindrical dirt collecting bin of the robot is led into the container filled with the blocking objects, at the moment, the fixed rope is pulled backwards to drag the robot out of the pipeline, then the dirt collecting bin door is opened to release the blocking objects, the blocking objects are removed, and the above operation is repeated until the blocking objects in the pipeline are completely removed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710571127.2A CN107217735B (en) | 2017-07-13 | 2017-07-13 | Pipeline cleaning robot and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710571127.2A CN107217735B (en) | 2017-07-13 | 2017-07-13 | Pipeline cleaning robot and application method thereof |
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| CN107217735A CN107217735A (en) | 2017-09-29 |
| CN107217735B true CN107217735B (en) | 2023-06-13 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107893473B (en) * | 2017-12-05 | 2019-12-06 | 瑞安市斯帝姆教育科技有限公司 | Sewer line cleaning robot |
| CN111408588B (en) * | 2020-03-31 | 2021-07-27 | 杭州电子科技大学 | Pipeline cleaning robot and pipeline cleaning method thereof |
| CN112827960A (en) * | 2020-12-16 | 2021-05-25 | 同斯淼 | Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2106012U (en) * | 1991-09-26 | 1992-06-03 | 宋世振 | Electric wheel type dredging machine for pipeline |
| CN201832823U (en) * | 2010-10-21 | 2011-05-18 | 葛大伟 | Pipeline cleaning robot |
| CN103938686B (en) * | 2014-04-09 | 2015-09-23 | 宿远金 | A kind of drain cleaner |
| JP5729742B1 (en) * | 2014-09-25 | 2015-06-03 | トリニティ工業株式会社 | Spiral traveling cart and spiral traveling washing machine |
| CN204703293U (en) * | 2015-05-20 | 2015-10-14 | 李健 | Pipeline cleaning equipment under small-sized well |
| CN205369518U (en) * | 2016-02-03 | 2016-07-06 | 厦门大学嘉庚学院 | Clear stifled device of city sewer pipe |
| CN206956927U (en) * | 2017-07-13 | 2018-02-02 | 福建（泉州）哈工大工程技术研究院 | A kind of pipeline cleaning machine people |
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