CN107186892A - Multifunctional stone automatic gas cutting machine - Google Patents

Multifunctional stone automatic gas cutting machine Download PDF

Info

Publication number
CN107186892A
CN107186892A CN201710458169.5A CN201710458169A CN107186892A CN 107186892 A CN107186892 A CN 107186892A CN 201710458169 A CN201710458169 A CN 201710458169A CN 107186892 A CN107186892 A CN 107186892A
Authority
CN
China
Prior art keywords
workbench
pair
frame
rotary
longitudinal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710458169.5A
Other languages
Chinese (zh)
Other versions
CN107186892B (en
Inventor
姜建斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LAIZHOU FULIN MACHINERY CO Ltd
Original Assignee
LAIZHOU FULIN MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LAIZHOU FULIN MACHINERY CO Ltd filed Critical LAIZHOU FULIN MACHINERY CO Ltd
Priority to CN201710458169.5A priority Critical patent/CN107186892B/en
Publication of CN107186892A publication Critical patent/CN107186892A/en
Application granted granted Critical
Publication of CN107186892B publication Critical patent/CN107186892B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • B28D1/048Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • B28D1/047Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with the work mounted on a carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

Abstract

The invention discloses a kind of multifunctional stone automatic gas cutting machine, including frame, two groups of axis systems, workbench portion, automatic control systems;Wherein it is arranged with two groups of axis systems before and after upper rack in parallel;Workbench portion is provided with below two groups of axis systems, the workbench portion includes workbench and the workbench longitudinal moving mechanism, workbench transverse moving mechanism and the Worktable rotation mechanism that set gradually from bottom to top.The whole Zhang Shicai of big specification can be cut into several square, rectangular small dimension forming stone materials by the present invention automatically, longitudinally cutting and transverse cuts twice can be realized once, whole cutting process all realizes Automated condtrol, and translational speed is fast and steady, accurate positioning, locking is firm, operating efficiency is increased substantially, Product processing cost is substantially reduced, cutting accuracy is high, quality is good, labor intensity is low, is used conveniently and safely.

Description

Multifunctional stone automatic gas cutting machine
Technical field
The present invention relates to stone machining equipment technical field, more particularly, to multifunctional stone automatic gas cutting machine.
Background technology
At present, most of existing stone cutter is single saw blade, and it is that multi-disc cuts machine also to have a small number of;But these stone cutters are all Need manually to carry out feeding, pickup slitter edge, blanking, waste time and energy, and monolithic cuts that machine cutting efficiency is low, and labor intensity is big, raw Produce cost high, cutting accuracy is low.
The cut coverage and specification that multi-disc cuts machine are again too single, and a motor in main shaft cutting mechanism can only drive 1~2 Piece saw blade works, and a complete cutting task needs to repeat the operation several times and could complete, not only complicated, bulky, Floor space is big, and manufacturing cost is high, also increases number of motors, and power consumption is big, and operates, installs and transport all pretty troublesome. There is no stone material clamping device, it is impossible to be used in cutting fritter stone material.
The content of the invention
The technical problems to be solved by the invention, which are to provide, a kind of can overcome above-mentioned not enough multifunctional stone to cut automatically Cutting mill, the whole Zhang Shicai of big specification can be cut into several square, rectangular small dimension forming stone materials by it, entirely Cutting process all realizes Automated condtrol, and the present invention increases substantially operating efficiency, substantially reduces Product processing cost, cutting Precision is high, quality is good, and labor intensity is low, is used conveniently and safely.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is:
Multifunctional stone automatic gas cutting machine, including frame, two groups of axis systems, workbench portion, automatic control systems;Its It is arranged with two groups of axis systems before and after middle upper rack in parallel;Workbench portion is provided with below two groups of axis systems, should Workbench portion includes workbench and the workbench longitudinal moving mechanism, the workbench transverse shifting machine that set gradually from bottom to top Structure and Worktable rotation mechanism.
The axis system includes a pair in motor belt transmission mechanism, hydraulicefficiency elevation structure, the hydraulicefficiency elevation structure Hoist cylinder body is symmetrical to be articulated with frame top, and a pair of hoist cylinder boom ends are articulated with crossbeam two ends, and main shaft passes through one Spindle drum is arranged on below crossbeam;Two pairs of riser guide vertical symmetries are arranged on crossbeam two ends, and are fixed on frame with corresponding On two pairs of guide rail slide blocks formation slide up and down cooperation.
A pair of the tumble cylinders also included in the material pressing device for being arranged at the rear side of axis system I, the material pressing device tilt hinge It is connected between rollover stand and rear-side cross member, the left and right ends of rollover stand are oriented to axle bed by a pair respectively and are vertically installed with a pair of pressures Expect cylinder;It is oriented to slide up and down in the two vertical pairs through hole being provided with axle bed at a pair and is combined with two pairs of axis of guides;Binder oil cylinder Boom end is connected with axis of guide lower end with sliding pole socket;Pair of sliding bar level connection joint between pair of sliding pole socket, and It is arranged at intervals with multigroup binder wheel carrier of position adjustable;By vertically disposed a pair of axle spindles and it which is provided with binder wheel carrier Compression spring before and after be provided with a pair of pressure wheels, the pressure wheel be rubber wheel.
Longitudinal rail frame in the workbench longitudinal moving mechanism is arranged on the inside of frame, a pair of longitudinal line slideway edges Longitudinally asymmetric to be arranged above longitudinal rail frame, the longitudinal rail sliding block being engaged with a pair of longitudinal line slideways is symmetrically fixed In the bottom of cross slide way frame;Longitudinal gear that worm speed reducer is provided with is engaged with longitudinal rack, drives longitudinal rail sliding block Moved forward and backward along the longitudinal line slideway parallel with longitudinal rack, so as to realize that workbench is vertically moved;Also include longitudinal direction limit Position device.
Cross slide way frame in the workbench transverse moving mechanism is vertically mounted on above longitudinal rail frame, and a pair horizontal Transversely it is symmetricly set in above cross slide way frame to line slideway, below rotary bracket, with a pair of horizontal line slideways The cross slide way slide block being engaged symmetrically is fixed on the bottom of rotary bracket;Transverse gear that cycloidal planetary gear speed reducer is provided with Horizontal tooth bar is engaged, and is driven cross slide way slide block to be moved along the horizontal line slideway parallel with horizontal tooth bar, is realized workbench Transverse shifting.
The workbench transverse moving mechanism also includes horizontal limit devices, rip cutting horizontal positioning device and laterally locks dress Put;The rip cutting horizontal positioning device includes being arranged at the left and right locating piece on the outside of cross slide way frame, between left and right locating piece It is provided with the interfix block of rotary type.
The Worktable rotation mechanism drives 90 ° of worktable rotary, rotary block by the rotary cylinder in pneumatic means On the rotary cylinder seat that rotary bracket is provided with, rotary pneumatic cylinder rod is with being arranged in the pivoting support at rotary bracket center Circle is hinged.
The Worktable rotation mechanism also includes rotary limit device, rotating locking apparatus, and wherein rotary limit device is 0 ° of limited block, the 90 ° of limited blocks of workbench left bottom are separately positioned on, realize worktable rotary to the limit of 0 °, 90 ° position Position;Rotating locking apparatus is 0 ° of locking bed, the 90 ° of locking beds being separately positioned on pivoting support, and is oppositely arranged on left and right A pair of locking cylinders on rotary bracket coordinate, and realize worktable rotary to the locking of 0 °, 90 ° position.
The multiple clamping cylinders for also including being arranged in clamping device above workbench, the clamping device be arranged side by side in On rear side of workbench, multiple push pedals have been arranged side by side with being connected on rear side of push pedal frame in multiple clamping cylinder boom ends on front side of push pedal frame; Be respectively arranged with front side of workbench with left side on the right side of multiple backup plates, workbench is feeding entrance;Clamping cylinder drives push pedal frame, Stone moving is promoted by push pedal and is abutted against on backup plate, stone material positioning clamping is realized.
Also include automatic control system, the automatic control system includes programmable controller, text display screen, chain of command Plate, limit signal switch, relay output, frequency converter, system power supply, input/output, wherein programmable controller receive control The signal that button and limit switch are sent, and the action command specified according to the program of systemic presupposition by exporting module to complete; Text display screen and programmable controller carry out data exchange;Control panel is realized to whole by the button on control panel The manually operated and adjustment of equipment;Limit switch signal provides signal for programmable controller;Relay is exported can for amplification Programmable controller output signal;Frequency converter is used for speed governing;System power supply provides the voltage and current required for system work.
Open before and after the frame, frame is respectively arranged on the left side and the right side can be with the frame door of folding.
The saw blade quantity is that the saw blade spacing on 3~9, same main shaft is 100~400mm, saw blade spacing and cutting Stone material specification is adapted.
Compared with the prior art the present invention, has the advantages that:
The present invention is cut suitable for long 1600mm, wide 800mm, 20~120mm of thickness stone material, according to institute's cutting stone material thickness A saw may be selected or many saw cuts complete total depth of cut, the minimum gauge 100mmX100mm of cutting can realize longitudinal direction Once cutting, horizontal cutting twice.The present invention carries out Automated condtrol by PLC system to whole cutting process, will can advise greatly Lattice stone material is automatically cut into square, rectangular polylith small dimension stone material, and cutting accuracy is high, quality is good, and operating efficiency is big Amplitude is improved, and Product processing cost is substantially reduced, and labor intensity is low, is used conveniently and safely.
The present invention is using double main axle structures, and main shaft I and crossbeam I away from discharge position on workbench are arranged on rear side of frame, With material pressing device;Main shaft II and crossbeam II close to discharge position on workbench are arranged on front side of frame, without material pressing device. Multiple saw blades are equidistantly provided with same main shaft, according to needing cutting stone material specification mounting and adjusting saw blade spacing and lock, saw blade Spacing can arbitrarily be adjusted in the range of 100~400mm;But the saw blade spacing on two main shafts is differed or identical.By electricity Machine transmission mechanism drives saw blade circumgyration incision.Saw blade uses hydraulic lifting mode, by hoist cylinder, riser guide and guide rail slide block To realize saw blade lifting, lifting speed is fast and steady.
Workbench can be vertically moved, lateral displacement and 90 ° rotation so that realize longitudinal direction once cutting, laterally twice Cutting, rotational positioning is accurate, and translational speed is fast and steady.The rotation of workbench, locking and it is spacing manipulated by pneumatic means, lock It is tight reliable and stable, it is used conveniently and safely.Clamping device is additionally provided with workbench, stone material is clamped for positioning, cutting accuracy is improved And quality.
Check apron is provided with saw blade periphery, effectively prevents that muddy water is thrown away when saw blade from cutting.Protective cover is provided with crossbeam, in saw Piece riser guide is provided with shield;Frame top is with cover and the left and right sides is provided with two-door, and complete machine external form is applicable attractive in appearance.
In a word, the present invention realizes whole-process control by automatic control system to whole cutting process, with reasonable in design, Occupy space small, automaticity is high, cutting accuracy is high, quality is good, and operating efficiency is high, and Product processing cost is low, easy to use Safety, the advantages of stable and reliable for performance.
Brief description of the drawings
Fig. 1 is front view structure figure of the invention;
Fig. 2 is Fig. 1 B-B sectional views;
Fig. 3 is the overlooking structure figure of rotary table;
Fig. 4 is the overlooking structure figure of clamping device;
Fig. 5 is the backsight structure chart of material pressing device;
Fig. 6 is Fig. 5 C-C sectional views;
Fig. 7 is the control principle block diagram of automatic control system.
Part description in Fig. 1-Fig. 7:
1st, rip cutting horizontal positioning device;2nd, longitudinal rail frame;3rd, cross slide way frame;4th, rotary bracket;5th, workbench;6th, it is horizontal To rack;7th, frame;8th, crossbeam II;9th, main shaft I;10th, main shaft II;11st, clamping device;111st, clamping cylinder;112nd, backup plate; 113rd, push pedal frame;114th, push pedal;12nd, pivoting support;13rd, longitudinal rack;14th, longitudinal deceleration machine;15th, transversal deceleration machine;16th, revolve Rotaring cylinder seat;17th, saw blade;18th, material pressing device;181st, tumble cylinder;182nd, rollover stand;183rd, binder cylinder;184th, the axis of guide; 185th, sliding bar;186th, binder wheel carrier;187th, it is oriented to axle bed;188th, pressure wheel;19th, hoist cylinder;20th, rotary cylinder;21st, lock Tight cylinder;22nd, 0 ° of locking bed;23rd, 90 ° of locking beds;24th, horizontal locking device;25th, 0 ° of limited block;26th, 90 ° of limited blocks;27、 The motor of main shaft II;28th, check apron;29th, crossbeam I.
Embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
From Fig. 1-Fig. 7, multifunctional stone automatic gas cutting machine of the present invention includes frame, two groups of axis systems, binder dresses Put, workbench portion, clamping device, automatic control system;Wherein:
(1) frame and two groups of axis systems:Reference picture 1- Fig. 2.
Open before and after frame 7, frame is respectively arranged on the left side and the right side can be with the frame door of folding.Put down before and after the top of frame 7 Row is set in parallel in below two groups of crossbeams before and after being provided with two groups of crossbeams, two groups of axis systems.Specifically, axis system I is set Below rear-side cross member I 29, with Pneumatic material pressing device 18;When axis system I carries out longitudinally cutting, at workbench and stone material In longitudinal state.Axis system II is arranged at below the crossbeam II 8 of front side, without Pneumatic material pressing device;Axis system II enters During row transverse cuts, workbench is in transverse state with stone material.
The structure of two groups of axis systems is essentially identical, and its action principle is also identical.In the present embodiment, the saw on same main shaft Piece spacing is identical, but the saw blade spacing on two main shafts is differed;It can certainly be saw blade spacing on same main shaft not phase Together, the saw blade spacing but on two main shafts is identical.It is described in detail below with the structure and action principle of axis system I:
Axis system can realize the lifting and cutting of saw blade.Axis system I includes motor belt transmission mechanism, hydraulic pressure liter Descending mechanism, wherein:
Motor belt transmission mechanism can realize the circumgyration incision of main shaft saw blade.The motor belt transmission mechanism includes electricity Machine, belt, belt wheel, main shaft I 9, multiple saw blades 17, the band that wherein belt wheel on motor is provided with by belt transmission main shaft I 9 Wheel, so as to drive multiple saw blades 17 on main shaft I to rotate;Multiple saw blades 17 are placed equidistant on main shaft I 9.In order to meet big rule The need for the whole Zhang Shicai of lattice cuts into small dimension stone material, the number of cast-cutting saw slice can be participated in unrestricted choice, saw blade is arbitrarily adjusted Between spacing, and be adapted saw blade spacing and stone material cut form.The motor of main shaft I and the motor 27 of main shaft II are three-phase electricity Machine.
Hydraulicefficiency elevation structure include a pair of hoist cylinders 19, riser guide and guide rail slide block, crossbeam I 29, a pair of spindle drums, Main shaft I 9, wherein:A pair of hoist cylinder bodies are symmetrical to be articulated with the top of frame 7, and the end of a pair of hoist cylinder bars is cut with scissors respectively The two ends top of crossbeam I 29 is connected to, main shaft I 9 is arranged on below crossbeam I 29 by a pair of spindle drums.Two pairs of riser guides pair Claim in the both ends of the surface of crossbeam I 29, two pairs of guide rail slide block correspondences are fixed in frame 7.During lifting, hoist cylinder action, Crossbeam I 29, main shaft I 9 and saw blade lifting are driven by hoist cylinder bar, while riser guide is moved up and down along guide rail slide block.
Hydraulic station is provided with crossbeam, plurality of electromagnetic valve is provided with hydraulic station;Hydraulic station and plurality of electromagnetic valve Connected by oil pipe, the lifting that hydraulic station passes through solenoid valve control hoist cylinder.
Axis system II 10 can not carry out stone material cutting simultaneously with axis system I 9.In the case where PLC system is automatically controlled, pass through One group of axis system of work is dropped to operating position by hydraulicefficiency elevation structure, and another group of idle axis system is located at stone material Top.
The present invention is provided with check apron 28 in the outside of saw blade 17, prevents muddy water from throwing away, and plays safety protection function.Set on saw blade There is water injection system, play cooling saw blade.
(2) material pressing device:Reference picture 2, Fig. 5, Fig. 6.
Material pressing device 18 is arranged at the rear side of axis system I, and it includes tumble cylinder 181, rollover stand 182, binder cylinder 183rd, the axis of guide 184, sliding bar 185, binder wheel carrier 186, guiding axle bed 187, pressure wheel 188;Wherein:
A pair of tumble cylinders 181 are symmetrically connected between the rear side and rollover stand 182 of crossbeam I 29;The tumble cylinder is inclined Tiltedly set, and be in an angle with horizontally disposed rollover stand 182.
A pair of symmetrical two ends for being fixed on rollover stand 182 of guiding axle bed 187, a pair of binder cylinder bodies are symmetrically mounted on On a pair of guiding axle beds;It is oriented to slide up and down in the two vertical pairs through hole being provided with axle bed at a pair and is combined with two pairs of axis of guides 184;Binder oil cylinder boom end is connected with axis of guide lower end with sliding pole socket.
A pair or so setting slip pole socket between level connection joint have pair of sliding bar 185, on above-mentioned sliding bar between Every the multigroup binder wheel carrier 186 for being provided with position adjustable.A pair of axle spindles hole is vertically installed with binder wheel carrier 186, above-mentioned Vertical sliding motion is combined with the upper end of a pair of axle spindles and the compression spring being arranged on wheel shaft in axle hole;Under a pair of axle spindles A pair of pressure wheels 188 are provided with before and after end, the pressure wheel is rubber wheel.
Rubber wheel, compression spring can make to form Elastic Contact between pressure wheel and stone material, play cushioning effect, eliminate stone material table The unevenness influence in face.
Spacing can be adjusted accordingly according to stone material specification between multigroup binder wheel carrier, by binder wheel carrier on sliding bar Slip can adjust its installation site, it is ensured that every a pair of pressure wheels do not interfere with saw all in the position between adjacent two saw blade Piece is cut.Protective cover is arranged with the axis of guide, to prevent muddy water splashes from making dirty.
Material pressing device can compress cutting stone material, to fix its Working position, prevent stone material from tilting, throwing away in cutting, Ensure cutting safety.When installing with changing saw blade, it is necessary to outwards be overturn material pressing device by tumble cylinder, rollover stand, make Pressure wheel spins off between saw blade.
(3) workbench portion:Reference picture 1, Fig. 2, Fig. 3.
Workbench portion includes workbench 5, workbench longitudinal moving mechanism, workbench transverse moving mechanism, workbench rotation Rotation mechanism, wherein:
Workbench transverse moving mechanism, worktable rotary machine are disposed with above workbench longitudinal moving mechanism Structure;Specifically, workbench, rotary bracket, cross slide way frame, longitudinal rail frame are sequentially provided with from top to bottom.
Workbench longitudinal moving mechanism can realize the longitudinally cutting feeding of workbench, and it includes longitudinal deceleration machine 14, indulged To gear, longitudinal rack 13, longitudinal rail frame 2, longitudinal line slideway and guide rail slide block, longitudinal limiting device, wherein:
Longitudinal deceleration machine 14 is worm speed reducer.Longitudinal rail frame 2 is packed in the inner side of frame 7, a pair of longitudinal line slideways Along it is longitudinally asymmetric be arranged above longitudinal rail frame 2, the lower sections of two groups of axis systems, be engaged with a pair of longitudinal line slideways Longitudinal rail sliding block be symmetrically fixed on the bottom of cross slide way frame 3.Longitudinal rack 13 be packed in longitudinal rail frame side and with Longitudinal line slideway is parallel.Longitudinal gear that longitudinal deceleration machine 14 is provided with is engaged with longitudinal rack 13, drives longitudinal rail Sliding block is moved forward and backward along longitudinal line slideway, so as to realize vertically moving for workbench.
Longitudinal limiting device includes forward and backward limited block, and forward and backward limited block is separately fixed at the forward and backward pole of longitudinal rail frame Extreme position, maximum is spacing before and after realizing workbench.
Workbench transverse moving mechanism can realize the lateral attitude adjustment of workbench.It includes transversal deceleration machine 15, horizontal stroke To gear, horizontal tooth bar 6, cross slide way frame 3, horizontal line slideway and guide rail slide block, horizontal limit devices, rip cutting located lateral Device 1, horizontal locking device 24, wherein:
Transversal deceleration machine 15 is cycloidal planetary gear speed reducer.Cross slide way frame 3 is arranged on above longitudinal rail frame 2, the two It is mutually perpendicular to.A pair of horizontal line slideways are transversely symmetricly set in above cross slide way frame 3, below rotary bracket 4, with The cross slide way slide block that a pair of horizontal line slideways are engaged symmetrically is fixed on the bottom of rotary bracket 4.Horizontal tooth bar 6 is packed in Horizontal line slideway side is simultaneously parallel with horizontal line slideway.Transverse gear and horizontal tooth bar that transversal deceleration machine 15 is provided with 6 engagements, driving cross slide way slide block, transversely line slideway is moved, so as to realize the transverse shifting of workbench.
Horizontal limit devices are the left and right limited block for being arranged at cross slide way left and right ends, when it is used for transverse shifting Derivative limit on the left or on the right position is spacing, realizes that workbench or so is maximum spacing.
Rip cutting horizontal positioning device 1 is used for the interfix of workbench and stone material, accurately controls secondary transverse cuts precision. Rip cutting horizontal positioning device includes the left and right locating piece for being arranged at the outside of cross slide way frame 3, is provided between left and right locating piece The interfix block of rotary type.Left and right locating piece is used for left and right positioning during stone material transverse cuts, and its installation site can basis The cutting width of stone material carries out adaptation adjustment.The interfix of workbench and stone material when interfix block is used for longitudinally cutting, but Interfix block need to outwards be overturn by tumble cylinder in transverse cuts, prevent the interference to transverse cuts.
Locking cylinder in horizontal locking device 24 can be by the table latch after laterally adjusting in place.
The stone material of such as 1.8m width needs transverse cuts 2 times because once can only transverse cuts 0.90m width, thus Workbench transverse shift is needed, adjustment stone material reaches suitable cutting position.
As shown in figure 3, Worktable rotation mechanism is driven by pneumatic means, 90 ° of worktable rotary is realized, it includes workbench 5th, pivoting support 12, rotary bracket 4, pneumatic means, rotating locking apparatus, rotary limit device, wherein:
Pneumatic means includes source of the gas, tracheae, magnetic valve, rotary cylinder 20, and wherein rotary cylinder 20 passes through tracheae and source of the gas Connection, by the spinning movement of solenoid valve control rotary cylinder.
Pivoting support 12 is provided with the centre of rotary bracket 4, rotary block is arranged on rotary cylinder seat 16, Rotary cylinder seat is arranged on rotary bracket 4, and rotary pneumatic cylinder rod and the inner ring of pivoting support 12 are hinged.
Rotary limit device is to be respectively equipped with 0 ° of limited block 25,90 ° of limited blocks 26 in the left bottom of workbench 5, is realized Worktable rotary is spacing to 0 °, 90 ° position.
Rotating locking apparatus is to be respectively equipped with 0 ° of locking bed 22,90 ° of locking beds 23 0 ° of pivoting support 12,90 ° of positions; Left and right is relatively set with a pair of locking cylinders 21 on rotary bracket 4, and above-mentioned locking cylinder coordinates with locking bed, realizes workbench Rotate to the locking of 0 °, 90 ° position.
During work, by pivoting support 12 of the drive installation of rotary cylinder 20 in pneumatic means on rotary bracket 4 and Workbench 5 above pivoting support is rotated together with;After being rotated in place, by 0 °, 90 ° of locking cylinder 21 respectively with 0 °, 90 ° of locking bed coordinates, and realizes the position locking of 0 °, 90 ° of workbench.Worktable rotation mechanism can make 90 ° of worktable rotary, full Longitudinally cutting and transverse cuts requirement of the foot to stone material.
(4) clamping device:Reference picture 2, Fig. 3.
Clamping device is arranged on work top, and it is used to position the stone material for clamping and being placed on work top.
Clamping device includes multiple clamping cylinders 111, push pedal frame 113, multiple push pedals 114, multiple backup plates 112, wherein:It is many Individual clamping cylinder 111 is arranged side by side in the rear side of workbench 5, and multiple clamping cylinder bars are connected with the rear side of push pedal frame 113, pushed away Multiple push pedals 114 have been arranged side by side on front side of grillage;Multiple backup plates 112 are respectively arranged with the front side of workbench and left side;Work The right side of platform is feeding entrance.Multiple clamping cylinders 111 can also be set with push pedal 114 using being placed equidistant using symmetrical Put.
During work, clamping cylinder action drives push pedal frame and push pedal, promotes stone moving by push pedal and abuts against backup plate On, realize that the positioning of stone material is clamped, improve cutting accuracy and quality.
(5) automatic control system:Reference picture 7.
As shown in fig. 7, the major function of automatic control system is:The letter sent by the button received on control panel Number, output signal and the action for controlling each control component generation of biaxial plane to respond after programmable controller is handled. The signal that biaxial plane upper limit position switch is produced is arranged on by receiving, automatic execution is corresponding after programmable controller is handled Program, to realize whole equipment automatic running, and is transmitted to text display and including in phase by action message and warning message In the picture of pass.
The part of automatic control system and its effect are as follows:
Automatic control system includes programmable controller, text display screen, control panel, limit signal switch, relay Output, frequency converter, system power supply, input/output, wherein:
Programmable controller:Major function is to receive the signal that control button and limit switch are sent, and pre- according to system If program complete the action command specified by exporting module.
Text display screen:Major function is to carry out data exchange with programmable controller.Can programmable controller is pre- If display content be shown on text display screen, finger to programmable controller can also be sent by the button of text display screen Order, allows it to produce corresponding action.
Control panel:Major function is to be realized to the manually operated of whole equipment and adjusted by the button on control panel It is whole.
Limit switch signal:Major function is to provide signal for programmable controller.It is spacing on machine by being set in Switching signal, can allow programmable controller to know whether each action command sent out has completed, if completing Next action is carried out, police instruction is exported if not completing.
Relay is exported:Major function is amplification programmable controller output signal.Believe because programmable controller is exported Number electric current very little, so needing to carry out signal amplification by relay, and controls the high current such as magnetic valve and A.C. contactor portion Part works.
Frequency converter:Major function is speed governing.Because the stone material thickness of processing and the difference of specification are, it is necessary to pass through frequency converter pair The adjustment of movable motor rotating speed changes process velocity of the saw blade to stone material, so as to reach rational processing efficiency.
System power supply:Major function is to provide the voltage and current required for system work.
(6) course of work of multifunctional stone automatic gas cutting machine of the present invention is:Reference picture 1- Fig. 7.
(1) saw blade mounting and adjusting, according to needing the specification clipping room of cutting stone material away from suitable multiple saw blades and lock.This reality It is 3~9 to apply the saw blade quantity in example, and the spacing of adjacent saw blade is 100~400mm.
(2) workbench is in lateral attitude, and main shaft is raised up to extreme higher position, and clamping device is in releasing orientation, disposes stone material In on workbench, and stone material one end is set to be alignd with the right backup plate, by gripping means grips stone material.
(3) 90 ° of worktable rotary is driven by rotary cylinder, workbench is in lengthwise position;After being rotated in place, gas is locked Cylinder action locking workbench;Locking cylinder 0 ° to 90 ° each one.
(4) transversal deceleration machine starts, and is engaged by transverse gear with horizontal tooth bar, drives workbench transverse shifting, and reach Suitable operating position;Workbench is locked by horizontal locking device.
(5) the electric motor starting of main shaft I, main shaft I drops to required cutting position, and this position needs point once or many according to cutting Secondary cutting could complete total depth of cut.
(6) longitudinal deceleration machine starts, and realizes the longitudinally cutting motion of workbench.When building stones cut to first pressure wheel, pressure Stone material is pushed down in material cylinder action.
(7) after the completion of longitudinally cutting, binder cylinder lifting, main shaft I rises, workbench rapid backward to original position.
(8) the locking cylinder locking of workbench is unclamped, and after 90 ° of worktable rotary, and is locked by another locking cylinder.Stone Material clamping and release, by manually detecting waste material side, are then clamped stone material by clamping device.
(9) table latch cylinder is unclamped, and moves right to right limit, and locking cylinder locking workbench, interfix is turned over Rotaring cylinder driving interfix is turned down.
(10) main shaft II drops to required position, and longitudinal deceleration machine, which starts, starts a transverse cuts.
(11) after the completion of cutting, main shaft II rises, and workbench returns to original position.Locking cylinder unclamps, on rotary bracket Reductor starts traversing to left limit, locking cylinder locking to the left.
Main shaft II drops to cutting position, starts secondary transverse cuts.Cutting completes aftertable and goes back to original position, clamping device Unclamp, unload stone material, realizing middle limiting is dug, repeat next cutting process.
(12) when main shaft I changes saw blade, bolt is unclamped, and two cylinders of control rollover stand, overturn material-pressing rack manually.Saw blade is more Change after finishing, two cylinders of control rollover stand, fall material-pressing rack, then tighten the bolt of above-mentioned release manually.

Claims (12)

1. multifunctional stone automatic gas cutting machine, it is characterized in that, including frame, two groups of axis systems, workbench portions, automatically control System;Wherein it is arranged with two groups of axis systems before and after upper rack in parallel;Workbench is provided with below two groups of axis systems Part, the workbench portion includes workbench and the workbench longitudinal moving mechanism set gradually from bottom to top, workbench are horizontal To travel mechanism and Worktable rotation mechanism.
2. multifunctional stone automatic gas cutting machine according to claim 1, it is characterized in that, the axis system includes motor skin A pair of hoist cylinder bodies in tape handler, hydraulicefficiency elevation structure, the hydraulicefficiency elevation structure are symmetrical to be articulated with frame top Portion, a pair of hoist cylinder boom ends are articulated with crossbeam two ends, and main shaft is arranged on below crossbeam by a pair of spindle drums;Two pairs of liftings Guide rail vertical symmetry is arranged on crossbeam two ends, and the two pairs of guide rail slide blocks formation being fixed in frame with corresponding is slided up and down and matched somebody with somebody Close.
3. multifunctional stone automatic gas cutting machine according to claim 1 or 2, it is characterized in that, in addition to it is arranged at main shaft system A pair of tumble cylinders in the material pressing device of the rear side of system I, the material pressing device, which are tilted, to be articulated between rollover stand and rear-side cross member, is turned over The left and right ends of pivoted frame are oriented to axle bed by a pair respectively and are vertically installed with a pair of binder cylinders;It is oriented on axle bed and is provided with a pair Two vertical pairs through hole in slide up and down and be combined with two pairs of axis of guides;Binder oil cylinder boom end and axis of guide lower end are and sliding bar Seat is connected;Pair of sliding bar level connection joint is arranged at intervals with multigroup binder of position adjustable between pair of sliding pole socket Wheel carrier;By being provided with a pair of binders before and after vertically disposed a pair of axle spindles and the compression spring which is provided with binder wheel carrier Wheel, the pressure wheel is rubber wheel.
4. multifunctional stone automatic gas cutting machine according to claim 3, it is characterized in that, the workbench longitudinal moving mechanism In longitudinal rail frame be arranged on the inside of frame, a pair of longitudinal line slideways are arranged at the upper of longitudinal rail frame along longitudinally asymmetric Face, the longitudinal rail sliding block being engaged with a pair of longitudinal line slideways is symmetrically fixed on the bottom of cross slide way frame;Turbine slows down Longitudinal gear that machine is provided with is engaged with longitudinal rack, drives longitudinal rail sliding block along the longitudinal straight line parallel with longitudinal rack Guide rail is moved forward and backward, so as to realize that workbench is vertically moved;Also include longitudinal limiting device.
5. multifunctional stone automatic gas cutting machine according to claim 4, it is characterized in that, the workbench transverse moving mechanism In cross slide way frame be vertically mounted on above longitudinal rail frame, a pair of horizontal line slideways are transversely symmetricly set in transverse direction Above guide rail bracket, below rotary bracket, the cross slide way slide block being engaged with a pair of horizontal line slideways is symmetrically fixed on The bottom of rotary bracket;The transverse gear that cycloidal planetary gear speed reducer is provided with is engaged with horizontal tooth bar, drives cross slide way slide block Moved along the horizontal line slideway parallel with horizontal tooth bar, so as to realize workbench transverse shifting.
6. multifunctional stone automatic gas cutting machine according to claim 5, it is characterized in that, the workbench transverse moving mechanism Also include horizontal limit devices, rip cutting horizontal positioning device and horizontal locking device;The rip cutting horizontal positioning device includes setting Left and right locating piece on the outside of cross slide way frame, is provided with the interfix block of rotary type between left and right locating piece.
7. multifunctional stone automatic gas cutting machine according to claim 6, it is characterized in that, the Worktable rotation mechanism is by gas Rotary cylinder 90 ° of worktable rotary of driving in dynamic device, rotary block is arranged on the rotary cylinder that rotary bracket is provided with On seat, rotary pneumatic cylinder rod is hinged with being arranged on the pivoting support inner ring at rotary bracket center.
8. multifunctional stone automatic gas cutting machine according to claim 7, it is characterized in that, the Worktable rotation mechanism is also wrapped Rotary limit device, rotating locking apparatus are included, wherein rotary limit device is 0 ° of limit for being separately positioned on workbench left bottom Position block, 90 ° of limited blocks, realize that worktable rotary is spacing to 0 °, 90 ° position;Rotating locking apparatus is to be separately positioned on revolution 0 ° of locking bed, 90 ° of locking beds in supporting, and be oppositely arranged on a pair of locking cylinders on rotary bracket with left and right and coordinate, it is real Show worktable rotary to the locking of 0 °, 90 ° position.
9. multifunctional stone automatic gas cutting machine according to claim 8, it is characterized in that, in addition to be arranged above workbench Clamping device, multiple clamping cylinders in the clamping device are arranged side by side on rear side of workbench, multiple clamping cylinder boom ends With being connected on rear side of push pedal frame, multiple push pedals have been arranged side by side on front side of push pedal frame;It is respectively arranged with front side of workbench with left side It is feeding entrance on the right side of multiple backup plates, workbench;Clamping cylinder drives push pedal frame, is promoted stone moving by push pedal and is abutted against and leaned on On plate, stone material positioning clamping is realized.
10. multifunctional stone automatic gas cutting machine according to claim 9, it is characterized in that, in addition to automatic control system, should Automatic control system includes programmable controller, text display screen, control panel, limit signal switch, relay output, frequency conversion The signal that device, system power supply, input/output, wherein programmable controller reception control button and limit switch are sent, and according to The action command that the program of systemic presupposition is specified by exporting module to complete;Text display screen and programmable controller carry out data Exchange;Control panel is realized by the button on control panel to the manually operated of whole equipment and adjustment;Limit switch is believed Number provide signal for programmable controller;Relay is exported for amplifying programmable controller output signal;Frequency converter is used to adjust Speed;System power supply provides the voltage and current required for system work.
11. multifunctional stone automatic gas cutting machine according to claim 10, it is characterized in that, open before and after the frame, machine Frame is respectively arranged on the left side and the right side can be with the frame door of folding.
12. multifunctional stone automatic gas cutting machine according to claim 11, it is characterized in that, the saw blade quantity is 3~9 Individual, the saw blade spacing on same main shaft is 100~400mm, and saw blade spacing is adapted with cutting stone material specification.
CN201710458169.5A 2017-06-16 2017-06-16 Multifunctional stone automatic gas cutting machine Active CN107186892B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710458169.5A CN107186892B (en) 2017-06-16 2017-06-16 Multifunctional stone automatic gas cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710458169.5A CN107186892B (en) 2017-06-16 2017-06-16 Multifunctional stone automatic gas cutting machine

Publications (2)

Publication Number Publication Date
CN107186892A true CN107186892A (en) 2017-09-22
CN107186892B CN107186892B (en) 2018-12-21

Family

ID=59879054

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710458169.5A Active CN107186892B (en) 2017-06-16 2017-06-16 Multifunctional stone automatic gas cutting machine

Country Status (1)

Country Link
CN (1) CN107186892B (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108437235A (en) * 2018-03-15 2018-08-24 山东路达试验仪器有限公司 A kind of digitally controlled multifunctional pavement material test specimen cutting press
CN108544678A (en) * 2018-07-04 2018-09-18 佛山市顺德区悍天睿数控机械有限公司 A kind of round-trip thrust structure of stone sawing machine
CN108544666A (en) * 2018-07-10 2018-09-18 王子元 A kind of multi-axis multi-saw piece stone processing machine and processing method
CN108705688A (en) * 2018-07-27 2018-10-26 胡以宽 A kind of marble continuous cutting device
CN108857513A (en) * 2018-09-12 2018-11-23 常州阳德自动化科技有限公司 The automatic Grinder of multifunction three-dimensional for blade of wind-driven generator
CN108927903A (en) * 2018-08-06 2018-12-04 李政 The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone
CN108943449A (en) * 2018-07-27 2018-12-07 胡以宽 A kind of multi-functional cutting marble device
CN109291255A (en) * 2018-10-22 2019-02-01 何双菊 A kind of makita 4100NH
CN109605591A (en) * 2018-11-21 2019-04-12 烟台力凯数控科技有限公司 A kind of positioning clamping device of jade cutting
CN109663973A (en) * 2017-10-16 2019-04-23 江阴职业技术学院 A kind of packaged type aluminum profile automatic gas cutting machine
CN109927180A (en) * 2019-04-18 2019-06-25 周广武 Concrete segment groover
WO2021109272A1 (en) * 2019-12-02 2021-06-10 广东伊元素墙体材料有限公司 Fully automatic stone-cutting machine
CN112976383A (en) * 2021-02-05 2021-06-18 五方智工(北京)技术有限公司 Cutting table
CN113400486A (en) * 2021-06-24 2021-09-17 山东宏发科工贸有限公司 A grooving machine for processing steam pressure concrete panel anticracking groove

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2193245Y (en) * 1994-05-31 1995-03-29 谭汉民 Diamond rope saw multipurpose curve cutting machine
JP2002113697A (en) * 2000-10-05 2002-04-16 Denso Corp Cutting method and cutting device for workpiece
CN201371510Y (en) * 2009-01-20 2009-12-30 蔡春泽 Stone railing cutter
CN102717442A (en) * 2012-06-20 2012-10-10 莱州富林机械有限公司 Numerical control stone multi-plate continuous cutting assembly line
CN205497800U (en) * 2016-01-26 2016-08-24 福建省南安市前峰机械有限公司 Full -automatic intelligent bridge type guide pillar cut stone of improved generation machine
CN205915541U (en) * 2016-08-25 2017-02-01 王文胜 Double knives cylinder machine tool
CN206201218U (en) * 2016-11-18 2017-05-31 王文胜 A kind of multifunctional stone profiling machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2193245Y (en) * 1994-05-31 1995-03-29 谭汉民 Diamond rope saw multipurpose curve cutting machine
JP2002113697A (en) * 2000-10-05 2002-04-16 Denso Corp Cutting method and cutting device for workpiece
CN201371510Y (en) * 2009-01-20 2009-12-30 蔡春泽 Stone railing cutter
CN102717442A (en) * 2012-06-20 2012-10-10 莱州富林机械有限公司 Numerical control stone multi-plate continuous cutting assembly line
CN205497800U (en) * 2016-01-26 2016-08-24 福建省南安市前峰机械有限公司 Full -automatic intelligent bridge type guide pillar cut stone of improved generation machine
CN205915541U (en) * 2016-08-25 2017-02-01 王文胜 Double knives cylinder machine tool
CN206201218U (en) * 2016-11-18 2017-05-31 王文胜 A kind of multifunctional stone profiling machine

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109663973A (en) * 2017-10-16 2019-04-23 江阴职业技术学院 A kind of packaged type aluminum profile automatic gas cutting machine
CN109663973B (en) * 2017-10-16 2024-04-26 江阴职业技术学院 Movable aluminium alloy automatic cutout machine
CN108437235A (en) * 2018-03-15 2018-08-24 山东路达试验仪器有限公司 A kind of digitally controlled multifunctional pavement material test specimen cutting press
CN108544678A (en) * 2018-07-04 2018-09-18 佛山市顺德区悍天睿数控机械有限公司 A kind of round-trip thrust structure of stone sawing machine
CN108544666A (en) * 2018-07-10 2018-09-18 王子元 A kind of multi-axis multi-saw piece stone processing machine and processing method
CN108705688A (en) * 2018-07-27 2018-10-26 胡以宽 A kind of marble continuous cutting device
CN108943449A (en) * 2018-07-27 2018-12-07 胡以宽 A kind of multi-functional cutting marble device
CN108927903A (en) * 2018-08-06 2018-12-04 李政 The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone
CN108857513B (en) * 2018-09-12 2023-08-29 常州阳德自动化科技有限公司 Multifunctional three-dimensional automatic milling device for wind driven generator blade
CN108857513A (en) * 2018-09-12 2018-11-23 常州阳德自动化科技有限公司 The automatic Grinder of multifunction three-dimensional for blade of wind-driven generator
CN109291255A (en) * 2018-10-22 2019-02-01 何双菊 A kind of makita 4100NH
CN109605591A (en) * 2018-11-21 2019-04-12 烟台力凯数控科技有限公司 A kind of positioning clamping device of jade cutting
CN109605591B (en) * 2018-11-21 2023-08-29 烟台力凯数控科技有限公司 Positioning and clamping device for jade cutting
CN109927180A (en) * 2019-04-18 2019-06-25 周广武 Concrete segment groover
WO2021109272A1 (en) * 2019-12-02 2021-06-10 广东伊元素墙体材料有限公司 Fully automatic stone-cutting machine
CN112976383A (en) * 2021-02-05 2021-06-18 五方智工(北京)技术有限公司 Cutting table
CN113400486A (en) * 2021-06-24 2021-09-17 山东宏发科工贸有限公司 A grooving machine for processing steam pressure concrete panel anticracking groove

Also Published As

Publication number Publication date
CN107186892B (en) 2018-12-21

Similar Documents

Publication Publication Date Title
CN107186892A (en) Multifunctional stone automatic gas cutting machine
EP2998088B1 (en) Machining workstation for plates of stone, marble, synthetic material, or the like, with a sacrificial working plane
RU2685449C1 (en) Full automated machine for chamfering the ends of steel tubes
CN203566802U (en) Cantilever type wood combined-processing center
CN103448105A (en) Cantilever type wood compound processing center
CN202640572U (en) Numerical control stone multi-piece continuous cutting production line
CN207808101U (en) A kind of five axis slab cutting machines
CN207431497U (en) Numerical control cutting equipment
US2546687A (en) Engine lathe
US2660096A (en) Portable milling machine
CN2925825Y (en) Granite plate cutting turnover equipment
CN202087838U (en) Machining lathe for bottom surface of bearing
CN102189298B (en) Machine for automatically trimming grating plate
CN207105328U (en) The bar floating jacking mechanism of diamond fretsaw cutting equipment
CN206780131U (en) A kind of novel polishing machine
CN214322045U (en) Steel plate pin shaft round steel blanking machine
CN104908084A (en) Honeycomb angle panel saw equipment
CN202592097U (en) Gear chamfering turning-over device for slewing bearing
CN210413990U (en) Mouse dental disc grinding equipment
EP0836920B1 (en) Mobile portal-frame machine for cutting blocks of granite, marble and stone in general, and relative plant
CN105150288A (en) Double-surface thicknessing machine
CN111113696A (en) Walking double-workbench intelligent stone cutting machine
CN109482851A (en) Intelligence can automatic shaking ladle two-man ladle method for cleaning and equipment
CN110340997A (en) A kind of board-like timber Multifunction processing machine tool and its application method
CN213729632U (en) Angle-adjustable plate cutting machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant