CN107178009B - A kind of efficient semi-automatic vulcan fibre production system - Google Patents
A kind of efficient semi-automatic vulcan fibre production system Download PDFInfo
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- CN107178009B CN107178009B CN201710563028.XA CN201710563028A CN107178009B CN 107178009 B CN107178009 B CN 107178009B CN 201710563028 A CN201710563028 A CN 201710563028A CN 107178009 B CN107178009 B CN 107178009B
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- module
- vulcan fibre
- gelatinization
- paper
- body paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Paper (AREA)
Abstract
The present invention proposes a kind of efficient semi-automatic vulcan fibre production system comprising body paper paper supply roller group module, solution impregnate gelatinization module, gelatinization forming module, roller group hot pressing module, ageing module, blank and radiating module, cleaning module and drying and Shaping Module.Semi-automatic vulcan fibre production system of the invention is carried out while being fed to multilayer body paper using multiple rollers, and multilayer body paper, which synchronizes, impregnates gelatinization processing, and through primary hot-forming obtained semi-finished product cast steel paper；The distance between the upper and lower roller of the pressing and forming of gelatinization forming module is adjustable, is suitable for the vulcan fibre production of different-thickness；Vulcan fibre production technology is greatly simplified, and production cost reduces and ensure that the quality of vulcan fibre.
Description
Technical field
The present invention relates to Industrial Steels paper producing technology field, in particular to a kind of efficient semi-automatic vulcan fibre production
System.
Background technique
Vulcan fibre is also known as vulcanized fiber paper, usually uses true qualities sulfite chemical wood pulp or cotton pulp, the techniques such as is beaten, is glued,
It manufactures paper with pulp to form body paper on a papermaking machine；Again by body paper swelling agent (generally dense liquor zinci chloridi) impregnation, make cellulose
Swollen gelatinization, binds layer by layer on gelling machine, then through aging maturation, water logging desalination, dry shaping and vulcan fibre is made.Vulcan fibre is one
The kind very high processing paper of flintiness, has excellent elasticity, wearability, corrosion resistance, heat resistance, mechanical strength, insulation performance
Performance is formed with machining.Fabricated product is durable, light (lighter than aluminium) and beautiful, is a kind of special insulation, heat-barrier material, it
It is widely used in the fields such as industrial electrical equipment, textile industry, aviation, shipbuilding, automobile, electromechanics, weaving, shipbuilding etc. can be supplied to
Industry makes the other parts such as various tool gaskets, insulating materials, insulating protection sole and is used.
Vulcan fibre generally has the superposition bonding of multilayer body paper to be made, and is by one layer of body paper in current vulcan fibre production system
One layer of multiple stacking carries out the production of multi-ply paper, and time-consuming for technical process, and production efficiency is very low, and human cost is high, production
Energy consumption is high；And material property between layers also can be variant, leads to the unstable quality of final vulcan fibre.Therefore, it needs
Design that a kind of high production efficiency, low energy consumption and the new vulcan fibre production system and production technology of vulcan fibre good quality.
Summary of the invention
The problem of in view of existing vulcan fibre production system, certainly the object of the present invention is to provide a kind of efficient half
Dynamicization vulcan fibre production system and production technology can greatly improve production efficiency, reduce production cost and guarantee vulcan fibre
Quality.
To achieve the object of the present invention, the efficient semi-automatic vulcan fibre production system of one kind of the invention includes that body paper supplies
Paper bowl group module, solution impregnate gelatinization module, gelatinization forming module, roller group hot pressing module, ageing module, blank and radiating mould
Block, cleaning module and drying and Shaping Module；Wherein, the body paper paper supply roller group module includes the different roller of multiple height
Shaft holder is fixed with body paper transfer roller thereon, and the solution that body paper paper supply roller group module rear end is arranged in impregnates gelatinization module
Including liquor zinci chloridi fermentation vat, position is provided with three groups of body paper transfer rollers in the top of solution fermentation vat, Chi Kou and pond
Wheel group, transmission roller and the roller in body paper paper supply roller group module of every group of roller are arranged in a one-to-one correspondence, while by multilayer body paper
It is transferred into liquor zinci chloridi fermentation vat and carries out gelatinization；The gelatinization forming module includes transmission roller, pressing and forming lower roll
Wheel and upper roll wheel, multilayer raw material paper carry out hot pressing by roller group hot pressing module after one step press forms and semi-finished product cast steel are made
Paper, the semi-finished product cast steel paper after hot pressing enter ageing module and carry out aging, and the vulcan fibre after aging is carried out through blank and radiating module
It cuts and cools down, vulcan fibre after cooling enters Desalination cleansing module and carries out gradually Desalination cleansing, and the vulcan fibre after Desalination cleansing enters
Dry and Shaping Module, final vulcan fibre product is made by the drying of drying chamber, the shaping of press machine.
Preferably, the lower roll wheel of the gelatinization forming module is fixed on equipment rack, the upper roll wheel by with
The fixed fixed link of rack and the axle supports frame being connected and fixed with fixed link are fixed, and the axle supports frame is in fixed link
On position it is adjustable.
Further preferably, the distance between upper roll wheel and lower roll wheel of the roller group hot pressing module are adjustable.
Further preferably, the blank and radiating module include setting including cutting for ageing module exit is arranged in
It is standby, the cooling bench of reticular structure and the blower being arranged in above cooling bench.
Further preferably, the Desalination cleansing module includes multiple Desalination cleansing ponds, from front to back, Desalination cleansing pond it is molten
Liquid concentration gradually reduces, and last service sink is pure water pond.
Semi-automatic vulcan fibre production system of the invention is carried out while being fed, multilayer to multilayer body paper using multiple rollers
Body paper, which synchronizes, impregnates gelatinization processing, and through primary hot-forming obtained semi-finished product cast steel paper；The pressing of gelatinization forming module
It forms that the distance between upper and lower roller is adjustable, is suitable for the vulcan fibre production of different-thickness；Vulcan fibre production technology obtains great letter
Change, production cost reduces and ensure that the quality of vulcan fibre.
Detailed description of the invention
Through the following detailed description taken in conjunction with the accompanying drawings, present invention objects, features and advantages above-mentioned and other will become
Obviously.Wherein:
Fig. 1 show the structure composed schematic diagram of the efficient semi-automatic vulcan fibre production system of one kind of the invention；
Figure 1A show the body paper roller group paper supply module and solution leaching of the efficient semi-automatic vulcan fibre production system of Fig. 1
Steep the structural schematic diagram of gelatinization module；
Figure 1B show the gelatinization forming module and roller group hot-die of the efficient semi-automatic vulcan fibre production system of Fig. 1
The structural schematic diagram of block；
Fig. 1 C show the structural representation of the blank and radiating module of the efficient semi-automatic vulcan fibre production system of Fig. 1
Figure；
Fig. 1 D show the structural representation of the Desalination cleansing module of the efficient semi-automatic vulcan fibre production system of Fig. 1
Figure.
Specific embodiment
In conjunction with the structure feature and advantage of attached drawing efficient semi-automatic vulcan fibre production system of the invention, details are as follows.
The structure composed signal of the efficient semi-automatic vulcan fibre production system of one kind of the invention shown in referring to Fig.1
Figure, according to the tandem of vulcan fibre production technology, the efficient semi-automatic vulcan fibre production system includes body paper paper supply
Roller group module 10, solution impregnate gelatinization module 20, gelatinization forming module 30, roller group hot pressing module 40, ageing module 50, blank and
Radiating module 60, cleaning module 70 and dry and Shaping Module (not shown)；Referring to Fig.1 shown in A, the body paper paper feed roller
Group module 10 includes the different roll shaft fixed frame 12 of multiple height, is fixed with body paper transfer roller 14 thereon, and setting is supplied in body paper
It includes liquor zinci chloridi fermentation vat 22 that the solution of 10 rear end of paper bowl group module, which impregnates gelatinization module 20, in the upper of solution fermentation vat 22
Position is provided with three groups of body paper transfer roller groups 24,25 and 26, the delivery roll of roller set 24,25 and 26 in side, Chi Kou and pond
Wheel is arranged in a one-to-one correspondence with the roller 14 in body paper paper supply roller group module 10, and it is molten multilayer body paper can be transferred into zinc chloride simultaneously
Liquid fermentation vat 22 carries out gelatinization；The multilayer body paper come out from the solution fermentation vat 22 of heating converges to the gelatinization forming module of rear end
30, the gelatinization forming module 30 includes transmission roller 31, pressing and forming lower roll wheel 33 and upper roll wheel 35, multilayer raw material paper
Through 35 pressing and forming of pressing and forming lower roll wheel 33 and upper roll wheel, hot pressing then is carried out by roller group hot pressing module 40, makes fiber
With fiber crossovers, glued synthesis semi-finished product cast steel paper, the roller group hot pressing module includes upper roll wheel 41 and lower roll wheel 43；Hot pressing
Semi-finished product cast steel paper afterwards enters ageing module 50 and carries out aging, and the vulcan fibre after aging is cut through blank and radiating module 60
And cooling, the blank and radiating module 60 include the cutting apparatus 61 that 50 exit of ageing module is arranged in, reticular structure
Cooling bench 63；Vulcan fibre after cooling enters Desalination cleansing module 70, and the Desalination cleansing module 70 includes that multiple desalinations are clear
Wash pool 70a, 70b, 70c ..., from front to back, the solution concentration in Desalination cleansing pond are gradually reduced, and last service sink is pure water
Pond；Vulcan fibre after Desalination cleansing enters dry and Shaping Module, and final steel is made by the drying of drying chamber, the shaping of press machine
Paper product.
In above-mentioned semi-automatic vulcan fibre production system, the 30 pressing and forming lower roll wheel 33 of gelatinization forming module is fixed
On equipment rack, the upper roll wheel 35 passes through the fixed link 351 fixed with rack and the roller being connected and fixed with fixed link
Shaft supporting frame 352 is fixed, and in a preferred embodiment, position of the axle supports frame 352 in fixed link 351 can
Adjust, in this way, can be adjusted according to the thickness difference of vulcan fibre made of different layers of body paper molding roller set upper roll wheel and
The distance between lower roll wheel.Equally, the distance between upper roll wheel and lower roll wheel of roller group hot pressing module 40 are also adjustable.Another excellent
In the embodiment of choosing, the blank and radiating module 60 are equipped with blower 65 in the top of cooling bench 63, can help vulcan fibre
It radiates and improves working environment, especially when weather is more hot.
Semi-automatic vulcan fibre production system of the invention is carried out while being fed to multilayer body paper using multiple rollers, and
Multiple rollers are correspondingly arranged in the position of solution fermentation vat, processing, multilayer body paper are synchronized to the multilayer body paper of composition vulcan fibre
Carry out primary hot-forming obtained semi-finished product cast steel paper；In order to adapt to different-thickness vulcan fibre production, gelatinization forming module
The distance between the upper and lower roller of pressing and forming is adjustable.In this way, it is multiple greatly to improve original vulcan fibre production technology process
Problem miscellaneous, time-consuming, energy consumption is high.
The present invention is not limited to the described embodiments, and those skilled in the art is not departing from spirit of the invention i.e. public affairs
Open in range, still may make some modifications or changes, thus the range that is limited with claims of the scope of the present invention as
It is quasi-.
Claims (2)
1. a kind of efficient semi-automatic vulcan fibre production system, which is characterized in that the vulcan fibre production system includes body paper
Paper supply roller group module, solution impregnate gelatinization module, gelatinization forming module, roller group hot pressing module, ageing module, blank and radiating mould
Block, cleaning module and drying and Shaping Module；Wherein, the body paper paper supply roller group module includes the different roller of multiple height
Shaft holder is fixed with body paper transfer roller thereon, and the solution that body paper paper supply roller group module rear end is arranged in impregnates gelatinization module
Including liquor zinci chloridi fermentation vat, position is provided with three groups of body paper transfer rollers in the top of solution fermentation vat, Chi Kou and pond
Wheel group, transmission roller and the roller in body paper paper supply roller group module of every group of roller are arranged in a one-to-one correspondence, while by multilayer body paper
It is transferred into liquor zinci chloridi fermentation vat and carries out gelatinization；The gelatinization forming module includes transmission roller, pressing and forming lower roll
Wheel and upper roll wheel, multilayer raw material paper carry out hot pressing by roller group hot pressing module after one step press forms and semi-finished product cast steel are made
Paper, the semi-finished product cast steel paper after hot pressing enter ageing module and carry out aging, and the vulcan fibre after aging is carried out through blank and radiating module
It cuts and cools down, vulcan fibre after cooling enters Desalination cleansing module and carries out gradually Desalination cleansing, and the vulcan fibre after Desalination cleansing enters
Dry and Shaping Module, final vulcan fibre product is made by the drying of drying chamber, the shaping of press machine；The gelatinization shaping mould
The lower roll wheel of block is fixed on equipment rack, and the upper roll wheel is connect by the fixed link fixed with rack and with fixed link
Fixed axle supports frame is fixed, and position of the axle supports frame in fixed link is adjustable；And the roller group hot-die
The distance between the upper roll wheel and lower roll wheel of block are adjustable；The blank and radiating module is included in including being arranged in ageing module
The cutting apparatus in exit, the cooling bench of reticular structure and the blower being arranged in above cooling bench.
2. a kind of efficient semi-automatic vulcan fibre production system as described in claim 1, which is characterized in that the desalination
Cleaning module includes multiple Desalination cleansing ponds, and from front to back, the solution concentration in Desalination cleansing pond gradually reduces, last service sink
For pure water pond.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710563028.XA CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710563028.XA CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
Publications (2)
| Publication Number | Publication Date |
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| CN107178009A CN107178009A (en) | 2017-09-19 |
| CN107178009B true CN107178009B (en) | 2019-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710563028.XA Active CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803594B (en) * | 2022-04-01 | 2023-08-01 | 杭州特种纸业有限公司 | Base paper uncoiling tension control structure and method |
| CN114932721B (en) * | 2022-04-22 | 2023-12-29 | 杭州特种纸业有限公司 | A gel device for vulcanized fibre production |
| CN115055056A (en) * | 2022-05-27 | 2022-09-16 | 杭州特种纸业有限公司 | Automatic concentration control system for desalting tank |
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|---|---|---|---|---|
| CN101906740A (en) * | 2009-06-05 | 2010-12-08 | 玛纳斯源源纸业有限公司 | Process for manufacturing flat vulcanized fibre |
| WO2011077446A1 (en) * | 2009-12-23 | 2011-06-30 | Varun Gambhir | Process for recycling cotton fabrics |
| CN103103867A (en) * | 2013-02-06 | 2013-05-15 | 杭州特种纸业有限公司 | Vulcanized fiber board and manufacturing process thereof |
| CN103321101A (en) * | 2013-05-27 | 2013-09-25 | 朱佳慧 | Formula and preparation method of vulcanized fiber paper |
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2017
- 2017-07-11 CN CN201710563028.XA patent/CN107178009B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101906740A (en) * | 2009-06-05 | 2010-12-08 | 玛纳斯源源纸业有限公司 | Process for manufacturing flat vulcanized fibre |
| WO2011077446A1 (en) * | 2009-12-23 | 2011-06-30 | Varun Gambhir | Process for recycling cotton fabrics |
| CN103103867A (en) * | 2013-02-06 | 2013-05-15 | 杭州特种纸业有限公司 | Vulcanized fiber board and manufacturing process thereof |
| CN103321101A (en) * | 2013-05-27 | 2013-09-25 | 朱佳慧 | Formula and preparation method of vulcanized fiber paper |
Non-Patent Citations (1)
| Title |
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| "钢纸生产流程的发展及最新产品";王洪涛等;《中华纸业》;20090423;第73-75页 |
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| CN107178009A (en) | 2017-09-19 |
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Effective date of registration: 20190522 Address after: 226232 Shendao 8, Nanyang Town Development Zone, Qidong City, Nantong City, Jiangsu Province Patentee after: Qidong Jiehui New Materials Co., Ltd. Address before: 226232 Nanyang Town Development Zone, Qidong City, Nantong City, Jiangsu Province Patentee before: Qidong Nanyang paper factory |
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