CN107192268A - A kind of compound refractory brick - Google Patents
A kind of compound refractory brick Download PDFInfo
- Publication number
- CN107192268A CN107192268A CN201710554229.3A CN201710554229A CN107192268A CN 107192268 A CN107192268 A CN 107192268A CN 201710554229 A CN201710554229 A CN 201710554229A CN 107192268 A CN107192268 A CN 107192268A
- Authority
- CN
- China
- Prior art keywords
- refractory
- parts
- light
- weight
- brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 30
- 150000001875 compounds Chemical class 0.000 title claims abstract description 11
- 238000009413 insulation Methods 0.000 claims description 10
- 239000011819 refractory material Substances 0.000 claims description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 8
- 229920001568 phenolic resin Polymers 0.000 claims description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052593 corundum Inorganic materials 0.000 claims description 6
- 239000010431 corundum Substances 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 4
- 239000011398 Portland cement Substances 0.000 claims description 3
- 229910052849 andalusite Inorganic materials 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
- F27D1/06—Composite bricks or blocks, e.g. panels, modules
- F27D1/08—Bricks or blocks with internal reinforcement or metal backing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
Abstract
The present invention relates to a kind of compound refractory brick, including heavy structure of refractory and lightweight refracrory structure；The lightweight refracrory structure is three light-weight refractory rods, and the light-weight refractory rod intersects to form three-legged structure, and the two ends of each light-weight refractory rod are located above and below adjacent light-weight refractory rod respectively；The heavy structure of refractory is by lightweight refracrory encapsulated by structures is in inside and forms bricked；Two end surfaces of the light-weight refractory rod are flushed with the surface of heavy structure of refractory.The present invention inserts the club shaped structure of lightweight refracrory support in traditional heavy refractory brick, can reduce its thermal conductivity factor and weight on the premise of refractory brick intensity is ensured.
Description
Technical field
The present invention relates to technical field of refractory materials, more particularly to a kind of compound refractory brick.
Background technology
Refractory brick abbreviation firebrick.The refractory material being fired into refractory clay or other refractory raw materials.It is faint yellow or with brown
Color.It is mainly used in building smelting furnace, is resistant to 1,580 DEG C -1,770 DEG C of high temperature.Also it is firebrick.With definite shape and size
Refractory material.Divided by process of preparing can be divided into be fired into bricks, unburned brick, fused cast refractories (molten-cast brick), refratory insulating brick；Press
Shape and size can be divided into standard size brick, common brick, special shaped brick etc..It can be used as building kiln and the high temperature of various Thermal Equipments
Construction material and structural material, and various physicochemical changes and mechanism are amenable at high temperature.
In general, refractory material more retells that bright material density is high, intensity is big, service life is long, but corresponding,
The thermal conductivity factor of heavy refractory material is also larger, and heat waste can not be reduced.
The content of the invention
In order to solve the above-mentioned technical problem high intensity is can guarantee that there is provided one kind, there is the fire resisting compared with low thermal conductivity again
Brick, the present invention provides following technical scheme：
A kind of compound refractory brick, including heavy structure of refractory and lightweight refracrory structure；The lightweight refracrory
Structure is three light-weight refractory rods, and the light-weight refractory rod intersects to form three-legged structure, and the two ends point of each light-weight refractory rod
Wei Yu not be above and below adjacent light-weight refractory rod；The heavy structure of refractory by lightweight refracrory encapsulated by structures in
Inside simultaneously forms bricked；Two end surfaces of the light-weight refractory rod are flushed with the surface of heavy structure of refractory.Light-weight refractory
The addition of rod can mitigate the weight of refractory brick, reduction thermal conductivity factor, meanwhile, light-weight refractory rod intersects to form three-legged structure and compared
Resistance to lighted torch is inserted directly into higher structural stability and intensity.
Further, the lightweight refracrory structural volume and the volume ratio of heavy structure of refractory are 1:1.5-2,
In principle, lightweight refracrory structural volume is bigger, thermal conductivity factor reduction is more obvious, if but lightweight refracrory structural volume
It is excessive, mean that the diameter of resistance to lighted torch is bigger, and space is limited in refractory brick, it is impossible to the resistance to lighted torch for meeting major diameter is mutually handed over
The demand of fork.
Further, the heavy structure of refractory surface is further opened with insulation hole, and the insulation hole is not resistance to lightweight
Fiery material structure contact.
Further, the insulation hole is gradually reduced from table to inner aperture.
Further, the heavy structure of refractory is made up of the following component in terms of mass fraction：Fused white corundum
30-40 parts, 20-35 parts of portland cement, 1-2.5 parts of zinc, 3-6 parts of nickel cobalt (alloy), 5-8 parts of phenolic resin, 2-6 parts of silica flour, oxygen
Change 1-3 parts of magnesium；The lightweight refracrory structure is made up of the following component in terms of mass fraction：10-15 parts of fused white corundum,
30-40 parts of phenolic resin, 10-20 parts of carborundum, 10-15 parts of andalusite, 3-6 parts of aluminum oxide, 1-3 parts of zirconium oxide.The present invention is adopted
The addition of phenolic resin composition in heavy refractory material allows material to be kneaded at a lower temperature, into
Type, plasticity is strong, and the addition of zinc and nickel cobalt (alloy) composition can then improve the hardness of heavy refractory material, enables in particular to improve it
High temperature fracture intensity level；Larger amount of phenolic resin has been used in the lightweight refracrory that the present invention is used, equally can compared with
It is molded at low temperature, meanwhile, the addition of aluminum oxide and zirconium oxide can improve the fusing point and hardness of material.
The beneficial effects of the present invention are：Refractory brick body can be mitigated on the premise of ensureing refractory brick intensity with durability
Accumulate, reduce its thermal conductivity factor；And two kinds of refractory material moulding process of the present invention are simple, manufacturing cost is low.
Brief description of the drawings
Fig. 1, the present invention primary structure schematic diagram.
In figure：1st, heavy structure of refractory, 2, lightweight refracrory structure, 3, insulation hole.
Embodiment
A kind of compound refractory brick as shown in Figure 1, including heavy structure of refractory 1 and lightweight refracrory structure 2；
The lightweight refracrory structure 2 is three light-weight refractory rods, and the light-weight refractory rod intersects to form three-legged structure, and each light
The two ends of the resistance to lighted torch of matter are located above and below adjacent light-weight refractory rod respectively；The heavy structure of refractory 1 is by lightweight
Structure of refractory 2 is wrapped in inside and forms bricked；Two end surfaces of the light-weight refractory rod and heavy structure of refractory
1 surface is flushed.The addition of light-weight refractory rod can mitigate the weight of refractory brick, reduction thermal conductivity factor, meanwhile, light-weight refractory rod
Intersect to form three-legged structure has higher structural stability and intensity compared to resistance to lighted torch is inserted directly into.Weight described in the present embodiment
Fire resistant materials structure is made up of the following component in terms of mass fraction：35 parts of fused white corundum, 25 parts of portland cement, zinc
1.5 parts, 5 parts of nickel cobalt (alloy), 6 parts of phenolic resin, 4 parts of silica flour, 2 parts of magnesia；The lightweight refracrory structure is by with quality
The following component of number meter is made：12 parts of fused white corundum, 35 parts of phenolic resin, 15 parts of carborundum, 12 parts of andalusite, aluminum oxide
5 parts, 2 parts of zirconium oxide.
The technical parameter contrast of the refractory brick of the present embodiment and common commercially available hard magnesia brick is as follows：
The volume of lightweight refracrory structure 2 and the volume ratio of heavy structure of refractory 1 are 1:2, in principle, light-weight refractory
The volume of material structure 2 is bigger, thermal conductivity factor reduction is more obvious, but means if the volume of lightweight refracrory structure 2 is excessive
The diameter of resistance to lighted torch is bigger, and space is limited in refractory brick, it is impossible to meet the cross one another demand of resistance to lighted torch of major diameter.It is described
The surface of heavy structure of refractory 1 is further opened with insulation hole 3, and the insulation hole 3 is not contacted with lightweight refracrory structure 2.Institute
Insulation hole 3 is stated to be gradually reduced from table to inner aperture.
Using above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention'.This invention it is technical
Scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.
Claims (5)
1. a kind of compound refractory brick, it is characterised in that：Including heavy structure of refractory and lightweight refracrory structure；It is described
Lightweight refracrory structure is three light-weight refractory rods, and the light-weight refractory rod intersects to form three-legged structure, and each lightweight is resistance to
The two ends of lighted torch are located above and below adjacent light-weight refractory rod respectively；The heavy structure of refractory is by light-weight refractory material
Material encapsulated by structures is in inside and forms bricked；Two end surfaces of the light-weight refractory rod and the surface of heavy structure of refractory
Flush.
2. a kind of compound refractory brick as claimed in claim 1, it is characterised in that：The lightweight refracrory structural volume with
The volume ratio of heavy structure of refractory is 1:1.5-2.
3. a kind of compound refractory brick as claimed in claim 1, it is characterised in that：The heavy structure of refractory surface is also
Offer insulation hole, the insulation hole not with lightweight refracrory form touch.
4. a kind of compound refractory brick as claimed in claim 3, it is characterised in that：The insulation hole from table to inner aperture gradually
Reduce.
5. a kind of compound refractory brick as claimed in claim 1, it is characterised in that：The heavy structure of refractory is by with matter
The following component of amount number meter is made：30-40 parts of fused white corundum, 20-35 parts of portland cement, 1-2.5 parts of zinc, nickel cobalt (alloy)
3-6 parts, 5-8 parts of phenolic resin, 2-6 parts of silica flour, 1-3 parts of magnesia；The lightweight refracrory structure is by terms of mass fraction
Following component be made：10-15 parts of fused white corundum, 30-40 parts of phenolic resin, 10-20 parts of carborundum, 10-15 parts of andalusite,
3-6 parts of aluminum oxide, 1-3 parts of zirconium oxide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710554229.3A CN107192268A (en) | 2017-07-07 | 2017-07-07 | A kind of compound refractory brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710554229.3A CN107192268A (en) | 2017-07-07 | 2017-07-07 | A kind of compound refractory brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107192268A true CN107192268A (en) | 2017-09-22 |
Family
ID=59882392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710554229.3A Pending CN107192268A (en) | 2017-07-07 | 2017-07-07 | A kind of compound refractory brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107192268A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB874391A (en) * | 1957-01-24 | 1961-08-10 | Thomas Marshall & Company Loxl | Composite insulating refractory bricks or blocks and linings thereof for furnaces and kilns |
| GB884222A (en) * | 1958-08-30 | 1961-12-13 | Licencia Talalmanyokat | Refractory compound bricks and methods of making the same |
| CN102297588A (en) * | 2010-06-22 | 2011-12-28 | 樊争峰 | Composite insulating brick for kiln liner of rotary kiln and manufacturing method of brick |
| CN102659422A (en) * | 2012-04-11 | 2012-09-12 | 河南中原特种耐火材料有限公司 | Large compound energy-saving refractory brick and production method thereof |
-
2017
- 2017-07-07 CN CN201710554229.3A patent/CN107192268A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB874391A (en) * | 1957-01-24 | 1961-08-10 | Thomas Marshall & Company Loxl | Composite insulating refractory bricks or blocks and linings thereof for furnaces and kilns |
| GB884222A (en) * | 1958-08-30 | 1961-12-13 | Licencia Talalmanyokat | Refractory compound bricks and methods of making the same |
| CN102297588A (en) * | 2010-06-22 | 2011-12-28 | 樊争峰 | Composite insulating brick for kiln liner of rotary kiln and manufacturing method of brick |
| CN102659422A (en) * | 2012-04-11 | 2012-09-12 | 河南中原特种耐火材料有限公司 | Large compound energy-saving refractory brick and production method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170922 |
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| RJ01 | Rejection of invention patent application after publication |