CN107212258A - Macaroni rice vermicelli production line - Google Patents
Macaroni rice vermicelli production line Download PDFInfo
- Publication number
- CN107212258A CN107212258A CN201710560363.4A CN201710560363A CN107212258A CN 107212258 A CN107212258 A CN 107212258A CN 201710560363 A CN201710560363 A CN 201710560363A CN 107212258 A CN107212258 A CN 107212258A
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- Prior art keywords
- rice
- casing
- bucket
- network chain
- jet
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
The present invention disclose a kind of macaroni rice vermicelli production line, the streamline include cyclonic separation inhale rice device, rice storage bucket, jet wash rice remove sand groove, puffed wheat barrel, drain bucket, pulverizer, power collecting bucket, conveying facility, flour mixer, feeding wire vent machine for cutting vermicelli, aging casing, steaming case, secondary aging casing, hog shred, a baking box.Advantages of the present invention：Whole requirements of traditional handicraft mouthfeel have been digested completely, and quality and style are even better.In terms of producing ten thousand tons of products per year, recruitment about 54% is reduced, greatly reduces management cost；Every ten thousand tons of 70,000 degree of using electricity wisely, about 2%；Every ten thousand tons of products, which are reduced, uses 80,000 tons of water, reduces and uses water 53.3%, and 80,000 tons of sewage discharges of every ten thousand tons of reductions；100 tons of certified products ground rice of every ten thousand tons of increases.
Description
Technical field
The present invention relates to a kind of ground rice production equipment, especially a kind of macaroni rice vermicelli production line.
Background technology
Macaroni rice vermicelli is always domestic and international deep ace-high food, be by rice is size-reduced, extrusion forming, an aging,
Steaming, secondary aging, loose, drying and be made.Macaroni rice vermicelli manufacturing machine takes shape in 1993, is the small production capacity of small unit, with
Many form production scales, and the current entirely macaroni rice vermicelli production equipment of industry remains unchanged and adopts the small stand-alone device of old-fashioned segmentation.
People, power consumption are consumed, manipulation strength is big, and running environment is poor, product quality is easily by human factor influence of fluctuations, low production efficiency, warp
Benefit of helping is low.Without automation complete production streamline.
The content of the invention
The purpose of the present invention be exactly one kind apply ground rice industry obtain employment more than 20 years process for producing and production equipment add
Work service experience, ground rice production overall process is connected and automatic macaroni rice vermicelli production line is designed and produced.
The technical scheme is that：A kind of macaroni rice vermicelli production line, the streamline includes cyclonic separation and inhales rice dress
Put, rice storage bucket, jet wash rice remove sand groove, puffed wheat bucket, drain bucket, pulverizer, power collecting bucket, conveying facility, flour mixer, feeding wire vent
Machine for cutting vermicelli, aging casing, steaming case, secondary aging casing, hog shred, a baking box；Cyclonic separation inhales rice device and passes through pipeline
Rice is delivered into rice storage bucket, rice is washed provided with jet between rice storage bucket and puffed wheat bucket and removes sand groove, jet washes the rice groove that removes sand and is provided with polylith
Silica gel plate is fixed on the indefinite stainless steel plate device of spacing, and it is that slope shape, inside are cavity that jet, which washes the rice groove that removes sand,；Puffed wheat bucket
By pipeline by rice jet to bucket is drained, bucket outlet access pulverizer is drained, bucket is drained and is also configured with circulating water pool, pulverizer leads to
Piping connects power collecting bucket, and power collecting bucket connects flour mixer by conveyer belt, and the outlet of flour mixer is connected with feeding wire vent machine for cutting vermicelli,
Feeding wire vent machine for cutting vermicelli connects an aging casing by conveyer belt and an elevator, and an aging casing passes through No. two liftings
Machine connects steaming case, and steaming casing is connected to secondary aging casing by No. three elevators, and secondary aging casing passes through No. four liftings
Machine is connected to hog shred, then is delivered to baking box through No. five elevators, one, two, three, cooling fan is installed on No. four elevators；
Cycle air pipe apparatus is installed, three layers of region of baking box point, each region humiture is different, is toasted by three layers of region in baking box,
The layer equal Frequency Adjustable of independent operation speed.
The technological process of the streamline：Lower rice → jet, which is washed the sand, to be soaked → drain crushing → and powder → feeding extrusion forming and
Cut powder → aging casing of conveying → convey into steaming → conveying into secondary aging casing → convey into hog shred → convey into
Barn.
Aging casing and secondary aging casing, the casing include multilayer network chain from top to bottom, and every layer of network chain is
Independent close ring；Network chain is arranged between the wall of casing two, and the adjacent network chain of levels is run in opposite directions, and tank ends are provided with motor,
Motor is by chain-driving chain gear transmission, and sprocket wheel drives and steam pipe is provided with network chain, casing, and steam pipe is provided with magnetic valve control
System, is controlled by the temperature control instrument installed on casing；Wind EGR is provided with casing, casing is provided with door；Between wallboard
On every one section provided with sprocket wheel, sprocket wheel is arranged on pallet by axis thereon, and pallet is fixed on the inside of wallboard, up and down
Adjacent network chain interlaced arrangement, the ground rice of upper strata network chain is dropped on lower floor's network chain automatically, every one section on the corresponding wallboard of network chain
Distance is equipped with down eight word baffle plates, and the direction of advance of the eight word slot directions correspondence network chain of eight word baffle plates, wind EGR includes
The blast pipe and discharge pipe of casing, the import of discharge pipe are located at the bottom position of casing, blast pipe be through box house on
Under pipeline, blast pipe is provided with multiple air outlets, quantity network chain corresponding with position of air outlet, and casing top is provided with circulation pipe
Blast pipe and discharge pipe are connected, circulation pipe is connected with blower fan；Casing rear and front end is equipped with windowpane；Casing top is filled
There is maintenance corridor；Drop ground rice network chain end be provided with baffle plate.
The advantage of the invention is that：Change the old-fashioned macaroni mode of production, form macaroni automation complete production flowing water
Line；Cost-effective reduction efficiency（Water-saving, power saving, province's vapour）, while reducing sewage discharge；Improve circumstance, reduction
Employee's manipulation strength；This production line, which also effectively reduces human factor in technical process, influences the probability of quality；Reduce ton consumption people
Number amount, effectively alleviates the difficult present situation of assigned personnel's recruitment.
Its effect of patent macaroni rice vermicelli production line of the present invention：Whole requirements of traditional handicraft mouthfeel have been digested completely,
Quality and style are even better
In terms of producing ten thousand tons of products per year：The former people of recruitment 198, the existing people of recruitment 91, reduces recruitment about 54%, greatly reduces management cost；It is former
340 degree of power consumption of ton, existing 333 degree of ton power consumption, ten thousand tons of 70,000 degree of electricity consumptions of reduction, about 2%；15 tons of water of former ton, 7 tons of water of existing ton, ten thousand
Ton, which is reduced, uses 80,000 tons of water.Reduce and use water 53.3%, and 80,000 tons of sewage discharges of every ten thousand tons of reductions, the former percentage of A-class goods about 98%, existing certified products
Rate about 99%, ten thousand tons of increases, 100 tons of certified products ground rice.
Brief description of the drawings
Fig. 1 is macaroni rice vermicelli production line structural representation of the present invention；
Fig. 2 is the aging casing structural representation of macaroni rice vermicelli production line of the present invention.
Embodiment
A kind of macaroni rice vermicelli production line, including cyclonic separation inhale rice device, rice storage bucket, jet wash a meter sand-removal device,
Puffed wheat bucket, drain bucket, pulverizer, power collecting bucket, conveying facility, flour mixer, feeding wire vent machine for cutting vermicelli, aging casing, a steaming
Case, secondary aging casing, hog shred, baking box.The boosted feeding of machine 1 rice barn 2 of rice, morning and evening rice passes through after specific proportioning
Cyclonic separation is inhaled rice device 3 and sent into rice storage bucket 4, and the rice in rice storage bucket 4 sends into the groove 5 that removes sand by water pump jet（Pass through rice
Husky density different principle is husky to remove stone with stone）Afterwards,（It is cavity that jet, which is washed inside meter sand-removal device, and is provided with polylith silicon
Offset plate 7 is fixed on the indefinite device of stainless steel plate 6 of spacing）Puffed wheat bucket 8 is entered, after being soaked by special time（Fully absorb
Moisture content）, jet its puffed wheat bucket 8, drains bucket 10 and is provided with circulating water pool 9, to reach that water can circulate profit to draining in bucket 10
With saving water resource.Drain and crushed again by pulverizer 11 after the dirt of rice surface water, and by powder suction and conveying to material storage tube 12, pass through
Conveyer belt is distributed to flour mixer 13, after special time and powder, wire vent in feeding feeding wire vent machine for cutting vermicelli 14, cleaved into institute
Length is needed, being delivered to elevator 16 by wind-force cooling conveyor 15 enters an aging casing 17, boosted after an aging
Machine 18 delivers to steaming casing 19 and carries out steaming, and secondary aging casing 21 is delivered to by elevator 20,（All hoist installations have one
The fan of fixed number amount, to reach the cooling effect of rear end procedure calls）.Hog shred 23 is delivered to by elevator 22, then through conveyer
24 are delivered to baking box 25.Cycle air pipe apparatus, three layers of baking box point, by three layers of region are installed in baking box（Each region is warm and humid
Degree is different）Dry out roasting.Ground rice passes sequentially through these regions, reaches technological requirement, and its kind of drive is conveyed by link network
Operation.
Claims (3)
1. a kind of macaroni rice vermicelli production line, it is characterised in that：The streamline includes cyclonic separation and inhales rice device（3）, storage rice
Bucket（4）, jet washes rice and removes sand groove（5）, puffed wheat bucket（8）, drain bucket（10）, pulverizer（11）, power collecting bucket（12）, conveying facility,
Flour mixer（13）, feeding wire vent machine for cutting vermicelli（14）, an aging casing（17）, steaming case（19）, secondary aging casing（16）, pine
Dissipate machine（23）, baking box（25）；Cyclonic separation inhales rice device（3）Rice is delivered to by rice storage bucket by pipeline（4）, rice storage bucket（4）With bubble
Meter Tong（8）Between wash rice provided with jet and remove sand groove（5）, jet washes rice and removes sand groove（5）Polylith silica gel plate is installed（7）Between being fixed on
Away from indefinite stainless steel plate device（6）On, jet is washed rice and removed sand groove（5）It is cavity for slope shape, inside；Puffed wheat bucket（8）Pass through
Pipeline is by rice jet to draining bucket（10）, drain bucket outlet access pulverizer（11）, drain bucket（10）It is also configured with circulating water pool
（9）, pulverizer（11）Power collecting bucket is connected to by pipeline, power collecting bucket connects flour mixer by conveyer belt（13）, flour mixer goes out
Mouth and feeding wire vent machine for cutting vermicelli（14）It is connected, feeding wire vent machine for cutting vermicelli（14）By conveying network chain（15）With an elevator（16）
Connect an aging casing（17）, an aging casing（17）Pass through No. two elevators（18）Connect steaming case（19）, steaming case
Body（19）By No. three elevators（20）It is connected to secondary aging casing（21）, No. three elevators（20）On fan is installed, it is secondary
Aging casing（21）Pass through No. four elevators（22）It is connected to hog shred（23）, then through No. five elevators（24）It is delivered to baking box
（25）, one, two, three, cooling fan is installed on No. four elevators；Baking box（25）Cycle air pipe apparatus, baking box point are inside installed
Three layers of region, each region humiture is different, is toasted by three layers of region, three layers of equal Frequency Adjustable of independent operation speed.
2. macaroni rice vermicelli production line according to claim 1, it is characterised in that：The technological process of the streamline：Lower rice
→ jet wash the sand soak → drain crushing → and powder → feeding extrusion forming and cut powder → aging casing of conveying → convey into
Steaming → conveying into secondary aging casing → is conveyed into hog shred → convey into barn.
3. macaroni rice vermicelli production line according to claim 1, it is characterised in that：Aging casing and secondary ageing oven
Body, the casing includes multilayer network chain from top to bottom（101）, every layer of network chain（101）For independent close ring；Network chain（101）
Between the wall of casing two, the adjacent network chain of levels is run in opposite directions, and tank ends are provided with motor（110）, motor passes through chain
（102）Band movable sprocket（111）Transmission, sprocket wheel drives network chain（101）, casing is interior to be provided with steam pipe, and steam pipe is provided with magnetic valve
Control, the temperature control instrument installed by casing is controlled；Wind EGR is provided with casing（103）, casing is provided with door（105）；
In wallboard（104）Between on every one section provided with sprocket wheel（111）, sprocket wheel（111）Pallet is arranged on by axis thereon
On, pallet is fixed on the inside of wallboard, and neighbouring network chain interlaced arrangement, the ground rice of upper strata network chain is dropped on lower floor's network chain automatically,
On the corresponding wallboard of network chain eight word baffle plates are equipped with down every a segment distance（109）, eight word slot directions pair of eight word baffle plates
The direction of advance of network chain is answered, wind EGR includes the blast pipe and discharge pipe of casing, and the import of discharge pipe is located at the bottom of casing
Portion position, blast pipe be through box house above and below pipeline, blast pipe be provided with multiple air outlets, the quantity of air outlet and
Position correspondence network chain, casing top connects blast pipe and discharge pipe provided with circulation pipe, and circulation pipe is connected with blower fan；Case
Body rear and front end is equipped with windowpane（106）；Casing top is equipped with maintenance corridor（107）；Drop ground rice network chain end provided with gear
Plate（108）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710560363.4A CN107212258A (en) | 2017-07-11 | 2017-07-11 | Macaroni rice vermicelli production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710560363.4A CN107212258A (en) | 2017-07-11 | 2017-07-11 | Macaroni rice vermicelli production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107212258A true CN107212258A (en) | 2017-09-29 |
Family
ID=59953553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710560363.4A Pending CN107212258A (en) | 2017-07-11 | 2017-07-11 | Macaroni rice vermicelli production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107212258A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2754376Y (en) * | 2004-12-07 | 2006-02-01 | 冯星愿 | Automatic and continuous production line of instant rice flour food |
| CN101028076A (en) * | 2007-04-09 | 2007-09-05 | 廖钟鑫 | Production of Ginseng bean nutrient dried rice vermicelli |
| CN101032305A (en) * | 2007-04-09 | 2007-09-12 | 廖钟鑫 | Method of preparing flour noodles of dry nutritious coarse rice |
| CN103859284A (en) * | 2014-03-25 | 2014-06-18 | 江西华达昌食品有限公司 | Production line of straight-strip-shaped rice noodles |
| CN105433228A (en) * | 2015-12-11 | 2016-03-30 | 江西麻姑食品科技有限公司 | Automatic rice flour processing unit |
| CN205250298U (en) * | 2015-12-11 | 2016-05-25 | 江西麻姑食品科技有限公司 | Automatic ageing machine of ground rice |
| CN106465842A (en) * | 2015-08-20 | 2017-03-01 | 南通青禾食品机械有限公司 | Full-automatic rice noodle production line and operational approach |
-
2017
- 2017-07-11 CN CN201710560363.4A patent/CN107212258A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2754376Y (en) * | 2004-12-07 | 2006-02-01 | 冯星愿 | Automatic and continuous production line of instant rice flour food |
| CN101028076A (en) * | 2007-04-09 | 2007-09-05 | 廖钟鑫 | Production of Ginseng bean nutrient dried rice vermicelli |
| CN101032305A (en) * | 2007-04-09 | 2007-09-12 | 廖钟鑫 | Method of preparing flour noodles of dry nutritious coarse rice |
| CN103859284A (en) * | 2014-03-25 | 2014-06-18 | 江西华达昌食品有限公司 | Production line of straight-strip-shaped rice noodles |
| CN106465842A (en) * | 2015-08-20 | 2017-03-01 | 南通青禾食品机械有限公司 | Full-automatic rice noodle production line and operational approach |
| CN105433228A (en) * | 2015-12-11 | 2016-03-30 | 江西麻姑食品科技有限公司 | Automatic rice flour processing unit |
| CN205250298U (en) * | 2015-12-11 | 2016-05-25 | 江西麻姑食品科技有限公司 | Automatic ageing machine of ground rice |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170929 |
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| RJ01 | Rejection of invention patent application after publication |