CN107186892A - Multifunctional stone automatic gas cutting machine - Google Patents
Multifunctional stone automatic gas cutting machine Download PDFInfo
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- CN107186892A CN107186892A CN201710458169.5A CN201710458169A CN107186892A CN 107186892 A CN107186892 A CN 107186892A CN 201710458169 A CN201710458169 A CN 201710458169A CN 107186892 A CN107186892 A CN 107186892A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 76
- 239000004575 stone Substances 0.000 title claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 239000011230 binding agent Substances 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000009885 systemic effect Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000003321 amplification Effects 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000003199 nucleic acid amplification method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/048—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/047—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with the work mounted on a carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a kind of multifunctional stone automatic gas cutting machine, including frame, two groups of axis systems, workbench portion, automatic control systems；Wherein it is arranged with two groups of axis systems before and after upper rack in parallel；Workbench portion is provided with below two groups of axis systems, the workbench portion includes workbench and the workbench longitudinal moving mechanism, workbench transverse moving mechanism and the Worktable rotation mechanism that set gradually from bottom to top.The whole Zhang Shicai of big specification can be cut into several square, rectangular small dimension forming stone materials by the present invention automatically, longitudinally cutting and transverse cuts twice can be realized once, whole cutting process all realizes Automated condtrol, and translational speed is fast and steady, accurate positioning, locking is firm, operating efficiency is increased substantially, Product processing cost is substantially reduced, cutting accuracy is high, quality is good, labor intensity is low, is used conveniently and safely.
Description
Technical field
The present invention relates to stone machining equipment technical field, more particularly, to multifunctional stone automatic gas cutting machine.
Background technology
At present, most of existing stone cutter is single saw blade, and it is that multi-disc cuts machine also to have a small number of；But these stone cutters are all
Need manually to carry out feeding, pickup slitter edge, blanking, waste time and energy, and monolithic cuts that machine cutting efficiency is low, and labor intensity is big, raw
Produce cost high, cutting accuracy is low.
The cut coverage and specification that multi-disc cuts machine are again too single, and a motor in main shaft cutting mechanism can only drive 1~2
Piece saw blade works, and a complete cutting task needs to repeat the operation several times and could complete, not only complicated, bulky,
Floor space is big, and manufacturing cost is high, also increases number of motors, and power consumption is big, and operates, installs and transport all pretty troublesome.
There is no stone material clamping device, it is impossible to be used in cutting fritter stone material.
The content of the invention
The technical problems to be solved by the invention, which are to provide, a kind of can overcome above-mentioned not enough multifunctional stone to cut automatically
Cutting mill, the whole Zhang Shicai of big specification can be cut into several square, rectangular small dimension forming stone materials by it, entirely
Cutting process all realizes Automated condtrol, and the present invention increases substantially operating efficiency, substantially reduces Product processing cost, cutting
Precision is high, quality is good, and labor intensity is low, is used conveniently and safely.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is：
Multifunctional stone automatic gas cutting machine, including frame, two groups of axis systems, workbench portion, automatic control systems；Its
It is arranged with two groups of axis systems before and after middle upper rack in parallel；Workbench portion is provided with below two groups of axis systems, should
Workbench portion includes workbench and the workbench longitudinal moving mechanism, the workbench transverse shifting machine that set gradually from bottom to top
Structure and Worktable rotation mechanism.
The axis system includes a pair in motor belt transmission mechanism, hydraulicefficiency elevation structure, the hydraulicefficiency elevation structure
Hoist cylinder body is symmetrical to be articulated with frame top, and a pair of hoist cylinder boom ends are articulated with crossbeam two ends, and main shaft passes through one
Spindle drum is arranged on below crossbeam；Two pairs of riser guide vertical symmetries are arranged on crossbeam two ends, and are fixed on frame with corresponding
On two pairs of guide rail slide blocks formation slide up and down cooperation.
A pair of the tumble cylinders also included in the material pressing device for being arranged at the rear side of axis system I, the material pressing device tilt hinge
It is connected between rollover stand and rear-side cross member, the left and right ends of rollover stand are oriented to axle bed by a pair respectively and are vertically installed with a pair of pressures
Expect cylinder；It is oriented to slide up and down in the two vertical pairs through hole being provided with axle bed at a pair and is combined with two pairs of axis of guides；Binder oil cylinder
Boom end is connected with axis of guide lower end with sliding pole socket；Pair of sliding bar level connection joint between pair of sliding pole socket, and
It is arranged at intervals with multigroup binder wheel carrier of position adjustable；By vertically disposed a pair of axle spindles and it which is provided with binder wheel carrier
Compression spring before and after be provided with a pair of pressure wheels, the pressure wheel be rubber wheel.
Longitudinal rail frame in the workbench longitudinal moving mechanism is arranged on the inside of frame, a pair of longitudinal line slideway edges
Longitudinally asymmetric to be arranged above longitudinal rail frame, the longitudinal rail sliding block being engaged with a pair of longitudinal line slideways is symmetrically fixed
In the bottom of cross slide way frame；Longitudinal gear that worm speed reducer is provided with is engaged with longitudinal rack, drives longitudinal rail sliding block
Moved forward and backward along the longitudinal line slideway parallel with longitudinal rack, so as to realize that workbench is vertically moved；Also include longitudinal direction limit
Position device.
Cross slide way frame in the workbench transverse moving mechanism is vertically mounted on above longitudinal rail frame, and a pair horizontal
Transversely it is symmetricly set in above cross slide way frame to line slideway, below rotary bracket, with a pair of horizontal line slideways
The cross slide way slide block being engaged symmetrically is fixed on the bottom of rotary bracket；Transverse gear that cycloidal planetary gear speed reducer is provided with
Horizontal tooth bar is engaged, and is driven cross slide way slide block to be moved along the horizontal line slideway parallel with horizontal tooth bar, is realized workbench
Transverse shifting.
The workbench transverse moving mechanism also includes horizontal limit devices, rip cutting horizontal positioning device and laterally locks dress
Put；The rip cutting horizontal positioning device includes being arranged at the left and right locating piece on the outside of cross slide way frame, between left and right locating piece
It is provided with the interfix block of rotary type.
The Worktable rotation mechanism drives 90 ° of worktable rotary, rotary block by the rotary cylinder in pneumatic means
On the rotary cylinder seat that rotary bracket is provided with, rotary pneumatic cylinder rod is with being arranged in the pivoting support at rotary bracket center
Circle is hinged.
The Worktable rotation mechanism also includes rotary limit device, rotating locking apparatus, and wherein rotary limit device is
0 ° of limited block, the 90 ° of limited blocks of workbench left bottom are separately positioned on, realize worktable rotary to the limit of 0 °, 90 ° position
Position；Rotating locking apparatus is 0 ° of locking bed, the 90 ° of locking beds being separately positioned on pivoting support, and is oppositely arranged on left and right
A pair of locking cylinders on rotary bracket coordinate, and realize worktable rotary to the locking of 0 °, 90 ° position.
The multiple clamping cylinders for also including being arranged in clamping device above workbench, the clamping device be arranged side by side in
On rear side of workbench, multiple push pedals have been arranged side by side with being connected on rear side of push pedal frame in multiple clamping cylinder boom ends on front side of push pedal frame；
Be respectively arranged with front side of workbench with left side on the right side of multiple backup plates, workbench is feeding entrance；Clamping cylinder drives push pedal frame,
Stone moving is promoted by push pedal and is abutted against on backup plate, stone material positioning clamping is realized.
Also include automatic control system, the automatic control system includes programmable controller, text display screen, chain of command
Plate, limit signal switch, relay output, frequency converter, system power supply, input/output, wherein programmable controller receive control
The signal that button and limit switch are sent, and the action command specified according to the program of systemic presupposition by exporting module to complete；
Text display screen and programmable controller carry out data exchange；Control panel is realized to whole by the button on control panel
The manually operated and adjustment of equipment；Limit switch signal provides signal for programmable controller；Relay is exported can for amplification
Programmable controller output signal；Frequency converter is used for speed governing；System power supply provides the voltage and current required for system work.
Open before and after the frame, frame is respectively arranged on the left side and the right side can be with the frame door of folding.
The saw blade quantity is that the saw blade spacing on 3~9, same main shaft is 100~400mm, saw blade spacing and cutting
Stone material specification is adapted.
Compared with the prior art the present invention, has the advantages that：
The present invention is cut suitable for long 1600mm, wide 800mm, 20~120mm of thickness stone material, according to institute's cutting stone material thickness
A saw may be selected or many saw cuts complete total depth of cut, the minimum gauge 100mmX100mm of cutting can realize longitudinal direction
Once cutting, horizontal cutting twice.The present invention carries out Automated condtrol by PLC system to whole cutting process, will can advise greatly
Lattice stone material is automatically cut into square, rectangular polylith small dimension stone material, and cutting accuracy is high, quality is good, and operating efficiency is big
Amplitude is improved, and Product processing cost is substantially reduced, and labor intensity is low, is used conveniently and safely.
The present invention is using double main axle structures, and main shaft I and crossbeam I away from discharge position on workbench are arranged on rear side of frame,
With material pressing device；Main shaft II and crossbeam II close to discharge position on workbench are arranged on front side of frame, without material pressing device.
Multiple saw blades are equidistantly provided with same main shaft, according to needing cutting stone material specification mounting and adjusting saw blade spacing and lock, saw blade
Spacing can arbitrarily be adjusted in the range of 100~400mm；But the saw blade spacing on two main shafts is differed or identical.By electricity
Machine transmission mechanism drives saw blade circumgyration incision.Saw blade uses hydraulic lifting mode, by hoist cylinder, riser guide and guide rail slide block
To realize saw blade lifting, lifting speed is fast and steady.
Workbench can be vertically moved, lateral displacement and 90 ° rotation so that realize longitudinal direction once cutting, laterally twice
Cutting, rotational positioning is accurate, and translational speed is fast and steady.The rotation of workbench, locking and it is spacing manipulated by pneumatic means, lock
It is tight reliable and stable, it is used conveniently and safely.Clamping device is additionally provided with workbench, stone material is clamped for positioning, cutting accuracy is improved
And quality.
Check apron is provided with saw blade periphery, effectively prevents that muddy water is thrown away when saw blade from cutting.Protective cover is provided with crossbeam, in saw
Piece riser guide is provided with shield；Frame top is with cover and the left and right sides is provided with two-door, and complete machine external form is applicable attractive in appearance.
In a word, the present invention realizes whole-process control by automatic control system to whole cutting process, with reasonable in design,
Occupy space small, automaticity is high, cutting accuracy is high, quality is good, and operating efficiency is high, and Product processing cost is low, easy to use
Safety, the advantages of stable and reliable for performance.
Brief description of the drawings
Fig. 1 is front view structure figure of the invention；
Fig. 2 is Fig. 1 B-B sectional views；
Fig. 3 is the overlooking structure figure of rotary table；
Fig. 4 is the overlooking structure figure of clamping device；
Fig. 5 is the backsight structure chart of material pressing device；
Fig. 6 is Fig. 5 C-C sectional views；
Fig. 7 is the control principle block diagram of automatic control system.
Part description in Fig. 1-Fig. 7：
1st, rip cutting horizontal positioning device；2nd, longitudinal rail frame；3rd, cross slide way frame；4th, rotary bracket；5th, workbench；6th, it is horizontal
To rack；7th, frame；8th, crossbeam II；9th, main shaft I；10th, main shaft II；11st, clamping device；111st, clamping cylinder；112nd, backup plate；
113rd, push pedal frame；114th, push pedal；12nd, pivoting support；13rd, longitudinal rack；14th, longitudinal deceleration machine；15th, transversal deceleration machine；16th, revolve
Rotaring cylinder seat；17th, saw blade；18th, material pressing device；181st, tumble cylinder；182nd, rollover stand；183rd, binder cylinder；184th, the axis of guide；
185th, sliding bar；186th, binder wheel carrier；187th, it is oriented to axle bed；188th, pressure wheel；19th, hoist cylinder；20th, rotary cylinder；21st, lock
Tight cylinder；22nd, 0 ° of locking bed；23rd, 90 ° of locking beds；24th, horizontal locking device；25th, 0 ° of limited block；26th, 90 ° of limited blocks；27、
The motor of main shaft II；28th, check apron；29th, crossbeam I.
Embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
From Fig. 1-Fig. 7, multifunctional stone automatic gas cutting machine of the present invention includes frame, two groups of axis systems, binder dresses
Put, workbench portion, clamping device, automatic control system；Wherein：
(1) frame and two groups of axis systems：Reference picture 1- Fig. 2.
Open before and after frame 7, frame is respectively arranged on the left side and the right side can be with the frame door of folding.Put down before and after the top of frame 7
Row is set in parallel in below two groups of crossbeams before and after being provided with two groups of crossbeams, two groups of axis systems.Specifically, axis system I is set
Below rear-side cross member I 29, with Pneumatic material pressing device 18；When axis system I carries out longitudinally cutting, at workbench and stone material
In longitudinal state.Axis system II is arranged at below the crossbeam II 8 of front side, without Pneumatic material pressing device；Axis system II enters
During row transverse cuts, workbench is in transverse state with stone material.
The structure of two groups of axis systems is essentially identical, and its action principle is also identical.In the present embodiment, the saw on same main shaft
Piece spacing is identical, but the saw blade spacing on two main shafts is differed；It can certainly be saw blade spacing on same main shaft not phase
Together, the saw blade spacing but on two main shafts is identical.It is described in detail below with the structure and action principle of axis system I：
Axis system can realize the lifting and cutting of saw blade.Axis system I includes motor belt transmission mechanism, hydraulic pressure liter
Descending mechanism, wherein：
Motor belt transmission mechanism can realize the circumgyration incision of main shaft saw blade.The motor belt transmission mechanism includes electricity
Machine, belt, belt wheel, main shaft I 9, multiple saw blades 17, the band that wherein belt wheel on motor is provided with by belt transmission main shaft I 9
Wheel, so as to drive multiple saw blades 17 on main shaft I to rotate；Multiple saw blades 17 are placed equidistant on main shaft I 9.In order to meet big rule
The need for the whole Zhang Shicai of lattice cuts into small dimension stone material, the number of cast-cutting saw slice can be participated in unrestricted choice, saw blade is arbitrarily adjusted
Between spacing, and be adapted saw blade spacing and stone material cut form.The motor of main shaft I and the motor 27 of main shaft II are three-phase electricity
Machine.
Hydraulicefficiency elevation structure include a pair of hoist cylinders 19, riser guide and guide rail slide block, crossbeam I 29, a pair of spindle drums,
Main shaft I 9, wherein：A pair of hoist cylinder bodies are symmetrical to be articulated with the top of frame 7, and the end of a pair of hoist cylinder bars is cut with scissors respectively
The two ends top of crossbeam I 29 is connected to, main shaft I 9 is arranged on below crossbeam I 29 by a pair of spindle drums.Two pairs of riser guides pair
Claim in the both ends of the surface of crossbeam I 29, two pairs of guide rail slide block correspondences are fixed in frame 7.During lifting, hoist cylinder action,
Crossbeam I 29, main shaft I 9 and saw blade lifting are driven by hoist cylinder bar, while riser guide is moved up and down along guide rail slide block.
Hydraulic station is provided with crossbeam, plurality of electromagnetic valve is provided with hydraulic station；Hydraulic station and plurality of electromagnetic valve
Connected by oil pipe, the lifting that hydraulic station passes through solenoid valve control hoist cylinder.
Axis system II 10 can not carry out stone material cutting simultaneously with axis system I 9.In the case where PLC system is automatically controlled, pass through
One group of axis system of work is dropped to operating position by hydraulicefficiency elevation structure, and another group of idle axis system is located at stone material
Top.
The present invention is provided with check apron 28 in the outside of saw blade 17, prevents muddy water from throwing away, and plays safety protection function.Set on saw blade
There is water injection system, play cooling saw blade.
(2) material pressing device：Reference picture 2, Fig. 5, Fig. 6.
Material pressing device 18 is arranged at the rear side of axis system I, and it includes tumble cylinder 181, rollover stand 182, binder cylinder
183rd, the axis of guide 184, sliding bar 185, binder wheel carrier 186, guiding axle bed 187, pressure wheel 188；Wherein：
A pair of tumble cylinders 181 are symmetrically connected between the rear side and rollover stand 182 of crossbeam I 29；The tumble cylinder is inclined
Tiltedly set, and be in an angle with horizontally disposed rollover stand 182.
A pair of symmetrical two ends for being fixed on rollover stand 182 of guiding axle bed 187, a pair of binder cylinder bodies are symmetrically mounted on
On a pair of guiding axle beds；It is oriented to slide up and down in the two vertical pairs through hole being provided with axle bed at a pair and is combined with two pairs of axis of guides
184；Binder oil cylinder boom end is connected with axis of guide lower end with sliding pole socket.
A pair or so setting slip pole socket between level connection joint have pair of sliding bar 185, on above-mentioned sliding bar between
Every the multigroup binder wheel carrier 186 for being provided with position adjustable.A pair of axle spindles hole is vertically installed with binder wheel carrier 186, above-mentioned
Vertical sliding motion is combined with the upper end of a pair of axle spindles and the compression spring being arranged on wheel shaft in axle hole；Under a pair of axle spindles
A pair of pressure wheels 188 are provided with before and after end, the pressure wheel is rubber wheel.
Rubber wheel, compression spring can make to form Elastic Contact between pressure wheel and stone material, play cushioning effect, eliminate stone material table
The unevenness influence in face.
Spacing can be adjusted accordingly according to stone material specification between multigroup binder wheel carrier, by binder wheel carrier on sliding bar
Slip can adjust its installation site, it is ensured that every a pair of pressure wheels do not interfere with saw all in the position between adjacent two saw blade
Piece is cut.Protective cover is arranged with the axis of guide, to prevent muddy water splashes from making dirty.
Material pressing device can compress cutting stone material, to fix its Working position, prevent stone material from tilting, throwing away in cutting,
Ensure cutting safety.When installing with changing saw blade, it is necessary to outwards be overturn material pressing device by tumble cylinder, rollover stand, make
Pressure wheel spins off between saw blade.
(3) workbench portion：Reference picture 1, Fig. 2, Fig. 3.
Workbench portion includes workbench 5, workbench longitudinal moving mechanism, workbench transverse moving mechanism, workbench rotation
Rotation mechanism, wherein：
Workbench transverse moving mechanism, worktable rotary machine are disposed with above workbench longitudinal moving mechanism
Structure；Specifically, workbench, rotary bracket, cross slide way frame, longitudinal rail frame are sequentially provided with from top to bottom.
Workbench longitudinal moving mechanism can realize the longitudinally cutting feeding of workbench, and it includes longitudinal deceleration machine 14, indulged
To gear, longitudinal rack 13, longitudinal rail frame 2, longitudinal line slideway and guide rail slide block, longitudinal limiting device, wherein：
Longitudinal deceleration machine 14 is worm speed reducer.Longitudinal rail frame 2 is packed in the inner side of frame 7, a pair of longitudinal line slideways
Along it is longitudinally asymmetric be arranged above longitudinal rail frame 2, the lower sections of two groups of axis systems, be engaged with a pair of longitudinal line slideways
Longitudinal rail sliding block be symmetrically fixed on the bottom of cross slide way frame 3.Longitudinal rack 13 be packed in longitudinal rail frame side and with
Longitudinal line slideway is parallel.Longitudinal gear that longitudinal deceleration machine 14 is provided with is engaged with longitudinal rack 13, drives longitudinal rail
Sliding block is moved forward and backward along longitudinal line slideway, so as to realize vertically moving for workbench.
Longitudinal limiting device includes forward and backward limited block, and forward and backward limited block is separately fixed at the forward and backward pole of longitudinal rail frame
Extreme position, maximum is spacing before and after realizing workbench.
Workbench transverse moving mechanism can realize the lateral attitude adjustment of workbench.It includes transversal deceleration machine 15, horizontal stroke
To gear, horizontal tooth bar 6, cross slide way frame 3, horizontal line slideway and guide rail slide block, horizontal limit devices, rip cutting located lateral
Device 1, horizontal locking device 24, wherein：
Transversal deceleration machine 15 is cycloidal planetary gear speed reducer.Cross slide way frame 3 is arranged on above longitudinal rail frame 2, the two
It is mutually perpendicular to.A pair of horizontal line slideways are transversely symmetricly set in above cross slide way frame 3, below rotary bracket 4, with
The cross slide way slide block that a pair of horizontal line slideways are engaged symmetrically is fixed on the bottom of rotary bracket 4.Horizontal tooth bar 6 is packed in
Horizontal line slideway side is simultaneously parallel with horizontal line slideway.Transverse gear and horizontal tooth bar that transversal deceleration machine 15 is provided with
6 engagements, driving cross slide way slide block, transversely line slideway is moved, so as to realize the transverse shifting of workbench.
Horizontal limit devices are the left and right limited block for being arranged at cross slide way left and right ends, when it is used for transverse shifting
Derivative limit on the left or on the right position is spacing, realizes that workbench or so is maximum spacing.
Rip cutting horizontal positioning device 1 is used for the interfix of workbench and stone material, accurately controls secondary transverse cuts precision.
Rip cutting horizontal positioning device includes the left and right locating piece for being arranged at the outside of cross slide way frame 3, is provided between left and right locating piece
The interfix block of rotary type.Left and right locating piece is used for left and right positioning during stone material transverse cuts, and its installation site can basis
The cutting width of stone material carries out adaptation adjustment.The interfix of workbench and stone material when interfix block is used for longitudinally cutting, but
Interfix block need to outwards be overturn by tumble cylinder in transverse cuts, prevent the interference to transverse cuts.
Locking cylinder in horizontal locking device 24 can be by the table latch after laterally adjusting in place.
The stone material of such as 1.8m width needs transverse cuts 2 times because once can only transverse cuts 0.90m width, thus
Workbench transverse shift is needed, adjustment stone material reaches suitable cutting position.
As shown in figure 3, Worktable rotation mechanism is driven by pneumatic means, 90 ° of worktable rotary is realized, it includes workbench
5th, pivoting support 12, rotary bracket 4, pneumatic means, rotating locking apparatus, rotary limit device, wherein：
Pneumatic means includes source of the gas, tracheae, magnetic valve, rotary cylinder 20, and wherein rotary cylinder 20 passes through tracheae and source of the gas
Connection, by the spinning movement of solenoid valve control rotary cylinder.
Pivoting support 12 is provided with the centre of rotary bracket 4, rotary block is arranged on rotary cylinder seat 16,
Rotary cylinder seat is arranged on rotary bracket 4, and rotary pneumatic cylinder rod and the inner ring of pivoting support 12 are hinged.
Rotary limit device is to be respectively equipped with 0 ° of limited block 25,90 ° of limited blocks 26 in the left bottom of workbench 5, is realized
Worktable rotary is spacing to 0 °, 90 ° position.
Rotating locking apparatus is to be respectively equipped with 0 ° of locking bed 22,90 ° of locking beds 23 0 ° of pivoting support 12,90 ° of positions；
Left and right is relatively set with a pair of locking cylinders 21 on rotary bracket 4, and above-mentioned locking cylinder coordinates with locking bed, realizes workbench
Rotate to the locking of 0 °, 90 ° position.
During work, by pivoting support 12 of the drive installation of rotary cylinder 20 in pneumatic means on rotary bracket 4 and
Workbench 5 above pivoting support is rotated together with；After being rotated in place, by 0 °, 90 ° of locking cylinder 21 respectively with 0 °,
90 ° of locking bed coordinates, and realizes the position locking of 0 °, 90 ° of workbench.Worktable rotation mechanism can make 90 ° of worktable rotary, full
Longitudinally cutting and transverse cuts requirement of the foot to stone material.
(4) clamping device：Reference picture 2, Fig. 3.
Clamping device is arranged on work top, and it is used to position the stone material for clamping and being placed on work top.
Clamping device includes multiple clamping cylinders 111, push pedal frame 113, multiple push pedals 114, multiple backup plates 112, wherein：It is many
Individual clamping cylinder 111 is arranged side by side in the rear side of workbench 5, and multiple clamping cylinder bars are connected with the rear side of push pedal frame 113, pushed away
Multiple push pedals 114 have been arranged side by side on front side of grillage；Multiple backup plates 112 are respectively arranged with the front side of workbench and left side；Work
The right side of platform is feeding entrance.Multiple clamping cylinders 111 can also be set with push pedal 114 using being placed equidistant using symmetrical
Put.
During work, clamping cylinder action drives push pedal frame and push pedal, promotes stone moving by push pedal and abuts against backup plate
On, realize that the positioning of stone material is clamped, improve cutting accuracy and quality.
(5) automatic control system：Reference picture 7.
As shown in fig. 7, the major function of automatic control system is：The letter sent by the button received on control panel
Number, output signal and the action for controlling each control component generation of biaxial plane to respond after programmable controller is handled.
The signal that biaxial plane upper limit position switch is produced is arranged on by receiving, automatic execution is corresponding after programmable controller is handled
Program, to realize whole equipment automatic running, and is transmitted to text display and including in phase by action message and warning message
In the picture of pass.
The part of automatic control system and its effect are as follows：
Automatic control system includes programmable controller, text display screen, control panel, limit signal switch, relay
Output, frequency converter, system power supply, input/output, wherein：
Programmable controller：Major function is to receive the signal that control button and limit switch are sent, and pre- according to system
If program complete the action command specified by exporting module.
Text display screen：Major function is to carry out data exchange with programmable controller.Can programmable controller is pre-
If display content be shown on text display screen, finger to programmable controller can also be sent by the button of text display screen
Order, allows it to produce corresponding action.
Control panel：Major function is to be realized to the manually operated of whole equipment and adjusted by the button on control panel
It is whole.
Limit switch signal：Major function is to provide signal for programmable controller.It is spacing on machine by being set in
Switching signal, can allow programmable controller to know whether each action command sent out has completed, if completing
Next action is carried out, police instruction is exported if not completing.
Relay is exported：Major function is amplification programmable controller output signal.Believe because programmable controller is exported
Number electric current very little, so needing to carry out signal amplification by relay, and controls the high current such as magnetic valve and A.C. contactor portion
Part works.
Frequency converter：Major function is speed governing.Because the stone material thickness of processing and the difference of specification are, it is necessary to pass through frequency converter pair
The adjustment of movable motor rotating speed changes process velocity of the saw blade to stone material, so as to reach rational processing efficiency.
System power supply：Major function is to provide the voltage and current required for system work.
(6) course of work of multifunctional stone automatic gas cutting machine of the present invention is：Reference picture 1- Fig. 7.
(1) saw blade mounting and adjusting, according to needing the specification clipping room of cutting stone material away from suitable multiple saw blades and lock.This reality
It is 3~9 to apply the saw blade quantity in example, and the spacing of adjacent saw blade is 100~400mm.
(2) workbench is in lateral attitude, and main shaft is raised up to extreme higher position, and clamping device is in releasing orientation, disposes stone material
In on workbench, and stone material one end is set to be alignd with the right backup plate, by gripping means grips stone material.
(3) 90 ° of worktable rotary is driven by rotary cylinder, workbench is in lengthwise position；After being rotated in place, gas is locked
Cylinder action locking workbench；Locking cylinder 0 ° to 90 ° each one.
(4) transversal deceleration machine starts, and is engaged by transverse gear with horizontal tooth bar, drives workbench transverse shifting, and reach
Suitable operating position；Workbench is locked by horizontal locking device.
(5) the electric motor starting of main shaft I, main shaft I drops to required cutting position, and this position needs point once or many according to cutting
Secondary cutting could complete total depth of cut.
(6) longitudinal deceleration machine starts, and realizes the longitudinally cutting motion of workbench.When building stones cut to first pressure wheel, pressure
Stone material is pushed down in material cylinder action.
(7) after the completion of longitudinally cutting, binder cylinder lifting, main shaft I rises, workbench rapid backward to original position.
(8) the locking cylinder locking of workbench is unclamped, and after 90 ° of worktable rotary, and is locked by another locking cylinder.Stone
Material clamping and release, by manually detecting waste material side, are then clamped stone material by clamping device.
(9) table latch cylinder is unclamped, and moves right to right limit, and locking cylinder locking workbench, interfix is turned over
Rotaring cylinder driving interfix is turned down.
(10) main shaft II drops to required position, and longitudinal deceleration machine, which starts, starts a transverse cuts.
(11) after the completion of cutting, main shaft II rises, and workbench returns to original position.Locking cylinder unclamps, on rotary bracket
Reductor starts traversing to left limit, locking cylinder locking to the left.
Main shaft II drops to cutting position, starts secondary transverse cuts.Cutting completes aftertable and goes back to original position, clamping device
Unclamp, unload stone material, realizing middle limiting is dug, repeat next cutting process.
(12) when main shaft I changes saw blade, bolt is unclamped, and two cylinders of control rollover stand, overturn material-pressing rack manually.Saw blade is more
Change after finishing, two cylinders of control rollover stand, fall material-pressing rack, then tighten the bolt of above-mentioned release manually.
Claims (12)
1. multifunctional stone automatic gas cutting machine, it is characterized in that, including frame, two groups of axis systems, workbench portions, automatically control
System；Wherein it is arranged with two groups of axis systems before and after upper rack in parallel；Workbench is provided with below two groups of axis systems
Part, the workbench portion includes workbench and the workbench longitudinal moving mechanism set gradually from bottom to top, workbench are horizontal
To travel mechanism and Worktable rotation mechanism.
2. multifunctional stone automatic gas cutting machine according to claim 1, it is characterized in that, the axis system includes motor skin
A pair of hoist cylinder bodies in tape handler, hydraulicefficiency elevation structure, the hydraulicefficiency elevation structure are symmetrical to be articulated with frame top
Portion, a pair of hoist cylinder boom ends are articulated with crossbeam two ends, and main shaft is arranged on below crossbeam by a pair of spindle drums；Two pairs of liftings
Guide rail vertical symmetry is arranged on crossbeam two ends, and the two pairs of guide rail slide blocks formation being fixed in frame with corresponding is slided up and down and matched somebody with somebody
Close.
3. multifunctional stone automatic gas cutting machine according to claim 1 or 2, it is characterized in that, in addition to it is arranged at main shaft system
A pair of tumble cylinders in the material pressing device of the rear side of system I, the material pressing device, which are tilted, to be articulated between rollover stand and rear-side cross member, is turned over
The left and right ends of pivoted frame are oriented to axle bed by a pair respectively and are vertically installed with a pair of binder cylinders；It is oriented on axle bed and is provided with a pair
Two vertical pairs through hole in slide up and down and be combined with two pairs of axis of guides；Binder oil cylinder boom end and axis of guide lower end are and sliding bar
Seat is connected；Pair of sliding bar level connection joint is arranged at intervals with multigroup binder of position adjustable between pair of sliding pole socket
Wheel carrier；By being provided with a pair of binders before and after vertically disposed a pair of axle spindles and the compression spring which is provided with binder wheel carrier
Wheel, the pressure wheel is rubber wheel.
4. multifunctional stone automatic gas cutting machine according to claim 3, it is characterized in that, the workbench longitudinal moving mechanism
In longitudinal rail frame be arranged on the inside of frame, a pair of longitudinal line slideways are arranged at the upper of longitudinal rail frame along longitudinally asymmetric
Face, the longitudinal rail sliding block being engaged with a pair of longitudinal line slideways is symmetrically fixed on the bottom of cross slide way frame；Turbine slows down
Longitudinal gear that machine is provided with is engaged with longitudinal rack, drives longitudinal rail sliding block along the longitudinal straight line parallel with longitudinal rack
Guide rail is moved forward and backward, so as to realize that workbench is vertically moved；Also include longitudinal limiting device.
5. multifunctional stone automatic gas cutting machine according to claim 4, it is characterized in that, the workbench transverse moving mechanism
In cross slide way frame be vertically mounted on above longitudinal rail frame, a pair of horizontal line slideways are transversely symmetricly set in transverse direction
Above guide rail bracket, below rotary bracket, the cross slide way slide block being engaged with a pair of horizontal line slideways is symmetrically fixed on
The bottom of rotary bracket；The transverse gear that cycloidal planetary gear speed reducer is provided with is engaged with horizontal tooth bar, drives cross slide way slide block
Moved along the horizontal line slideway parallel with horizontal tooth bar, so as to realize workbench transverse shifting.
6. multifunctional stone automatic gas cutting machine according to claim 5, it is characterized in that, the workbench transverse moving mechanism
Also include horizontal limit devices, rip cutting horizontal positioning device and horizontal locking device；The rip cutting horizontal positioning device includes setting
Left and right locating piece on the outside of cross slide way frame, is provided with the interfix block of rotary type between left and right locating piece.
7. multifunctional stone automatic gas cutting machine according to claim 6, it is characterized in that, the Worktable rotation mechanism is by gas
Rotary cylinder 90 ° of worktable rotary of driving in dynamic device, rotary block is arranged on the rotary cylinder that rotary bracket is provided with
On seat, rotary pneumatic cylinder rod is hinged with being arranged on the pivoting support inner ring at rotary bracket center.
8. multifunctional stone automatic gas cutting machine according to claim 7, it is characterized in that, the Worktable rotation mechanism is also wrapped
Rotary limit device, rotating locking apparatus are included, wherein rotary limit device is 0 ° of limit for being separately positioned on workbench left bottom
Position block, 90 ° of limited blocks, realize that worktable rotary is spacing to 0 °, 90 ° position；Rotating locking apparatus is to be separately positioned on revolution
0 ° of locking bed, 90 ° of locking beds in supporting, and be oppositely arranged on a pair of locking cylinders on rotary bracket with left and right and coordinate, it is real
Show worktable rotary to the locking of 0 °, 90 ° position.
9. multifunctional stone automatic gas cutting machine according to claim 8, it is characterized in that, in addition to be arranged above workbench
Clamping device, multiple clamping cylinders in the clamping device are arranged side by side on rear side of workbench, multiple clamping cylinder boom ends
With being connected on rear side of push pedal frame, multiple push pedals have been arranged side by side on front side of push pedal frame；It is respectively arranged with front side of workbench with left side
It is feeding entrance on the right side of multiple backup plates, workbench；Clamping cylinder drives push pedal frame, is promoted stone moving by push pedal and is abutted against and leaned on
On plate, stone material positioning clamping is realized.
10. multifunctional stone automatic gas cutting machine according to claim 9, it is characterized in that, in addition to automatic control system, should
Automatic control system includes programmable controller, text display screen, control panel, limit signal switch, relay output, frequency conversion
The signal that device, system power supply, input/output, wherein programmable controller reception control button and limit switch are sent, and according to
The action command that the program of systemic presupposition is specified by exporting module to complete；Text display screen and programmable controller carry out data
Exchange；Control panel is realized by the button on control panel to the manually operated of whole equipment and adjustment；Limit switch is believed
Number provide signal for programmable controller；Relay is exported for amplifying programmable controller output signal；Frequency converter is used to adjust
Speed；System power supply provides the voltage and current required for system work.
11. multifunctional stone automatic gas cutting machine according to claim 10, it is characterized in that, open before and after the frame, machine
Frame is respectively arranged on the left side and the right side can be with the frame door of folding.
12. multifunctional stone automatic gas cutting machine according to claim 11, it is characterized in that, the saw blade quantity is 3~9
Individual, the saw blade spacing on same main shaft is 100~400mm, and saw blade spacing is adapted with cutting stone material specification.
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| CN201710458169.5A CN107186892B (en) | 2017-06-16 | 2017-06-16 | Multifunctional stone automatic gas cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710458169.5A CN107186892B (en) | 2017-06-16 | 2017-06-16 | Multifunctional stone automatic gas cutting machine |
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| CN107186892A true CN107186892A (en) | 2017-09-22 |
| CN107186892B CN107186892B (en) | 2018-12-21 |
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| CN108437235A (en) * | 2018-03-15 | 2018-08-24 | 山东路达试验仪器有限公司 | A kind of digitally controlled multifunctional pavement material test specimen cutting press |
| CN108544666A (en) * | 2018-07-10 | 2018-09-18 | 王子元 | A kind of multi-axis multi-saw piece stone processing machine and processing method |
| CN108544678A (en) * | 2018-07-04 | 2018-09-18 | 佛山市顺德区悍天睿数控机械有限公司 | A kind of round-trip thrust structure of stone sawing machine |
| CN108705688A (en) * | 2018-07-27 | 2018-10-26 | 胡以宽 | A kind of marble continuous cutting device |
| CN108857513A (en) * | 2018-09-12 | 2018-11-23 | 常州阳德自动化科技有限公司 | The automatic Grinder of multifunction three-dimensional for blade of wind-driven generator |
| CN108927903A (en) * | 2018-08-06 | 2018-12-04 | 李政 | The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone |
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| CN109663973A (en) * | 2017-10-16 | 2019-04-23 | 江阴职业技术学院 | A kind of packaged type aluminum profile automatic gas cutting machine |
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| CN109663973A (en) * | 2017-10-16 | 2019-04-23 | 江阴职业技术学院 | A kind of packaged type aluminum profile automatic gas cutting machine |
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| CN108544678A (en) * | 2018-07-04 | 2018-09-18 | 佛山市顺德区悍天睿数控机械有限公司 | A kind of round-trip thrust structure of stone sawing machine |
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| CN108705688A (en) * | 2018-07-27 | 2018-10-26 | 胡以宽 | A kind of marble continuous cutting device |
| CN108943449A (en) * | 2018-07-27 | 2018-12-07 | 胡以宽 | A kind of multi-functional cutting marble device |
| CN108927903A (en) * | 2018-08-06 | 2018-12-04 | 李政 | The fixed thick cutting production line of superthin stone and the fixed thick cutting method of superthin stone |
| CN108857513B (en) * | 2018-09-12 | 2023-08-29 | 常州阳德自动化科技有限公司 | Multifunctional three-dimensional automatic milling device for wind driven generator blade |
| CN108857513A (en) * | 2018-09-12 | 2018-11-23 | 常州阳德自动化科技有限公司 | The automatic Grinder of multifunction three-dimensional for blade of wind-driven generator |
| CN109291255A (en) * | 2018-10-22 | 2019-02-01 | 何双菊 | A kind of makita 4100NH |
| CN109605591A (en) * | 2018-11-21 | 2019-04-12 | 烟台力凯数控科技有限公司 | A kind of positioning clamping device of jade cutting |
| CN109605591B (en) * | 2018-11-21 | 2023-08-29 | 烟台力凯数控科技有限公司 | Positioning and clamping device for jade cutting |
| CN109927180A (en) * | 2019-04-18 | 2019-06-25 | 周广武 | Concrete segment groover |
| WO2021109272A1 (en) * | 2019-12-02 | 2021-06-10 | 广东伊元素墙体材料有限公司 | Fully automatic stone-cutting machine |
| CN112976383A (en) * | 2021-02-05 | 2021-06-18 | 五方智工(北京)技术有限公司 | Cutting table |
| CN113400486A (en) * | 2021-06-24 | 2021-09-17 | 山东宏发科工贸有限公司 | A grooving machine for processing steam pressure concrete panel anticracking groove |
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