CN107210106A - Negative-characteristic thermistor device and its manufacture method - Google Patents

Negative-characteristic thermistor device and its manufacture method Download PDF

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Publication number
CN107210106A
CN107210106A CN201680008674.3A CN201680008674A CN107210106A CN 107210106 A CN107210106 A CN 107210106A CN 201680008674 A CN201680008674 A CN 201680008674A CN 107210106 A CN107210106 A CN 107210106A
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China
Prior art keywords
electrode
outer electrode
internal electrode
ceramic body
internal
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CN107210106B (en
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鹫见高弘
浅田贤治
古户圣浩
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • H01C1/142Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors the terminals or tapping points being coated on the resistive element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/28Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/04Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having negative temperature coefficient

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermistors And Varistors (AREA)
  • Details Of Resistors (AREA)

Abstract

The present invention provides one kind and is difficult to occur solder explosion, and the dhering strength at the interface of outer electrode and ceramic body is high, the small NTC themistor of the rate of change of resistance value during exposed to temperature change and its manufacture method.Negative-characteristic thermistor device of the present invention is comprising ceramic body, the first internal electrode of the inside for being arranged at ceramic body and the second internal electrode, the first outer electrode for being arranged at the end face of ceramic body and being electrically connected with the first internal electrode and is arranged at the other end of ceramic body and the second outer electrode electrically connected with the second internal electrode;Ceramic body contains Mn3O4, first and second internal electrode contains precious metal element, and first and second outer electrode contains Cu, and the diffusion length into first and second internal electrode of the Cu contained by first and second outer electrode is 2~20 μm.

Description

Negative-characteristic thermistor device and its manufacture method
Technical field
The present invention relates to a kind of negative characteristic (or negative temperature coefficient, NTC) thermal resistor and its manufacture method.
Background technology
NTC themistor is widely used in electronic equipment to carry out temperature-compensating or temperature detection.For example, in patent text Offer and following cascade type resistive element is recorded in 1:The cascade type resistive element, which has, is laminated with multiple ceramic electrical resistance layers and many The stacking sintered body of individual internal electrode and the first outer electrode and the second external electrical for being formed at the outer surface for being laminated sintered body Pole;Multiple internal electrodes have first group of multiple internal electrodes and second group of multiple internal electrodes.In patent document 1 In described cascade type resistive element, by will constitute second group internal electrode multipair internal electrode respective one end In being separated on the same plane in stacking sintered body, gap is relative each other, carries out the micro-adjustment of resistance value.
Following thermal resistor is recorded in patent document 2:Possess the thermal resistor base substrate with internal electrode, And formation, in the outer electrode of the outer surface of the thermal resistor base substrate, thermal resistor base substrate is the heat using manganese as principal component Sensitive resistor material, outer electrode is the composition containing copper and lithium borosilicate glass, and heat is diffused to lithium borosilicate glass is made Diffusion layer in sensitive resistor base substrate.Thermal resistor described in patent document 2 makes lithium borosilicate glass due to being formed with Glass diffuses to the diffusion layer on the surface of thermal resistor base substrate, thus with higher mechanical strength.
[prior art literature]
[patent document]
No. 4419960 publications of [patent document 1] Japanese Patent No.
No. 3414147 publications of [patent document 2] Japanese Patent No.
The content of the invention
Invent problem to be solved
The outer electrode of NTC themistor usually contains the metal ingredients such as Ag as conductive component.If containing Voltage is applied to NTC themistor under the atmosphere of moisture, then have in outer electrode contained metal ingredient and a reaction of moisture and The situation of ionization.The metal ingredient ionized in an outer electrode is moved to another outer electrode, is reduced and with Cu Form separate out.The phenomenon is referred to as Ion transfer (also referred to as " migrating ").If producing Ion transfer, it may cause outside one Portion's electrode and the short circuit of another outer electrode.
In order to suppress in outer electrode the migration of contained conductive component, develop with containing being difficult to what is migrated compared with Ag Cu as the outer electrode of conductive component NTC themistor.Outer electrode containing Cu can be by that will contain Cu particles Conducting paste (outer electrode thickener) be coated on the both ends of the surface of ceramic body, and implement calcination processing and formed.Contain Cu's The calcining of outer electrode is carried out at the higher temperature of the calcining compared with the outer electrode containing Ag.The present inventors are conceived to:In When carrying out calcination processing under high temperature, contained Cu is diffused in internal electrode in outer electrode, and its result is in outer electrode and pottery The interface of porcelain base substrate forms Ke Kendaer hole (Japaneses:カーケンダルボイド).It there are and diffuse in internal electrode Cu amount it is more, form the tendency of bigger Ke Kendaer holes.Present inventors found that:If Cu diffuses to internal electrode Middle formation Ke Kendaer holes, then exist and solder explosion easily occur when installing NTC themistor, and outer electrode and ceramics The problem of dhering strength at the interface of base substrate is reduced.Furthermore, so-called " solder explosion " refers to be installed on by NTC themistor During substrate, blown out as water vapor by the moisture being present in outer electrode and solder is blown to winged phenomenon.The opposing party Face, it is desirable to which NTC themistor shows stable characteristic within the scope of wider temperature.Therefore, more satisfactory is exposed to temperature The rate of change of the resistance value of NTC themistor during degree change is smaller.
Be difficult to occur solder explosion it is an object of the invention to provide one kind, the interface of outer electrode and ceramic body it is close Conjunction intensity is higher, and the less NTC themistor of rate of change and its manufacture method of resistance value during exposed to temperature change.
The technological means solved the problems, such as
The present inventors, which are repeated, conscientiously to be studied, and is as a result found:By controlling to carry out during the calcination processing of outer electrode Temperature conditionss, the generation of Ke Kendaer holes can be suppressed.And then, present inventors found that:By selecting appropriate temperature point Cloth, can suppress the generation of solder explosion, improve the dhering strength at the interface of outer electrode and ceramic body, and reduce the exposure to temperature The rate of change of resistance value during degree change, so as to complete the present invention.
The first technical scheme of the present invention provides a kind of negative-characteristic thermistor device, and it includes:
Ceramic body;
First internal electrode:The inside of ceramic body is arranged at, is exposed in the end face of ceramic body;
Second internal electrode:The inside of ceramic body is arranged at, is exposed in the other end of ceramic body;
First outer electrode:The end face of ceramic body is arranged at, is electrically connected with the first internal electrode;
Second outer electrode:The other end of ceramic body is arranged at, is electrically connected with the second internal electrode;
Ceramic body contains Mn3O4
First internal electrode and the second internal electrode contain precious metal element;
First outer electrode and the second outer electrode contain Cu;
Cu contained by first outer electrode and the second outer electrode into the first internal electrode and the second internal electrode Diffusion length is more than 2 μm and less than 20 μm.
In described negative-characteristic thermistor device, Cu contained by the first outer electrode and the second outer electrode to first Preferably more than 10 μm and less than 20 μm of diffusion length in internal electrode and the second internal electrode.
In described negative-characteristic thermistor device, by the first outer electrode and the second outer electrode in ceramic body The thickness of end be set as X, by the Cu contained by the first outer electrode and the second outer electrode to the first internal electrode and When diffusion length in second internal electrode is set as Y, X/Y value preferably more than 2.0, X/Y value more preferably more than 2.0 and 4.0 it is following.
In described negative-characteristic thermistor device, the first internal electrode and the second internal electrode preferably contain Ag and Pd.
The second technical scheme of the present invention provides a kind of manufacture method of negative-characteristic thermistor device, including following process:
Prepare the process for being internally provided with the ceramic body of the first internal electrode and the second internal electrode:Ceramic body contains Mn3O4, the first internal electrode and the second internal electrode contain precious metal element, and the first internal electrode is in the end face of ceramic body Expose, the second internal electrode exposes in the other end of ceramic body;
The process for modulating the outer electrode thickener containing Cu particles;
The process for being coated with outer electrode thickener respectively at the end face of ceramic body and other end;
The outer electrode thickener calcination processing of end face and other end will be coated on, formation is arranged at the first of end face Outer electrode and be arranged at other end the second outer electrode process;
When determining the temperature of calcination processing every 1 second, the value of the summation S of more than 750 DEG C of temperature in temperature is determined For more than 50000 and less than 250000.In the process, S value preferably more than 200000 and less than 250000.
In the process, the first internal electrode and the second internal electrode preferably contain Ag and Pd.
The effect of invention
The negative-characteristic thermistor device of the present invention can suppress the generation of solder explosion, can improve by being constituted with described The dhering strength at the interface of outer electrode and ceramic body.Think that its reason is:By suppressing Cu contained in outer electrode Internally electrode in diffusion, the generation of the Ke Kendaer holes at the interface of outer electrode and ceramic body can be suppressed.In addition, The negative-characteristic thermistor device of the present invention by being constituted with described, the rate of change of resistance value during exposed to temperature change compared with It is small.Think that its reason is:The diffusion in internally electrode by moderately producing Cu contained in outer electrode, external electrical The engagement of pole and internal electrode becomes firm.In addition, the present invention negative-characteristic thermistor device manufacture method can by with The composition and one kind is provided and is difficult to occur solder explosion, the dhering strength at the interface of outer electrode and ceramic body is higher, and The less negative-characteristic thermistor device of rate of change of resistance value during exposed to temperature change.Think that its reason is:Pass through control Temperature Distribution during calcination processing processed, can control the diffusion length in Cu contained in outer electrode internally electrode.
Brief description of the drawings
Fig. 1 is the diagrammatic cross-sectional view of the NTC themistor of an embodiment of the present invention.
Fig. 2 briefly represents the connection disc electrode (Japanese on the surface of the substrate used in embodiment:ラ Application ド Electricity Very) Configuration.
The configuration of NTC themistor 1 when Fig. 3 briefly represents to determine terminal strength characteristics.
Embodiment
Hereinafter, embodiments of the present invention are illustrated referring to the drawings.But, embodiment as shown below is to illustrate For the purpose of, the present invention is not limited to implementation below.It is the size of inscape described below, material, shape, relative As long as configuration etc. is then not meant to that the scope of the present invention is only defined in this without special record, and is only to illustrate example.In addition, depositing In order to clearly illustrate and exaggerate the feelings of the size, shape, the position relationship that represent each diagrammatically shown inscape etc. Shape.
[NTC themistor]
The diagrammatic cross-sectional view of the composition for the NTC themistor 1 for representing an embodiment of the present invention is shown in Fig. 1.Fig. 1 Shown NTC themistor 1 is included:Ceramic body 2;It is arranged at the inside of ceramic body 2 and in one end of ceramic body 2 The first internal electrode 31 that face 21 is exposed;It is arranged at the inside of ceramic body 2 and exposes in the other end 22 of ceramic body 2 The second internal electrode 32;Outside first for being arranged at the end face 21 of ceramic body 2 and being electrically connected with the first internal electrode 31 Electrode 41;And it is arranged at the other end 22 of ceramic body 2 and the second outer electrode electrically connected with the second internal electrode 32 42.Furthermore, as shown in figure 1, in NTC themistor described in this manual, by parallel to from the one of ceramic body 2 End face 21 is referred to as " length direction " or " L directions " towards the direction in the direction of other end 22, will in horizontal plane perpendicular to length The direction in degree direction is referred to as " width " or " W directions ", and the direction that will be perpendicular to length direction and width is referred to as " thickness Direction " or " T directions ".In addition, the face that will be perpendicular to L directions is referred to as WT faces, the face that will be perpendicular to W directions is referred to as LT faces, will hang down Directly it is referred to as LW faces in the face in T directions.
(ceramic body)
In the present embodiment, ceramic body 2 contains Mn3O4.Ceramic body 2 is except Mn3O4, can also contain NiO, Co3O4、 Fe2O3、Al2O3、ZrO2、TiO2, CuO, ZnO etc..The composition of ceramic body 2 can include such as Mn-Ni-Fe classes ceramics, Mn-Ni- Al-Zr classes ceramics, Mn-Ni-Fe-Ti classes ceramics, Mn-Ni-Co- (Al, Cu) class ceramics, Mn-Co-Fe class ceramics etc..
(internal electrode)
In the NTC themistor 1 of present embodiment, internal electrode is by the first internal electrode 31 and the second internal electrode 32 are constituted.First internal electrode 31 and the second internal electrode 32 in the inside of ceramic body 2 mutually relative mode to configure.The The one end of one internal electrode 31 exposes in the end face 21 of ceramic body 2.The one end of second internal electrode 32 is in ceramic blank Expose the other end 22 of body 2.The NTC themistor 1 of present embodiment can include multiple first internal electrodes 31 and multiple Second internal electrode 32.First internal electrode 31 and the second internal electrode 32 contain precious metal element as conductive component.It is interior Contained precious metal element is not particularly limited in portion's electrode, can contain the element of more than 1 selected from Pd, Ag and Pt.Internal electricity Pole can contain the base metal elements such as Ni, Cu as conductive component in addition to the precious metal element, also.Institute in internal electrode The precious metal element contained for example can be Pd.Internal electrode (the first internal electrode and the second internal electrode) preferably contains Ag and Pd It is used as precious metal element.Ag is also contained in addition to Pd by internal electrode, contained Cu can be suppressed in outer electrode internally Diffusion in electrode, its result can suppress the generation of the Ke Kendaer holes at the interface of outer electrode and internal electrode.In addition, Internal electrode during situation also containing Ag, can reduce material cost in addition to Pd.If suppressing the generation of Ke Kendaer holes, Then suppress that solder explosion occurs when installing NTC themistor.In addition, if suppressing the generation of Ke Kendaer holes, then can Suppress the reduction of the dhering strength at the interface of outer electrode and ceramic body.When internally electrode contains Ag and Pd situation, Ag And Pd can exist with the state of alloy (AgPd alloys).Containing ratio for Ag and Pd is not particularly limited, and can suitably be selected Arbitrary containing ratio.When internally electrode contains Ag and Pd situation, preferably contain 10 on the basis of Ag and Pd total amount More than weight % Pd.
(outer electrode)
In the NTC themistor 1 of present embodiment, outer electrode is by the first outer electrode 41 and the second outer electrode 42 are constituted.First outer electrode 41 is arranged at the end face 21 of ceramic body 2, is electrically connected with the first internal electrode 31.Outside second Portion's electrode 42 is arranged at the other end 22 of ceramic body 2, is electrically connected with the second internal electrode 32.First outer electrode 41 can be with As shown in Figure 1, configured in the way of the part extension in the end face 21 of ceramic body 2 and side.Furthermore, ceramic blank " side " of body 2 refers to all faces beyond end face (21 and 22).Similarly, the second outer electrode 42 can be in ceramic body 2 Other end 22 and side a part extension mode configure.First outer electrode 41 and the second outer electrode 42 contain Cu It is used as conductive component.Outer electrode can also contain glass ingredient except Cu.Glass ingredient is to promote the burning of outer electrode Knot, and assign mechanical strength to outer electrode and add.The composition of outer electrode is not particularly limited, but can for example contain 60 bodies Product more than % and below 95 volume % metal ingredient, more than 5 volume % and below 40 volume % glass ingredient.For outside The composition of contained glass ingredient is not particularly limited in electrode, can suitably be set according to intended applications.Outer electrode In contained glass ingredient can for example contain and be selected from alkaline-earth metal, Cu, Si, Ti, Zn, alkali metal, Sr, Al and Bi at least one.
The NTC themistor of present embodiment can be by as described as follows, by the conductive paste containing Cu particles (outer electrode thickener) is coated on the both ends of the surface of ceramic body, implements calcination processing and is formed.By being applied in the calcination processing A part for contained precious metal element spreads into outer electrode in heating, internal electrode, on the contrary, contained in outer electrode A Cu part internally spread in electrode.Now, due to the diffusion in Cu contained in outer electrode internally electrode The difference of speed and the diffusion velocity into outer electrode of precious metal element contained in internal electrode, and in outer electrode and pottery Ke Kendaer holes are formed in the interface of porcelain base substrate.If forming such a Ke Kendaer holes, outer electrode and ceramic body Interface dhering strength reduction.And then, there is following situation:The Cu spread in oriented internal electrode amount is more, and formation is got over The tendency of big Ke Kendaer holes, so that Ke Kendaer holes expose in external electrode surface.There is water in surrounding environment During the situation divided, the Ke Kendaer holes that moisture can expose certainly are penetrated into outer electrode.In this kind of situation, installed by reflow During Deng NTC themistor being installed on into substrate, have the moisture vaporization being present in outer electrode and blow out the feelings of vapor Shape.If the moisture such as vapor self-electrode is blown out, solder, which is blown, to fly and becomes scattered about on substrate.The phenomenon is commonly known as " weldering Material explosion ".If Ke Kendaer holes expose in external electrode surface, easily occurs solder explosion.It is as described above that Sample, internal electrode is diffused to by Cu contained in outer electrode, can reduce outer electrode and ceramic body interface it is closely sealed Intensity, can occur solder explosion in the installation of NTC themistor.
On the other hand, it is believed that pass through metal ingredient contained in outer electrode and metal ingredient phase contained in internal electrode Mutually mobile, the engagement of outer electrode and internal electrode becomes firm.It is therefore contemplated that Cu contained preferably in outer electrode to Diffusion in internal electrode produces the degree fully engaged to outer electrode and internal electrode.
Diffusing capacity in outer electrode in contained Cu internally electrode can by the diffusion in Cu internally electrode away from From estimation.Diffusion length in outer electrode in contained Cu internally electrode is obtained by operating as follows:To NTC heat The section of sensitive resistor carries out Wavelength dispersion type x ray spectrum analysis (WDX), and the intensity of the Cu-K α to being obtained carries out ASCII Conversion, binarization is carried out using image processing software, thereby makes the distribution map of Cu compositions, determines Cu's in the distribution map Diffusion length.
In the NTC themistor of present embodiment, in outer electrode (the first outer electrode and the second outer electrode) Diffusion length in contained Cu internally electrode (the first internal electrode and the second internal electrode) for more than 2 μm and 20 μm with Under.If diffusion length is more than 2 μm, the engagement of outer electrode and internal electrode can be made firm.If outer electrode with it is interior The engagement of portion's electrode firmly, then can be throughout the stable characteristic of wider temperature range display.The internal electrode of NTC themistor And outer electrode is varied with temperature and expansion or shrinkage.Now, because of the difference of thermal coefficient of expansion, and to outer electrode and internal electrode Junction surface apply load.If the engagement of outer electrode and internal electrode is insufficient, have because destroying external electrical the load The anxiety of the engagement of pole and internal electrode.Its result:The resistance value of NTC themistor is caused to increase, the rate of change of resistance value becomes Greatly.In contrast, in the NTC themistor of present embodiment, because outer electrode is securely engaged with internal electrode, therefore And when being easy to the situation by being applied with load exposed to the temperature change throughout wider temperature range, it is also difficult to destroy The engagement of outer electrode and internal electrode.Therefore, the NTC themistor of present embodiment can reduce the electricity after thermal cycling test The rate of change of resistance.Thermal cycling test can be for example, by the repeatedly heating of specific times within the temperature range of -55 DEG C~150 DEG C Carried out with cooling.If diffusion length is below 20 μm, the Ke Kenda at the interface of outer electrode and ceramic body can be suppressed The generation of your hole.The result is that the reduction of the dhering strength at the interface of outer electrode and ceramic body can be suppressed.And then, due to It can prevent Ke Kendaer holes from exposing in external electrode surface, be penetrated into so moisture can be suppressed in outer electrode, presence can be reduced The amount of moisture in outer electrode.The result is that the generation of solder explosion when can suppress to install NTC themistor.
Contained Cu internally electrode (the first inside electricity in outer electrode (the first outer electrode and the second outer electrode) Pole and the second internal electrode) in diffusion length be preferably more than 10 μm and less than 20 μm.If diffusion length is more than 10 μm, Then the engagement of outer electrode and internal electrode can be made more firm.Its result can be by the NTC themistor after thermal cycling test The rate of change of resistance value becomes smaller.
Occurring for solder explosion when installing NTC themistor can be by the outer electrode of the end face for controlling ceramic body Thickness further suppress.Think the height phase of the thickness and Ke Kendaer holes in the outer electrode of the end face of ceramic body During than sufficiently large situation, Ke Kendaer holes are difficult to expose in the surface of outer electrode, and its result can suppress solder explosion Occur.The height of Ke Kendaer holes can be approximate with the diffusion length in Cu contained in outer electrode internally electrode. In the NTC themistor of present embodiment, by outer electrode (the first outer electrode and the second outer electrode) in ceramics The thickness of the end of base substrate is set as X, by Cu's contained in outer electrode (the first outer electrode and the second outer electrode) When internally the diffusion length in electrode (the first internal electrode and the second internal electrode) is set as Y, X/Y value is preferably 2.0 More than.If X/Y value is more than 2.0, Ke Kendaer holes are difficult to the surface for being exposed to outer electrode, and its result can enter one Step suppresses the generation of solder explosion.X/Y value is more preferably more than 2.0 and less than 4.0.If X/Y value, can below 4.0 Suppress the generation of solder explosion, while further reducing the rate of change of the resistance value of the NTC themistor after thermal cycling test.
[manufacture method of NTC themistor]
Hereinafter, one of the manufacture method of the NTC themistor of an embodiment of the present invention is illustrated, but this hair The manufacture method of bright NTC themistor is not limited to method as shown below.The method of present embodiment includes as follows Process:Prepare the process for being internally provided with the ceramic body of the first internal electrode and the second internal electrode;Modulation contains Cu particles Outer electrode thickener process;The process that outer electrode thickener is coated with other end respectively at the end face of ceramic body; The outer electrode thickener for being coated on end face and the other end is subjected to calcination processing, formation is arranged at the first of end face The process of second outer electrode of the outer electrode with being arranged at other end.
First, preparation is internally provided with the ceramic body of the first internal electrode and the second internal electrode.Ceramic body contains Mn3O4.First internal electrode and the second internal electrode contain precious metal element.First internal electrode is in the end face of ceramic body Expose, the second internal electrode exposes in the other end of ceramic body.Ceramic body is using such as steps described below system Make.
(making of raw cook)
First, raw cook is made according to following steps.As the raw material of ceramic body, Mn can be used3O4、NiO、Co3O4、Fe2O3、 Al2O3、ZrO2、TiO2, the metal oxide such as CuO, ZnO.Each raw material is weighed according to the composition of target ceramic body.Jiang Shui and point Powder is added in weighed each raw material and mixed using ball mill, is added adhesive resin and is obtained ceramic slurry.It is logical Cross doctor blade method to shape the ceramic slurry, so as to obtain the raw cook that thickness is 10~60 μm or so.
(modulation of internal electrode thickener)
By by noble metal powder and organic vehicle hybrid modulation internal electrode thickener.As noble metal powder, it can be used The AgPd alloy powders such as Pd powder, Ag70Pd30 alloys, Pt powder etc..Noble metal powder is preferably AgPd alloy powders.Pass through Using AgPd alloy powders, the internal electrode containing Ag and Pd can be formed.Internally electrode also feelings containing Ag in addition to Pd During shape, it can further suppress the diffusion in Cu contained in outer electrode internally electrode, and material cost can be reduced.Your gold The average grain diameter of category powder is preferably more than 0.1 μm and less than 5.0 μm.Internal electrode thickener preferably contains more than 60 weight % And the organic vehicle of 90 noble metal powder and more than 10 weight % and below 40 weight % below weight %.Organic vehicle is for example It can be prepared by the way that ethyl cellulose is dissolved in into terpinol.The content of ethyl cellulose in organic vehicle is preferably 5 weights Measure more than % and below 20 weight %.
(making of layered product)
Internal electrode thickener is printed as defined shape on raw cook, so as to form electrode pattern.Electrode will be formed with The raw cook of pattern pressurizes with not forming the raw cook of electrode pattern with defined order stacking regulation piece number and obtains mother layer stack. The mother layer stack is cut into defined size and strip (Japanese is obtained:チ ッ プ shapes) layered product.
(burning till)
The layered product of strip is burnt till with specific Temperature Distribution, and obtains ceramic body.It is configured at obtained ceramics The first internal electrode and the second internal electrode of the inside of base substrate preferably contain Ag and Pd.Also contain in addition to Pd in internal electrode When having Ag situation, in following calcination processings, it can further suppress the expansion in the internally electrode of the Cu contained by outer electrode Dissipate.
(modulation of outer electrode thickener)
By the way that Cu powder, frit, organic vehicle are kneaded with modulated external electrode paste.The average grain diameter of Cu powder compared with Good is more than 0.1 μm and less than 5 μm.As Cu powder, preferably using spherical Cu powder and flat Cu powder mixing Thing.By in spherical Cu powder add flat Cu powder, can suppress in following calcination processings outer electrode to The sintering shrinkage in face direction.Its result can obtain thickening, the of excellent in reliability outside of thickness in the corner of obtained outer electrode Electrode.As frit, B can be used2O3-SiO2Class frit, B2O3-SiO2- ZnO classes frit, B2O3-SiO2- alkali earths glass Glass material etc..The transition point of frit is preferably more than 400 DEG C and less than 650 DEG C, and softening point is preferably more than 500 DEG C and 750 DEG C Below.The average grain diameter of frit is preferably more than 0.1 μm and less than 5 μm.Organic vehicle for example can be by by acrylic resin It is dissolved in terpinol and prepares.The content of acrylic resin in organic vehicle be preferably more than 5 weight % and 40 weight % with Under.
(coating of outer electrode thickener)
In the end face of ceramic body and other end respectively by outer electrode paste into defined shape.Painting can be made Outer electrode after cloth is dried.The coating thickness of outer electrode thickener can suitably be set according to the thickness of target external electrode It is fixed.
(calcination processing)
By the end face and the outer electrode thickener calcination processing of other end that are coated on ceramic body, formation is arranged at one First outer electrode of end face and the second outer electrode for being arranged at other end.It is internal by applying heat in calcination processing A part for precious metal element contained by electrode spreads into outer electrode, on the contrary, a part of the Cu contained by outer electrode Internally spread in electrode.Now, because of the diffusion velocity in the internally electrode of the Cu contained by outer electrode and internal electrode institute The difference of the diffusion velocity into outer electrode of the precious metal element contained, and formed in the interface of outer electrode and ceramic body Ke Kendaer holes.Present inventors found that can be by controlling Temperature Distribution when carrying out calcination processing, and suppress Ke Kendaer The generation of hole.In the method for present embodiment, the Temperature Distribution in calcination processing is to set as follows:Every 1 Second determine calcination processing temperature when, determine temperature in more than 750 DEG C temperature summation S value be more than 50000 and Less than 250000.S values are bigger, and the heat that outer electrode and internal electrode are put in calcination processing is bigger.By controlling S Value, can control the diffusion of the internally electrode of the Cu compositions of Cu outer electrodes in calcination processing.If S values are more than 50000, Then the engagement of outer electrode and internal electrode can be made firm.Think that its reason is:It is enough to make outer electrode and internal electrode The Cu firmly measured is engaged to diffuse in internal electrode from outer electrode.Pass through the NTC heat manufactured by the method for present embodiment In sensitive resistor, because the engagement of outer electrode and internal electrode is firm, thus the resistance value after thermal cycling test can be reduced Rate of change.If S values are less than 250000, the Cu contained by outer electrode can be suppressed and diffused in internal electrode, its result can Suppress to produce Ke Kendaer holes in the interface of outer electrode and ceramic body.By manufactured by the method for present embodiment In NTC themistor, the generation of Yin Kekendaer holes is suppressed, thus can improve the boundary of outer electrode and ceramic body The dhering strength in face.In addition, can prevent Ke Kendaer holes from exposing in external electrode surface, thus moisture can be suppressed penetrate into outer In portion's electrode, the generation that solder when its result can suppress to install NTC themistor bursts.S values are preferably more than 200000 And less than 250000.If S values are more than 200000, the engagement of outer electrode and internal electrode can be made further firm, its As a result the rate of change of the resistance value after thermal cycling test can further be reduced.Manufactured NTC thermistor utensil in this way Have the following advantages:It is difficult to occur solder explosion, the dhering strength at the interface of outer electrode and ceramic body is high, and exposed to temperature The rate of change of resistance value during change is smaller.
(formation of plating layer)
According to circumstances, by being electrolysed plating plating layer can be formed in external electrode surface.Plating layer, which has to improve, to be installed When solder wettability or heat resistance function.The composition of plating layer can suitably be selected according to composition of outer electrode etc. Select.For example, Ni layers of plating can be formed in the surface of outer electrode, Sn layers of plating is formed on plating Ni layers.
Embodiment
[making of NTC themistor]
According to step as shown below, the NTC themistor of embodiment 1~8 and comparative example 1~3 is made.
(making of raw cook)
Prepare Mn3O4、Fe2O3And NiO is used as the raw material of ceramic body.Each original is weighed according to the composition of target ceramic body Material.Water and dispersant are added in weighed each raw material and mixed using ball mill, and then adds adhesive resin To obtain ceramic slurry.The ceramic slurry is shaped by doctor blade method, the raw cook of 50 μm of thickness is obtained.
(modulation of internal electrode thickener)
Prepare two kinds of internal electrode thickeners of Pd class internal electrode thickeners and Ag30Pd70 class internal electrode thickeners.In Pd classes Portion's electrode paste is made by the way that the weight % of Pd powder 80 and the weight % of organic vehicle 20 of 1 μm of average grain diameter are mixed. Ag70Pd30 class internal electrode thickeners are by by the weight % of Ag70Pd30 alloy powders 80 of 1 μm of average grain diameter and organic The weight % of supporting agent 20 is mixed and is made.Furthermore, organic vehicle is made by the way that ethyl cellulose is dissolved in into terpinol.It is organic The content of ethyl cellulose in supporting agent is 20 weight %.
(making of layered product)
Internal electrode thickener is printed for defined shape, formation electrode pattern on raw cook.Electrode pattern will be formed with Raw cook and do not form the raw cook of electrode pattern and be laminated regulation piece number according to regulation order, pressurize and obtain mother layer stack.Will The mother layer stack be cut to as defined in size and obtain the layered product of strip.
(burning till)
The layered product of strip is burnt till with defined Temperature Distribution, to obtain ceramic body.In the present embodiment, table is made 4 kinds of ceramic body C-1~C-4 shown in 1.
[table 1]
(modulation of outer electrode thickener)
By 3 μm of the weight % of flat Cu powder 64 of average grain diameter, the spherical weight of shape Cu powder 16 of 1 μm of average grain diameter Measure %, the BaO-ZnO-B for 1 μm of the average grain diameter that transition point is 620 DEG C, softening point is 720 DEG C2O3-SiO2The weight of class frit 5 % is measured, and the weight % of organic vehicle 15 that acrylic resin is dissolved in into terpinol and obtained is concocted, and is kneaded and is obtained Outer electrode thickener.Furthermore, the content of the acrylic resin in organic vehicle is 20 weight %.
(calcination processing)
Using the ceramic body and outer electrode thickener of the C-1~C-4, embodiment 1~8 and comparative example 1~3 are made NTC themistor.The species of ceramic body used in each embodiment and comparative example is represented in table 5 below.In ceramics The two ends face (WT faces) of base substrate is respectively coated outer electrode thickener, dries it.The coating thickness root of outer electrode thickener Suitably set according to the thickness of target external electrode.To be coated with the ceramic body of the outer electrode thickener in control be N2/H2O/ H2Apply calcination processing in the tunnel cave of atmosphere, thereby obtain the NTC themistor that two ends face is configured with outer electrode.In During calcination processing, passed through by the sheath for making to be configured with thermocouple in tunnel cave, the temperature in 1 second measure tunnel cave Degree.Calculate the summation S values of more than 750 DEG C of temperature in the temperature determined using thermocouple.By each embodiment and the S of comparative example Value is shown in table 5.
(formation of plating layer)
By be electrolysed plating the both ends of the surface for the ceramic body for being configured at NTC themistor 2 outer electrodes it is each Individual surface forms Ni layer of plating, is formed in Ni layer of the plating by being electrolysed plating and plates Sn layers.By such a mode, embodiment 1 is obtained ~8 and the NTC themistor of comparative example 1~3.
[evaluating characteristics of NTC themistor]
For each embodiment and the NTC themistor of comparative example obtained, outer electrode is evaluated with following step The thickness X of ceramic body end, the diffusion length Y in the internally electrode of the Cu compositions in outer electrode, solder explosion are special Property, thermal cycle characteristic, terminal strength characteristics.
(thickness X of the end of outer electrode)
NTC themistor is carried out after hardening of resin, the LT faces of NTC themistor are ground, make external electrical Expose in the section of pole.It is ground until about 1/2 position (1/2W positions) of the W sizes of NTC themistor.It is outer for 2 The each of portion's electrode, the section of the outer electrode exposed with metallurgical microscopes (BX-60 of Olympus companies manufacture) observation, makes The most thick part of outer electrode is measured with image processing software (Stream that Olympus companies manufacture).For each The NTC themistors of n=10 (i.e. the outer electrodes of n=20) are carried out the operation, calculated outer by embodiment and comparative example The average value of the measured value of portion's thickness of electrode.The average value is set as to the thickness X of the end of outer electrode.As a result it is shown in In table 5.
(the diffusion length Y of Cu compositions in outer electrode internally in electrode)
Using with method identical method illustrated in the assay method of the thickness X of the end of outer electrode, make Expose in the section of the 1/2W positions of NTC themistor.Ion milled processed is carried out to the section, then carried out at carbon coating Reason.Wavelength dispersion is carried out to the section after ion milled processed and carbon coating processing using JEOL companies manufacture/JXA-8100 Type X-ray spectral analysis (WDX).WDX condition determination is shown in table 2.
[table 2]
The intensity of Cu-K α to being obtained carries out ASCII conversions, and the distribution map of Cu compositions is made using image processing software (binarization figure).Furthermore, 20 are set the threshold in binarization.According to the distribution map of gained, to 2 outer electrodes Each, determines the diffusion length in the internally electrode of Cu compositions.To n=5 NTC themistors (i.e. n=10 outside Portion's electrode) operation is carried out, calculate the average value of diffusion length.The Cu compositions average value being set as in outer electrode to Diffusion length Y in internal electrode.As a result it is shown in table 5.
(solder burst characteristics)
The NTC themistor of each embodiment and comparative example respectively prepares 1000, is burst with following step measurements solders special Property.First, the substrate to install each NTC themistor is prepared.Disc electrode is connected in the surface configuration of substrate.Fig. 2 tables Show the configuration of the connection disc electrode 5 of substrate surface.The welding paste material (solder thickener) for Sn-3Ag-0.5Cu will be constituted on substrate Connection disc electrode 5 on 200 μm of thickness of coating.Connect the interelectrode distance 51 of disc electrode 5, the size (L cuns) 52 in L directions and The size (W cuns) 53 in W directions is to be set as the size shown in Table 3 below according to the species of ceramic body.Furthermore, Fig. 2 L side The L directions, W directions and T directions of ceramic body are corresponded respectively to, W directions and T directions.
[table 3]
Configure NTC themistor on the connection disc electrode for being coated with welding paste material, under nitrogen atmosphere with peak temperature 280 DEG C of progress reflows of degree.Using each terminal pad electrode portion of the NTC themistor amplified after sem observation reflow, observation has Solder explosion without spray form.On each embodiment and comparative example, in the NTC themistor for the solder explosion for occurring spray form During for the situation of less than 5, it is judged to, with especially excellent solder burst characteristics, representing with " ◎ " in table 5 below.In hair When the NTC themistor of the solder explosion of raw spray form is more than 6 and the situation of less than 100, it is determined as having well Solder burst characteristics, represented in table 5 with " 〇 ".It it is 101 in the NTC themistor for the solder explosion for occurring spray form During the situation of the above, it is determined as that solder burst characteristics are poorer, is represented in table 5 with "×".
(thermal cycle characteristic)
The NTC themistor of each embodiment and comparative example respectively prepares 10, with following step measurements thermal cycle characteristics.It is first First, the substrate to install each NTC themistor is prepared.The welding paste material (solder thickener) for Sn-3Ag-0.5Cu will be constituted In the thickness of 200 μm of coating on the connection disc electrode on substrate.Connect the chi being dimensioned so as to shown in the table 3 of disc electrode It is very little.Configure NTC themistor on the connection disc electrode for being coated with welding paste material, under nitrogen atmosphere with peak temperature 260 DEG C carry out reflow.The initial resistance of each NTC themistor after reflow is determined by using the two-terminal method of digital multimeter T0.Then, thermal cycling test is carried out within the temperature range of -55 DEG C~150 DEG C.Thermal cycling test is in 2 DEG C/minute of programming rate Clock, 5 DEG C/min of cooling rate, 2000 circulations of progress under conditions of 1 minute retention time when -55 DEG C and 150 DEG C.Survey The resistance T of each NTC themistor after the completion of fixed 2000 circulations.Use the T measured0And T value, according to following formula meter Calculate resistance change rate.
[number 1]
For each embodiment and comparative example, when resistance change rate is not up to 1% situation, it is determined as with especially excellent Thermal cycle characteristic, is represented in table 5 below with " ◎ ".It is more than 1% and during not up to 3% situation in resistance change rate, judges With good thermal cycle characteristic, to be represented in table 5 with " 〇 ".When resistance change rate is more than 3% situation, it is determined as Thermal cycle characteristic is poorer, is represented in table 5 with "×".
(terminal strength characteristics)
Prepare the NTC themistor of each embodiment and comparative example, with following step measurements terminal strength characteristicies.Terminal is strong Degree characteristic is the strong and weak index of the dhering strength at the interface for representing outer electrode and ceramic body.Fig. 3 represents that measure terminal is strong The configuration of NTC themistor 1 during degree characteristic.First, prepare to the substrate 6 for the NTC themistor 1 for installing each. The welding paste material (solder thickener) 7 for Sn-3Ag-0.5Cu will be constituted in the thickness of 200 μm of coating on the connection disc electrode 5 on substrate 6 Degree.Under the size (W cuns) in the W directions of connection disc electrode 5 and the size (T cuns) in T directions are set as according to the species of ceramic body 2 State the size shown in table 4.Furthermore, L directions, W directions and T directions in Fig. 3 correspond respectively to the L directions of ceramic body, W directions And T directions.
[table 4]
An outer electrode in 2 outer electrodes (being represented in Fig. 3 with symbol 4) of NTC themistor is as shown in Figure 3 Like that, be fitted vertically with substrate 6, under nitrogen atmosphere with the progress reflows of 260 DEG C of peak temperature.By pressure meter, (village field makes Intra-company of institute manufacture mechanical strength measuring machine) terminal be close to the outer electrode 4 for being not secured to substrate 6, in the horizontal with The speed of 0.5mm/ seconds applies load until NTC themistor 1 comes off from substrate 6.To amplify the NTC heat that sem observation comes off The WT faces of sensitive resistor 1 and the surface of substrate 6.Observed in both of the WT faces in NTC themistor 1 and the surface of substrate 6 During the situation of ceramic body 2 or solder, it can be considered that ceramic body 2 or solder are destroyed.In the situation, it is determined as NTC temperature-sensitives Resistor 1 has excellent terminal strength characteristics, is represented in table 5 with " 〇 ".In in the non-residual ceramic base substrate in the surface of substrate 6 During 2 situation, it can be considered and produce destruction with the interface of ceramic body 2 in the outer electrode 4 of NTC themistor 1.In the situation When, it is determined as that the terminal strength characteristics of NTC themistor 1 is bad, is represented in table 5 with "×".
(overall merit)
As overall merit, as long as thering is 1 to be judged as in solder burst characteristics, thermal cycle characteristic and terminal strength characteristics The NTC themistor of "×" is to be judged as not representing with "×" in table 5 for practical application.It is used as overall merit, weldering Material burst characteristics, thermal cycle characteristic and terminal strength characteristics are not judged as "×", and solder burst characteristics and thermal cycle are special Property both be judged as the NTC themistor of " ◎ " and be judged as with especially excellent characteristic, with " ◎ " table in table 5 Show.As overall merit, solder burst characteristics, thermal cycle characteristic and terminal strength characteristics are not judged as "×", and solder Burst characteristics and only any one NTC themistor for being judged as " ◎ " of thermal cycle characteristic are judged as with excellent spy Property, represented in table 5 with " 〇 ".
[table 5]
As known from Table 5:Confirm solder burst characteristics, thermal cycle characteristic and the end of the NTC themistor of embodiment 1~8 Sub- strength characteristics is excellent.Particularly diffusion length Y has for the NTC themistor of more than 10 μm of embodiment 2~4 and 6~8 Especially excellent thermal cycle characteristic.In addition, the thickness X of the end of outer electrode is sufficiently large compared with diffusion length Y, and X/Y is 2.0 The NTC themistor of embodiment 1~3 and 5~8 above has especially excellent solder burst characteristics.
On the other hand, in the NTC themistor of comparative example 1, diffusion length Y is not to 2 μm.This is considered as because S values Not to 50000.The thermal cycle bad characteristic of the NTC themistor of comparative example 1.This is considered as because diffusion length Y is smaller, outside The engagement of portion's electrode and internal electrode is inadequate, so making the bond breakage of outer electrode and internal electrode by thermal cycling test. In addition, in the NTC themistor of comparative example 2 and 3, diffusion length Y has exceeded 20 μm.This be considered as because S values for more than 250000 value.The terminal strength characteristics of the NTC themistor of comparative example 2 and 3 is bad.This is considered as because in outer electrode Cu diffuse in internal electrode, so in the interface of outer electrode and ceramic body produce Ke Kendaer holes, external electrical The dhering strength reduction at pole and the interface of ceramic body.X/Y value for more than 2.0 embodiment 1~3 and 5~8 in, occur Solder explosion NTC themistor be 1000 in have less than 5.On the other hand, X/Y value not to 2.0 comparative example 2 And in 3, occur the NTC themistor of solder explosion to have more than 6 and less than 100 in 1000.This be considered as because Ke Kendaer holes expose in the surface of outer electrode in comparative example 2 and 3.In addition, passing through embodiment 1 and 3 and embodiment 5 And 6 comparison, it is known that in S value identical situations, use the embodiment 5 and 6 containing Ag and Pd internal electrode NTC heat The diffusion length Y of Cu in sensitive resistor is shorter than the NTC thermistor using the only embodiment 1 and 3 of the internal electrode containing Pd The diffusion length Y of Cu in device.It is therefore contemplated that by using the also internal electrode containing Ag in addition to Pd, can suppress outside Diffusion in the internally electrode of Cu contained by electrode.
Industrial applicability
The negative-characteristic thermistor device of the present invention is due to being difficult to occur solder explosion, outer electrode and ceramic blank when mounted The dhering strength at the interface of body is higher, and throughout the stable characteristic of wider temperature range display, so can be used for requiring that height can By property and high performance electronic equipment.
Symbol description
1 negative-characteristic thermistor device (NTC themistor)
2 ceramic bodies
The end face of 21 ceramic bodies
The other end of 22 ceramic bodies
31 first internal electrodes
32 second internal electrodes
4 outer electrodes
41 first outer electrodes
42 second outer electrodes
5 connection disc electrodes
The interelectrode distance of 51 connection disc electrodes
The size (L cuns) in the L directions of 52 connection disc electrodes
The size (W cuns) in the W directions of 53 connection disc electrodes
6 substrates
7 welding paste material

Claims (8)

1. a kind of negative-characteristic thermistor device, it includes:
Ceramic body;
First internal electrode:The inside of the ceramic body is arranged at, is exposed in the end face of the ceramic body;
Second internal electrode:The inside of the ceramic body is arranged at, is exposed in the other end of the ceramic body;
First outer electrode:The end face of the ceramic body is arranged at, is electrically connected with first internal electrode;
Second outer electrode:The other end of the ceramic body is arranged at, is electrically connected with second internal electrode;
The ceramic body contains Mn3O4
First internal electrode and second internal electrode contain precious metal element;
First outer electrode and second outer electrode contain Cu;
Cu contained by first outer electrode and second outer electrode to first internal electrode and described second Diffusion length in internal electrode is more than 2 μm and less than 20 μm.
2. negative-characteristic thermistor device as claimed in claim 1, it is characterised in that first outer electrode and described second The diffusion length into first internal electrode and second internal electrode of Cu contained by outer electrode is more than 10 μm And less than 20 μm.
3. negative-characteristic thermistor device as claimed in claim 1 or 2, it is characterised in that by first outer electrode and The thickness of the end in the ceramic body of second outer electrode is set as X, by first outer electrode and institute State the setting of the diffusion length into first internal electrode and second internal electrode of the Cu contained by the second outer electrode During for Y, X/Y value is more than 2.0.
4. such as negative-characteristic thermistor device according to any one of claims 1 to 3, it is characterised in that X/Y value be 2.0 with It is upper and less than 4.0.
5. such as negative-characteristic thermistor device according to any one of claims 1 to 4, it is characterised in that first inside electricity Pole and second internal electrode contain Ag and Pd.
6. a kind of manufacture method of negative-characteristic thermistor device, including following process:
Prepare the process for being internally provided with the ceramic body of the first internal electrode and the second internal electrode:The ceramic body contains Mn3O4, first internal electrode and second internal electrode contain precious metal element, and first internal electrode is in described The end face of ceramic body exposes, and second internal electrode exposes in the other end of the ceramic body;
The process for modulating the outer electrode thickener containing Cu particles;
The process for being coated with the outer electrode thickener respectively at the end face of the ceramic body and the other end;
To be coated on the outer electrode thickener calcination processing of the end face and the other end, formation be arranged at this one First outer electrode of end face and be arranged at the other end the second outer electrode process;
When determining the temperature of the calcination processing every 1 second, the value of the summation S of more than 750 DEG C of temperature in temperature is determined For more than 50000 and less than 250000.
7. method as claimed in claim 6, it is characterised in that the value of the S is more than 200000 and less than 250000.
8. method as claimed in claims 6 or 7, it is characterised in that first internal electrode and second internal electrode Contain Ag and Pd.
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