CN107204265A - Lead interior crossing type multi-level depressurization collector - Google Patents
Lead interior crossing type multi-level depressurization collector Download PDFInfo
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- CN107204265A CN107204265A CN201710319454.9A CN201710319454A CN107204265A CN 107204265 A CN107204265 A CN 107204265A CN 201710319454 A CN201710319454 A CN 201710319454A CN 107204265 A CN107204265 A CN 107204265A
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- collector
- lead
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J23/00—Details of transit-time tubes of the types covered by group H01J25/00
- H01J23/02—Electrodes; Magnetic control means; Screens
- H01J23/027—Collectors
- H01J23/0275—Multistage collectors
Abstract
Present disclose provides a kind of lead interior crossing type multi-level depressurization collector.The lead interior crossing type multi-level depressurization collector includes：The M level collectors set gradually；And N valve insulation porcelain valves, the N valve insulation porcelain valves surround inner tube structure jointly, and its inner side forms accommodation space, and M grades of collectors are placed in the accommodation space.Wherein, there is electrode lead hole in N valve insulation porcelain valves at least one insulation porcelain valve, the contact conductor of wherein one-level collector is connected to the afterbody of lead interior crossing type multi-level depressurization collector by the electrode lead hole in M grades of collectors, and M and N are the integer more than 1.Disclosure collector contact conductor is drawn from insulation porcelain middle leads hole, is not only increased between pole and pole, the insulating properties between each pole and ground, and saves space；Between electrode and insulation porcelain, welded between insulation porcelain and outer barrel with solder, add fastness.
Description
Technical field
This disclosure relates to be worn in microwave electron tube technical field, more particularly to a kind of miniaturization, the lead of light weight
Formula multi-level depressurization collector.
Background technology
Travelling-wave tubes (can be readily available several as highly important microwave power device because its individual devices working frequency is wide
The bandwidth of individual octave, is suitable for electronic warfare and uses), output power, efficiency high, therefore be widely used in electronic countermeasure, electricity
The fields such as sub- war, radar, meteorological observation, space measurement and satellite communication.In general, various applications are to devices such as travelling-wave tubes
It is required that being not quite similar.But, generally speaking, higher power and Geng Gao efficiency are various to apply what is showed to become jointly
Gesture.Especially for space measurement and satellite communication space travelling wave tube, due to the finiteness of energy supply, travelling-wave tubes effect is improved
Rate turns into the problem of travelling-wave tubes development first has to concern with production.
The general principle of travelling-wave tubes is electromagnetic wave interaction synchronous with electronics note, and electronics note energy is converted into microwave energy
Amount.
Travelling-wave tubes generally comprises electron gun, magnetic focusing system, slow-wave structure, delivery of energy coupled structure, single-stage or multilevel decompression
Five parts of collector.
The electronics gone out from emission of cathode, accelerates in electron gun, is compressed into electron beam, and maintained by Periodic magnetic focusing system
Into thin electron beam, through helix radio frequency system；Slow wave system reduces controlling electromagnetic wave phase velocity, realizes that electronics is moved in radio frequency system
Microwave energy can be converted into, signal is amplified；Exaggerated microwave enters antenna transmission systems by delivery of energy coupled system；
The electron beam of portion of energy is surrendered, multi-level depressurization collector is finally entered, is decelerated before collector is reached, portion of energy is obtained
To recovery；Remaining electron energy is converted into heat energy in collector.Wherein, the effect of multi-level depressurization collector is to reclaim to pass through
The remaining kinetic energy in electronics note after Beam and wave interaction, so as to greatly improve the gross efficiency of device.
Multi-level depressurization collector can greatly improve the efficiency of the vacuum electron devices such as travelling-wave tubes.Series is more, and ability is returned
Fruit of producing effects is better.But series is more, the volume and weight of collector is bigger.Therefore, design easily assembling, high efficiency, miniaturization, gently
The multi-level depressurization collector of weight is the important step in whole travelling-wave tubes design.
In addition, in recent years, a kind of concept of the Microwave Power Module of new integrated, modularization and miniaturization is occurred in that,
And it has been rapidly reached practical level.The main feature of Microwave Power Module is exactly to minimize.Such as, Northrop Grumman
The volume of Corporation 6-18GHz Microwave Power Module is only 175mm × 140mm × 20mm.This means that installation
Traveling wave pipe diameter in the Microwave Power Module should be less than 20mm.
And as well known to the industry, traveling wave pipe diameter the best part is usually multi-level depressurization collector portion
Point.Because the diameter of multi-level depressurization collector is bigger, high efficiency is more easily realized, therefore efficient multi-level depressurization collector
Diameter often reaches 40mm~60mm.Such collector size limits its application in microwave and millimeter wave power model.
The content of the invention
(1) technical problem to be solved
Present disclose provides a kind of miniaturization, the lead interior crossing type multi-level depressurization collector of light weight, at least partly to solve
Technical problem certainly set forth above.
(2) technical scheme
Disclosure lead interior crossing type multi-level depressurization collector includes：The M level collectors set gradually；And N valve insulation porcelains
Valve, the N valve insulation porcelain valves surround inner tube structure jointly, and its inner side forms accommodation space, and M grades of collectors are placed in the accommodation space
It is interior.Wherein, there is electrode lead hole, wherein one-level in M grades of collectors in N valves insulation porcelain valve at least one insulation porcelain valve
The contact conductor of collector is connected to the afterbody of lead interior crossing type multi-level depressurization collector by the electrode lead hole, and M and N are equal
For the integer more than 1.
In some embodiments of the present disclosure, N valve insulation porcelain valves are circumferentially uniform；Have between adjacent two insulation porcelains valve 8 °-
10 ° of gap.
In some embodiments of the present disclosure, N≤M-1, wherein, the M-1 in M grades of collectors in addition to most end one-level collector
Level collector is corresponding with one of the insulation porcelain valve of M-1 valves respectively, the electricity of one of the M-1 grades of collector collector
Pole lead is connected to the afterbody of lead interior crossing type multi-level depressurization collector by the electrode lead hole in correspondence insulation porcelain valve.
In some embodiments of the present disclosure, N=M；The contact conductor of most end one-level collector directly connects in M grades of collectors
It is connected to the afterbody of lead interior crossing type multi-level depressurization collector.
In some embodiments of the present disclosure, for any collector in M grades of collectors, it includes：Collector body, be in
The tubular that upper end is drawn in；Collector positions ridge, is set around the outside of collector body；The open solder bath of collector, by
The middle part of collector positioning ridge is recessed to be formed；Wherein, the position of each collector of correspondence is offered in the insulation porcelain valve of N valves
Locating slot, the locating slot passes through metalized, and collector is welded in outside by the solder in the open solder bath of collector
Insulation porcelain valve on.
In some embodiments of the present disclosure, for any collector in M-1 grades of collectors, in the open weldering of collector
The position of hopper correspondence lead opens up fairlead, and the front end of respective electrode lead is welded in the fairlead.
In some embodiments of the present disclosure, on each insulation porcelain valve, it is provided between adjacent collector locating slot
Insulation tank.
In some embodiments of the present disclosure, in addition to：Outer barrel, is sheathed on the outside of inner tube structure；Wherein, inner cylinder is constituted
The N valve insulation porcelain valves of structure and the contact surface of outer barrel are metallized, and the N valve insulation porcelain valves after metallization are welded on outer barrel.
In some embodiments of the present disclosure, in addition to：Tail-hood component, is covered on the tail end of outer barrel；And output end cap
Component, is covered on the output end of outer barrel
In some embodiments of the present disclosure, tail-hood component includes：Collector tail-hood body；And M stem group
Part, draws outer barrel, each lead column assembly includes for the contact conductor of M grades of collectors：The lead porcelain knob body of outside metallization；
And be respectively welded in closure under closure on the lead porcelain knob of lead porcelain knob body top and bottom and lead porcelain knob.
(3) beneficial effect
It can be seen from the above technical proposal that disclosure lead interior crossing type multi-level depressurization collector is at least with following beneficial
One of effect：
(1) collectors at different levels are clamped using many valve insulating ceramicses and be assemblied within collector outer barrel, many valve insulation potteries
Porcelain surrounds insulation system jointly, reduces the assembly difficulty of multi-level depressurization collector.
(2) there is 8 ° -10 ° of gap between two adjacent insulation porcelain valves.It is each collection in every valve insulation porcelain inner surface
Pole electrode sets a locating slot, so as to which collector electrodes at different levels are positioned at into respective design attitude successively.
(3) collector contact conductors at different levels are drawn from insulation porcelain middle leads hole, are not only increased between pole and pole, each pole
Insulating properties between ground, and save space；Between electrode and insulation porcelain, welded between insulation porcelain and outer barrel with solder
Connect, add fastness.
(4) crossover position sets an insulation tank between every valve insulation porcelain corresponds to first and second collector, to strengthen the
First, the insulating properties between two poles；Crossover position sets an insulation tank between every valve insulation porcelain corresponds to second and third pole,
To strengthen the insulating properties between second and third pole；Crossover position sets one between every valve insulation porcelain corresponds to third and fourth pole
Insulation tank, to strengthen the insulating properties between third and fourth pole；Set in insulation porcelain valve tail end (i.e. close to the 4th collector) appearance
One circle vertical slot, pressure-resistant between the contact conductor passed in the middle of insulation porcelain valve and collector outer barrel to increase, vertical slot depth is regarded
Collector is over the ground depending on maximum voltage.
(5) outside each collector electrode gabarit, respective positioning ridge is set, they are with being arranged on insulating ceramics
Corresponding locating slot coordinates, and each electrode is positioned on their predetermined design attitudes.A circle is carved between positioning chi chung to open
Formula solder bath is put to place solder, corresponding detent groove surface is metallized on insulating ceramics, can so make insulation porcelain with
Firmly welded between electrode.
(6) the self-insulating porcelain middle leads hole of each contact conductor of collector is drawn, and last pole is directly led out, and institute is leaded to wear
Cross collector tail-hood correspondence lead column assembly.Afterbody by a tail-hood, some lead-in wire sealing parts and equivalent amount lead wire insulation
The quantity of porcelain composition collector tail-hood component, lead-in wire sealing part and lead wire insulation porcelain is identical with collector series.
(7) the above-mentioned miniaturization lead interior crossing type multi-level depressurization collector assembled is welded using appropriate mould
Connect and carry out hot extrusion, ultimately form lead interior crossing type miniaturized multi-stage depressed collector finished product.
Brief description of the drawings
Fig. 1 is the sectional view according to embodiment of the present disclosure lead interior crossing type multi-level depressurization collector.
Fig. 2A, Fig. 2 B, Fig. 2 C and Fig. 2 D are respectively collector component in the multi-level depressurization collector of lead interior crossing type shown in Fig. 1
The first collector, the second collector, the sectional view of the 3rd collector and the 4th collector.
Fig. 3 is the schematic diagram of insulation system component in lead interior crossing type multi-level depressurization collector shown in Fig. 1.
Fig. 4 A, Fig. 4 B, Fig. 4 C and Fig. 4 D are respectively insulation system group in the multi-level depressurization collector of lead interior crossing type shown in Fig. 1
First insulation porcelain valve of part, the second insulation porcelain valve, the schematic diagram of the 3rd insulation porcelain valve and the 4th insulation porcelain valve.
The schematic diagram that Fig. 5 metallizes for the insulation porcelain valve in lead interior crossing type multi-level depressurization collector shown in Fig. 1.
Fig. 6 A~Fig. 6 D are collector and corresponding insulation porcelain valve group in lead interior crossing type multi-level depressurization collector shown in Fig. 1
The schematic diagram of dress.
Fig. 7 is that the colelctor electrode that assembles and insulation porcelain valve are looked up in lead interior crossing type multi-level depressurization collector shown in Fig. 1
Figure.
Fig. 8 is the collector component hot extrusion installation diagram in multi-level depressurization collector shown in Fig. 1.
Fig. 9 A are the signal of collector lead porcelain knob base metal in lead interior crossing type multi-level depressurization collector shown in Fig. 1
Figure.
Fig. 9 B are the schematic diagram of collector lead porcelain knob component in lead interior crossing type multi-level depressurization collector shown in Fig. 1.
Figure 10 be lead interior crossing type multi-level depressurization collector shown in Fig. 1 in lead column assembly and collector tail-hood body are entered
The schematic diagram of row welding.
Figure 11 A and Figure 11 B are respectively the collector tail-hood after welding in the multi-level depressurization collector of lead interior crossing type shown in Fig. 1
The bottom view and sectional view of component.
【Embodiment of the present disclosure main element symbol description in accompanying drawing】
100- collector components；
110- first order collectors；
111- the first collector bodies；112- the first collector entrances；
The first collectors of 113- inner chamber；The collectors of 114- first position ridge；
The open solder bath of the collectors of 115- first；116- first electrode leads.
120- second level collector；
121- the second collector bodies；122- the second collector entrances；
The second collectors of 123- inner chamber；The collectors of 124- second position ridge；
The open solder bath of the collectors of 125- second；126- second electrode leads.
130- third level collectors；
The collector bodies of 131- the 3rd；The collector entrances of 132- the 3rd；
The collector inner chambers of 133- the 3rd；The collectors of 134- the 3rd position ridge；
The open solder baths of collector of 135- the 3rd；The contact conductors of 136- the 3rd；
The collector baffle plates of 137- the 3rd；The collector afterbodys of 138- the 3rd.
140- fourth stage collectors
The collector bodies of 141- the 4th；The collector entrances of 142- the 4th；
The collector inner chambers of 143- the 4th；The collectors of 144- the 4th position ridge；
The open solder baths of collector of 145- the 4th；The collector tail-hoods of 147- the 4th；
The contact conductors of 146- the 4th.
200- insulation system components；
210- the first insulation porcelain valves；
211- the first collector locating slots；Insulation tank between the collectors of 212- first and second；
213- the second collector locating slots；Insulation tank between second and third collector of 214-；
The collector locating slots of 215- the 3rd；Insulation tank between third and fourth collector of 216-；
The collector locating slots of 217- the 4th；Insulation tank between the collectors of 218- the 4th and outer barrel；
219- insulation vertical slots；P1- first electrode fairleads.
220- the second insulation porcelain valves；
221- the first collector locating slots；Insulation tank between the collectors of 222- first and second；
223- the second collector locating slots；Insulation tank between second and third collector of 224-；
The collector locating slots of 225- the 3rd；Insulation tank between third and fourth collector of 226-；
The collector locating slots of 227- the 4th；Insulation tank between the collectors of 228- the 4th and outer barrel；
229- insulation vertical slots；P2- second electrode fairleads.
The insulation porcelain valves of 230- the 3rd；
231- the first collector locating slots；Insulation tank between the collectors of 232- first and second；
233- the second collector locating slots；Insulation tank between second and third collector of 234-；
The collector locating slots of 235- the 3rd；Insulation tank between third and fourth collector of 236-；
The collector locating slots of 237- the 4th；Insulation tank between the collectors of 238- the 4th and outer barrel；
239- insulation vertical slots；The electrode lead holes of P3- the 3rd.
The insulation porcelain valves of 240- the 4th；
241- the first collector locating slots；Insulation tank between the collectors of 242- first and second；
243- the second collector locating slots；Insulation tank between second and third collector of 244-；
The collector locating slots of 245- the 3rd；Insulation tank between third and fourth collector of 246-；
The collector locating slots of 247- the 4th；Insulation tank between the collectors of 248- the 4th and outer barrel；
249- insulation vertical slots.
300- outer barrels；
400- collector tail-hood components；
410 lead column assemblies
411- lead porcelain knob bodies；412- stem weldments；
413- stem weldments；
A1- collector tail-hood component cushion blocks；A2- and collector tail-hood component briquetting.
420- collector tail-hood bodies
500- exports end-cap assembly.
Embodiment
The disclosure reduces assembly difficulty by the way that insulation porcelain is designed as into many valve structures, further, collector electricity at different levels
Pole lead is drawn from insulation porcelain valve medial small hole, is not only increased insulating properties and is saved space, in identical collector electricity
Reduce collector external diameter in the case of the internal diameter of pole to greatest extent to realize the high efficiency under miniaturization.
For the purpose, technical scheme and advantage of the disclosure are more clearly understood, below in conjunction with specific embodiment, and reference
Accompanying drawing, the disclosure is further described.
There is provided a kind of lead interior crossing type multi-level depressurization collector in an exemplary embodiment of the disclosure.Fig. 1 is
According to the sectional view of embodiment of the present disclosure lead interior crossing type multi-level depressurization collector.As shown in figure 1, the present embodiment lead interior crossing type
Multi-level depressurization collector includes：Collector component 100, insulation system component 200, outer barrel 300, the and of collector tail-hood component 400
Export end-cap assembly 500.
Wherein, insulation system component 200 includes：The insulation porcelain valve of N valves, the insulation porcelain valve of the N valves surrounds inner cylinder knot jointly
Structure, its inner side forms accommodation space.Collector component 100 includes：The M level collectors set gradually, are fixed on the accommodating sky
In.Outer barrel 300 is sheathed on the outside of the inner tube structure.Tail-hood component 400, is covered on the tail end of the outer barrel.Output end
Cap assemblies 500, are covered on the output end of the outer barrel.
Each part of the present embodiment multi-level depressurization collector is described in detail individually below.
In the present embodiment, M=4, i.e. collector component 100 include the 4 grades of collectors set gradually, are respectively：The first order
Collector 110, second level collector 120, third level collector 130 and fourth stage collector 140.
Fig. 2A is the sectional view of the first collector of collector component in multi-level depressurization collector shown in Fig. 1.Such as Fig. 1 and figure
Shown in 2A, first collector 110 includes：First collector body 111, the tubular drawn in upper end；First collector entrance
112, positioned at the upper end of the first collector body；First collector inner chamber 113, is formed at the first collector body
Inner side；First collector positions ridge 114, is set around the outside of the first collector body；First collector is open
Solder bath 115, the middle part for positioning ridge by the first collector, which is recessed, to be formed.In 115 pairs of the open solder bath of the first collector
The position of lead is answered to open up fairlead.First electrode lead 116 is welded in the fairlead by solder.
Fig. 2 B are the sectional view of the second collector of collector component in multi-level depressurization collector shown in Fig. 1.Such as Fig. 1 and figure
Shown in 2B, second collector 120 includes：Second collector body 121, the tubular drawn in upper end；Second collector entrance
122, positioned at the upper end of the second collector body；Second collector inner chamber 123, is formed at the second collector body
Inner side；Second collector positions ridge 124, is set around the outside of the second collector body；Second collector is open
Solder bath 125, the middle part for positioning ridge by the second collector, which is recessed, to be formed.In 125 pairs of the open solder bath of the second collector
The position of lead is answered to open up fairlead.Second electrode lead 126, is welded in the fairlead by solder.
Fig. 2 C are the sectional view of the 3rd collector of collector component in multi-level depressurization collector shown in Fig. 1.Such as Fig. 1 and figure
Shown in 2C, the 3rd collector 130 includes：3rd collector body 131, the tubular drawn in upper end；3rd collector entrance
132, positioned at the upper end of the 3rd collector body；3rd collector inner chamber 133, is formed at the 3rd collector body
Inner side；3rd collector positions ridge 134, is set around the outside of the 3rd collector body；3rd collector is open
Solder bath 135, the middle part for positioning ridge by the 3rd collector, which is recessed, to be formed；3rd collector baffle plate 137, is arranged at described
The outlet side of three collector inner chambers；3rd collector afterbody 138, is formed at the middle part of the 3rd collector baffle plate 137.
Fairlead is opened up in the position of the open correspondence of solder bath 135 lead of the 3rd collector.3rd contact conductor 136 leads to
Solder is crossed to be welded in the fairlead.
Fig. 2 D are the sectional view of the 3rd collector of collector component in multi-level depressurization collector shown in Fig. 1.Such as Fig. 1 and figure
Shown in 2D, the 4th collector 140 includes：4th collector body 141, the tubular drawn in upper end；4th collector entrance
142, positioned at the upper end of the 4th collector body；4th collector inner chamber 143, is formed at the 4th collector body
Inner side；4th collector positions ridge 144, is set around the outside of the 4th collector body；4th collector is open
Solder bath 145, the middle part for positioning ridge by the 4th collector, which is recessed, to be formed；4th collector tail-hood 147, is arranged at described
The outlet side of four collector inner chambers；4th contact conductor 146, the outside of the 4th collector tail-hood is welded on by solder.
It is using the method such as car, milling processing collector body, positioning ridge, open for the collector of level Four
Solder bath, inner chamber etc., after machining terminates, detection obtains structure each dimensional parameters and whether meets design requirement, and laggard
Row Chemical cleaning is with standby.
Fig. 3 be multi-level depressurization collector shown in Fig. 1 in insulation system component structural representation, its view directions be along
The axial direction of multi-level depressurization collector.As shown in figure 3, in the present embodiment, N=4, i.e. insulation system component 200 include：4 valves it is exhausted
Edge porcelain the-the first insulation porcelain of valve valve 210, the second insulation porcelain valve 220, the 3rd insulation porcelain valve 230, the 4th insulation porcelain valve 240.4 valve
Insulation porcelain valve it is circumferentially uniform, surround inner tube structure, its inner side formed accommodation space.Have between two adjacent insulation porcelain valves
8 ° -10 ° of gap.
It will be apparent to those skilled in the art that N and M value is not limited with this embodiment.In other implementations of the disclosure
In example, N and M can also take other values, and N is also not necessarily equal to M.For example, in another embodiment of the disclosure, N
=3, M=3.
Further, it is to be appreciated that in disclosure other embodiment or the electrode of collector of a part draws
Line is connected to the afterbody of lead interior crossing type multi-level depressurization collector by the electrode lead hole in insulation porcelain.
Fig. 3 is refer to, in the first insulation porcelain valve 210, position corresponding with the first collector is drawn with first electrode is supplied
The first electrode fairlead P1 that line is passed through.In the second insulation porcelain valve 220, position corresponding with the second collector, with supplying
The second electrode fairlead P2 that two contact conductors are passed through.In the 3rd insulation porcelain valve 230, position corresponding with the 3rd collector,
With the 3rd electrode lead hole P3 passed through for the 3rd contact conductor.
Fig. 4 A are the schematic diagram of the first insulation porcelain valve of insulation system component in multi-level depressurization collector shown in Fig. 1.Referring to
Fig. 3 and Fig. 4 A, the first insulation porcelain valve 210 is using BeO 99%, Al2O399%th, the material manufacture such as AlN or BN, and thereon according to
Insulation tank 212 between the first collector locating slot 211 of secondary processing, first and second collector, the second collector locating slot 213, the
2nd, the insulation tank 216 between the insulation tank 214 between three collectors, the 3rd collector locating slot 215, third and fourth collector,
4th collector locating slot 217.In addition, on the first insulation porcelain valve between the 4th collector and outer barrel, being additionally provided with insulation
Groove 218.In the first insulation porcelain between each collector and outer barrel, insulation vertical slot 219 is additionally provided with.
Fig. 3 and Fig. 4 A are refer to, in the first insulation porcelain valve 210, position corresponding with the first collector, with supplying first
The first electrode fairlead P1 that contact conductor is passed through.
Fig. 4 B are the schematic diagram of the second insulation porcelain valve of insulation system component in multi-level depressurization collector shown in Fig. 1.Referring to
Fig. 3 and Fig. 4 B, using BeO 99%, Al2O399%th, the second insulation porcelain of the material manufacture such as AlN or BN valve 220, and add thereon
Insulation tank 222 between the first collector of work locating slot 221, first and second collector, the second collector locating slot 223, second,
Insulation tank 226 between insulation tank 224 between three collectors, the 3rd collector locating slot 225, third and fourth collector, the
Four collector locating slots 227, the insulation tank 228 between the 4th collector and outer barrel.In addition, between each collector and outer barrel
In first insulation porcelain, insulation vertical slot 229 is also set up.
Fig. 3 and Fig. 4 B are refer to, in the second insulation porcelain valve 220, position corresponding with the second collector, with supplying second
The second electrode fairlead P2 that contact conductor is passed through.
Fig. 4 C are the schematic diagram of the 3rd insulation porcelain valve of insulation system component in multi-level depressurization collector shown in Fig. 1, and it is regarded
Angular direction is along perpendicular to the axial direction of multi-level depressurization collector.Referring to Fig. 3 and Fig. 4 C, using BeO 99%, Al2O399%th, AlN
Or the insulation porcelain valve 230 of material manufacture the 3rd such as BN, and process thereon the first collector locating slot 231；First and second collector it
Between insulation tank 232；Second collector locating slot 233；Insulation tank 234 between second and third collector；3rd collector is positioned
Groove 235；Insulation tank 236 between third and fourth collector；4th collector locating slot 237；Between 4th collector and outer barrel
Insulation tank 238.In addition, being additionally provided with the electricity of insulation vertical slot 239 and the 3rd in the 3rd insulation porcelain valve between each collector and outer barrel
Pole fairlead P3.
Fig. 3 and Fig. 4 C are refer to, in the 3rd insulation porcelain valve 230, position corresponding with the 3rd collector, with for the 3rd
The 3rd electrode lead hole P3 that contact conductor is passed through.
Fig. 4 D are the schematic diagram of the 4th insulation porcelain valve of insulation system component in multi-level depressurization collector shown in Fig. 1, and it is regarded
Angular direction is along perpendicular to the axial direction of multi-level depressurization collector.Referring to Fig. 3 and Fig. 4 D, using BeO 99%, Al2O399%th, AlN
Or the insulation porcelain valve 240 of material manufacture the 4th such as BN, and process thereon the first collector locating slot 241；First and second collector it
Between insulation tank 242；Second collector locating slot 243；Insulation tank 244 between second and third collector；3rd collector is positioned
Groove 245；Insulation tank 246 between third and fourth collector；4th collector locating slot 247；Between 4th collector and outer barrel
Insulation tank 248；Insulation vertical slot 249 between each pole and outer barrel.
Fig. 4 A~Fig. 4 D are refer to, in the first insulation porcelain valve 210, the second insulation porcelain valve 220, the 3rd insulation porcelain valve 230,
In four insulation porcelain valves 240, the first collector locating slot 211,221,231,241 is identical with width away from endface position, and first and second
Insulation tank 212,222,232,242 between collector is identical with width away from endface position, the second collector locating slot 213,
223rd, 233,243 is identical with width away from endface position, and the insulation tank 214,224,234,244 between second and third collector is away from end
Face position is identical with width, and the 3rd collector locating slot 215,225,235,245 is identical with width away from endface position, third and fourth
Insulation tank 216,226,236,246 between collector is identical with width away from endface position, the 4th collector locating slot 217,
227th, 237,247 is identical with width away from endface position, the insulation tank 218,228,238,248 between the 4th collector and outer barrel away from
Endface position is identical with width, and the insulation vertical slot 219,229,239,249 between each pole and outer barrel is identical.Unlike unique
First electrode fairlead P1, second electrode fairlead P2, the 3rd electrode lead hole P3 are different, and the first insulation porcelain valve 210 is along lead
Hole vertical slot is opened to the first collector locating slot 211, and the second insulation porcelain valve 220 is opened to the second collector locating slot by that analogy
At 223, the 3rd insulation porcelain valve 230 is opened to the 3rd collector locating slot 235.4th insulation porcelain valve 240 is without fairlead.
When making each collector, first, second, third and fourth contact conductor is inserted into first, second, third and fourth collector respectively
Corresponding fairlead, and be close to place one on the outside of respective fairlead and enclose AuCu solder circles, solder circle by φ 0.2mm solder
Silk is made, and its inside radius is defined by that can be passed through for lead.First collector 110, the second collector 120, the phase of the 3rd collector 130
The position for the fairlead answered is reference can be made to Fig. 1, Fig. 2A~Fig. 2 C, Fig. 3 and Fig. 4 A~Fig. 4 C.Respective lead will be inserted and in corresponding positions
The first collector 110, the second collector 120, the 3rd collector 130, the 4th collector 140 of placement location solder wire insert hydrogen stove
Or welded in vacuum drying oven, so that lead is welded on collector.Welding technique is known technology, and here is omitted.
Referring to Fig. 5, by the first insulation porcelain valve 210, the second insulation porcelain valve 220, the 3rd insulation porcelain valve 230, the 4th insulation porcelain
Each collector locating slot metallization in valve 240.Insulation porcelain valve and outer barrel contact surface are metallized, metallization technology is known skill
Art.
Referring to Fig. 6 A~Fig. 6 D, stereotyped solder ring is put into each open solder bath, and is fixed.Take
One insulation porcelain valve, the second insulation porcelain valve, the 3rd insulation porcelain valve, each one of the 4th insulation porcelain valve, successively by first electrode lead 116
Passed from the first electrode fairlead P1 of the first insulation porcelain valve, as shown in Figure 6A；Second electrode lead 126 insulate from second
Passed in the second electrode fairlead P2 of porcelain valve, as shown in Figure 6B；Threeth electricity of 3rd contact conductor 136 from the 3rd insulation porcelain valve
Passed in the fairlead P3 of pole, as shown in Figure 6 C；4th contact conductor 146 is welded on the outside of the 4th collector tail-hood, stretches downwards
Go out, as shown in Figure 6 D.
Then, each colelctor electrode and insulation porcelain valve are assembled counterclockwise, Fig. 7 is the colelctor electrode and insulation porcelain valve assembled
Upward view.Fig. 7 is refer to, first electrode lead 116, second electrode lead 126, the 3rd contact conductor 136 pass through first respectively
Electrode lead hole P1, second electrode fairlead P2 and the 3rd electrode lead hole P3 are introduced to the bottom of collector component.And the 4th
Contact conductor 146 directly stretches to the bottom of collector component.
Referring to Fig. 8, solder skin is placed at the outside of insulation system component 200 metallization position, whole component is put into outer barrel
300, it is used as hot extrusion component.Measurement first electrode entrance is away from outer barrel Edge Distance and adjusts to requirement is met, by what is assembled
Hot extrusion component is put on the second hot-extrusion mold, by material systems such as the steel with higher hardness and thermal coefficient of expansion, stainless steels
The six valve hot extrusion collector internal models (the 3rd hot-extrusion mold) made are close to outer barrel 300 and placed, by the relatively low molybdenum of thermal coefficient of expansion
The collector hot extrusion outer barrel (the first hot-extrusion mold) of manufacture is inserted in outside six valve internal models.Then by the hot extrusion entirely assembled
Component and hot-extrusion mold are put into hydrogen stove or vacuum drying oven and welded.Welding technique is known technology, and here is omitted.
Using one of materials such as 4J29,4J33 or 4J34, collector tail-hood body is processed using the technique of milling combination car
420th, closure 413 under closure 412 and lead porcelain knob on lead porcelain knob, examines after size qualification, carries out Chemical cleaning, top layer
3~5 μm of nickel plating, it is standby.
The outside of the lead porcelain knob body 411 of collector is metallized, metallization technology is known technology, such as Fig. 9 A institutes
Show.Lead porcelain knob 411 after metallization is with closure 413 under closure 412 on lead porcelain knob and lead porcelain knob in metallization
Position places one and encloses Ag or Au solder wires, is put into hydrogen stove or vacuum drying oven and is welded using related die, resulting stem
Component 410 is as shown in Figure 9 B.The lead column assembly 410 obtained must be examined by airtight.Obtain the finished product for meeting airtight requirement
It is standby.
Referring to Figure 10, in the corresponding groove that four lead column assemblies 410 are put into collector tail-hood body 420, in stem
Component 410 places 4- φ 0.4 AgCu or AuCu solder wires with the junction of collector tail-hood body 420 respectively, utilizes respective mode
Have (collector tail-hood component cushion block A1 and collector tail-hood component briquetting A2) assembling and in being welded in vacuum drying oven or hydrogen stove, weld
Technology is known technology, and collector tail-hood component 400 is made.Figure 11 A and Figure 11 B are respectively that lead interior crossing type shown in Fig. 1 is multistage
The bottom view and sectional view of collector tail-hood component after being welded in depressed collector.
By after welding collector hot extrusion component (including：Collector component 100, insulation system component 200, outer barrel
300) each pole lead is once penetrated in collector tail-hood stem, and a circle AgCu/AuCu solder wires are fixed in commissure, will be defeated
Go out in end cap insertion collector outer barrel, and a circle AgCu/AuCu solder wires are fixed in commissure, the component side of solder will be fixed
Pressed on mould, and with collector tail-hood component briquetting.Collector component after welding is as shown in Figure 1.
In addition, output end-cap assembly 500 is the common design in this area, and different collector is also to exporting end cap group
Part has special requirement, and those skilled in the art can know how design, and here is omitted.
So far, the embodiment of the present disclosure is described in detail combined accompanying drawing.It should be noted that in accompanying drawing or saying
In bright book text, the implementation for not illustrating or describing is form known to a person of ordinary skill in the art in art, and
It is not described in detail.In addition, the above-mentioned definition to each element and method be not limited in mentioning in embodiment it is various specific
Structure, shape or mode, those of ordinary skill in the art simply can be changed or be replaced to it.
According to above description, those skilled in the art should have clearly to disclosure lead interior crossing type multi-level depressurization collector
The understanding of Chu.
In summary, the disclosure provides a kind of for being worn in the leads of the miniaturization light weight of electron tube such as travelling-wave tubes
Formula multi-level depressurization collector, is characterized in：Collected using lead interior crossing type proposed by the present invention miniaturization, light weight multilevel decompression
The electron tubes such as the travelling-wave tubes of pole can realize miniaturization and light weight, disclosure satisfy that Microwave Power Module to electricity such as travelling-wave tubes
Vacuum device is minimized and integrated application demand, with stronger popularizing application prospect.
It should also be noted that, the direction term mentioned in embodiment, for example " on ", " under ", "front", "rear", " left side ",
" right side " etc., is only the direction of refer to the attached drawing, not for limiting the protection domain of the disclosure.Through accompanying drawing, identical element by
Same or like reference is represented.When understanding of this disclosure may be caused to cause to obscure, conventional structure will be omitted
Or construction.
And the shape and size of each part do not reflect actual size and ratio in figure, and only illustrate the embodiment of the present disclosure
Content.In addition, in the claims, any reference symbol between bracket should not be configured to the limit to claim
System.
Otherwise numerical parameter unless there are known entitled phase in meaning, this specification and appended claims is approximation, energy
Enough required characteristic changings according to as obtained by content of this disclosure.Specifically, it is all to be used in specification and claim
The numeral of the middle content for representing composition, reaction condition etc., it is thus understood that repaiied by the term of " about " in all situations
Decorations.Generally, the implication of its expression refers to include by specific quantity ± 10% change in certain embodiments, at some
± 5% change in embodiment, ± 1% change in certain embodiments, in certain embodiments ± 0.5% change.
Furthermore, word "comprising" does not exclude the presence of element or step not listed in the claims.Before element
Word "a" or "an" does not exclude the presence of multiple such elements.
Word of the specification with the ordinal number used in claim such as " first ", " second ", " the 3rd ", to modify
Corresponding element, itself simultaneously unexpectedly contains and represents the element and have any ordinal number, and a certain element and another element are not represented yet
Order or manufacture method on order, the uses of those ordinal numbers is only used for enabling an element with certain name and separately
One element with identical name can make clear differentiation.
Particular embodiments described above, purpose of this disclosure, technical scheme and beneficial effect have been carried out further in detail
Describe in detail bright, should be understood that the specific embodiment that the foregoing is only the disclosure, be not limited to the disclosure, it is all
Within the spirit and principle of the disclosure, any modification, equivalent substitution and improvements done etc. should be included in the guarantor of the disclosure
Within the scope of shield.
Claims (10)
1. a kind of lead interior crossing type multi-level depressurization collector, including：
The M level collectors set gradually；And
N valve insulation porcelain valves, the N valve insulation porcelain valves surround inner tube structure jointly, and its inner side forms accommodation space, the M grades of collection
Pole is placed in the accommodation space；
Wherein, there is electrode lead hole, the M grades of collector in the N valves insulation porcelain valve at least one insulation porcelain valve
In the contact conductor of wherein one-level collector the lead interior crossing type multi-level depressurization collector is connected to by the electrode lead hole
Afterbody, M and N are the integer more than 1.
2. lead interior crossing type multi-level depressurization collector according to claim 1, the N valves insulation porcelain valve is circumferentially uniform；
There is 8 ° -10 ° of gap between adjacent two insulation porcelains valve.
3. lead interior crossing type multi-level depressurization collector according to claim 1：
N >=M-1,
Wherein, the insulation porcelain valve of M-1 levels collector respectively with M-1 valves in the M grades of collector in addition to most end one-level collector
One of correspondence, the contact conductor of one of M-1 grade collector collector passes through the electricity in correspondingly insulation porcelain valve
Pole fairlead is connected to the afterbody of the lead interior crossing type multi-level depressurization collector.
4. lead interior crossing type multi-level depressurization collector according to claim 3, wherein：N=M；
The contact conductor of most end one-level collector is connected directly to the lead interior crossing type multilevel decompression and received in the M grades of collector
The afterbody of collector.
5. lead interior crossing type multi-level depressurization collector according to claim 3, wherein, for appointing in the M grades of collector
One collector, it includes：
Collector body, the tubular drawn in upper end；
Collector positions ridge, is set around the outside of the collector body；
The open solder bath of collector, the middle part for positioning ridge by the collector, which is recessed, to be formed；
Wherein, the position of each collector of correspondence offers locating slot in the insulation porcelain valve of the N valves, and the locating slot passes through metal
Change is handled, and collector is welded in by the solder in the open solder bath of the collector on the insulation porcelain valve in outside.
6. lead interior crossing type multi-level depressurization collector according to claim 5, wherein, in the M-1 grades of collector
Any collector, open up fairlead, the front end of respective electrode lead in the position of collector open solder bath correspondence lead
It is welded in the fairlead.
7. lead interior crossing type multi-level depressurization collector according to claim 5, wherein, it is adjacent on each insulation porcelain valve
Collector locating slot between be provided with insulation tank.
8. lead interior crossing type multi-level depressurization collector according to any one of claim 1 to 7, in addition to：
Outer barrel, is sheathed on the outside of the inner tube structure；
Wherein, the contact surface of the N valve insulation porcelain valves and outer barrel that constitute the inner tube structure metallizes, and the N valves after metallization are exhausted
Edge porcelain valve is welded on outer barrel.
9. lead interior crossing type multi-level depressurization collector according to claim 8, in addition to：
Tail-hood component, is covered on the tail end of the outer barrel；And
End-cap assembly is exported, the output end of the outer barrel is covered on.
10. lead interior crossing type multi-level depressurization collector according to claim 9, the tail-hood component includes：
Collector tail-hood body；And
M lead column assembly, is fixed on the collector tail-hood body, draws outer for the contact conductor of the M grades of collector
Cylinder, each lead column assembly includes：
The lead porcelain knob body of outside metallization；And
It is respectively welded in closure under closure on the lead porcelain knob of the lead porcelain knob body top and bottom and lead porcelain knob.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710319454.9A CN107204265B (en) | 2017-05-08 | 2017-05-08 | Lead interior crossing type multi-level depressurization collector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710319454.9A CN107204265B (en) | 2017-05-08 | 2017-05-08 | Lead interior crossing type multi-level depressurization collector |
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| CN107204265B CN107204265B (en) | 2019-03-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113921355A (en) * | 2021-10-09 | 2022-01-11 | 中国科学院空天信息创新研究院 | Collector and preparation method thereof |
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| US20030168985A1 (en) * | 2002-03-05 | 2003-09-11 | Northrop Grumman Corporation | High power density multistage depressed collector |
| CN101447384A (en) * | 2008-12-29 | 2009-06-03 | 电子科技大学 | Multi-level depressurization collector for traveling wave tube |
| CN102059538A (en) * | 2009-11-17 | 2011-05-18 | 中国科学院电子学研究所 | Non-welding assembly method of multistage depressed collector assembly |
| CN102103960A (en) * | 2009-12-16 | 2011-06-22 | 中国科学院电子学研究所 | Outer cylinder side opening type multistage depressed collector component and manufacturing method thereof |
| CN102110564A (en) * | 2009-12-24 | 2011-06-29 | 中国科学院电子学研究所 | Four-stage depressed collector for space traveling-wave tube |
| CN103681174A (en) * | 2013-10-31 | 2014-03-26 | 中国科学院电子学研究所 | Flat type multistage depressed collector |
| CN206931551U (en) * | 2017-05-08 | 2018-01-26 | 中国科学院电子学研究所 | Lead interior crossing type multi-level depressurization collector |
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| US20030168985A1 (en) * | 2002-03-05 | 2003-09-11 | Northrop Grumman Corporation | High power density multistage depressed collector |
| CN101447384A (en) * | 2008-12-29 | 2009-06-03 | 电子科技大学 | Multi-level depressurization collector for traveling wave tube |
| CN102059538A (en) * | 2009-11-17 | 2011-05-18 | 中国科学院电子学研究所 | Non-welding assembly method of multistage depressed collector assembly |
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| CN103681174A (en) * | 2013-10-31 | 2014-03-26 | 中国科学院电子学研究所 | Flat type multistage depressed collector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113921355A (en) * | 2021-10-09 | 2022-01-11 | 中国科学院空天信息创新研究院 | Collector and preparation method thereof |
| CN113921355B (en) * | 2021-10-09 | 2024-02-06 | 中国科学院空天信息创新研究院 | Collector and preparation method thereof |
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|---|---|
| CN107204265B (en) | 2019-03-15 |
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