CN107190268B - A kind of descaling bath and pickling lines - Google Patents
A kind of descaling bath and pickling lines Download PDFInfo
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- CN107190268B CN107190268B CN201710572689.9A CN201710572689A CN107190268B CN 107190268 B CN107190268 B CN 107190268B CN 201710572689 A CN201710572689 A CN 201710572689A CN 107190268 B CN107190268 B CN 107190268B
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- descaling bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of pickler technical field, it is specifically related to a kind of descaling bath and pickling lines.A kind of descaling bath, including tilted-putted upper housing, lower case and motor, higher end is equipped with netted leakage part inside the lower case, there are certain gaps between netted leakage part and the lower case, the helical member rotated by motor control is equipped between upper housing and lower case, it further includes inlet port and outlet port that the helical member blade, which is equipped with several through-holes,.The descaling bath can reduce the volatilization of pickling solution, pickling efficiency be not only increased under the action of helical member, while can automatically discharge.Using a kind of pickling lines of the descaling bath, automated production process can be realized in production, not only reduce cost of labor and labor intensity, while also improving production efficiency.
Description
Technical field
The present invention relates to a kind of pickler technical field, it is specifically related to a kind of descaling bath and pickling lines.
Background technique
Steel ball in bearing is essential a part, is the main parts size in bearing, and the quality of bearing ball is straight
The service life for influencing bearing is connect, ball surfaces can adhere to some greasy dirts and can generate rust staining in process of production, therefore need
Steel ball is subjected to pickling processes, the processing such as the greasy dirt of ball surfaces and rust staining are clean, to guarantee in checkout procedure
Accuracy and surface quality.Each procedure is manually mainly carried out in the prior art, production efficiency is low, labor intensity
Greatly.
China Patent Publication No. CN202643849U, discloses a kind of descaling bath at authorization date on January 2nd, 2013, wraps
Groove body, multiple outer covers and inner cover are included, the top two sides of the groove body are respectively equipped with longitudinal sink, are additionally provided on the groove body multiple
Connect the lateral sink of longitudinal sink of the groove body two sides, the surrounding of the outer cover be respectively placed in longitudinal sink and
In lateral sink, the inner cover hangs on outside described and covers.The descaling bath of the program, has proposed leakproofness, it is ensured that acid solution and acid gas
It is not excessive, while maintenance cost is reduced, extend service life.But it is needed when placing workpiece and taking out workpiece frequent
Outer cover is opened and closed, affects production efficiency, while artificial productive labor intensity is big.
Summary of the invention
It is an object of the invention to solve steel ball pickling low efficiency in the prior art, artificial productive labor intensity is big, now mentions
For a kind of descaling bath and pickling lines, can be improved pickling efficiency in use, reduce the volatilization of pickling solution, reduce use at
This, while production efficiency is improved, reduce labor intensity and cost of labor.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of descaling bath, comprising: tilt the arc-shaped lower case being fixed on the base and motor, have in the lower case with
Sealing cooperation upper housing and end cover, higher end is equipped with netted leakage part, the netted leakage part inside lower case
There are certain gap between lower case, the lower case upper end is also fixed with discharge hole, the upper housing and lower case
Between be equipped with upper housing be fixed on and the helical member that connect with motor by shaft coupling in lower case, the helical member by bearing
Blade be adapted with lower case and netted leakage the arc-shaped of part, multiple through-holes, the upper housing are additionally provided on the blade
Top be fixed with feed inlet and with feed inlet cooperation sealing cover, feed inlet bottom is additionally provided with the rotating member of rotation connection.
The present invention uses sealing structure, can prevent pollution caused by the volatilization of pickling solution, while using helical member structure
Workpiece can be made to come into full contact with pickling solution, improve pickling efficiency, workpiece can also be automatically transported to discharge port, alleviated
Artificial production intensity.
Preferably, the upper housing is arc surface or plane combination face.
Preferably, the shape of through holes is circle, quadrangle or pentagon.
Preferably, the upper housing top is equipped with pickling solution feed opening, and lower case bottom is equipped with pickling solution discharge port.
Preferably, the lower casing body side surface is equipped with pickling solution height and observes table.
A kind of pickling lines containing the descaling bath, including, feeding mechanism, the feeding mechanism includes that bottom is equipped with one
The charging basket of constant inclination gradient, the side of charging basket are equipped with discharge port, the outer discharge outlet of charging basket be equipped with the deflector chute concordant with discharge port with
The fixed baffle for being located at deflector chute side, be fixed with limited block on the deflector chute and can be up and down along limited block gear
Flitch is also fixed with guide post and socket and the mobile bracket on guide post on the two lateral surface workbench of deflector chute, described
It is fixed with transverse bar at the top of guide post, the control moving member being threadedly coupled, the control movement are equipped in the middle part of the transverse bar
Part bottom is connect with mobile holder pivots, the mobile bracket be fixed with bearing and with the annular that is fixedly connected with bearing inner ring
Charging brush, described annular charging brush one end are connected with motor by shaft coupling, and deflector chute end is additionally provided with discharging after the guide post
End, discharge end are fixed with charging delivery hose by fastener；
Pickling mechanism, the pickling mechanism include descaling bath and go out next descaling bath feed opening and a upper descaling bath
Expect the connected conveying member in hole；
Receiving mechanism, including passing through the fixed motor and fixed plate being located on workbench column of fastener, the fixed plate
Both ends are fixed with end plate by fastener, are fixed with guide rail between the two end plates in fixed plate, fix on the end plate
Equipped with bearing, bearing inner race is fixed with the screw rod connecting with motor by shaft coupling, and the screw rod is equipped with to be cooperated with screw rod
The sliding shoe of connection being slidably connected with guide rail, the sliding shoe lateral surface are fixed with connector, connector by fastener
Bottom side is fixed with the bottom plate that middle part is hollow structure, and bottom plate upper end surrounding is fixed with side plate, and bottom plate top is equipped with solid
Fixed and side plate hang plate, the bottom plate outer end are additionally provided with the fixing piece that delivery hose is fixed.
Acid cleaning process can be realized charging, pickling and the rewinding of automation by the present invention, improved production efficiency, reduced people
Work labor intensity.
Preferably, the charging basket bottom discharge port is minimum, and other faces are the inclined surface for being above discharge port.
Preferably, the descaling bath conveying member is connected as hose connection or link slot connection, or transmission band connection.
Preferably, the annular charging brush is hair brush structure.
Preferably, the range sensor connects single-chip microcontroller, and single-chip microcontroller is connected with the motor of control screw rod movement.
The beneficial effects of the present invention are: descaling bath can effectively reduce the volatilization of pickling solution, reduce environmental pollution, simultaneously
Pickling solution also workpiece can adequately be contacted, improve pickling efficiency, self-emptying can be realized by descaling bath, reduce
Labor intensity；The charging in acid cleaning process, pickling, rewinding process can be realized automation and continuous life using pickling lines
It produces, not only improves production efficiency, while also reducing the labor intensity during manual handling.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of descaling bath；
Fig. 2 is a kind of a kind of structural schematic diagram of pickling lines；
Fig. 3 is a kind of structural schematic diagram of the feeding mechanism of pickling lines；
Fig. 4 is a kind of structural schematic diagram of the receiving mechanism of pickling lines.
Specific embodiment
Below by specific embodiment, and in conjunction with attached drawing, technical scheme of the present invention will be further explained in detail.
As shown in Figure 1, a kind of descaling bath, comprising: the arc-shaped lower case 4 and motor 1 that inclination is fixed on pedestal 9, institute
Stating has the upper housing 3 for sealing cooperation therewith and end cover 10 in lower case 4,4 inside higher end of lower case is equipped with netted infiltration
Missing part 5, there are certain gap between netted leakage part 5 and the lower case 4,4 upper end of lower case is also fixed with out
Expect hole 6, is equipped between the upper housing 3 and lower case 4 and upper housing 3 is fixed on by bearing passes through in lower case 4 with motor 1
The helical member 2 of shaft coupling connection, the blade 21 of the helical member 2 are adapted with lower case and netted leakage the arc-shaped of part, institute
It states and is additionally provided with multiple through-holes 22 on blade, the top of the upper housing 3 is fixed with feed inlet 7 and the sealing with feed inlet cooperation
Lid 71,7 bottom of feed inlet are additionally provided with the rotating member 8 of rotation connection, and rotating member 8 can effectively prevent the volatilization of pickling solution, use
When also can will enter descaling bath in work speed reduce.
Wherein, the shape of upper housing 3 can be various shapes, such as arc surface, plane combination face etc., adopt in the present embodiment
The arc surface used with upper housing 3, arc surface can very easily cooperate with lower case.
Wherein, the shape of through-hole 22 can be a variety of, such as round, quadrangle, pentagon etc., using circle in the present embodiment
Shape, circle can facilitate processing, while also can guarantee the using effect of helical member 2.
Pickling solution is added inside descaling bath by pickling solution feed opening, observation pickling solution height observation table (does not show in figure
Out) by the amount control of pickling solution near the junction of netted leakage part 5 and lower case 4, workpiece is after the entrance of feed inlet 7
It prevents pickling solution from volatilizing, rotating member 8 is equipped at feed inlet, motor 1 starts at this time, and helical member 2 starts turning, in helical member
Under the action of 2, workpiece is moved from 7 bottom of feed inlet of descaling bath along lower casing dignity under the action of blade 21, by leaf
Piece 21 is equipped with several through-holes 22, therefore pickling solution can flow freely, and workpiece can be moved along 4 face of lower case at this time, and
The rotation of helical member 2 will not have an impact to pickling solution, under the action of helical member 2, workpiece be moved to netted 5 part of leakage part and
And when being higher than pickling solution, workpiece is separated with pickling solution, and helical member 2 continues to rotate, and the pickling solution of workpiece surface attachment is reduced, directly
Discharge hole 6 is moved to workpiece and continues to move along conveying member, realizes the self-emptying of workpiece, and sealing structure is also reduced simultaneously
The volatilization of pickling solution.
It is a kind of pickling lines structural schematic diagram using above-mentioned descaling bath as shown in Figures 2 to 4, including, feeding mechanism
190, the feeding mechanism includes the charging basket 200 that bottom is equipped with certain gradient, and the side of charging basket 200 is equipped with discharge port, charging basket
Outer discharge outlet is equipped with the deflector chute 191 and the fixed baffle 1912 that is located at deflector chute 191 side concordant with discharge port, described to lead
The striker plate 193 for being fixed with limited block 192 on hopper 191 and can be up and down along limited block 192, the deflector chute 191
Guide post 198 and socket and the mobile bracket 199 on guide post 198, the guide post 198 are also fixed on two lateral surface workbench
It is fixed with transverse bar 195 on top, is equipped with the control moving member 196 being threadedly coupled, the control in the middle part of the transverse bar 195
196 bottom of moving member and mobile bracket 199 are rotatablely connected, and the mobile bracket 199 is fixed with bearing 194 and connects with fixed
The annular charging brush 197 of 194 inner ring of joint bearing, 197 one end of the annular charging brush are connected with motor by shaft coupling, described to lead
Deflector chute end is additionally provided with discharge end after column 198, and discharge end is fixed with delivery hose 180 by fastener；
Pickling mechanism, the pickling mechanism include descaling bath and go out next descaling bath feed opening and a upper descaling bath
Expect the connected conveying member 170 in hole；
Receiving mechanism, it is described including fixing the motor 162 being located on workbench column and fixed plate 161 by fastener
161 both ends of fixed plate are fixed with end plate 165 by fastener, are fixed with and lead in fixed plate 161 between the two end plates 165
Rail 164 is fixed with bearing 168 on the end plate 165, and 168 inner ring of bearing, which is fixed with, to be connect with motor 162 by shaft coupling
Screw rod 163, the screw rod 163 is equipped with the sliding shoe 166 being slidably connected with guide rail 164 that is cooperatively connected with screw rod 163, institute
It states 166 lateral surface of sliding shoe and connector 169 is fixed with by fastener, during 169 bottom side of connector is fixed with
Portion is the bottom plate 1673 of hollow structure, and bottom plate upper end surrounding is fixed with side plate 1671, and the bottom plate top, which is equipped with, to be fixed
With the hang plate 1672 of side plate, 1673 outer end of bottom plate is additionally provided with the fixing piece 1674 that delivery hose is fixed.
Wherein, 200 bottom of charging basket is equipped with inclined surface, and discharge port is minimum, and other is the inclined surface for being above discharge port, the knot
Structure can guarantee that the workpiece in charging basket whole slave discharge port can move to deflector chute 191 without external forces.
Wherein, annular charging brush 197 is hair brush structure, in annular charging 197 rotation of brush, due to depositing between adjacent hairbrush
In certain gap, workpiece can smoothly pass through deflector chute at this time, until the hairbrush of rear adjacent is in contact with deflector chute, when
When motor is with certain frequency rotation, the workpiece by annular brush is also able to maintain certain frequency, ensure that into descaling bath
The quantity of middle workpiece.
After workpiece is placed in charging basket 200, deflector chute, 192 He of limited block are moved to from discharge port by gravity
The piece count in deflector chute 191 can be controlled by adjusting striker plate 193, avoid forming certain impact to annular charging brush 197,
By adjusting control moving member 196 for the Level Change of annular charging brush, the motor of brush 197 is fed (in figure not in control annular
Draw) work after, annular charging brush 197 under the action of, workpiece can with certain frequency by deflector chute 191 and enter it is defeated
Hose 180 is sent, the workpiece by delivery hose 180 enters descaling bath, acts on from discharge outlet through overpickling in descaling bath
Come and enter next descaling bath, next descaling bath can be changed to cleaning structure in process of production, pass through what will be flowed
After clear water is added by the pickling solution feed opening of descaling bath, workpiece is cleaned in descaling bath, workpiece leads to after the washing
It crosses delivery hose 150 to collect in collecting vessel 220 under the action of receiving mechanism later, the connector bottom of receiving mechanism is equipped with
Range sensor 210, when the workpiece in collecting vessel 220 reach a certain height, range sensor is passed information by single-chip microcontroller
It send to motor 162, bottom plate movement is controlled under the action of motor 162, to ensure that the height of delivery hose 150, ensure that
Delivery pipe is not covered by workpiece.
Wherein, striker plate 193 is fixed on limited block 192 by fastener 1931, adjustable after loosening fasteners 1931
The height of striker plate 193.
As shown in Fig. 2, the workbench lamination that is issued as of descaling bath is distributed in the present embodiment, structure land occupation is smaller, conveying
Part can be connected using hose connection or link slot, be connected in the present embodiment using hose, and hose connecting structure is fairly simple, by
Such environmental effects are smaller.
It is distributed as block form distribution as another descaling bath, conveying member can connect using conveyer belt in block form distribution
Connect, when block form is distributed can fairly simple quick addition and replacement pickling solution, while production management is also more convenient.
Embodiment described above is preferable scheme of the invention, not makees limit in any form to the present invention
System, there are also other variations and modifications on the premise of not exceeding the technical scheme recorded in the claims.
Claims (10)
1. a kind of descaling bath characterized by comprising arc-shaped lower case (4) and the motor that inclination is fixed on pedestal (9)
(1), there are the upper housing (3) and end cover (10) for sealing cooperation therewith on the lower case (4), lower case (4) is internal higher
One end is equipped with netted leakage part (5), and there are certain gap, the lower casings between the netted leakage part (5) and lower case (4)
Body (4) upper end is also fixed with discharge hole (6), and the spiral shell fixed by bearing is equipped between the upper housing (3) and lower case (4)
Rotating part (2), the helical member (2) are connect with motor (1) by shaft coupling, the blade (21) and lower case of the helical member (2)
With arc-shaped being adapted of netted leakage part (5), the intransitable through-hole of multiple workpiece (22) is additionally provided on the blade, it is described
The top of upper housing (3) is fixed with feed inlet (7) and the sealing cover (71) with feed inlet cooperation, and feed inlet (7) bottom is also set
There is the rotating member (8) of rotation connection.
2. a kind of descaling bath according to claim 1, it is characterised in that: the upper housing (3) is arc surface or set of planes
Conjunction face.
3. a kind of descaling bath according to claim 1, it is characterised in that: through-hole (22) shape is circle, quadrangle
Or pentagon.
4. a kind of descaling bath according to claim 1, it is characterised in that: upper housing (3) top adds equipped with pickling solution
Material mouth, lower case (4) bottom are equipped with pickling solution discharge port.
5. a kind of descaling bath according to claim 1, it is characterised in that: it is high that lower case (4) side is equipped with pickling solution
Degree observation table.
6. a kind of pickling lines containing descaling bath described in any one of any one of claims 1 to 55, it is characterised in that: including charger
Structure (190), the feeding mechanism include the charging basket (200) that bottom is equipped with certain gradient, and the side of charging basket (200) is equipped with discharging
Mouthful, the outer discharge outlet of charging basket is equipped with the deflector chute (191) and the fixed baffle that is located at deflector chute (191) side concordant with discharge port
(1912), the striker plate for being fixed with limited block (192) on the deflector chute (191) and can be up and down along limited block
(193), it is also fixed on (191) the two lateral surface workbench of deflector chute on guide post (198) and socket and guide post (198)
Mobile bracket (199), at the top of the guide post (198) on be fixed with transverse bar (195), set in the middle part of the transverse bar (195)
There are the control moving member (196) of threaded connection, the control moving member (196) bottom and mobile bracket (199) rotation connection, institute
Mobile bracket (199) is stated to be fixed with bearing (194) and brush (197) with the annular charging for being fixedly connected with bearing (194) inner ring,
Described annular charging brush (197) one end is connected with motor by shaft coupling, and the guide post (198) is additionally provided with out deflector chute end afterwards
Expect end, discharge end is fixed with delivery hose (180) by fastener；
Pickling mechanism, the pickling mechanism include descaling bath and by next descaling bath feed opening and a upper descaling bath discharge hole
Connected conveying member (170)；
Receiving mechanism, it is described including fixing the motor (162) being located on workbench column and fixed plate (161) by fastener
Fixed plate (161) both ends are fixed with end plate (165) by fastener, solid in fixed plate (161) between the two end plates (165)
Surely guide rail (164) are equipped with, are fixed with bearing (168) on the end plate (165), bearing (168) inner ring be fixed with
The screw rod (163) that motor (162) is connected by shaft coupling, the screw rod (163) be equipped be cooperatively connected with screw rod (163) with
The sliding shoe (166) that guide rail (164) is slidably connected, sliding shoe (166) lateral surface are fixed with connector by fastener
(169), connector (169) bottom is fixed with range sensor (210), and connector (169) bottom side is fixed with
Middle part is the bottom plate (1673) of hollow structure, and bottom plate (1673) upper end surrounding is fixed with side plate (1671), bottom plate
(1673) top is equipped with the fixed hang plate (1672) with side plate, bottom plate (1673) outer end be additionally provided with by delivery hose (
150) fixed fixing piece (1674).
7. a kind of pickling lines according to claim 6, it is characterised in that: charging basket (200) bottom discharge port is most
Low, other faces are the inclined surface higher than discharge port.
8. a kind of pickling lines according to claim 6, it is characterised in that: the conveying member (170) is connected as hose
Connection or link slot connection, or transmission band connection.
9. a kind of pickling lines according to claim 6, it is characterised in that: the annular charging brush (197) is hairbrush
Structure.
10. a kind of pickling lines according to claim 6, it is characterised in that: range sensor (210) connection is single
Piece machine, single-chip microcontroller are connected with the motor (162) of control screw rod movement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710572689.9A CN107190268B (en) | 2017-07-14 | 2017-07-14 | A kind of descaling bath and pickling lines |
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| CN201710572689.9A CN107190268B (en) | 2017-07-14 | 2017-07-14 | A kind of descaling bath and pickling lines |
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| CN107190268A CN107190268A (en) | 2017-09-22 |
| CN107190268B true CN107190268B (en) | 2019-02-01 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108330496B (en) * | 2017-12-29 | 2019-11-05 | 合肥盛强数控设备有限公司 | A kind of metalwork closed acid cleaning device |
| CN108807172B (en) * | 2018-06-05 | 2021-04-27 | 济南固锝电子器件有限公司 | Semiconductor diode production process |
| CN111455396A (en) * | 2020-06-10 | 2020-07-28 | 嘉兴兴通五金科技有限公司 | Linear reciprocating type tunnel pickling device |
| CN114750049B (en) * | 2022-05-20 | 2023-04-07 | 贵溪奥泰铜业有限公司 | Preparation facilities of tin phosphor bronze board with adjustable glossiness |
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| US4073301A (en) * | 1975-09-26 | 1978-02-14 | Huntington Alloys, Inc. | Liquid treatment of small articles |
| JPS6342400A (en) * | 1986-08-06 | 1988-02-23 | Nippon Enbairo Kogyo Kk | Barrel for surface treatment and method for putting object to be treated into and out of said barrel |
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Denomination of invention: A pickling tank and pickling production line Effective date of registration: 20220705 Granted publication date: 20190201 Pledgee: Postal Savings Bank of China Limited Yunhe County sub branch Pledgor: ZHEJIANG XINGCHANG BEARING Co.,Ltd. Registration number: Y2022330001196 |