CN107217547A - 一种可再生的防水瓦楞纸板的制备方法 - Google Patents
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Abstract
本发明提供了一种可再生的防水瓦楞纸板的制备方法，先取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，将所得混合干粉加至硫酸溶液中，加热保温，冷却、打浆，得到浆液A；再将羧甲基纤维素、柠檬酸钠、海藻酸钠、液体石蜡加至水中，加热保温，冷却得到浆液B；然后将浆液A和浆液B混合，加入聚乳酸、聚乙烯醇、植物淀粉、硅藻土，搅拌混合后加入将氢化松香酯、乳化剂，搅拌混合后导入挤压机挤出成型，烘干，即得。本发明将秸秆、水葫芦、烟叶、蔗渣、稻麦草制成渣浆，加入植物淀粉、聚乳酸等可降解原料，制成可再生的防水瓦楞板，该防水瓦楞板抗压强度较大、防潮能力强。
Description
技术领域
本发明属于包装材料技术领域，具体涉及一种可再生的防水瓦楞纸板及其制备方法。
背景技术
瓦楞纸板是一个多层的黏合体，它最少由一层波浪形芯纸夹层及一层纸板构成。它有很高的机械强度，能抵受搬运过程中的碰撞和摔跌。瓦楞纸板的瓦楞波纹好像一个个连接的拱形门，相互并列成一排，相互支撑，形成三角结构体，具有较好的机械强度，从平面上也能承受一定的压力，并富于弹性，缓冲作用好；它可根据需要制成各种形状大小的衬垫或容器，比塑料缓冲材料要简便、快捷；受温度影响小，遮光性好，受光照不变质，一般受湿度影响也较小，但不宜在湿度较大的环境中长期使用，这会影响其强度。
防水瓦楞纸板可用来包装冷冻或新鲜鱼水产品, 或用作需预冷的蔬菜箱、水产加工箱等。以往的防水瓦楞纸板主要采用2种方法加工：一是对瓦楞纸板浸蜡，或涂蜡；二是在制成瓦楞纸板前的原纸表面涂上蜡乳液或溶蜡，或者与塑料薄膜、金属箔复合，再制成瓦楞纸板。这些瓦楞纸板虽耐水性好，却很难回收再生。
发明内容
解决的技术问题：本发明的目的是提供一种可再生的防水瓦楞纸板的制备方法。
技术方案：一种可再生的防水瓦楞纸板的制备方法，包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至2-3倍重量的硫酸溶液中，加热至60-80℃，保温2-3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素4-8份、柠檬酸钠0.5-1.2份、海藻酸钠2-5份、液体石蜡0.3-0.7份加至水10份中，加热至50-80℃，保温2-3h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 3-6份混合，加入聚乳酸0.8-1.8份、聚乙烯醇0.5-1.2份、植物淀粉1-4份、硅藻土0.5-1份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯2-4份、乳化剂0.8-1.5份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
优选地，步骤1中混合干粉的粒度在40-60目。
优选地，步骤2中硫酸溶液的浓度为20-30v/v%。
优选地，所述植物淀粉为玉米淀粉或甘薯淀粉。
优选地，所述硅藻土的粒度在120目。
优选地，所述乳化剂为非离子型表面活性剂AEO3或AEO7。
有益效果：本发明将秸秆、水葫芦、烟叶、蔗渣、稻麦草制成渣浆，加入植物淀粉、聚乳酸等可降解原料，制成可再生的防水瓦楞板，该防水瓦楞板抗压强度较大、防潮能力强。
具体实施方式
实施例1
一种可再生的防水瓦楞纸板的制备方法，包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至2倍重量的硫酸溶液中，加热至60℃，保温3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素4份、柠檬酸钠0.5份、海藻酸钠2份、液体石蜡0.3份加至水10份中，加热至50℃，保温3h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 3份混合，加入聚乳酸0.8份、聚乙烯醇0.5份、植物淀粉1份、硅藻土0.5份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯2份、乳化剂0.8份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
其中，步骤1中混合干粉的粒度在40-60目；步骤2中硫酸溶液的浓度为20v/v%；所述植物淀粉为玉米淀粉；所述硅藻土的粒度在120目；所述乳化剂为非离子型表面活性剂AEO3。
所得瓦楞纸板横向平均拉伸强度为157MPa，纵向平均拉伸强度为246MPa，横向断裂伸长率126MPa，纵向断裂伸长率为120Mpa。
实施例2
一种可再生的防水瓦楞纸板的制备方法，包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至2倍重量的硫酸溶液中，加热至70℃，保温3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素5份、柠檬酸钠0.7份、海藻酸钠3份、液体石蜡0.5份加至水10份中，加热至60℃，保温3h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 4份混合，加入聚乳酸1.2份、聚乙烯醇0.8份、植物淀粉2份、硅藻土0.7份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯3份、乳化剂1.1份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
其中，步骤1中混合干粉的粒度在40-60目；步骤2中硫酸溶液的浓度为25v/v%；所述植物淀粉为玉米淀粉；所述硅藻土的粒度在120目；所述乳化剂为非离子型表面活性剂AEO3。
所得瓦楞纸板横向平均拉伸强度为160MPa，纵向平均拉伸强度为244MPa，横向断裂伸长率117MPa，纵向断裂伸长率为124Mpa。
实施例3
一种可再生的防水瓦楞纸板的制备方法，包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至2倍重量的硫酸溶液中，加热至60℃，保温3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素7份、柠檬酸钠0.9份、海藻酸钠4份、液体石蜡0.6份加至水10份中，加热至70℃，保温3h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 5份混合，加入聚乳酸1.4份、聚乙烯醇1份、植物淀粉3份、硅藻土0.8份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯3份、乳化剂1.3份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
其中，步骤1中混合干粉的粒度在40-60目；步骤2中硫酸溶液的浓度为25v/v%；所述植物淀粉为甘薯淀粉；所述硅藻土的粒度在120目；所述乳化剂为非离子型表面活性剂AEO7。
所得瓦楞纸板横向平均拉伸强度为155MPa，纵向平均拉伸强度为237MPa，横向断裂伸长率121MPa，纵向断裂伸长率为126Mpa。
实施例4
一种可再生的防水瓦楞纸板的制备方法，包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至3倍重量的硫酸溶液中，加热至80℃，保温3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素8份、柠檬酸钠1.2份、海藻酸钠5份、液体石蜡0.7份加至水10份中，加热至80℃，保温2h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 6份混合，加入聚乳酸1.8份、聚乙烯醇1.2份、植物淀粉4份、硅藻土1份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯4份、乳化剂1.5份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
其中，步骤1中混合干粉的粒度在40-60目；步骤2中硫酸溶液的浓度为30v/v%；所述植物淀粉为玉米淀粉；所述硅藻土的粒度在120目；所述乳化剂为非离子型表面活性剂AEO7。
所得瓦楞纸板横向平均拉伸强度为152MPa，纵向平均拉伸强度为250MPa，横向断裂伸长率124MPa，纵向断裂伸长率为123Mpa。
Claims (6)
1.一种可再生的防水瓦楞纸板的制备方法，其特征在于：包括以下步骤：
步骤1，取等重量的秸秆、水葫芦、烟叶、蔗渣、稻麦草混合，晒干、破碎，得到混合干粉；
步骤2，将步骤1所得混合干粉加至2-3倍重量的硫酸溶液中，加热至60-80℃，保温2-3h，冷却、打浆，得到浆液A；
步骤3，以重量份计，将羧甲基纤维素4-8份、柠檬酸钠0.5-1.2份、海藻酸钠2-5份、液体石蜡0.3-0.7份加至水10份中，加热至50-80℃，保温2-3h，冷却，得到浆液B；
步骤4，以重量份计，将步骤2所得浆液A 10份和步骤3所得浆液B 3-6份混合，加入聚乳酸0.8-1.8份、聚乙烯醇0.5-1.2份、植物淀粉1-4份、硅藻土0.5-1份，搅拌混合，得到混合浆液；
步骤5，以重量份计，将氢化松香酯2-4份、乳化剂0.8-1.5份加至步骤4所得混合浆液中，搅拌混合后导入挤压机挤出成型，烘干，即得。
2.根据权利要求1所述的可再生的防水瓦楞纸板的制备方法，其特征在于：步骤1中混合干粉的粒度在40-60目。
3.根据权利要求1所述的可再生的防水瓦楞纸板的制备方法，其特征在于：步骤2中硫酸溶液的浓度为20-30v/v%。
4.根据权利要求1所述的可再生的防水瓦楞纸板的制备方法，其特征在于：所述植物淀粉为玉米淀粉或甘薯淀粉。
5.根据权利要求1所述的可再生的防水瓦楞纸板的制备方法，其特征在于：所述硅藻土的粒度在120目。
6.根据权利要求1所述的可再生的防水瓦楞纸板的制备方法，其特征在于：所述乳化剂为非离子型表面活性剂AEO3或AEO7。
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