CN204160601U - Fiberboard full automatic edge cutter - Google Patents
Fiberboard full automatic edge cutter Download PDFInfo
- Publication number
- CN204160601U CN204160601U CN201420480265.1U CN201420480265U CN204160601U CN 204160601 U CN204160601 U CN 204160601U CN 201420480265 U CN201420480265 U CN 201420480265U CN 204160601 U CN204160601 U CN 204160601U
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- China
- Prior art keywords
- roller
- conveyer belt
- fiberboard
- frame
- roll shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011094 fiberboard Substances 0.000 title claims abstract description 34
- 238000009966 trimming Methods 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000011324 bead Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 23
- 239000000835 fiber Substances 0.000 description 13
- 238000007731 hot pressing Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010297 mechanical methods and process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000003750 conditioning effect Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000008104 plant cellulose Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
A kind of fiberboard full automatic edge cutter, comprises frame; It is characterized in that described frame is in ' L ' type, be made up of frame transverse part and the frame portion of indulging, described frame transverse part is provided with horizontal conveyer belt and is arranged on the horizontal trimming mechanism of horizontal conveyer belt afterbody, the described frame portion of indulging is provided with vertical conveyer belt and is arranged on the vertical trimming mechanism of vertical conveyer belt stem, described frame transverse part and frame are indulged junction, portion and are provided with and turn to conveyer belt, and described frame head end is provided with automatic sheet feeder structure.The utility model has the features such as automation is high, structure is simple, easy to operate.By installing horizontal stroke, vertical bead cutter on the utility model respectively, separately trimming speed is fast, efficiency is high, precision is high, greatly enhances productivity, and reduces product price.
Description
Technical field
The utility model relates to a kind of bead cutter, especially relates to a kind of fiberboard full automatic edge cutter.
Background technology
Fiberboard has another name called density board, is with wood fibre or other plant cellulose fiber for raw material, applies the wood-based plate that Lauxite or other adhesive be suitable for are made.Fiberboard is the desirable raw material of the high-end products such as high-grade gift wrap, automotive trim liner, electric appliance circuits pallet, shoemaking, furniture, its density is high, good waterproof performance, folding, any surface finish, bright color, good toughness.
The preparation process of existing fiberboard: fiber separation → slurry process → plate blank molding → hot pressing → post-processed.1. fiber separation.Also known as slurrying, it is process pulping raw material being separated into fiber.Defibration method can divide Mechanical Method and the large class of blasting procedure two, and wherein Mechanical Method divides again thermal machine method, chemical mechanical pulping and pure Mechanical Method.Thermal machine method is first by raw material hot water or saturated vapor process, fiber intercellular layer is made to soften or be partly dissolved, fiber is separated into through mechanical force under normal pressure or condition of high voltage, then through disk refiner fine grinding (the fine cardboard slurrying of dry method is generally without fine grinding), the fiber pulp that this method is produced, fiber shape is complete, intertexture is strong, and drainability is good, and yield is high, softwood pulp yield can reach 90 ~ 95%, and power consumption is little; Fiber length after fine grinding shortens, and specific area increases, outer and end brooming, and water swellability improves, and soft, plasticity increases, and intertexture is good.
2. slurry process.Namely according to product purpose, waterproof, enhancing, the process such as fire-resistant and anticorrosion is carried out respectively, to improve the relevant performance of finished product.The paraffin wax emulsions process of hard, semi-hardboard slurry improves resistance to water, and soft board slurry both can use rosin milk, also can use wax-rosin emulsion.Apply waterproofing agent to carry out in stock tank or continuous size vat.Reinforcing agent for strengthening process is wanted can be water-soluble, by fibers adsorption, and can adapt to hot pressing or the drying process of fiberboard, the multiplex phenolic resin glue of hardboard.
3. plate blank molding has wet moulding and the large class of dry-press process two, soft board and most of hard plate wet moulding; Medium-density plate and part hard plate dry-press process.Wet moulding low concentration slurry, forms slab through dewatering gradually.Dry-press process mostly adopts air forming machine.The dried fibres of paraffin and adhesive (phenolic resins) will be applied, send into spreading head by air-flow, and make dry fiber evenly drop on pad by means of fiber deadweight and the effect of padding off the net vacuum tank and form slab on the net.
4. hot pressing.Wet production hardboard need be 5 MPas with pressure, and dry method is 7 MPas, can reduce bending strength when exceeding this pressure.Pressure needed for semidry method, between therebetween, is 6 MPas.Wet shaping slab is after drying pressed into hardboard, and pressure will up to 10 MPas.Wetpressing temperature used is 200 ~ 220 DEG C.Without drying stage during dry method pressurization, temperature is as the criterion can make Rapid adhesive curing, generally adopts 180 ~ 200 DEG C; In hot pressing, top layer and the sandwich layer of slab there will be the temperature difference, and the Midst density slab watch core layer temperature difference that thickness is larger can reach 40 ~ 60 DEG C, affects sandwich layer resin solidification rate.The temperature difference is eliminated in available conventional heating and high-frequency heating, and shortens pressing cycle.
5. post-processed.Wet method and semidry method fiberboard need through heat treatment and conditioning after hot-pressing, and dry-process fiberboard does not then need directly to carry out conditioning through Overheating Treatment.Medium density fibre board (MDF) surface needs sanding, and softboard surface needs fluting to burrow sometimes, and hardboard does lining used time surface can open " V " shape groove or bar groove.
At present, the fiberboard that my company independently researches and develops has adopted the task equipment production line balance oneself researched and developed, but the trimming process of fiberboard still adopts traditional bead cutter, existing traditional bead cutter cut horizontal edge and longitudinal edge on a machine, cylinder-driven, both sides saw blade is coaxial, trimming simultaneously, speed is slow, and efficiency is low, low precision; And only have a motor-driven, be short of power, have the process returned, downtime is long.Therefore produce to enterprise and bring inconvenience.
Summary of the invention
The utility model provides the fiberboard full automatic edge cutter that a kind of price is low, efficiency is fast, speed is fast, precision is high, slow to solve existing bead cutter speed, the problems such as efficiency is low, low precision.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of fiberboard full automatic edge cutter, comprises frame; It is characterized in that described frame is in ' L ' type, be made up of frame transverse part and the frame portion of indulging, described frame transverse part is provided with horizontal conveyer belt and is arranged on the horizontal trimming mechanism of horizontal conveyer belt afterbody, the described frame portion of indulging is provided with vertical conveyer belt and is arranged on the vertical trimming mechanism of vertical conveyer belt stem, described frame transverse part and frame are indulged junction, portion and are provided with and turn to conveyer belt, and described frame head end is provided with automatic sheet feeder structure.
As preferably, described in turn to conveyer belt to be provided with to turn to flat board, described in turn on flat board two parallel grooves be set, described groove place is provided with chain, and described chain is provided with push pedal.
As preferably, described in turn between dull and stereotyped and horizontal trimming mechanism and be provided with rolling roller, described in turn between flat board and vertical trimming mechanism and be also provided with rolling roller.
As preferably, described horizontal stroke, vertical conveyer belt comprise support roller, main drive roller, auxiliary driving roller, idler roller, and be provided with support roller between described main drive roller, auxiliary driving roller, described idler roller is positioned at below support roller.
As preferably, described frame edge place is provided with baffle plate.
As preferably, described horizontal stroke, vertical trimming mechanism comprises pedestal, described pedestal be provided with transmit pair roller and be positioned at transmit pair roller rear portion to cutting roller, described transmission pair roller is formed primarily of the transfer roller that about a pair is stacked, described transfer roller comprises roll shaft, described roll shaft is provided with multiple to roller wheel, describedly to form primarily of the roller of cutting to be stacked for about a pair cutting roller, cut roller and comprise roll shaft, the each sheathed round cutter in described roll shaft two ends, be provided with multiple to roller wheel in the middle of roll shaft, the cross section of described roll shaft is polygon, the axis hole of described round cutter is the polygon corresponding with roll shaft cross section, the shaft hole sleeve of described round cutter is contained on roll shaft.
As preferably, described automatic sheet feeder structure comprises base, described base side is fixed with support, described cradle top is fixed with height limit bar, stent side portion is provided with propelling movement cylinder relative to the position entering sheet tray, and described base bottom is provided with lift cylinder, and the push rod of lift cylinder is connected with horizontally disposed hoistable platform, described height limit block is provided with height sensor, and the cylinder push-rod end of described propelling movement cylinder is provided with pushing block.
The utility model has the features such as automation is high, structure is simple, easy to operate.By installing horizontal stroke, vertical bead cutter on the utility model respectively, separately trimming speed is fast, efficiency is high, precision is high, greatly enhances productivity, and reduces product price; Fiberboard can be shifted onto on conveyer belt by automatic sheet feeder structure automatically, eliminates and manually send plate, increase work efficiency.The utility model market capacity is large, and prospect is extensive, has great market value and social value.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is upward view of the present utility model;
Fig. 3 is the front view of automatic sheet feeder structure in Fig. 1;
Fig. 4 is A place enlarged drawing in Fig. 1;
Fig. 5 is that Fig. 4 is along B-B direction sectional view.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the technical solution of the utility model is described in further detail.
Shown in composition graphs 1,2, this fiberboard full automatic edge cutter, comprises frame 1; Frame 1 is in ' L ' type, indulge portion 5 by frame transverse part 3 and frame to form, frame transverse part 3 is provided with horizontal conveyer belt 6 and is arranged on the horizontal trimming mechanism 8 of horizontal conveyer belt 6 afterbody, frame indulges the vertical trimming mechanism 9 that portion 5 is provided with vertical conveyer belt 7 and is arranged on vertical conveyer belt 7 stem, frame transverse part 3 and frame are indulged junction, portion 5 and are provided with and turn to conveyer belt 10, and horizontal, vertical conveyer belt 6,7 comprises support roller 33, main drive roller 31, auxiliary driving roller 32, idler roller 34.Wherein be provided with support roller 33 between main drive roller 31, auxiliary driving roller 32, idler roller 34 is positioned at below support roller 33, and conveyer belt is around on support roller 33, main drive roller 31, auxiliary driving roller 32, idler roller 34.Frame 1 head end is provided with automatic sheet feeder structure 4.Frame 1 edge is provided with baffle plate 2, and baffle plate 2 prevents fiberboard 26 from spreading out of frame 1.
Turn to conveyer belt 10 to be provided with and turn to dull and stereotyped 11, turn on dull and stereotyped 11 and arrange two parallel grooves 27, groove 27 place is provided with chain 28, and chain 28 is provided with push pedal 29.Turn between dull and stereotyped 11 and horizontal trimming mechanism 6 and be provided with rolling roller 30, turn between dull and stereotyped 11 and vertical trimming mechanism 7 and be also provided with rolling roller 30.When fiber trigger operates, fiberboard 26 first delivers to horizontal trimming mechanism 8 place's trimming through horizontal conveyer belt 6, fiberboard 26 is delivered to and is turned to dull and stereotyped 11 by rolling roller 30, fiberboard 26 turns to by the chain 28 at groove 27 place, fiberboard 26 is pushed into vertical trimming mechanism 9 by the push pedal 29 on chain 28, vertical trimming mechanism 9 cuts, and carry frame 1 end through vertical conveyer belt 7, fiberboard 26 completes cutting.
Composition graphs 4, shown in 5, horizontal, vertical trimming mechanism 8, 9 comprise pedestal 35, pedestal 35 be provided with transmit pair roller 36 and be positioned at transmit pair roller 36 rear portion to cutting roller 37, transmit pair roller 36 and comprise roll shaft 38, roll shaft 38 is provided with multiple to roller wheel 39, roll shaft 38 is comprised to cutting roller 37, the each sheathed round cutter 40 in roll shaft 38 two ends, be provided with multiple to roller wheel 39 in the middle of roll shaft 38, fiberboard 26 position can better be limited to roller wheel 39, improve precision, the cross section of roll shaft 38 is polygon, the axis hole of round cutter 40 is the polygon corresponding with roll shaft 38 cross section, round cutter 40 can fiberboard 26 size adjusting position as required.
Automatic sheet feeder structure 4 comprises base 12, base 12 side is fixed with support 13, support 13 top is fixed with height limit bar 14, support 13 sidepiece is provided with relative to the position entering sheet tray and pushes cylinder 16, lift cylinder 18 is provided with bottom base 12, the push rod 19 of lift cylinder 18 is connected with horizontally disposed hoistable platform 20, and height limit bar 14 is provided with height sensor 15, and cylinder push-rod 25 end pushing cylinder 16 is provided with pushing block 17.
When automatic sheet feeder structure 4 operates, the push rod 19 of its lift cylinder 18 promotes hoistable platform 20, hoistable platform 20 drive fiberboard 26 move upward and trigger height sensor 15, height sensor 15 by " plate puts in place " signal feedback to cylinder controller, cylinder controller stops by lift cylinder 18, and starting propelling movement cylinder 16, fiberboard 26 pushes to into sheet tray 23 by the pushing block 17 of cylinder push-rod 25 end.
Now, owing to having lacked one block of plate, height sensor 15 by the signal feedback of " plate vacancy " to cylinder controller, cylinder controller starts lift cylinder 18, the push rod 19 of lift cylinder 18 again promotes hoistable platform 20 and rises, so repeatedly fiberboard 26 is shifted onto on sheet tray 23, eliminate the trouble manually sending plate.
Finally it should be pointed out that above detailed description of the invention is only the more representational example of the present invention.Obviously, the invention is not restricted to above-mentioned detailed description of the invention, many distortion can also be had.Every above detailed description of the invention is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all should think and belong to protection scope of the present invention.
Claims (7)
1. a fiberboard full automatic edge cutter, comprises frame; It is characterized in that described frame is in ' L ' type, be made up of frame transverse part and the frame portion of indulging, described frame transverse part is provided with horizontal conveyer belt and is arranged on the horizontal trimming mechanism of horizontal conveyer belt afterbody, the described frame portion of indulging is provided with vertical conveyer belt and is arranged on the vertical trimming mechanism of vertical conveyer belt stem, described frame transverse part and frame are indulged junction, portion and are provided with and turn to conveyer belt, and described frame head end is provided with automatic sheet feeder structure.
2. fiberboard full automatic edge cutter according to claim 1, turns to conveyer belt to be provided with and turns to flat board described in it is characterized in that, described in turn on flat board two parallel grooves be set, described groove place is provided with chain, and described chain is provided with push pedal.
3. fiberboard full automatic edge cutter according to claim 2, turns to described in it is characterized in that between dull and stereotyped and horizontal trimming mechanism and is provided with rolling roller, described in turn between flat board and vertical trimming mechanism and be also provided with rolling roller.
4. fiberboard full automatic edge cutter according to claim 1, it is characterized in that described horizontal stroke, vertical conveyer belt comprises support roller, main drive roller, auxiliary driving roller, idler roller, be provided with support roller between described main drive roller, auxiliary driving roller, described idler roller is positioned at below support roller.
5. fiberboard full automatic edge cutter according to claim 1, is characterized in that described frame edge place is provided with baffle plate.
6. fiberboard full automatic edge cutter according to claim 1, it is characterized in that described horizontal stroke, vertical trimming mechanism comprises pedestal, described pedestal be provided with transmit pair roller and be positioned at transmit pair roller rear portion to cutting roller, described transmission pair roller is formed primarily of the transfer roller that about a pair is stacked, described transfer roller comprises roll shaft, described roll shaft is provided with multiple to roller wheel, describedly to form primarily of the roller of cutting to be stacked for about a pair cutting roller, cut roller and comprise roll shaft, the each sheathed round cutter in described roll shaft two ends, be provided with multiple to roller wheel in the middle of roll shaft, the cross section of described roll shaft is polygon, the axis hole of described round cutter is the polygon corresponding with roll shaft cross section, the shaft hole sleeve of described round cutter is contained on roll shaft.
7. fiberboard full automatic edge cutter according to claim 1, it is characterized in that described automatic sheet feeder structure comprises base, described base side is fixed with support, described cradle top is fixed with height limit bar, stent side portion is provided with propelling movement cylinder relative to the position entering sheet tray, and described base bottom is provided with lift cylinder, and the push rod of lift cylinder is connected with horizontally disposed hoistable platform, described height limit block is provided with height sensor, and the cylinder push-rod end of described propelling movement cylinder is provided with pushing block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480265.1U CN204160601U (en) | 2014-08-25 | 2014-08-25 | Fiberboard full automatic edge cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480265.1U CN204160601U (en) | 2014-08-25 | 2014-08-25 | Fiberboard full automatic edge cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204160601U true CN204160601U (en) | 2015-02-18 |
Family
ID=52534326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420480265.1U Expired - Fee Related CN204160601U (en) | 2014-08-25 | 2014-08-25 | Fiberboard full automatic edge cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204160601U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599074A (en) * | 2017-10-20 | 2018-01-19 | 南充市龙煌建材有限公司 | Regenerate the side bead cutter of plank four |
| CN107598730A (en) * | 2017-10-20 | 2018-01-19 | 南充市龙煌建材有限公司 | Regenerate the ledal-pushing machine of timber sander |
-
2014
- 2014-08-25 CN CN201420480265.1U patent/CN204160601U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107599074A (en) * | 2017-10-20 | 2018-01-19 | 南充市龙煌建材有限公司 | Regenerate the side bead cutter of plank four |
| CN107598730A (en) * | 2017-10-20 | 2018-01-19 | 南充市龙煌建材有限公司 | Regenerate the ledal-pushing machine of timber sander |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HUBEI OUHUADA FIBER TECHNOLOGY CO., LTD. Free format text: FORMER NAME: HUBEI OUHUADA FIBER TECHNOLOGY LTD. |
|
| CP03 | Change of name, title or address |
Address after: 433000 Hubei province Xiantao Longhua Hill Office Bangcun Cai four groups Patentee after: HUBEI OUHUADA FIBER TECHNOLOGY CO., LTD. Address before: 433000 Hubei provincial administrative units under Xiantao Longhua Shan Cai Bangcun four group office Patentee before: HUBEI OUHUADA FIBER TECHNOLOGY CO., LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150218 Termination date: 20190825 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |