CN107178009A - A kind of efficient semi-automatic vulcan fibre production system - Google Patents
A kind of efficient semi-automatic vulcan fibre production system Download PDFInfo
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- CN107178009A CN107178009A CN201710563028.XA CN201710563028A CN107178009A CN 107178009 A CN107178009 A CN 107178009A CN 201710563028 A CN201710563028 A CN 201710563028A CN 107178009 A CN107178009 A CN 107178009A
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- Prior art keywords
- module
- vulcan fibre
- paper
- production system
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Paper (AREA)
Abstract
The present invention proposes a kind of efficient semi-automatic vulcan fibre production system, and it includes body paper paper supply roller group module, solution immersion gel module, gel forming module, roller group hot pressing module, ageing module, blank and radiating module, cleaning module and drying and Shaping Module.The semi-automatic vulcan fibre production system of the present invention, carries out being fed simultaneously, multilayer body paper synchronizes immersion gel processing using multiple disk rollers to multilayer body paper, and through once hot-forming obtained semi-finished product cast steel paper；The distance between the upper and lower disk roller of pressing and forming of gel forming module is adjustable, is suitable for the vulcan fibre production of different-thickness；Vulcan fibre production technology is greatly simplified, and production cost reduces and ensure that the quality of vulcan fibre.
Description
Technical field
The present invention relates to Industrial Steels paper producing technology field, more particularly to a kind of efficient semi-automatic vulcan fibre production
System.
Background technology
Vulcan fibre is also known as vulcanized fiber paper, usually with true qualities sulfite chemical wood pulp or cotton pulp, through techniques such as mashing, applying glues,
Manufacture paper with pulp to form body paper on a papermaking machine；Again by body paper swelling agent (generally dense liquor zinci chloridi) impregnation process, make cellulose
Swollen gel, binds layer by layer on gelling machine, then through aging maturation, water logging desalination, dry shaping and vulcan fibre is made.Vulcan fibre is one
Kind of flintiness very high processing paper, with excellent elasticity, wearability, corrosion resistance, heat resistance, mechanical strength, insulating properties
Performance is molded with machining.Fabricated product is durable, light weight (lighter than aluminium) and attractive in appearance, is a kind of special insulation, heat-barrier material, it
It is widely used in the fields such as industrial electrical equipment, textile industry, aviation, shipbuilding, automobile, electromechanics, weaving, shipbuilding etc. can be supplied to
Industry makes the other parts such as various instrument pads, insulating materials, insulating protection sole and is used.
Vulcan fibre typically has multilayer body paper to be superimposed bonding to be made, be by one layer of body paper in current vulcan fibre production system
One layer of multiple stacking carries out the making of multi-ply paper, and time-consuming for technical process, and production efficiency is very low, and human cost is high, production
Energy consumption is big；And material property between layers also can be variant, cause the quality of final vulcan fibre unstable.Therefore, need
Design that a kind of production efficiency is high, energy consumption is low and new vulcan fibre production system and production technology of vulcan fibre good quality.
The content of the invention
In view of problem present in existing vulcan fibre production system, it is an object of the invention to provide one kind efficient half certainly
Dynamicization vulcan fibre production system and production technology, it can greatly improve production efficiency, reduce production cost and ensure vulcan fibre
Quality.
To achieve the object of the present invention, a kind of efficient semi-automatic vulcan fibre production system of the invention is supplied including body paper
Paper bowl group module, solution immersion gel module, gel forming module, roller group hot pressing module, ageing module, blank and radiating mould
Block, cleaning module and drying and Shaping Module；Wherein, described body paper paper supply roller group module includes the roller that multiple height differ
Shaft holder, is fixed with body paper transmission disk roller thereon, is arranged on the solution immersion gel module of body paper paper supply roller group module rear end
Including liquor zinci chloridi fermentation vat, position is provided with three groups of body paper transfer rollers in the top of solution fermentation vat, Chi Kou and pond
Wheel group, the transmission disk roller of every group of disk roller is corresponded with the disk roller in body paper paper supply roller group module to be set, while by multilayer body paper
It is transferred into liquor zinci chloridi fermentation vat and carries out gel；Described gel forming module includes transmission disk roller, pressing and forming lower roll
Wheel and upper roll wheel, multilayer raw material paper carry out hot pressing by roller group hot pressing module after being molded through one step press and semi-finished product cast steel are made
Paper, the semi-finished product cast steel paper after hot pressing enters ageing module and carries out aging, and the vulcan fibre after aging is carried out through blank and radiating module
Cut and cool down, the vulcan fibre after cooling enters Desalination cleansing module and carries out the vulcan fibre entrance after progressively Desalination cleansing, Desalination cleansing
Dry and Shaping Module, final vulcan fibre product is made by the drying of drying room, the shaping of forcing press.
It is preferred that, the lower roll wheel of described gel forming module is fixed on equipment rack, described upper roll wheel by with
The fix bar of frame fixation and the axle supports frame being connected with fix bar are fixed, and described axle supports frame is in fix bar
On position it is adjustable.
Further preferably, the distance between upper roll wheel and lower roll wheel of the roller group hot pressing module are adjustable.
Further preferably, described blank and radiating module are included in sets including being arranged on cutting for ageing module exit
It is standby, the cooling bench of network structure and the blower fan being arranged on above cooling bench.
Further preferably, described Desalination cleansing module include multiple Desalination cleansing ponds, from front to back, Desalination cleansing pond it is molten
Liquid concentration is gradually reduced, and last service sink is pure water pond.
The semi-automatic vulcan fibre production system of the present invention, carries out being fed simultaneously, multilayer using multiple disk rollers to multilayer body paper
Body paper synchronizes immersion gel processing, and through once hot-forming obtained semi-finished product cast steel paper；The pressing of gel forming module
It is molded that the distance between upper and lower disk roller is adjustable, is suitable for the vulcan fibre production of different-thickness；Vulcan fibre production technology obtains great letter
Change, production cost reduces and ensure that the quality of vulcan fibre.
Brief description of the drawings
By detailed description below in conjunction with the accompanying drawings, the present invention is foregoing will to be become with other objects, features and advantages
Obviously.Wherein：
Fig. 1 show a kind of structure composed schematic diagram of efficient semi-automatic vulcan fibre production system of the present invention；
Figure 1A show body paper roller group paper supply module and the solution leaching of Fig. 1 efficient semi-automatic vulcan fibre production system
Steep the structural representation of gel module；
Figure 1B show the gel forming module and roller group hot-die of Fig. 1 efficient semi-automatic vulcan fibre production system
The structural representation of block；
Fig. 1 C show the structural representation of the blank and radiating module of Fig. 1 efficient semi-automatic vulcan fibre production system
Figure；
Fig. 1 D show the structural representation of the Desalination cleansing module of Fig. 1 efficient semi-automatic vulcan fibre production system
Figure.
Embodiment
With reference to accompanying drawing the present invention efficient semi-automatic vulcan fibre production system architectural feature and advantage details are as follows.
A kind of structure composed signal of efficient semi-automatic vulcan fibre production system of the invention shown in reference picture 1
Figure, according to the tandem of vulcan fibre production technology, described efficient semi-automatic vulcan fibre production system includes body paper paper supply
Roller group module 10, solution immersion gel module 20, gel forming module 30, roller group hot pressing module 40, ageing module 50, blank and
Radiating module 60, cleaning module 70 and dry and Shaping Module (not shown)；Shown in reference picture 1A, described body paper paper feed roller
Group module 10 includes the roll shaft fixed mount 12 that multiple height differ, and body paper transmission disk roller 14 is fixed with thereon, body paper confession is arranged on
The solution immersion gel module 20 of the rear end of paper bowl group module 10 includes liquor zinci chloridi fermentation vat 22, in the upper of solution fermentation vat 22
Position is provided with three groups of body paper transmission roller sets 24,25 and 26, the delivery roll of roller set 24,25 and 26 in side, Chi Kou and pond
Wheel is corresponded with the disk roller 14 in body paper paper supply roller group module 10 and set, and multilayer body paper can be transferred into zinc chloride simultaneously molten
Liquid fermentation vat 22 carries out gel；The multilayer body paper come out from the solution fermentation vat 22 of heating converges to the gel forming module of rear end
30, described gel forming module 30 includes transmission disk roller 31, pressing and forming lower roll wheel 33 and upper roll wheel 35, multilayer raw material paper
Through pressing and forming lower roll wheel 33 and the pressing and forming of upper roll wheel 35, hot pressing then is carried out by roller group hot pressing module 40, makes fiber
With fiber crossovers, glued synthesis semi-finished product cast steel paper, described roller group hot pressing module includes upper roll wheel 41 and lower roll wheel 43；Hot pressing
Semi-finished product cast steel paper afterwards enters ageing module 50 and carries out aging, and the vulcan fibre after aging is cut through blank and radiating module 60
And cooling, the cutting apparatus 61 of described blank and radiating module 60 including being arranged on the exit of ageing module 50, network structure
Cooling bench 63；Vulcan fibre after cooling enters Desalination cleansing module 70, and it is clear that described Desalination cleansing module 70 includes multiple desalinations
Wash pool 70a, 70b, 70c ..., from front to back, the solution concentration in Desalination cleansing pond are gradually reduced, and last service sink is pure water
Pond；Vulcan fibre after Desalination cleansing, which enters, to be dried and Shaping Module, and final steel is made by the drying of drying room, the shaping of forcing press
Paper product.
In above-mentioned semi-automatic vulcan fibre production system, the described pressing and forming lower roll wheel 33 of gel forming module 30 is fixed
On equipment rack, the roller that described upper roll wheel 35 is connected by the fix bar 351 fixed with frame and with fix bar
Shaft supporting frame 352 is fixed, in a preferred embodiment, and the position of described axle supports frame 352 in fix bar 351 can
Adjust, in this way, the thickness difference for the vulcan fibre that can be made according to the body paper of the different numbers of plies adjust shaping roller set upper roll wheel and
The distance between lower roll wheel.Equally, the distance between upper roll wheel and lower roll wheel of roller group hot pressing module 40 are also adjustable.Another excellent
In the embodiment of choosing, described blank and radiating module 60 is provided with blower fan 65 in the top of cooling bench 63, can help vulcan fibre
Radiate and improve working environment, particularly when weather is more hot.
The semi-automatic vulcan fibre production system of the present invention, carries out being fed simultaneously using multiple disk rollers to multilayer body paper, and
Multiple disk rollers are correspondingly arranged in the position of solution fermentation vat, processing, multilayer body paper are synchronized to the multilayer body paper for constituting vulcan fibre
Carry out once hot-forming obtained semi-finished product cast steel paper；For the production of the vulcan fibre that adapts to different-thickness, gel forming module
The distance between the upper and lower disk roller of pressing and forming is adjustable.Answered in this way, can greatly improve original vulcan fibre production technology process
The problem of miscellaneous, time-consuming, high energy consumption.
The invention is not limited in described embodiment, those skilled in the art is not departing from the spirit i.e. public affairs of the present invention
In the range of opening, can still make some amendments or change, thus the scope that is limited using claims of the scope of the present invention as
It is accurate.
Claims (5)
1. a kind of efficient semi-automatic vulcan fibre production system, it is characterised in that described vulcan fibre production system includes body paper
Paper supply roller group module, solution immersion gel module, gel forming module, roller group hot pressing module, ageing module, blank and radiating mould
Block, cleaning module and drying and Shaping Module；Wherein, described body paper paper supply roller group module includes the roller that multiple height differ
Shaft holder, is fixed with body paper transmission disk roller thereon, is arranged on the solution immersion gel module of body paper paper supply roller group module rear end
Including liquor zinci chloridi fermentation vat, position is provided with three groups of body paper transfer rollers in the top of solution fermentation vat, Chi Kou and pond
Wheel group, the transmission disk roller of every group of disk roller is corresponded with the disk roller in body paper paper supply roller group module to be set, while by multilayer body paper
It is transferred into liquor zinci chloridi fermentation vat and carries out gel；Described gel forming module includes transmission disk roller, pressing and forming lower roll
Wheel and upper roll wheel, multilayer raw material paper carry out hot pressing by roller group hot pressing module after being molded through one step press and semi-finished product cast steel are made
Paper, the semi-finished product cast steel paper after hot pressing enters ageing module and carries out aging, and the vulcan fibre after aging is carried out through blank and radiating module
Cut and cool down, the vulcan fibre after cooling enters Desalination cleansing module and carries out the vulcan fibre entrance after progressively Desalination cleansing, Desalination cleansing
Dry and Shaping Module, final vulcan fibre product is made by the drying of drying room, the shaping of forcing press.
2. a kind of efficient semi-automatic vulcan fibre production system as claimed in claim 1, it is characterised in that described gel
The lower roll wheel of forming module is fixed on equipment rack, described upper roll wheel by the fix bar fixed with frame and with fixation
The axle supports frame that bar is connected is fixed, and the position of described axle supports frame in fix bar is adjustable.
3. a kind of efficient semi-automatic vulcan fibre production system as claimed in claim 1 or 2, it is characterised in that the roller
The distance between the upper roll wheel and lower roll wheel of group hot pressing module are adjustable.
4. a kind of efficient semi-automatic vulcan fibre production system as claimed in claim 3, it is characterised in that described blank
And radiating module is included in the cutting apparatus including being arranged on ageing module exit, the cooling bench of network structure and it is arranged on
Blower fan above cooling bench.
5. a kind of efficient semi-automatic vulcan fibre production system as claimed in claim 3, it is characterised in that described desalination
Cleaning module includes multiple Desalination cleansing ponds, and from front to back, the solution concentration in Desalination cleansing pond is gradually reduced, last service sink
For pure water pond.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710563028.XA CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710563028.XA CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107178009A true CN107178009A (en) | 2017-09-19 |
| CN107178009B CN107178009B (en) | 2019-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710563028.XA Active CN107178009B (en) | 2017-07-11 | 2017-07-11 | A kind of efficient semi-automatic vulcan fibre production system |
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| Country | Link |
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| CN (1) | CN107178009B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803594A (en) * | 2022-04-01 | 2022-07-29 | 杭州特种纸业有限公司 | Base paper uncoiling tension control structure and method |
| CN114932721A (en) * | 2022-04-22 | 2022-08-23 | 杭州特种纸业有限公司 | A gelling device for vulcanized fibre paper production |
| CN115055056A (en) * | 2022-05-27 | 2022-09-16 | 杭州特种纸业有限公司 | Automatic concentration control system for desalting tank |
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| CN101906740A (en) * | 2009-06-05 | 2010-12-08 | 玛纳斯源源纸业有限公司 | Process for manufacturing flat vulcanized fibre |
| WO2011077446A1 (en) * | 2009-12-23 | 2011-06-30 | Varun Gambhir | Process for recycling cotton fabrics |
| CN103103867A (en) * | 2013-02-06 | 2013-05-15 | 杭州特种纸业有限公司 | Vulcanized fiber board and manufacturing process thereof |
| CN103321101A (en) * | 2013-05-27 | 2013-09-25 | 朱佳慧 | Formula and preparation method of vulcanized fiber paper |
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2017
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Patent Citations (4)
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| CN101906740A (en) * | 2009-06-05 | 2010-12-08 | 玛纳斯源源纸业有限公司 | Process for manufacturing flat vulcanized fibre |
| WO2011077446A1 (en) * | 2009-12-23 | 2011-06-30 | Varun Gambhir | Process for recycling cotton fabrics |
| CN103103867A (en) * | 2013-02-06 | 2013-05-15 | 杭州特种纸业有限公司 | Vulcanized fiber board and manufacturing process thereof |
| CN103321101A (en) * | 2013-05-27 | 2013-09-25 | 朱佳慧 | Formula and preparation method of vulcanized fiber paper |
Non-Patent Citations (1)
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| 王洪涛等: ""钢纸生产流程的发展及最新产品"", 《中华纸业》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803594A (en) * | 2022-04-01 | 2022-07-29 | 杭州特种纸业有限公司 | Base paper uncoiling tension control structure and method |
| CN114932721A (en) * | 2022-04-22 | 2022-08-23 | 杭州特种纸业有限公司 | A gelling device for vulcanized fibre paper production |
| CN114932721B (en) * | 2022-04-22 | 2023-12-29 | 杭州特种纸业有限公司 | A gel device for vulcanized fibre production |
| CN115055056A (en) * | 2022-05-27 | 2022-09-16 | 杭州特种纸业有限公司 | Automatic concentration control system for desalting tank |
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| Publication number | Publication date |
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| CN107178009B (en) | 2019-05-28 |
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Effective date of registration: 20190522 Address after: 226232 Shendao 8, Nanyang Town Development Zone, Qidong City, Nantong City, Jiangsu Province Patentee after: Qidong Jiehui New Materials Co., Ltd. Address before: 226232 Nanyang Town Development Zone, Qidong City, Nantong City, Jiangsu Province Patentee before: Qidong Nanyang paper factory |