CN107198260A - The lint wind and its control system of ensiling shredding machine - Google Patents

The lint wind and its control system of ensiling shredding machine Download PDF

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Publication number
CN107198260A
CN107198260A CN201710574991.8A CN201710574991A CN107198260A CN 107198260 A CN107198260 A CN 107198260A CN 201710574991 A CN201710574991 A CN 201710574991A CN 107198260 A CN107198260 A CN 107198260A
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CN
China
Prior art keywords
main shaft
ensiling
tangle
lint
wind
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Granted
Application number
CN201710574991.8A
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Chinese (zh)
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CN107198260B (en
Inventor
刘佳杰
吕江南
马兰
周韦
龙超海
何宏彬
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Institute of Bast Fiber Crops of CAAS
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Institute of Bast Fiber Crops of CAAS
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Priority to CN201710574991.8A priority Critical patent/CN107198260B/en
Publication of CN107198260A publication Critical patent/CN107198260A/en
Application granted granted Critical
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/008Apparatus specially adapted for preparing animal feeding-stuffs for treating of silage, e.g. upgrading with water
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a kind of lint wind of ensiling shredding machine and its control system, ensiling shredding machine includes frame and shredding mechanism, shredding mechanism includes main shaft, it is socketed on the end plate on main shaft, the outer rim of end plate is axially removably connected with chopping cutter along main shaft, it is outer by bearing that end plate is stretched out at the two ends of main shaft respectively, bearing block is connected with the bearing in frame, the lint wind includes axially cutting device and shaft end anti-winding device, shaft end anti-winding device, which is arranged on main shaft, to be located between shredding mechanism and bearing block, axially cutting device is arranged between two end plates;Control system includes torsion torque sensor, data conversion module, wireless transmitter module, controller, main motor, auxiliary-motor and indicator lamp, torsion torque sensor monitors the output torque of main shaft, data signal is converted into by data conversion module afterwards through wireless transmitter module to launch to controller, device control main motor processed or auxiliary-motor work improve security so as to avoid fiber from twining more and more, twine tighter and tighter.

Description

The lint wind and its control system of ensiling shredding machine
Technical field
The present invention relates to a kind of plant shredding facilities, more particularly to a kind of ensiling shredding machine lint wind and Its control system.
Background technology
Ensilage is by green forage after chopping, under conditions of airtight anoxia, to pass through the fermentation of anaerobism lactic acid bacteria Effect, the breeding of the various miscellaneous bacterias of suppression, and a kind of obtained roughage.Ensilage smell acid perfume, soft and succulency, palatability It is good, nutritious, be domestic animal excellent food source beneficial to long-term preservation.
Chopping link is a crucial ring for ensiling process, in order to improve the chopping level of processing of ensilage, people The various equipment that ensiling is shredded that is used for is have developed, but utilizes the processing of these equipment to be rich in fiber-like ensiling raw material, is such as raised With ramie, Huang, bluish dogbane etc., often occur in cutting ensilage main shaft by stalk internal fiber wind it is linear, fiber is more twined It is more, twine tighter and tighter, will run motor overburden, gently then processing is interrupted, heavy then motor damage, or even causes safe thing Therefore.
The content of the invention
, can it is an object of the invention to provide a kind of lint wind of ensiling shredding machine and its control system The automatic fiber for being clearly wound in main shaft, it is to avoid the phenomenon of a large amount of ensiling windings occur, it is ensured that chopping result, extension use the longevity Life.
The lint wind for this ensiling shredding machine that the present invention is provided, ensiling shredding machine includes frame and chopping Device, shredding mechanism includes main shaft, the end plate being socketed on main shaft, and the outer rim of end plate is axially removably connected with chopping along main shaft Cutter, the two ends of main shaft are stretched out respectively to be connected outside end plate by bearing, bearing block with the bearing in frame, lint winding dress Put including axially cutting device and shaft end anti-winding device, shaft end anti-winding device, which is arranged on main shaft, is located at shredding mechanism and bearing block Between, axially cutting device is arranged between two end plates;Chopping process main shaft, which rotates to coordinate with shaft end anti-winding device, avoids material Into in bearing block, when wound on main shaft ensiling it is more when start the cut-out of axially cutting device be wound on main shaft, two end plates it Between material.
The material on main shaft is wound in for the ease of cut-out, the region on the main shaft between opposite ends plate is vertically Cutter groove is led provided with V-type.
As one cut-out embodiment, in order to simplify structure, make the axially cutting device include screw rod with And be connected on screw rod can along screw rod straight reciprocating motion movable block, be removably connected with cutting blade on movable block, cut The blade of cutting blade stretches into described lead in cutter groove.
In order to improve the reliability of back and forth movement, the guiding of the movable block is provided through on the inwall of the end plate Bar.
As an antiwind embodiment, the shaft end anti-winding device is set to include anti-tangle seat and be detachably connected Gap between anti-tangle knife thereon, the end face of anti-tangle knife and bearing block is 2-4mm, and anti-tangle knife is formed with bearing block end face Fixed and moving knife coordinates, and the fiber being involved in is cut, to prevent fiber to be entangled in bearing block.
In a specific embodiment, the shaft end anti-winding device is included anti-tangle seat and be detachably connected thereon anti- It is 2-4mm to twine the gap between knife, the end face of anti-tangle knife and bearing block, and anti-tangle knife coordinates with bearing block end face formation sound, right The fiber being involved in is cut, to prevent fiber to be entangled in bearing block.
Changed for the ease of maintenance, it is L-type knife to make the anti-tangle knife, its vertical section is blade, and horizontal segment is handle of a knife, anti-tangle The horizontal segment of knife is provided with the positioning hole for being matched with the tapped blind hole, and anti-tangle knife is inserted in the pilot hole with its horizontal segment to be led to The bolt crossed through tapped blind hole and positioning hole is integrated with the assembling of anti-tangle seat.
The invention also discloses a kind of control system, the lint wind for controlling above-mentioned ensiling shredding machine Work, it includes torsion torque sensor, data conversion module, wireless transmitter module, controller and performs terminal, and performing terminal includes Main motor, auxiliary-motor and indicator lamp, main motor are arranged in frame, are connected as a single entity with its output shaft and main shaft, and auxiliary-motor is set In providing power to axially cutting device on end plate, torsion torque sensor is arranged at the torsion that its output is detected on main motor output shaft Square, torsional moment is converted into data signal by data conversion module and launched through wireless transmitter module to controller, and controller control is held Row terminal works.
In a detailed embodiment, it is the single-chip microcomputer with wireless receiving function interface to make the controller.
The present invention exports dynamic Control main axis in normal use by main motor, drives and cuts while main axis Material is shredded in broken cutter work, avoids material from entering in the bearing at main shaft two ends by shaft end anti-winding device during chopping, Torsion torque sensor monitors the output torque of main shaft, and moment of torsion conversion data signal is sent to controller, when controller is received Data signal be more than rated value when controller control main motor stop export and control auxiliary-motor to cutter device provide power Cut-out is wound in the material on main shaft, so as to avoid fiber from twining more and more, twine tighter and tighter, prevents the operation of main motor overburden from causing Processing is interrupted, the phenomenon of motor damage, improves the security of processing.
Brief description of the drawings
Fig. 1 is the schematic front view of a preferred embodiment of the invention.(connecting line is not drawn into)
Fig. 2 is the enlarged diagram of shaft end anti-winding device in Fig. 1.
Fig. 3 is the side view enlarged diagram of main shaft and axially cutting device in this implementation.
Fig. 4 is the FB(flow block) of control system in the present embodiment.
Illustrate sequence number:
1-frame, 2-shredding mechanism, 3-shaft end anti-winding device, 4-axially cutting device, 5-bearing block, 61-are led Motor, 62-auxiliary-motor, 63-torsion torque sensor, 64-data conversion module, 65-wireless transmitter module, 66-controller, 21-main shaft, 22-end plate, 23-reinforcing plate, 24-choppings cutter, 211-lead cutter groove, 31-anti-tangle seat, 32-anti-tangle knife, 41-screw rod, 42-movable block, 43-cutting blade, 44-guide rod.
Embodiment
As shown in figure 1, ensiling shredding machine includes frame 1, shredding mechanism 2, this ensiling shredding machine that the present embodiment is provided Lint wind includes shaft end anti-winding device 3 and axially cutting device 4.Shredding mechanism 2 includes main shaft 21, is socketed on End plate 22 and reinforcing plate 23 on main shaft and the main motor 25 to main shaft offer power, the outer rim of end plate are axially removable along main shaft Unload and be connected with chopping cutter 24, the two ends of main shaft are stretched out respectively to be connected outside end plate by bearing block 5 with the bearing in frame 1, main The cutter groove 211 of leading provided with V-type is wound in for 5 pairs in order to shaft end anti-winding device vertically in region on axle 21 between opposite ends plate The cut-out of material on main shaft.The control system bag of the lint wind for this ensiling shredding machine that the present embodiment is provided Include main motor 61, auxiliary-motor 62, torsion torque sensor 63, data conversion module 64, wireless transmitter module 65, controller 66 and indicate Lamp, main motor is arranged in frame, is connected with its output shaft with one end of main shaft, and auxiliary-motor is arranged on end plate to cutter device Power is provided.
As shown in figure 4, avoid material from entering in the bearing at main shaft two ends by shaft end anti-winding device in use, Torsion torque sensor is connected with main shaft, once shredding machine main shaft is wound by fiber, then the torsional moment increase of torsion torque sensor, even Torque signal is converted to data signal and passed by wireless transmitter module by the data conversion module being connected on torsion torque sensor Controller is delivered to, at this moment controller will be judged according to data signal, when digital signal value is more than setting value, it is likely that main Axle is seriously wound by fiber, then stops the input of main motor power, is cut while starting auxiliary-motor driving axial cutter device Fiber work is cut, is cleaned out to fiber, main motor is reworked.
As shown in Figure 1 and Figure 2, shaft end anti-winding device 3 is arranged on main shaft 21, between end plate 22 and bearing block 5, with Avoid material including fiber from winding main shaft and enter injury device influence using effect and service life in bearing.Shaft end anti-winding device 3 include anti-tangle seat 31 and anti-tangle knife 32, and the spacing very little between the blade and its left end face of anti-tangle knife, the blade of anti-tangle knife encloses Make cutting movement around bearing block end face, form fixed and moving knife and coordinate, effectively stalk fibre can be prevented to be entangled to bearing in bearing block, from And play anti-tangle effect.Anti-tangle seat 31 is to be axially arranged with assembling along it on the disc seat that axial centre is provided with screwed hole, anti-tangle seat Hole, tapped blind hole through pilot hole is radially provided with, the path section outer wall of main shaft is provided with screw thread, anti-tangle seat and spindle thread Connect as one;Anti-tangle knife 32 is L-type knife, and its vertical section is blade, tool point angle is in 20 degree, and horizontal segment is handle of a knife, anti-tangle knife Horizontal segment, which is provided with, is matched with the positioning hole of tapped blind hole, anti-tangle knife with its horizontal segment plugging in fitting hole by blind through screw thread The bolt of hole and positioning hole is integrated with the assembling of anti-tangle seat, in order to which the cleaning for carrying out anti-winding device after a longer time of use is tieed up Gap between the replacing of shield and anti-tangle knife, the end face of anti-tangle knife and bearing block is 2-4mm to improve anti-tangle effect.
As shown in Figure 1, Figure 3, axially cutting device 4 includes screw rod 41 and be connected on screw rod can be past along screw rod straight line The movable block 42 moved again, one end of screw rod is connected with the output shaft of auxiliary-motor 45, the other end through auxiliary-motor side end plate with The end plate of offside is connected, and is removably connected with cutting blade 43 on movable block, and what the blade of cutting blade stretched into the V-type leads knife In groove, the width of cutting blade cutting force when making cutting that successively decreases from up to down is inferoanterior, will lead cutter groove and is set to V-type, makes to cut Cutting blade has a downward power for the fiber being wound on main shaft when cutting, and now the cell wall extruding of the power and V-groove is fine Tie up to improve the convenience and reliability of cutting;Leading for movable block 42 is provided through between the inwall in two end plates simultaneously To bar 44 to improve the reliability of motion.
The present embodiment exports dynamic Control main axis in normal use by main motor, is driven while main axis Material is shredded in chopping cutter work, and material is avoided into the bearing at main shaft two ends by shaft end anti-winding device during chopping Interior, torsion torque sensor monitors the output torque of main shaft, and moment of torsion conversion data signal is sent to controller, when controller is received To data signal be more than rated value when controller control main motor stop export and control auxiliary-motor to be carried to axially cutting device The material on main shaft is wound in for power cut, so as to avoid fiber from twining more and more, twine tighter and tighter, prevents main motor overburden from transporting Row causes processing to be interrupted, the phenomenon of motor damage, improves the security of processing.

Claims (9)

1. a kind of lint wind of ensiling shredding machine, ensiling shredding machine includes frame and shredding mechanism, shredding mechanism Including main shaft, the end plate being socketed on main shaft, the outer rim of end plate is axially removably connected with chopping cutter, the two of main shaft along main shaft End is stretched out respectively to be connected outside end plate by bearing, bearing block with the bearing in frame, it is characterised in that:The lint wind Including axially cutting device and shaft end anti-winding device, shaft end anti-winding device be arranged on main shaft be located at shredding mechanism and bearing block it Between, axially cutting device is arranged between two end plates;Chopping process main shaft, which rotates to coordinate with shaft end anti-winding device, avoids material from entering Enter in bearing block, when wound on main shaft ensiling it is more when start the cut-out of axially cutting device and be wound on main shaft, between two end plates Material.
2. the lint wind of ensiling shredding machine according to claim 1, it is characterised in that:It is right on the main shaft The region between two end plates is answered to lead cutter groove provided with V-type vertically.
3. the lint wind of ensiling shredding machine according to claim 2, it is characterised in that:It is described axially cutting Device include screw rod and be connected on screw rod can along screw rod straight reciprocating motion movable block, be detachably connected on movable block There is cutting blade, the blade of cutting blade stretches into described lead in cutter groove.
4. the lint wind of ensiling shredding machine according to claim 3, it is characterised in that:The end plate it is interior The guide rod of the movable block is provided through on wall.
5. the lint wind of ensiling shredding machine according to claim 1, it is characterised in that:The shaft end is anti-tangle Device includes anti-tangle seat and is detachably connected anti-tangle knife thereon, the gap between the end face of anti-tangle knife and bearing block for 2- 4mm, anti-tangle knife coordinates with bearing block end face formation sound, the fiber being involved in is cut, to prevent fiber to be entangled to bearing block It is interior.
6. the lint wind of ensiling shredding machine according to claim 5, it is characterised in that:The anti-tangle seat is Axial centre, which is provided with the disc seat of screwed hole, anti-tangle seat along it, to be axially arranged with pilot hole, is radially provided with and runs through pilot hole Tapped blind hole, the path section outer wall of the main shaft is provided with screw thread, and anti-tangle seat is connected as one with spindle thread.
7. the lint wind of ensiling shredding machine according to claim 5, it is characterised in that:The anti-tangle knife is L-type knife, its vertical section is blade, and horizontal segment is handle of a knife, and the horizontal segment of anti-tangle knife, which is provided with, is matched with determining for the tapped blind hole Position hole, anti-tangle knife is inserted in the pilot hole by the bolt through tapped blind hole and positioning hole and anti-tangle seat dress with its horizontal segment With being integrated.
8. a kind of control system, for controlling the lint wind of the ensiling shredding machine described in claim 1 to work, its It is characterised by:It includes torsion torque sensor, data conversion module, wireless transmitter module, controller and performs terminal, performs terminal Including main motor, auxiliary-motor and indicator lamp, main motor is arranged in frame, is connected as a single entity with its output shaft and main shaft, auxiliary-motor It is arranged on end plate to axially cutting device and power is provided, torsion torque sensor, which is arranged at, detects its output on main motor output shaft Torsional moment, torsional moment is converted into data signal by data conversion module and launched through wireless transmitter module to controller, controller control System performs terminal works.
9. control system according to claim 8, it is characterised in that:The controller is with wireless receiving function interface Single-chip microcomputer.
CN201710574991.8A 2017-07-14 2017-07-14 Fiber winding prevention device for silage chopper and control system thereof Active CN107198260B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710574991.8A CN107198260B (en) 2017-07-14 2017-07-14 Fiber winding prevention device for silage chopper and control system thereof

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Application Number Priority Date Filing Date Title
CN201710574991.8A CN107198260B (en) 2017-07-14 2017-07-14 Fiber winding prevention device for silage chopper and control system thereof

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CN107198260A true CN107198260A (en) 2017-09-26
CN107198260B CN107198260B (en) 2022-09-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109515635A (en) * 2018-10-22 2019-03-26 无锡兴惠汽车配件制造有限公司 River way cleaning ship
CN110623288A (en) * 2019-09-27 2019-12-31 湖南文理学院 Biological feed treatment device convenient to peculiar smell is got rid of in clearance

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1729414A1 (en) * 1989-12-05 1992-04-30 Казанский сельскохозяйственный институт им.М.Горького Device for breaking and removing fibrous and film admixtures of food waste
CN101253827A (en) * 2008-04-02 2008-09-03 扬州大学 Ski type support stalk chopping rotary tillage composite working rig with support (stalk)
CN202238216U (en) * 2011-10-18 2012-05-30 肖斌 Crusher special for soft toughness filiform and strip-shaped biomass raw materials
CN204448187U (en) * 2013-09-23 2015-07-08 上海凡清环境工程有限公司 Household garbage bag-breaking machine and disintegrating machine
CN204653039U (en) * 2015-05-29 2015-09-23 驻马店市金丰机械有限公司 There is the stem cutting device of anti-winding function
CN205755302U (en) * 2016-05-24 2016-12-07 安徽省金鹰农业机械装备有限公司 A kind of antiwind bearing block of rotary cultivator
CN106258251A (en) * 2015-05-27 2017-01-04 勇猛机械股份有限公司 A kind of blue or green feed harvester rubs shredding mechanism
CN106613026A (en) * 2016-11-04 2017-05-10 山东弘发兴凯实业股份有限公司 Full-automatic cylindrical straw crusher capable of preventing main shaft winding
CN106733074A (en) * 2016-11-25 2017-05-31 广西壮族自治区农业科学院农产品加工研究所 A kind of reducing mechanism and the crushing pressing integrated equipment comprising it

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1729414A1 (en) * 1989-12-05 1992-04-30 Казанский сельскохозяйственный институт им.М.Горького Device for breaking and removing fibrous and film admixtures of food waste
CN101253827A (en) * 2008-04-02 2008-09-03 扬州大学 Ski type support stalk chopping rotary tillage composite working rig with support (stalk)
CN202238216U (en) * 2011-10-18 2012-05-30 肖斌 Crusher special for soft toughness filiform and strip-shaped biomass raw materials
CN204448187U (en) * 2013-09-23 2015-07-08 上海凡清环境工程有限公司 Household garbage bag-breaking machine and disintegrating machine
CN106258251A (en) * 2015-05-27 2017-01-04 勇猛机械股份有限公司 A kind of blue or green feed harvester rubs shredding mechanism
CN204653039U (en) * 2015-05-29 2015-09-23 驻马店市金丰机械有限公司 There is the stem cutting device of anti-winding function
CN205755302U (en) * 2016-05-24 2016-12-07 安徽省金鹰农业机械装备有限公司 A kind of antiwind bearing block of rotary cultivator
CN106613026A (en) * 2016-11-04 2017-05-10 山东弘发兴凯实业股份有限公司 Full-automatic cylindrical straw crusher capable of preventing main shaft winding
CN106733074A (en) * 2016-11-25 2017-05-31 广西壮族自治区农业科学院农产品加工研究所 A kind of reducing mechanism and the crushing pressing integrated equipment comprising it

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109515635A (en) * 2018-10-22 2019-03-26 无锡兴惠汽车配件制造有限公司 River way cleaning ship
CN110623288A (en) * 2019-09-27 2019-12-31 湖南文理学院 Biological feed treatment device convenient to peculiar smell is got rid of in clearance

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