CN107188041A - A kind of automatic contraposition device of truck and bank bridge - Google Patents
A kind of automatic contraposition device of truck and bank bridge Download PDFInfo
- Publication number
- CN107188041A CN107188041A CN201710449402.3A CN201710449402A CN107188041A CN 107188041 A CN107188041 A CN 107188041A CN 201710449402 A CN201710449402 A CN 201710449402A CN 107188041 A CN107188041 A CN 107188041A
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- China
- Prior art keywords
- truck
- plc
- suspender
- fixed
- bridge crane
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The present invention relates to a kind of truck and the automatic contraposition device of bank bridge, go out plan-position and the profile of container in floor projection by lighting fixture LED projector lamp, effectively intuitively view information is provided for driver, it is to avoid the frequent reversing of truck driver and reverse collision put case；By laser range finder, laser scanner, PLC, in place indicator lamp be combined, it can prevent truck driver from not leaving before container is raised to safe altitude in bank bridge crane tool to start to walk, situations such as avoiding truck driver " draw and close " occurs, effectively shorten the position aligning time of bridge crane and truck, the operating efficiency of dock ship is significantly improved, truck operation integrated cost is effectively reduced, the driving fatigue degree that personnel drive in truck department is obviously improved.
Description
Technical field
The present invention relates to the contraposition of container truck in container handling operation and suspender, specifically truck and An Qiao
Automatic contraposition device.
Background technology
Bank bridge is also known as shore container crane, bridge crane, is for being loaded and unloaded on bank to the container on ship
Equipment.In Inland Changjiang River harbour as container operation handling capacity rises, harbour bank bridge operating frequency is improved therewith, in handling
During truck must frequently move operation shellfish position, how it is fast and reliable accomplish one-time positioning, into current problem.Harbour
Operation truck driver's operation habit, is cried out by intercom, the box sizes for determining present operation such as looks up, and positioning is leaned on substantially
Personal experience's oneself one reference point of selection on bank bridge cart is aligned, and what is had is even more to wait until that suspender chest stops being suspended in truck
Flat board top waits truck driver reversing to touch case to put case, and the truck having after chest is put well is blindly pursuit operating speed in bank
Bridge crane tool is not unlocked just starts to walk when rising to safe altitude, frequently results in truck and " draws and close " phenomenon.The frequent reversing of truck
Larger repairing amount is also result in mechanisms such as truck clutch, gearboxes, this is produced and equipment safety operation to corporate security
Also certain potential safety hazard is brought.
The content of the invention
The present invention proposes the automatic contraposition device of a kind of truck and bank bridge to above mentioned problem, simple with economical and practical, structure
Singly, the characteristics of cost is low.
Specific technical scheme is as follows：The automatic contraposition device of a kind of truck and bank bridge, including bridge crane, bridge crane suspender, lamp
Electro-optical device, in place PLC, indicator lamp, laser range finder, laser scanner, head, the first fixed station, the second fixed station；
Bridge crane suspender is rectangular frame formula, symmetrical structure centered on bridge crane suspender, including first crossbeam, second cross beam, the first curb girder,
Two first curb girder horizontal symmetricals are placed, and two first crossbeams are vertically symmetrical to be placed, and the first curb girder is vertically connected with first crossbeam,
It is equidistant on the several second cross beams of parallel, disposed at equal distance between two first curb girders, two first curb girders to be provided with some light
It is equidistant on device, two first crossbeams to be provided with some lighting fixtures；Lighting fixture includes vacuum cup, square fixed station, electricity
Dynamic cylinder, servomechanism, LED projector lamp, vacuum cup central hub are alignd with fixed station central axis, are arranged on and fixed by screw
Platform bottom surface, electric cylinder is fixed on fixed countertop, and electric cylinder push rod stretches out square platform, and LED projector lamp is vertical with electric cylinder push rod
It is connected；Lighting fixture is fixed on bridge crane suspender by vacuum cup；Indicator lamp is fixed on bridge crane exit in place, is sticked into collection
The entrance for entering bridge crane is relative；First fixed station is fixed on suspender apart from suspender center farthest, and laser range finder is fixed on
On one fixed station；Second fixed station is fixed on suspender apart from suspender center farthest, and the second fixed station and the first fixed station are closed
In suspender Central Symmetry, head is fixed on the second fixed station, and laser scanner is fixed on head, and head can drive laser
Scanner rotates, and expands scanning range；Laser range finder, in place laser scanner, indicator lamp, LED projector lamp, head and PLC
Electrically connected between controller；Electrically connected between electric cylinder, servomechanism, PLC.
5-10 lighting fixture is respectively equipped with two first curb girders.
3-6 lighting fixture is respectively equipped with two first crossbeams.
Each component surface of lighting fixture scribbles fire-resistant anticorrosion paint.
Red light, green light are respectively equipped with the indicator lamp in place.
Bridge crane suspender carry container decline, when suspender apart from ground height be less than setting value, laser range finder by this
When distance signal pass to PLC, after PLC is analyzed data, control head, laser scanner start
Work, laser scanner carries out 3-D scanning ranging to container, and the data measured are passed to PLC controls by laser scanner again
Device, PLC is analyzed data, determines the dimensions of this group of container, and calculating lighting fixture needs movement
Light fixture on distance, control driver work, control electric cylinder push rod moves forward to correct position；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to PLC and controlled by laser range finder
Device processed, after PLC is analyzed data, the LED projector lamp of control lighting fixture is started working, and LED projector lamp lights,
The position that truck is parked is determined by light profile of several LED projector lamps on ground is projected；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to PLC and controlled by laser range finder
Device processed, after PLC is analyzed data, indicator lamp is started working in place for control, shows green light, notifies truck driver will
Truck reaches LED projector lamp and is incident upon at the light profile on ground；
After container is placed into truck by bridge crane suspender, begin to ramp up, when lifting height is more than setting value, Laser Measuring
Distance signal now is passed to PLC by distance meter, and PLC is analyzed data, and indicator lamp is opened in place for control
Beginning work, shows green light, notifies truck driver's container to put well, truck is driven away.
Beneficial effects of the present invention are：Effectively shorten the position aligning time of bridge crane and truck, to the operating efficiency of dock ship
Significantly improve, truck operation integrated cost is effectively reduced, the driving fatigue degree that personnel drive in truck department is obviously improved.Pass through light
Device LED projector lamp goes out plan-position and the profile of container in floor projection, effective to provide intuitively view letter for driver
Breath, it is to avoid the frequent reversing of truck driver and reverse collision put case；By laser range finder, laser scanner, PLC,
Indicator lamp is combined in place, can be prevented truck driver from not leaving before container is raised to safe altitude in bank bridge crane tool to start to walk, be kept away
Situations such as exempting from truck driver " draw and close " occurs, and benefit can be clearly.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is structural representation of the invention.
Fig. 2 is the front view of the lighting fixture of the present invention.
Fig. 3 is the top view of the lighting fixture of the present invention.
Fig. 4 is the left view of the lighting fixture of the present invention.
Fig. 5 is jackshaft sling schematic diagram of the present invention.
Fig. 6 is bridge crane schematic diagram in the present invention.
Fig. 7 is part connection figure of the invention.
1- lighting fixtures, 2-PLC controllers, 3- indicator lamps in place, 4- laser range finders, 5- laser scanners, 6- is electronic
Cylinder, 7- servomechanisms, 8-LED Projecting Lamps, 9- bridge cranes, 10- bridge crane suspenders, 11- vacuum cups, the square fixed stations of 12-, 13- light
Profile, 14- containers, the fixed stations of 15- first, the fixed stations of 16- second, 17- heads, the curb girders of 18- first, 19- first crossbeams,
20- chain riggings, 21- red lights, 22- green lights, the outlet of 23- bridge cranes, 24- bridge crane entrances, 25- second cross beams.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be described in detail.
As illustrated, the automatic contraposition device of a kind of truck and bank bridge, including bridge crane, bridge crane suspender, lighting fixture, PLC
Controller, in place indicator lamp, laser range finder, laser scanner, head, the first fixed station, the second fixed station；Bridge crane suspender is
Symmetrical structure centered on rectangular frame formula, bridge crane suspender, including first crossbeam, second cross beam, the first curb girder, two first sides
Beam horizontal symmetrical is placed, and two first crossbeams are vertically symmetrical to be placed, and the first curb girder is vertically connected with first crossbeam, two first sides
It is equidistant on the several second cross beams of parallel between beam, disposed at equal distance, two first curb girders to be provided with some lighting fixtures, two pieces the
It is equidistant on one crossbeam to be provided with some lighting fixtures；Lighting fixture include vacuum cup, square fixed station, electric cylinder, servomechanism,
LED projector lamp, vacuum cup central hub is alignd with fixed station central axis, and fixed station bottom surface is arranged on by screw, electronic
Cylinder is fixed on fixed countertop, and electric cylinder push rod stretches out square platform, and LED projector lamp is vertically connected with electric cylinder push rod；Light is filled
Put and be fixed on by vacuum cup on bridge crane suspender；Indicator lamp is fixed on bridge crane exit in place, enters entering for bridge crane with truck
Mouth is relative；First fixed station is fixed on suspender apart from suspender center farthest, and laser range finder is fixed on the first fixed station；
Second fixed station is fixed on suspender apart from suspender center farthest, and the second fixed station and the first fixed station are on suspender center pair
Claim, head is fixed on the second fixed station, and laser scanner is fixed on head, and head can drive laser scanner to rotate,
Expand scanning range；Laser range finder, in place laser scanner, electricity between indicator lamp, LED projector lamp, head and PLC
Connection；Electrically connected between electric cylinder, servomechanism, PLC.
5-10 lighting fixture is respectively equipped with two first curb girders.
3-6 lighting fixture is respectively equipped with two first crossbeams.
Each component surface of lighting fixture scribbles fire-resistant anticorrosion paint.
Red light, green light are respectively equipped with the indicator lamp in place.
During work, bridge crane suspender proposes container decline, when height of the suspender apart from ground is less than setting value, laser ranging
Distance signal now is passed to SIEMENS PLC controller by instrument, after SIEMENS PLC controller is analyzed data, control
Laser scanner is started working, and laser scanner carries out 3-D scanning ranging to container, and laser scanner is by the data measured
SIEMENS PLC controller is passed to again, SIEMENS PLC controller is analyzed data, determine the size rule of this group of container
Lattice, calculating lighting fixture needs the light fixture on mobile distance, control driver work, control electric cylinder push rod to move forward
To correct position；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to Siemens by laser range finder
PLC, after SIEMENS PLC controller is analyzed data, the LED projector lamp of control lighting fixture is started working, LED
Projecting Lamp is lighted, and the position that truck is parked is determined by light profile of several LED projector lamps on ground is projected；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to Siemens by laser range finder
PLC, after SIEMENS PLC controller is analyzed data, indicator lamp is started working in place for control, is shown green light, is led to
Know that truck is reached LED projector lamp and is incident upon at the light profile on ground by truck driver；
After container is placed into truck by bridge crane suspender, begin to ramp up, when lifting height is more than setting value, Laser Measuring
Distance signal now is passed to SIEMENS PLC controller by distance meter, and SIEMENS PLC controller is analyzed data, control
Indicator lamp is started working in place, shows green light, notifies truck driver's container to put well, truck is driven away.
The position aligning time of the invention for effectively shortening bridge crane and truck, is significantly improved to the operating efficiency of dock ship, to collection
Card operation integrated cost is effectively reduced, and the driving fatigue degree that personnel drive in truck department is obviously improved.Pass through lighting fixture LED projector lamp
Go out plan-position and the profile of container in floor projection, effectively provide intuitively view information for driver, it is to avoid truck department
The frequent reversing of machine and reverse collision put case；By laser range finder, laser scanner, PLC, in place indicator lamp mutually tie
Close, can prevent truck driver from not leaving before container is raised to safe altitude in bank bridge crane tool to start to walk, it is to avoid truck driver " draws
Situations such as pass ", occurs, and benefit can be clearly.
Claims (6)
1. the automatic contraposition device of a kind of truck and bank bridge, it is characterised in that including bridge crane, bridge crane suspender, lighting fixture, PLC
Controller, in place indicator lamp, laser range finder, laser scanner, head, the first fixed station, the second fixed station；Bridge crane suspender is
Symmetrical structure centered on rectangular frame formula, bridge crane suspender, including first crossbeam, second cross beam, the first curb girder, two first sides
Beam horizontal symmetrical is placed, and two first crossbeams are vertically symmetrical to be placed, and the first curb girder is vertically connected with first crossbeam, two first sides
It is equidistant on the several second cross beams of parallel between beam, disposed at equal distance, two first curb girders to be provided with some lighting fixtures, two pieces the
It is equidistant on one crossbeam to be provided with some lighting fixtures；Lighting fixture include vacuum cup, square fixed station, electric cylinder, servomechanism,
LED projector lamp, vacuum cup central hub is alignd with fixed station central axis, and fixed station bottom surface is arranged on by screw, electronic
Cylinder is fixed on fixed countertop, and electric cylinder push rod stretches out square platform, and LED projector lamp is vertically connected with electric cylinder push rod；Light is filled
Put and be fixed on by vacuum cup on bridge crane suspender；Indicator lamp is fixed on bridge crane exit in place, enters entering for bridge crane with truck
Mouth is relative；First fixed station is fixed on suspender apart from suspender center farthest, and laser range finder is fixed on the first fixed station；
Second fixed station is fixed on suspender apart from suspender center farthest, and the second fixed station and the first fixed station are on suspender center pair
Claim, head is fixed on the second fixed station, and laser scanner is fixed on head, and head can drive laser scanner to rotate,
Expand scanning range；Laser range finder, in place laser scanner, electricity between indicator lamp, LED projector lamp, head and PLC
Connection；Electrically connected between electric cylinder, servomechanism, PLC.
2. according to a kind of truck described in claim 1 and the automatic contraposition device of bank bridge, it is characterised in that during work, bridge crane
Suspender proposes container decline, and when height of the suspender apart from ground is less than setting value, laser range finder is by distance signal now
PLC is passed to, after PLC is analyzed data, control laser scanner is started working, laser scanner pair
Container carries out 3-D scanning ranging, and the data measured are passed to PLC by laser scanner again, and PLC is by number
According to being analyzed, the dimensions of this group of container is determined, calculating lighting fixture needs mobile distance, controls driver work
Make, the light fixture on control electric cylinder push rod moves forward to correct position；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to PLC by laser range finder,
After PLC is analyzed data, the LED projector lamp of control lighting fixture is started working, and LED projector lamp lights, and passes through
Light profile of several LED projector lamps on ground is projected determines the position that truck is parked；
When height of the suspender apart from ground is less than setting value, distance signal now is passed to PLC by laser range finder,
After PLC is analyzed data, indicator lamp is started working in place for control, shows green light, notifies truck driver by truck
LED projector lamp is reached to be incident upon at the light profile on ground；
After container is placed into truck by bridge crane suspender, begin to ramp up, when lifting height is more than setting value, laser range finder
Distance signal now is passed into PLC, PLC is analyzed data, indicator lamp starts work in place for control
Make, show green light, notify truck driver's container to put well, truck is driven away.
3. according to a kind of truck described in claim 1 and the automatic contraposition device of bank bridge, it is characterised in that described two first
5-10 lighting fixture is respectively equipped with curb girder.
4. according to a kind of truck described in claim 1 and the automatic contraposition device of bank bridge, it is characterised in that described two first
3-6 lighting fixture is respectively equipped with crossbeam.
5. according to a kind of truck described in claim 1 and the automatic contraposition device of bank bridge, it is characterised in that the lighting fixture
Each component surface scribbles fire-resistant anticorrosion paint.
6. according to a kind of truck described in claim 1 and the automatic contraposition device of bank bridge, it is characterised in that described to indicate in place
Red light, green light are respectively equipped with lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710449402.3A CN107188041B (en) | 2017-06-14 | 2017-06-14 | A kind of automatic contraposition device of truck and gantry crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710449402.3A CN107188041B (en) | 2017-06-14 | 2017-06-14 | A kind of automatic contraposition device of truck and gantry crane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107188041A true CN107188041A (en) | 2017-09-22 |
| CN107188041B CN107188041B (en) | 2018-11-13 |
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|---|---|---|---|
| CN201710449402.3A Active CN107188041B (en) | 2017-06-14 | 2017-06-14 | A kind of automatic contraposition device of truck and gantry crane |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107934737A (en) * | 2017-10-12 | 2018-04-20 | 淮阴工学院 | Suspender precise positioning system |
| CN108316186A (en) * | 2018-01-26 | 2018-07-24 | 田卫社 | The vehicle stopping device of track for a train both sides on road |
| CN108328480A (en) * | 2018-02-05 | 2018-07-27 | 上海振华重工(集团)股份有限公司 | Gantry crane intelligence is to case system and method |
| CN108706362A (en) * | 2018-08-16 | 2018-10-26 | 广州港集团有限公司 | A kind of container shipment stowage location monitoring device and monitoring method |
| CN110398740A (en) * | 2019-07-25 | 2019-11-01 | 陕西重型汽车有限公司 | A kind of port tractor Container inspection system method |
| CN110615365A (en) * | 2019-10-08 | 2019-12-27 | 三一海洋重工有限公司 | Portal crane lane, portal crane lane system and control method thereof |
| CN112150540A (en) * | 2020-08-26 | 2020-12-29 | 交通运输部水运科学研究所 | Method, device, terminal, storage medium and processor for aligning collection card under field bridge |
| CN113135497A (en) * | 2021-05-11 | 2021-07-20 | 上海西井信息科技有限公司 | Container unloading method, system, equipment and storage medium for automatic alignment of container truck and crane |
| CN113291975A (en) * | 2021-05-24 | 2021-08-24 | 万雄集团(沈阳)智能科技有限公司 | A collection card parking is counterpointed and is prevented pounding and prevent hoisting device for tire crane |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107934737A (en) * | 2017-10-12 | 2018-04-20 | 淮阴工学院 | Suspender precise positioning system |
| CN108316186A (en) * | 2018-01-26 | 2018-07-24 | 田卫社 | The vehicle stopping device of track for a train both sides on road |
| CN108328480A (en) * | 2018-02-05 | 2018-07-27 | 上海振华重工(集团)股份有限公司 | Gantry crane intelligence is to case system and method |
| CN108706362B (en) * | 2018-08-16 | 2023-11-24 | 广州港集团有限公司 | Device and method for monitoring loading position of container loading |
| CN108706362A (en) * | 2018-08-16 | 2018-10-26 | 广州港集团有限公司 | A kind of container shipment stowage location monitoring device and monitoring method |
| CN110398740A (en) * | 2019-07-25 | 2019-11-01 | 陕西重型汽车有限公司 | A kind of port tractor Container inspection system method |
| CN110615365A (en) * | 2019-10-08 | 2019-12-27 | 三一海洋重工有限公司 | Portal crane lane, portal crane lane system and control method thereof |
| CN110615365B (en) * | 2019-10-08 | 2021-03-26 | 三一海洋重工有限公司 | Portal crane lane, portal crane lane system and control method thereof |
| CN112150540A (en) * | 2020-08-26 | 2020-12-29 | 交通运输部水运科学研究所 | Method, device, terminal, storage medium and processor for aligning collection card under field bridge |
| CN112150540B (en) * | 2020-08-26 | 2023-08-25 | 交通运输部水运科学研究所 | Alignment method, device, terminal, storage medium and processor for under-field-bridge set card |
| CN113135497A (en) * | 2021-05-11 | 2021-07-20 | 上海西井信息科技有限公司 | Container unloading method, system, equipment and storage medium for automatic alignment of container truck and crane |
| CN113135497B (en) * | 2021-05-11 | 2024-03-26 | 上海西井科技股份有限公司 | Box unloading method, system, equipment and storage medium for automatic alignment of integrated card and crane |
| CN113291975A (en) * | 2021-05-24 | 2021-08-24 | 万雄集团(沈阳)智能科技有限公司 | A collection card parking is counterpointed and is prevented pounding and prevent hoisting device for tire crane |
| CN113291975B (en) * | 2021-05-24 | 2023-10-24 | 万雄集团(沈阳)智能科技有限公司 | A collection card parks and aims at and prevents pounding and prevent lifting device for tire crane |
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| Publication number | Publication date |
|---|---|
| CN107188041B (en) | 2018-11-13 |
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