CN107190268A - A kind of descaling bath and pickling lines - Google Patents
A kind of descaling bath and pickling lines Download PDFInfo
- Publication number
- CN107190268A CN107190268A CN201710572689.9A CN201710572689A CN107190268A CN 107190268 A CN107190268 A CN 107190268A CN 201710572689 A CN201710572689 A CN 201710572689A CN 107190268 A CN107190268 A CN 107190268A
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- fixed
- descaling bath
- lower house
- plate
- charging
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of pickler technical field, a kind of descaling bath and pickling lines are specifically related to.A kind of descaling bath, including tilted-putted upper shell, lower house and motor, higher end is provided with netted seepage part inside the lower house, there is certain gap between the netted seepage part and lower house, the helical member rotated by motor control is provided between upper shell and lower house, the helical member blade is provided with several through holes, in addition to charging aperture and discharging opening.The descaling bath can reduce the volatilization of pickle, and pickling efficiency is not only increased in the presence of helical member, while can automatically discharge.Using a kind of pickling lines of the descaling bath, automated production process can be realized in production, cost of labor and labor intensity is not only reduced, while also improving production efficiency.
Description
Technical field
The present invention relates to a kind of pickler technical field, a kind of descaling bath and pickling lines are specifically related to.
Background technology
Steel ball in bearing is an essential part, is the main parts size in bearing, and the quality of bearing ball is straight
The service life of influence bearing is connect, ball surfaces can adhere to some greasy dirts and can produce rust staining in process of production, therefore needed
Steel ball is subjected to pickling processes, the processing such as greasy dirt and rust staining of ball surfaces is clean, to ensure in checkout procedure
Accuracy and surface quality.Mainly manually carry out each procedure, low production efficiency, labor intensity in the prior art
Greatly.
China Patent Publication No. CN202643849U, authorization date on January 2nd, 2013, discloses a kind of descaling bath, its
Including cell body, multiple enclosing covers and inner cap, the top both sides of the cell body, which are respectively equipped with longitudinal tank, the cell body, to be additionally provided with
The horizontal tank of longitudinal tank of multiple connection cell body both sides, the surrounding of the enclosing cover is respectively placed in longitudinal water
In groove and horizontal tank, the inner cap hangs on outside described and covered.The descaling bath of the program, has put forward sealing, it is ensured that acid solution and
Acid gas is not excessive, while reducing maintenance cost, extends service life.But need frequency when placing workpiece and taking out workpiece
Numerous opening and closing enclosing cover, have impact on production efficiency, while artificial productive labor intensity is big.
The content of the invention
Low it is an object of the invention to solve steel ball pickling efficiency in the prior art, artificial productive labor intensity is big, now carries
For a kind of descaling bath and pickling lines, pickling efficiency can be improved in use, the volatilization of pickle is reduced, and reduction is used into
This, while improving production efficiency, reduces hand labor intensity and cost of labor.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of descaling bath and pickling lines, including：Tilt circular arc lower house and the motor being fixed on base, the lower casing
There is higher end inside the upper shell and end cover for sealing cooperation therewith, lower house to be provided with netted seepage part, the net on body
There is certain gap between shape seepage part and lower house, the lower house upper end is also fixed with discharge opening, the upper shell
It is provided between lower house and upper shell and the helical member being connected on lower house with motor by shaft coupling, institute is fixed on by bearing
The blade for stating helical member is adapted with the circular arc of lower house and netted seepage part, and multiple through holes, institute are additionally provided with the blade
The top for stating upper shell is fixed with charging aperture and the closure coordinated with charging aperture, and charging aperture bottom, which is additionally provided with, rotates connection
Tumbler.
The present invention uses sealing structure, the pollution that can prevent the volatilization of pickle from causing, while using helical member structure
Workpiece can be made fully to be contacted with pickle, pickling efficiency is improved, can also be alleviated by workpiece automatic transport to discharging opening
Artificial production intensity.
It is preferred that, the upper shell is arc surface or plane combination face.
It is preferred that, the shape of through holes is circle, quadrangle or pentagon.
It is preferred that, the upper shell top is provided with pickle charge door, and lower house bottom is provided with pickle discharging opening.
It is preferred that, tell that lower casing body side surface is provided with pickle height observation table.
Install claims 1 to 3 any one of structure a kind of pickling lines, including, feeding mechanism, it is described enter
Expecting mechanism includes the charging basket that bottom is provided with certain gradient, and the side of charging basket is provided with discharging opening, the outer discharge outlet of charging basket be provided with and
Limited block is fixed with the concordant deflector chute of discharging opening and the fixed baffle plate for being located at deflector chute side, the deflector chute and can
Along the striker plate that limited block is up and down, guide pillar is also fixed with the lateral surface workbench of deflector chute two and is socketed with leading
The control provided with threaded connection in the middle part of transverse bar, the transverse bar is fixed with the top of mobile support on post, the guide pillar
Moving member, the control moving member bottom is connected with moving holder pivots, and the mobile support is fixed with bearing and with consolidating
Surely the annular charging of connection bearing inner race is brushed, and described annular charging brush one end is connected with after motor, the guide pillar by shaft coupling
Deflector chute end is additionally provided with discharge end, and discharge end is fixed with charging delivery hose by fastener；
Pickling mechanism, the pickling mechanism includes descaling bath and by next descaling bath charging hole and a upper descaling bath discharge opening
Connected conveying member；
Receiving mechanism, including the motor and fixed plate that are located on workbench column, the fixed plate two ends are fixed by fastener
It is fixed between end plate, the two end plates to be fixed with guide rail, the end plate in fixed plate by fastener and is fixed with
Bearing, bearing inner race is fixed with the screw mandrel being connected with motor by shaft coupling, and the screw mandrel is provided with to be connected with screw mandrel
The sliding shoe being slidably connected with guide rail, the sliding shoe lateral surface is fixed with connector, connector bottom by fastener
Side is fixed with the bottom plate that middle part is hollow structure, and bottom plate upper end surrounding is fixed with side plate, bottom plate top provided with it is fixed with
The hang plate of side plate, the bottom plate outer end is additionally provided with the fixture for fixing delivery hose.
The present invention can realize acid cleaning process charging, pickling and the rewinding of automation, improve production efficiency, reduce people
Work labor intensity.
It is preferred that, the charging basket bottom discharge mouthful is minimum, and other faces are the inclined plane for being above discharging opening.
It is preferred that, the descaling bath conveying member is connected as flexible pipe connection, or link slot connection, or conveyer belt connection.
It is preferred that, the annular charging brush is hair brush structure.
It is preferred that, the range sensor connects single-chip microcomputer, and single-chip microcomputer is connected with the motor of control screw mandrel motion.
The beneficial effects of the invention are as follows：Descaling bath can effectively reduce the volatilization of pickle, reduce environmental pollution, together
When pickle also workpiece can sufficiently be contacted, improve pickling efficiency, self-emptying can be realized by descaling bath, reduce
Labor intensity；The charging in acid cleaning process, pickling, rewinding process can be realized automation and continuous using pickling lines
Production, not only improves production efficiency, while also reducing the labor intensity in artificial handling process.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of descaling bath；
Fig. 2 is a kind of a kind of structural representation of pickling lines；
Fig. 3 is a kind of structural representation of the feeding mechanism of pickling lines；
Fig. 4 is a kind of structural representation of the receiving mechanism of pickling lines.
Embodiment
Below by specific embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
As shown in figure 1, a kind of descaling bath, including：Tilt the circular arc lower house 4 and motor 1 being fixed on base 9, institute
Stating has the upper shell 2 for sealing cooperation therewith and end cover 10 on lower house 4, the inside higher end of lower house 4 is oozed provided with netted
, there is certain gap in missing part 5, the upper end of lower house 4 is also fixed with out between netted the seepage part 5 and lower house 4
Expect hole 6, be provided between the upper shell 3 and lower house 4 and upper shell 3 is fixed on passing through on lower house 4 with motor 1 by bearing
The helical member 2 of shaft coupling connection, the blade 21 of the helical member 2 is adapted with the circular arc of lower house and netted seepage part, institute
State and multiple through holes 22 are additionally provided with blade, the top of the upper shell 3 is fixed with charging aperture 7 and the sealing coordinated with charging aperture
Lid 71, the bottom of charging aperture 7 is additionally provided with the tumbler 8 for rotating connection, and tumbler 8 can effectively prevent the volatilization of pickle, uses
When also can will enter descaling bath in work speed reduction.
Wherein, the shape of upper shell 3 can be various shapes, such as arc surface, plane combination face, be adopted in the present embodiment
The arc surface used with upper shell 3, arc surface very easily can coordinate with lower house.
Wherein, the shape of through hole 22 can be a variety of, such as circular, quadrangle, pentagon etc., using circle in the present embodiment
Shape, circle can be processed conveniently, while also can guarantee that the using effect of helical member 2.
Pickle is added inside descaling bath by pickle charge door, observation pickle highly observes table（Do not show in figure
Go out）By the amount control of pickle near the junction of netted seepage part 5 and lower house 4, workpiece is after the entrance of charging aperture 7
Prevent pickle from volatilizing, tumbler 8 is provided with charging aperture, now motor 1 starts, helical member 2 starts to rotate, in helical member
In the presence of 2, workpiece is moved in the presence of blade 21 from the bottom of charging aperture 7 of descaling bath along lower casing dignity, by leaf
Piece 21 is provided with some through holes 22, therefore pickle can be flowed freely, and now workpiece can be moved along the face of lower house 4, and
The rotation of helical member 2 will not have an impact to pickle, in the presence of helical member 2, workpiece be moved to the netted part of seepage part 5 and
And during higher than pickle, workpiece is separated with pickle, and helical member 2 is rotated further, the pickle of workpiece surface attachment is reduced, directly
Discharge opening 6 is moved to workpiece and continues to move along conveying member, the self-emptying of workpiece is realized, and sealing structure is also reduced simultaneously
The volatilization of pickle.
It is a kind of pickling lines structural representation using above-mentioned descaling bath as shown in Figures 2 to 4, including, feeding mechanism
190, the feeding mechanism includes the charging basket 200 that bottom is provided with certain gradient, and the side of charging basket 200 is provided with discharging opening, charging basket
Outer discharge outlet is described to lead provided with the deflector chute 191 concordant with discharging opening and the fixed baffle plate 1912 for being located at the side of deflector chute 191
Limited block 192 is fixed with hopper 191 and can be along the up and down striker plate 193 of limited block 192, the deflector chute 191
Guide pillar 198 and socket and the mobile support 199 on guide pillar 198, the guide pillar 198 are also fixed with two lateral surface workbench
Transverse bar 195, control moving member 196 of the middle part of transverse bar 195 provided with threaded connection, the control are fixed with top
The bottom of moving member 196 rotates with mobile support 199 and is connected, and the mobile support 199 is fixed with bearing 194 and connected with fixed
Joint bearing（The annular charging brush 197 of 94 inner rings, described annular charging one end of brush 197 is connected with motor by shaft coupling, described to lead
Deflector chute end is additionally provided with discharge end after post, and discharge end is fixed with charging delivery hose 180 by fastener；
Pickling mechanism, the pickling mechanism includes descaling bath and by next descaling bath charging hole and a upper descaling bath discharge opening
Connected conveying member 170；
Receiving mechanism, including the motor 162 and fixed plate 161 that are located on workbench column, the fixation are fixed by fastener
The two ends of plate 161 are fixed between end plate 165, the two end plates 165 in fixed plate 161 by fastener and are fixed with guide rail
164, bearing 168 is fixed with the end plate 165, and the inner ring of bearing 168 is fixed with what is be connected with motor 162 by shaft coupling
Screw mandrel 163, the screw mandrel 163 is provided with the sliding shoe 166 being slidably connected with guide rail 164 being connected with screw mandrel 163, described
The lateral surface of sliding shoe 166 is fixed with connector 169 by fastener, and the bottom side of connector 169 is fixed with during middle part is
The bottom plate 1673 of hollow structure, bottom plate upper end surrounding is fixed with side plate 1671, and bottom plate top is provided with the fixed hang plate with side plate
1672, the outer end of bottom plate 1673 is additionally provided with the fixture 1672 for fixing delivery hose.
Wherein, the bottom of charging basket 200 is provided with inclined plane, and discharging opening is minimum, and other is the inclined plane for being above discharging opening, the knot
Structure ensure that the workpiece in charging basket whole in the presence of no external force can move to deflector chute 191 from discharging opening.
Wherein, annular charging brush 197 is hair brush structure, when annular charging brush 197 is rotated, due to being deposited between adjacent hairbrush
In certain gap, now workpiece can smoothly by deflector chute, until the hairbrush of rear adjacent is in contact with deflector chute, when
When motor is rotated with certain frequency, the workpiece by annular brush can also keep certain frequency, it is ensured that enter descaling bath
The quantity of middle workpiece.
After workpiece is positioned in charging basket 200, deflector chute, the He of limited block 192 are moved to from discharging opening by Action of Gravity Field
Regulation striker plate 193 can control the piece count in deflector chute 191, it is to avoid to the annular charging formation certain impact of brush 197,
Annular is fed to the Level Change of brush by adjusting control moving member 196, in the motor of control annular charging brush 197（In figure not
Draw）After work, in the presence of annular charging brush 197, workpiece can be so that certain frequency is by deflector chute 191 and enters defeated
Soft 180 are sent, the workpiece by delivery hose 180 enters descaling bath, come out in descaling bath through overpickling effect from discharge outlet
And enter next descaling bath, next descaling bath can be changed to cleaning structure in process of production, by by the clear of flowing
After water is added by the pickle charge door of descaling bath, workpiece is cleaned in descaling bath, workpiece passes through after the washing
Collected in the presence of receiving mechanism in collecting vessel 220 after delivery hose 150, the connector bottom of receiving mechanism be provided with away from
From sensor 210, when the workpiece in collecting vessel 220 reach a certain height, range sensor is by single-chip microcomputer by information transmission
To motor 162, bottom plate movement is controlled in the presence of motor 162, so as to ensure that the height of delivery hose 150, it is ensured that defeated
Pipe is sent not covered by workpiece.
Wherein, striker plate 193 is fixed on limited block 192 by fastener 1931, can be adjusted after loosening fasteners 1931
The height of striker plate 193.
As shown in Fig. 2 the workbench lamination that is issued as of descaling bath is distributed in the present embodiment, the structure takes up an area smaller, conveying
Part can be connected using flexible pipe connection or link slot, using flexible pipe connection in the present embodiment, and hose connecting structure is fairly simple, by
Such environmental effects are smaller.
Block form distribution is distributed as another descaling bath, conveying member can be connected using conveyer belt in block form distribution
Connect, block form be distributed when can it is fairly simple it is quick addition and change pickle, while production management is also more convenient.
Embodiment described above is the preferably scheme of the present invention, not makees any formal limit to the present invention
System, also has other variants and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (10)
1. a kind of descaling bath, it is characterised in that including：Inclination is fixed on base（9）On circular arc lower house（4）And motor
（1）, the lower house（4）On have the upper shell for sealing cooperation therewith（3）And end cover（10）, lower house（4）It is internal higher
One end is provided with netted seepage part（5）, the netted seepage part（5）With lower house（4）Between there is certain gap, the lower casing
Body（4）Upper end is also fixed with discharge opening（6）, the upper shell（3）With lower house（4）Between be provided with by bearing fixation spiral shell
Rotating part（2）, the helical member（2）With motor（1）Connected by shaft coupling, the helical member（2）Blade（21）With lower house
With netted seepage part（5）Circular arc be adapted, the intransitable through hole of multiple workpiece is additionally provided with the blade（22）, it is described
Upper shell（3）Top be fixed with charging aperture（7）With the closure coordinated with charging aperture（71）, charging aperture（7）Bottom is also set
There is the tumbler for rotating and connecting（8）.
2. a kind of descaling bath according to claim 1, it is characterised in that：The upper shell（3）Arc surface or plane combination
Face.
3. a kind of descaling bath according to claim 1, it is characterised in that：The through hole（22）It is shaped as circle, quadrangle
Or pentagon.
4. a kind of descaling bath according to claim 1, it is characterised in that：The upper shell（3）Top adds provided with pickle
Material mouth, lower house bottom is provided with pickle discharging opening.
5. a kind of descaling bath according to claim 1, it is characterised in that：The lower house（4）Side is high provided with pickle
Degree observation table.
6. a kind of pickling lines of structure any one of a kind of use claim 1 to 5, it is characterised in that including entering
Expect mechanism（190）, the feeding mechanism include bottom be provided with certain gradient charging basket（200）, charging basket（200）Side be provided with
Discharging opening, the outer discharge outlet of charging basket is provided with the deflector chute concordant with discharging opening（191）Deflector chute is located at fixation（191）Side
Baffle plate（1912）, the deflector chute（191）On be fixed with limited block（192）And can be along the up and down striker plate of limited block
（193）, the deflector chute（191）Guide pillar is also fixed with two lateral surface workbench（198）And socket and guide pillar（198）On
Mobile support（199）, the guide pillar（198）Transverse bar is fixed with top（195）, the transverse bar（195）Middle part is set
There is the control moving member of threaded connection（196）, the control moving member（196）Bottom and mobile support（199）Rotate connection, institute
State mobile support（199）It is fixed with bearing（194）And with being fixedly connected with bearing（194）The annular charging brush of inner ring（197）,
The annular charging brush（197）One end is connected with deflector chute end after motor, the guide pillar by shaft coupling and is additionally provided with discharge end,
Discharge end is fixed with charging delivery hose by fastener（180）；
Pickling mechanism, the pickling mechanism includes descaling bath and by next descaling bath charging hole and a upper descaling bath discharge opening
Connected conveying member（170）；
Receiving mechanism, including the motor being located on workbench column is fixed by fastener（162）And fixed plate（161）, it is described
Fixed plate（161）Two ends are fixed with end plate by fastener（165）, the two end plates（165）Between fixed plate（161）It is upper solid
Surely it is provided with guide rail（164）, the end plate（165）On be fixed with bearing（168）, bearing（168）Inner ring is fixed with and motor
（162）The screw mandrel connected by shaft coupling（163）, the screw mandrel（163）It is provided with and screw mandrel（163）Be connected and guide rail
（164）The sliding shoe being slidably connected（166）, the sliding shoe（166）Lateral surface is fixed with connector by fastener
（169）, connector（169）Bottom is fixed with range sensor（210）, connector（169）Bottom side is fixed with middle part
For the bottom plate of hollow structure（1673）, bottom plate upper end surrounding is fixed with side plate（1671）, bottom plate top is provided with fixed and side plate
Hang plate（1672）, the bottom plate（1673）Outer end is additionally provided with the fixture for fixing delivery hose 150（1672）.
7. a kind of pickling lines according to claim 6, it is characterised in that：The charging basket（200）Bottom discharge mouthful is most
Low, other faces are the inclined plane higher than discharging opening.
8. a kind of pickling lines according to claim 6, it is characterised in that：The descaling bath conveying member（170）Connection
Connected for flexible pipe, or link slot connection, or conveyer belt connection.
9. a kind of pickling lines according to claim 6, it is characterised in that：The annular charging brush（197）For hairbrush
Structure.
10. a kind of pickling lines according to claim 6, it is characterised in that：The range sensor（210）Connection is single
Piece machine, single-chip microcomputer is connected with the motor of control screw mandrel motion（162）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710572689.9A CN107190268B (en) | 2017-07-14 | 2017-07-14 | A kind of descaling bath and pickling lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710572689.9A CN107190268B (en) | 2017-07-14 | 2017-07-14 | A kind of descaling bath and pickling lines |
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| Publication Number | Publication Date |
|---|---|
| CN107190268A true CN107190268A (en) | 2017-09-22 |
| CN107190268B CN107190268B (en) | 2019-02-01 |
Family
ID=59882877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710572689.9A Active CN107190268B (en) | 2017-07-14 | 2017-07-14 | A kind of descaling bath and pickling lines |
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| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108330496A (en) * | 2017-12-29 | 2018-07-27 | 合肥盛强数控设备有限公司 | A kind of metalwork enclosed workshop device |
| CN108807172A (en) * | 2018-06-05 | 2018-11-13 | 陈涛 | A kind of semiconductor diode production technology |
| CN111455396A (en) * | 2020-06-10 | 2020-07-28 | 嘉兴兴通五金科技有限公司 | Linear reciprocating type tunnel pickling device |
| CN114750049A (en) * | 2022-05-20 | 2022-07-15 | 贵溪奥泰铜业有限公司 | Preparation facilities of tin-phosphor bronze board with adjustable glossiness |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108330496A (en) * | 2017-12-29 | 2018-07-27 | 合肥盛强数控设备有限公司 | A kind of metalwork enclosed workshop device |
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| CN111455396A (en) * | 2020-06-10 | 2020-07-28 | 嘉兴兴通五金科技有限公司 | Linear reciprocating type tunnel pickling device |
| CN114750049A (en) * | 2022-05-20 | 2022-07-15 | 贵溪奥泰铜业有限公司 | Preparation facilities of tin-phosphor bronze board with adjustable glossiness |
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| Publication number | Publication date |
|---|---|
| CN107190268B (en) | 2019-02-01 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A pickling tank and pickling production line Effective date of registration: 20220705 Granted publication date: 20190201 Pledgee: Postal Savings Bank of China Limited Yunhe County sub branch Pledgor: ZHEJIANG XINGCHANG BEARING Co.,Ltd. Registration number: Y2022330001196 |