CN107197928B - Aquatic product freeze drying method with high rehydration rate - Google Patents

Aquatic product freeze drying method with high rehydration rate Download PDF

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CN107197928B
CN107197928B CN201710489123.XA CN201710489123A CN107197928B CN 107197928 B CN107197928 B CN 107197928B CN 201710489123 A CN201710489123 A CN 201710489123A CN 107197928 B CN107197928 B CN 107197928B
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vacuum freeze
drying
parts
freeze drying
minutes
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CN107197928A (en
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张华山
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/03Drying; Subsequent reconstitution
    • A23B4/037Freeze-drying, i.e. cryodessication, lyophilisation; Apparatus therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/015Preserving by irradiation or electric treatment without heating effect
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/14Preserving with chemicals not covered by groups A23B4/02 or A23B4/12
    • A23B4/18Preserving with chemicals not covered by groups A23B4/02 or A23B4/12 in the form of liquids or solids
    • A23B4/20Organic compounds; Microorganisms; Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a freeze drying method for aquatic products with high rehydration rate, which is characterized by comprising the following specific steps: (1) first vacuum freeze drying: freezing and drying the pretreated aquatic product in vacuum under the conditions of 15-20 Pa and-20-25 ℃; (2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 10-20 minutes, taking out, draining, and carrying out 75-100W microwave irradiation for 1-2 minutes; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3-4 parts of undaria pinnatifida extract, 12-15 parts of lemon juice, 20-30 parts of kiwi fruit juice and 60-80 parts of water; (3) and (3) second vacuum freeze drying: vacuum freeze drying at 5-10 Pa and-50-55 deg.C.

Description

Aquatic product freeze drying method with high rehydration rate
Technical Field
The invention relates to a freeze-drying method for aquatic products, in particular to a freeze-drying method for aquatic products with high rehydration rate. Belongs to the technical field of processing of aquatic products.
Background
The aquatic products contain abundant grease and protein, the content of part of grease even exceeds 30% of the weight of the aquatic products, and the grease and the protein are easy to be oxidized in the storage process of the aquatic products, so that the aquatic products are discolored, deteriorated and putrefactive. Therefore, the preservation method of the aquatic products is very important.
At present, the storage of aquatic products at home and abroad mainly adopts a low-temperature freezing method, namely, the living environment of microorganisms parasitizing on the aquatic products is controlled by a low-temperature means, and the aquatic products are prevented from rotting and deteriorating due to the existence of the parasitic microorganisms. However, under the condition of low-temperature freezing, water in a medium around the outside of the cell freezes firstly, the concentration of electrolyte in an unfrozen solution rises along with the freezing, the cell death is caused, and simultaneously, the water in the cell freezes and forms ice crystals along with the reduction of the temperature, so that cell membranes and organelles are damaged, cytoplasm flows outwards, and the aquatic product loses the original delicate flavor and nutrition.
In recent years, the vacuum freeze drying technology is also applied to the storage of aquatic products, and is a drying technology which is frozen into a solid state at a lower temperature (-10 to-50 ℃), then the moisture in the solid state is directly sublimated into a gaseous state without passing through a liquid state under the vacuum condition, and finally the materials are dehydrated. However, how to rapidly rehydrate the aquatic product after vacuum freeze drying is still a problem.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a freeze-drying method for aquatic products with high rehydration rate.
In order to achieve the purpose, the invention adopts the following technical scheme:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product in vacuum under the conditions of 15-20 Pa and-20-25 ℃;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 10-20 minutes, taking out, draining, and carrying out 75-100W microwave irradiation for 1-2 minutes; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3-4 parts of undaria pinnatifida extract, 12-15 parts of lemon juice, 20-30 parts of kiwi fruit juice and 60-80 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze drying at 5-10 Pa and-50-55 deg.C.
Preferably, the aquatic products include fish, shrimp, crab, and shellfish.
Preferably, the pretreatment in step (1) comprises washing and draining, and impurities such as gravel and the like included in the aquatic product are removed during washing.
Preferably, the vacuum freeze-drying in step (1) is preceded by pre-freezing: pre-freezing the pretreated aquatic product for 30-40 minutes at the temperature of-10 to-15 ℃; the time of the first vacuum freeze drying is 2-3 hours.
Preferably, the lemon juice in step (2) is obtained by peeling mature lemon and then squeezing, and the kiwi fruit juice is obtained by peeling mature kiwi fruit and then squeezing.
Preferably, the treating solution in step (2) is prepared immediately.
Preferably, the preparation method of the treating fluid in the step (2) is as follows: adding the lemon juice and the kiwi fruit juice according to the formula ratio into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 20-30 minutes to obtain the compound preparation.
Preferably, the vacuum freeze-drying in step (3) is preceded by pre-freezing: pre-freezing the aquatic product subjected to microwave irradiation for 20-30 minutes at the temperature of-30 to-35 ℃; the time of the second vacuum freeze drying is 5-6 hours.
The invention has the beneficial effects that:
the invention realizes the freezing preservation of aquatic products through three steps of first vacuum freeze drying, treatment of treatment fluid and second freeze drying.
A plurality of 'cavities' are formed in the aquatic products after the first vacuum freeze drying, various components in the treatment liquid can be promoted to be fully soaked in the aquatic products after the aquatic products are soaked in the treatment liquid, and sticky substances in the mushroom extract and the undaria pinnatifida extract are wrapped on the surfaces of the aquatic products, so that the breeding of microorganisms to the insides of the aquatic products is reduced. The lemon juice and the kiwi fruit juice contain antioxidant components, nicotinic acid, organic acid and the like, and synergistically play a role in antioxidation and sterilization, the mushroom extract and the undaria pinnatifida extract also contain trehalose and other components, and synergistically play a role similar to a freeze-drying protective agent with other saccharides in the lemon juice and the kiwi fruit juice, so that the change of a protein secondary structure can be prevented, and the four components synergistically play a role in preservation. After being soaked, the treatment liquid is also subjected to microwave irradiation, so that the treatment liquid can play a role in sterilization on one hand, and can promote the uniform distribution of the treatment liquid in 'cavities' in aquatic products on the other hand.
The temperature of the first vacuum freeze drying is higher, and then the second vacuum freeze drying with lower temperature is carried out under the action of the treatment liquid, so that the damage to the internal structure of the aquatic product in the freeze drying process can be reduced as much as possible, and the rehydration rate of the product is ensured.
Detailed Description
The present invention will be further illustrated by the following examples, which are intended to be merely illustrative and not limitative.
The mushroom extract and the undaria pinnatifida extract of the present invention are purchased from charcot biotechnology limited of shanxi.
Example 1:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 15Pa and-20 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 10 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3 parts of undaria pinnatifida extract, 12 parts of lemon juice, 20 parts of kiwi fruit juice and 60 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze drying at 5Pa and-50 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-10 ℃ for 30 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice into water according to the formula ratio, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 20 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product irradiated by the microwave for 20 minutes at-30 ℃; the time for the second vacuum freeze-drying was 5 hours.
Example 2:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 20Pa and-25 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 20 minutes, taking out, draining, and irradiating for 2 minutes by 100W microwaves; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 4 parts of undaria pinnatifida extract, 15 parts of lemon juice, 30 parts of kiwi fruit juice and 80 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze drying at 10Pa and-55 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-15 ℃ for 40 minutes; the time for the first vacuum freeze-drying was 3 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice into water according to the formula ratio, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and ultrasonically oscillating for 30 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 30 minutes at-35 ℃; the time for the second vacuum freeze-drying was 6 hours.
Example 3:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 15Pa and-25 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 10 minutes, taking out, draining, and irradiating for 1 minute by 100W microwaves; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 4 parts of undaria pinnatifida extract, 12 parts of lemon juice, 30 parts of kiwi fruit juice and 60 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze drying at 10Pa and-50 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-15 ℃ for 30 minutes; the time for the first vacuum freeze-drying was 3 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice into water according to the formula ratio, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 20 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 20 minutes at-35 ℃; the time for the second vacuum freeze-drying was 6 hours.
Example 4:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 20Pa and 20 ℃ below zero in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 20 minutes, taking out, draining, and carrying out 75W microwave irradiation for 2 minutes; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3 parts of undaria pinnatifida extract, 15 parts of lemon juice, 20 parts of kiwi fruit juice and 80 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 5Pa and-55 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-10 ℃ for 40 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice into water according to the formula ratio, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and ultrasonically oscillating for 30 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 30 minutes at-30 ℃; the time for the second vacuum freeze-drying was 5 hours.
Example 5:
a freeze drying method for aquatic products with high rehydration rate comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 18Pa and-22 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 15 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3.5 parts of undaria pinnatifida extract, 14 parts of lemon juice, 25 parts of kiwi fruit juice and 70 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-13 ℃ for 35 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice with the formula ratio into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 25 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Comparative example 1
A freeze-drying method for aquatic products comprises the following specific steps:
(1) soaking in a treatment solution: transferring the pretreated aquatic product into a treatment solution, soaking for 15 minutes, taking out, draining, and irradiating for 1 minute by 75W microwaves; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3.5 parts of undaria pinnatifida extract, 14 parts of lemon juice, 25 parts of kiwi fruit juice and 70 parts of water;
(2) vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. The lemon juice is obtained by peeling mature lemon and squeezing, and the kiwi fruit juice is obtained by peeling mature kiwi fruit and squeezing. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice with the formula ratio into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 25 minutes to obtain the compound preparation.
Pre-freezing before vacuum freeze-drying in the step (2): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Comparative example 2
A freeze-drying method for aquatic products comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 18Pa and-22 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 15 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 3.5 parts of undaria pinnatifida extract, 14 parts of lemon juice, 25 parts of kiwi fruit juice and 70 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-13 ℃ for 35 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice with the formula ratio into water, uniformly stirring, slowly adding the undaria pinnatifida extract while stirring, and ultrasonically oscillating for 25 minutes to obtain the undaria pinnatifida extract.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Comparative example 3
A freeze-drying method for aquatic products comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 18Pa and-22 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 15 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 14 parts of lemon juice, 25 parts of kiwi fruit juice and 70 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-13 ℃ for 35 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice and the kiwi fruit juice with the formula ratio into water, uniformly stirring, slowly adding the shiitake extract while stirring, and ultrasonically oscillating for 25 minutes to obtain the shiitake mushroom extract.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Comparative example 4
A freeze-drying method for aquatic products comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 18Pa and-22 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 15 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3.5 parts of undaria pinnatifida extract, 14 parts of lemon juice and 70 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-13 ℃ for 35 minutes; the time for the first vacuum freeze-drying was 2 hours.
The lemon juice in the step (2) is obtained by peeling mature lemons and then squeezing. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the lemon juice with the formula amount into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 25 minutes to obtain the compound lemon extract.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Comparative example 5
A freeze-drying method for aquatic products comprises the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product under the conditions of 18Pa and-22 ℃ in vacuum;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 15 minutes, taking out, draining, and carrying out 75W microwave irradiation for 1 minute; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3.5 parts of undaria pinnatifida extract, 25 parts of kiwi fruit juice and 70 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze-drying at 8Pa and-52 deg.C.
Wherein, the pretreatment in the step (1) comprises cleaning and draining, and impurities such as gravel and the like in aquatic products are removed during cleaning. Pre-freezing before vacuum freeze-drying: pre-freezing the pretreated aquatic product at-13 ℃ for 35 minutes; the time for the first vacuum freeze-drying was 2 hours.
The kiwi fruit juice in the step (2) is obtained by peeling mature kiwi fruits and then juicing. The treating fluid is prepared in situ, and the preparation method comprises the following steps: adding the kiwi fruit juice with the formula amount into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and carrying out ultrasonic oscillation for 25 minutes to obtain the kiwi fruit juice.
Pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 25 minutes at-33 ℃; the time for the second vacuum freeze-drying was 6 hours.
Test examples
1. Comparison of preservation Effect
Inspecting the treated yellow croakers, refrigerating at 4-5 ℃, and inspecting the pH value and the TVB-N value of the yellow croakers stored for 10 days, wherein the pH value is one of indexes for judging the quality of the fish meat, and the pH value can be obviously increased along with the decomposition of protein into alkaline amine and ammonia substances, and the higher the pH value is, the higher the putrefaction degree of the fish meat is relatively; the TVB-N value is the reaction of ammonia and nitrogen-containing compounds such as amines and the like generated by the decomposition of protein under the action of bacteria and enzymes, is the main source of fishy smell after fish decay, and according to GB18406.4-2001, the TVB-N limit value of fresh fish is 20mg/100 g. The pH value at the beginning of the investigation period and the TVB-N value were 6.7 and 8mg/100g, respectively, and the investigation results are shown in Table 1.
TABLE 1 comparison of the freshness-retaining effects
pH value TVB-N value (mg/100 g)
Example 1 7.1 12.9
Example 2 7.1 12.9
Example 3 7.1 12.6
Example 4 7.1 12.5
Example 5 7.0 12
Comparative example 1 7.8 26
Comparative example 2 7.5 22
Comparison ofExample 3 7.5 21
Comparative example 4 7.6 22
Comparative example 5 7.6 20
Fresh yellow croaker >8.5 >150
Comparative example 1 omitted the first vacuum freeze-drying step, comparative example 2 omitted the mushroom extract, comparative example 3 omitted the undaria pinnatifida extract, comparative example 4 omitted the kiwi fruit juice, and comparative example 5 omitted the lemon juice. The pH and TVB-N values were both significantly reduced compared to examples 1-5. The mushroom extract, the undaria pinnatifida extract, the kiwi fruit juice and the lemon juice play a role in keeping fresh synergistically.
2. Rehydration rate investigation
The rehydration rate is the ratio of the weight of the sample after water absorption to the weight of the sample, the weight of the sample of the fresh yellow croaker is recorded and weighed, the freeze drying treatment of examples 1-5 and comparative examples 1-5 is respectively carried out, then the dried product is soaked in room-temperature water with the weight being 8 times of the weight again, the soaking time is 15 minutes, the weight of the sample after water absorption is recorded, and the rehydration rate is calculated, and the results are shown in table 2.
TABLE 2 rehydration Rate study
Rehydration Rate (%)
Example 1 95.3
Example 2 95.2
Example 3 95.5
Example 4 95.5
Example 5 95.8
Comparative example 1 85.3
Comparative example 2 80.1
Comparative example 3 80.9
Comparative example 4 89.1
Comparative example 5 89.2
The first vacuum freeze drying step is omitted in comparative example 1, the mushroom extract is omitted in the treatment liquid in comparative example 2, the undaria pinnatifida extract is omitted in the treatment liquid in comparative example 3, the kiwi fruit juice is omitted in the treatment liquid in comparative example 4, the lemon juice is omitted in the treatment liquid in comparative example 5, the rehydration rate is obviously lower than that of examples 1-5, and the mushroom extract, the undaria pinnatifida extract, the kiwi fruit juice and the lemon juice synergistically play a role in freeze-drying protection and further improve the rehydration rate.
Although the present invention has been described with reference to the specific embodiments, it is not intended to limit the scope of the present invention, and various modifications and variations can be made by those skilled in the art without inventive changes based on the technical solution of the present invention.

Claims (1)

1. A freeze drying method for aquatic products with high rehydration rate is characterized by comprising the following specific steps:
(1) first vacuum freeze drying: freezing and drying the pretreated aquatic product in vacuum under the conditions of 15-20 Pa and-20-25 ℃;
(2) soaking in a treatment solution: transferring the aquatic product subjected to the first vacuum freeze drying to a treatment solution, soaking for 10-20 minutes, taking out, draining, and carrying out 75-100W microwave irradiation for 1-2 minutes; the treatment liquid is prepared from the following components in parts by weight: 1 part of mushroom extract, 3-4 parts of undaria pinnatifida extract, 12-15 parts of lemon juice, 20-30 parts of kiwi fruit juice and 60-80 parts of water;
(3) and (3) second vacuum freeze drying: vacuum freeze drying at 5-10 Pa and-50-55 deg.C;
pre-freezing before vacuum freeze-drying in the step (1): pre-freezing the pretreated aquatic product for 30-40 minutes at the temperature of-10 to-15 ℃; 2-3 hours of the first vacuum freeze drying time; the preparation method of the treating fluid in the step (2) comprises the following steps: adding the lemon juice and the kiwi fruit juice with the formula ratio into water, uniformly stirring, slowly adding the mushroom extract and the undaria pinnatifida extract while stirring, and ultrasonically oscillating for 20-30 minutes to obtain the compound Chinese medicine preparation; pre-freezing before vacuum freeze-drying in the step (3): pre-freezing the aquatic product subjected to microwave irradiation for 20-30 minutes at the temperature of-30 to-35 ℃; the time of the second vacuum freeze drying is 5-6 hours; the aquatic products comprise fishes, shrimps, crabs and shellfish; the pretreatment in the step (1) comprises cleaning and draining, and impurities in the aquatic product are removed during cleaning; the lemon juice in the step (2) is obtained by peeling and juicing mature lemons, and the kiwi fruit juice is obtained by peeling and juicing mature kiwi fruits; the treating fluid in the step (2) is prepared for use.
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CN103960341A (en) * 2014-05-09 2014-08-06 舟山迪安赛生物科技有限公司 Freeze drying method for aquatic products and freeze drying protecting agent

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