CN107199707A - A kind of Full-automatic magic piece production equipment and magic piece production method - Google Patents

A kind of Full-automatic magic piece production equipment and magic piece production method Download PDF

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Publication number
CN107199707A
CN107199707A CN201710535491.3A CN201710535491A CN107199707A CN 107199707 A CN107199707 A CN 107199707A CN 201710535491 A CN201710535491 A CN 201710535491A CN 107199707 A CN107199707 A CN 107199707A
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CN
China
Prior art keywords
skeleton
stator
welder
magic piece
storage device
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Granted
Application number
CN201710535491.3A
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Chinese (zh)
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CN107199707B (en
Inventor
张开明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yiwu Hongyi Stationery Co Ltd
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Yiwu Hongyi Stationery Co Ltd
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Priority to CN201710535491.3A priority Critical patent/CN107199707B/en
Publication of CN107199707A publication Critical patent/CN107199707A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention belongs to magic piece production technical field, specifically related to a kind of Full-automatic magic piece production equipment, including iron frame, stator article-storage device and skeleton article-storage device, also include being arranged in the iron frame, the crimping unit conveyed by chain, skeleton placing device, first welder, pushing device and the second welder, crimping unit and skeleton placing device are also equipped with mechanical arm, mechanical arm side is connected with the sucker for suctioning out stator from stator article-storage device, relative opposite side is connected with the skeleton handgrip for catching skeleton from skeleton article-storage device, crimping unit includes to be pushed away in device and cylinder when pushing away for carrying out the surrounding of surrounding flanging processing to stator, first welder and the second welder include ultrasonic oscillator and ultrasonic welder.A kind of Full-automatic magic piece production equipment disclosed by the invention realizes automation, standardization and industrialization, saves human cost, improves production efficiency, technical benefits is obvious.

Description

A kind of Full-automatic magic piece production equipment and magic piece production method
Technical field
The present invention relates to a kind of Full-automatic magic piece production equipment and magic piece production method.Belong to magic piece production technical field.
Background technology
Magic piece is a kind of novel simple combination sideboard material, is made up of translucent environmental protection PP barras, framework of steel reinforcement, super abrasive Plastic material ABS is detained, and three is collocated with each other assembling and is made, can be combined, and moulding, style, color, function can be rated as changeable, and hundred Become magic piece combination sideboard, it is super practical, widely used, solid, firm, durable, " load-bearing comparable to steel, the not defeated changeable Buddha's warrior attendant of moulding, Texture surmounts wooden, and color and luster surpasses baking vanish ", wardrobe, bedside cupboard, bookcase, file cabinet, cupboard, sundries cabinet, shoe chest ... are changeable Where magic cabinet, need where to remove, think how to assemble with regard to how to assemble.
Magic piece includes skeleton and is coated on the stator of skeleton outer wall, and existing stator uses resin material system substantially Into because the weight capacity of itself is not enough, when holding the larger article of weight, causing the stator easily to lower recess, use Even can be damaged after long period, so as to reduce the service life of magic piece.The existing magic usual man-made assembly skeleton of piece of production and Stator, then weld successively, whole process efficiency is low, and cost of labor is high, and artificial operating error is larger, it is impossible to realize standardization The magic piece of production.
In summary, in order to solve the problem of prior art is present, need a kind of realize of invention badly at present and automate, standardize With industrialization, saving human cost, the Full-automatic magic piece production equipment and magic piece production method of production efficiency are improved.
The content of the invention
The present invention proposes a kind of realization automation, standardization and industrialization, saves human cost, improves the complete of production efficiency Automatic evil spirit piece production equipment and magic piece production method, solve the problem of prior art is present.
In order to solve the above-mentioned technical problem, the technical scheme is that:
A kind of Full-automatic magic piece production equipment, including iron frame, stator article-storage device and skeleton article-storage device, in addition to It is arranged in the iron frame, the crimping unit conveyed by chain, skeleton placing device, the first welder, push jack Device and the second welder, crimping unit and the skeleton placing device are also equipped with mechanical arm, the mechanical arm one Side is connected with the sucker for suctioning out stator from stator article-storage device, and relative opposite side, which is connected with, to be used for from described The skeleton handgrip for catching skeleton in skeleton article-storage device, the crimping unit includes for carrying out surrounding flanging to stator The surrounding of processing is pushed away in device and cylinder when pushing away, and first welder and the second welder include ultrasonic oscillator and super Sound wave welder.
Further, the mechanical arm includes arm servomotor, reducing motor and arm movement synchronous belt, the suction Upper and lower air cylinders are connected with disk.
Further, second welder is provided with the pusher gas for magic piece to be pushed to magic piece storage device Cylinder.
Further, the Full-automatic magic piece production equipment is connected with control system, the control system control machinery hand Arm motion, the welding of crimping unit flanging, welder, the interval time of skeleton handgrip crawl.
A kind of magic piece production method, comprises the following steps:
S1:Mechanical arm drives sucker, suctions out stator from stator article-storage device, is transferred to crimping unit;
S2:On the crimping unit, the stator is carried out at flanging by pushing away the device when cylinder and surrounding are pushed away Reason;
S3:After flanging processing, stator is transferred to by skeleton placing device by chain, skeleton handgrip is from the bone Skeleton is caught in frame article-storage device, is positioned on the stator;
S4:Stator with skeleton is delivered to by the first welder by chain and carries out ultrasonic weld Reason;
S5:Carried out pushing device is delivered to by chain by the stator after ultrasonic soldering at push jack Reason;
S6:Stator after push jack is handled by chain is delivered to the second welder and carries out ultrasonic weld Reason, forms magic piece, the magic piece is pushed into magic piece storage device by pusher cylinder.
The characteristics of present invention has following and beneficial effect:
A kind of Full-automatic magic piece production equipment of the present invention includes iron frame, stator article-storage device and skeleton storing Device, in addition to be arranged in the iron frame, the crimping unit conveyed by chain, skeleton placing device, the first weldering Connection device, pushing device and the second welder, first by stator flanging, are then assembled together with skeleton, then successively laterally, Vertical welding, forms magic piece finished product.Whole production equipment realizes full-automation and the standardized production of magic piece production, it is only necessary to Operating personnel set the interval time of all parts device, it is possible to the full-automatic magic piece of assembling, have saved cost of labor, product is closed Lattice rate is high, production efficiency is improved, with good technical benefits and economic benefit.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is a kind of structural representation of Full-automatic magic piece production equipment of the invention.
In figure, 1- upper and lower air cylinders;2- suckers;3- stator article-storage devices;4- pushes away side cylinder;5- surroundings push away side device;6- Chain;7- arm servomotors;8- arm movement synchronous belts;9- skeleton handgrips;10- skeleton article-storage devices;11- ultrasonics Welder;12- iron frames;13- pusher cylinders;14- pushing devices;15- mechanical arms.
Embodiment
The embodiment to the present invention is described further below in conjunction with the accompanying drawings.Herein it should be noted that for The explanation of these embodiments is used to help understand the present invention, but does not constitute limitation of the invention.In addition, disclosed below As long as each of the invention embodiment in involved technical characteristic do not constitute conflict each other and can just be mutually combined.
A kind of structural representation of Full-automatic magic piece production equipment shown in reference picture 1.A kind of Full-automatic magic piece production is set It is standby, including iron frame 12, stator article-storage device 3 and skeleton article-storage device 10, in addition to be arranged in the iron frame 12, lead to Cross chain 6 conveying crimping unit, skeleton placing device, the first welder, the welder of pushing device 14 and second, Crimping unit and the skeleton placing device is also equipped with mechanical arm 15, and the side of mechanical arm 15 is connected with for from admittedly The sucker 2 for suctioning out stator in stator article-storage device 3, relative opposite side, which is connected with, to be used for from the skeleton article-storage device 10 The middle skeleton handgrip 9 for catching skeleton, the crimping unit includes the surrounding for carrying out surrounding flanging processing to stator Push away in device 5 and cylinder 4 when pushing away, first welder and the second welder include ultrasonic oscillator and ultrasonic is welded Device 11.Ultrasonic welding is delivered to the body surface of two need welding using dither ripple, in the case of pressurization, makes two Individual body surface phase mutual friction and the fusion formed between molecular layer, speed of welding are fast, and weld strength is high, good airproof performance;Substitution Traditional welding/technique for sticking, with low cost, cleanliness without any pollution and will not disfiguring workpiece;Whole welding process is stable, all welderings Monitoring can be tracked by software systems by connecing parameter, once find that failure is easy to be excluded and safeguarded.
The mechanical arm 15 is included on arm servomotor 7, reducing motor and arm movement synchronous belt 8, the sucker 2 It is connected with upper and lower air cylinders 1.The arm movement synchronous belt 8 drives sucker 2 and skeleton handgrip 9 to move back and forth.
Second welder is provided with the pusher cylinder 13 for magic piece to be pushed to magic piece storage device.Pusher gas The setting of cylinder 13 ensures that all magic pieces are all placed into fixed position.
The Full-automatic magic piece production equipment is connected with control system, the control system control machinery arm 15 moves, The interval time that crimping unit flanging, welder welding, skeleton handgrip 9 are captured.Whole interval time is engaged, and realizes certainly The dynamic magic piece of metaplasia production.
A kind of magic piece production method, comprises the following steps:
S1:Mechanical arm 15 drives sucker 2, suctions out stator from stator article-storage device 3, is transferred to flanging dress Put;
S2:On the crimping unit, the stator is subjected to flanging by pushing away the device 5 when cylinder 4 and surrounding are pushed away Processing;
S3:After flanging processing, stator is transferred to by skeleton placing device by chain 6, skeleton handgrip 9 is from described Skeleton is caught in skeleton article-storage device 10, is positioned on the stator;
S4:Stator with skeleton is delivered to by the first welder by chain 6 and carries out ultrasonic weld Reason;
S5:Pushed away pushing device 14 is delivered to by chain 6 by the stator after ultrasonic soldering Piece processing;
S6:Stator after push jack is handled by chain 6 is delivered to the second welder and carries out ultrasonic welding Processing, forms magic piece, the magic piece is pushed into magic piece storage device by pusher cylinder 13.
Embodiments of the present invention are explained in detail above in association with accompanying drawing, but the invention is not restricted to described implementation Mode.For a person skilled in the art, in the case where not departing from the principle of the invention and spirit, to these embodiments A variety of change, modification, replacement and modification are carried out, are still fallen within protection scope of the present invention.

Claims (5)

1. a kind of Full-automatic magic piece production equipment, including iron frame, stator article-storage device and skeleton article-storage device, its feature exist In:Also include being arranged in the iron frame, the crimping unit of magic piece, skeleton placing device, first are conveyed by chain Welder, pushing device and the second welder, crimping unit and the skeleton placing device are also equipped with mechanical arm, institute State mechanical arm side and be connected with sucker for suctioning out stator from stator article-storage device, relative opposite side connection There is the skeleton handgrip for skeleton being caught from the skeleton article-storage device, the crimping unit includes for stator The surrounding for carrying out surrounding flanging processing is pushed away in device and cylinder when pushing away, and first welder and the second welder include super Sound wave oscillator and ultrasonic welder.
2. a kind of Full-automatic magic piece production equipment according to claim 1, it is characterised in that:The mechanical arm includes hand Upper and lower air cylinders are connected with arm servomotor, reducing motor and arm movement synchronous belt, the sucker.
3. a kind of Full-automatic magic piece production equipment according to claim 2, it is characterised in that:Second welder is set It is equipped with the pusher cylinder for magic piece to be pushed to magic piece storage device.
4. a kind of Full-automatic magic piece production equipment according to claim 1 or 3, it is characterised in that:The Full-automatic magic piece Production equipment is connected with control system, the control system control machinery arm motion, the weldering of crimping unit flanging, welder Connect, skeleton handgrip crawl interval time.
5. a kind of magic piece production method, it is characterised in that comprise the following steps:
S1:Mechanical arm drives sucker, suctions out stator from stator article-storage device, is transferred to crimping unit;
S2:On the crimping unit, the stator is subjected to flanging processing by pushing away the device when cylinder and surrounding are pushed away;
S3:After flanging processing, stator is transferred to by skeleton placing device by chain, skeleton handgrip is stored up from the skeleton Skeleton is caught in thing device, is positioned on the stator;
S4:Stator with skeleton is delivered to by the first welder by chain and carries out ultrasonic soldering;
S5:Push jack processing is carried out by pushing device is delivered to by chain by the stator after ultrasonic soldering;
S6:Stator after push jack is handled by chain is delivered to the second welder and carries out ultrasonic soldering, Magic piece is formed, the magic piece is pushed to by magic piece storage device by pusher cylinder.
CN201710535491.3A 2017-07-03 2017-07-03 A kind of Full-automatic magic piece production equipment and magic piece production method Active CN107199707B (en)

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CN201710535491.3A CN107199707B (en) 2017-07-03 2017-07-03 A kind of Full-automatic magic piece production equipment and magic piece production method

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Application Number Priority Date Filing Date Title
CN201710535491.3A CN107199707B (en) 2017-07-03 2017-07-03 A kind of Full-automatic magic piece production equipment and magic piece production method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638520A (en) * 2018-05-30 2018-10-12 东莞市名马五金机械制造有限公司 A kind of automation flanging heat pressing forming machines

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204885305U (en) * 2015-08-20 2015-12-16 青岛领军节能与新材料研究院 Soft -packing lithium cell make -up machine
CN205335380U (en) * 2016-01-21 2016-06-22 东莞市普华精密机械有限公司 Processing all -in -one of single hem technology in lithium cell side seal limit
CN205457314U (en) * 2016-01-11 2016-08-17 杭州青昕科技有限公司 High strength evil spirit piece
CN205837315U (en) * 2016-07-15 2016-12-28 台州市铭旭高分子材料有限公司 Vertical automatic box packing machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204885305U (en) * 2015-08-20 2015-12-16 青岛领军节能与新材料研究院 Soft -packing lithium cell make -up machine
CN205457314U (en) * 2016-01-11 2016-08-17 杭州青昕科技有限公司 High strength evil spirit piece
CN205335380U (en) * 2016-01-21 2016-06-22 东莞市普华精密机械有限公司 Processing all -in -one of single hem technology in lithium cell side seal limit
CN205837315U (en) * 2016-07-15 2016-12-28 台州市铭旭高分子材料有限公司 Vertical automatic box packing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638520A (en) * 2018-05-30 2018-10-12 东莞市名马五金机械制造有限公司 A kind of automation flanging heat pressing forming machines

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