CN107175477A - A kind of production line of steel rolling tailing production steel-making cooling agent - Google Patents
A kind of production line of steel rolling tailing production steel-making cooling agent Download PDFInfo
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- CN107175477A CN107175477A CN201710568495.1A CN201710568495A CN107175477A CN 107175477 A CN107175477 A CN 107175477A CN 201710568495 A CN201710568495 A CN 201710568495A CN 107175477 A CN107175477 A CN 107175477A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The present invention relates to steel scrap machining production line field.A kind of production line of steel rolling tailing production steel-making cooling agent, including column, monolithic separator, laid parallel device, plate shearing machine and shot-blasting machine with inclination angle a on reinforced concrete beds；First, clout is by monolithic separator, and the clout of bottom completes the tiling of clout individual layer by the gap under block；Secondly, clout is by laid parallel device 1, and long side vertical shear edge of a knife order is put, sends into and sheared with the inclination angle a plate shearing machines 1 installed, the short clout first sheared first falls into laid parallel device 2；Again, after by laid parallel device 2, long side vertical shear edge of a knife order is put, and is sent into and is sheared with the inclination angle a plate shearing machines 2 installed；Finally, clout falls into shot-blasting machine, removes flash removed, obtains cooling agent finished product, completes processing.Production line realizes irregular strip steel rolling tailing automated production steel-making cooling agent, improves production efficiency.
Description
Technical field
The present invention relates to steel scrap machining production line field, especially steel rolling tailing production steel-making cooling agent.
Background technology
The method of existing utilization steel rolling tailing production steel-making cooling agent is that fork truck is long by hundreds of kilograms every piece of material
On strip steel rolling tailing, fork to shear machine worktable, strip steel rolling tailing is moved shearing by two operative employees
Steel rolling tailing is first cut into elongated strip by position, plate shearing machine hand-manipulated, and elongated strip steel rolling tailing, which is produced, to be stuck up
Song deformation, reuses fork truck and elongated strip steel rolling tailing is transported into another plate shearing machine station, operative employee by hand will be elongated
Strip steel rolling tailing, sends into plate shearing machine operating platform, is sent elongated strip steel rolling tailing using push rod is moved back and forth
Enter at knife-edge of plate shearing machine, be cut into fritter quadrangle, the wherein overwhelming majority is square, has plenty of rhombus, for description
It is convenient, square steel rolling tailing is referred to as, then flash removed is removed by shot-blasting machine, cooling agent finished product is made, when in converter
The temperature of molten steel exceedes when requiring, square steel rolling tailing is added by conveyer belt, reduces the temperature of molten steel to requiring
Temperature, it is called steel-making cooling agent that everybody, which is accustomed to square steel rolling tailing,.
Plate shearing machine operative employee physical demands is big, and labor intensity is big, and plate shearing machine security incident hand-manipulated always can not possibly be complete
Avoid entirely, with certain risk, low production efficiency, in order to meet the requirement of yield, only increases equipment and operative employee's quantity
Reach the purpose of volume increase.
Sequence number in Fig. 1 from 01 to 33 represents the cooling agent obtained after shearing（Square steel rolling tailing）Numerical digit
1st, 2,3,4,5,6,7,8,9,10,11,12,13,14 represent shearing sequence, shearing sequence 11 hand-manipulated, 12,13,14,1,2,
3rd, 4,5,6,7,8,9,10, first sheared along long side, facilitate the manual material lift of operative employee, but strip steel rolling tailing（From 01
To 33 pieces）Edge lengths are long, obtained elongated strip steel rolling tailing（From 01 to 11 piece）Buckling deformation is big, short strip shape steel rolling side
Angle clout constitutes one piece by 11,22,33, constitutes another block of short strip shape steel rolling tailing by 10,21,32, remaining is similar.
The content of the invention
The purpose of the present invention overcomes the deficiencies in the prior art, and there is provided a kind of steel rolling tailing production steel-making cooling agent
Automatic assembly line and its production method.
A kind of production line of steel rolling tailing production steel-making cooling agent includes column, monolithic separator, laid parallel
Device 1, with inclination angle a be arranged on reinforced concrete beds on plate shearing machine 1, laid parallel device 2, with inclination angle a be arranged on reinforcing bar
Plate shearing machine 2, shot-blasting machine on concrete foundation.
Strip steel rolling tailing completes the tiling of strip steel rolling tailing individual layer by the gap under block, long
Strip steel rolling tailing is by laid parallel device 1, and short side is parallel, and long side vertical shear edge of a knife order is put, and sends into incline
The plate shearing machine 1 that angle a is arranged on reinforced concrete beds is sheared, and shear history is that order is completed, and the short strip shape first sheared rolls
Steel tailing first falls into laid parallel device 2, and after laid parallel device 2, short side is parallel, the long side vertical shear edge of a knife
Order is put, and is sent into and is sheared with the inclination angle a plate shearing machines 2 being arranged on reinforced concrete beds, is obtained more than square steel rolling corner
Material, falls into shot-blasting machine, and feeding shot-blasting machine removes flash removed, obtains cooling agent finished product, completes processing.
Monolithic separator includes moving back and forth push rod, friction pulley delivery sheet, block, block fixed mount, elastomer damping
Device, vibrator, the frame of friction pulley delivery sheet, counter and monolithic separator frame.
Vibrator, friction pulley delivery sheet and monolithic separator frame constitute rigid attachment.The direction of vibration of vibrator with
The direction of motion of steel rolling tailing is vertical, it is to avoid edge gets stuck.Screw thread between block fixed mount and monolithic separator frame
Long strip type unthreaded hole is opened on connection, block fixed mount, for fixed connection holes, adjustment block fixed mount and monolithic separator frame
Relative position, so as to adjust the gap of the bottom of block 1, adapt to different steel rolling tailing thickness.Block is fixed with block
Frame spiral marking connection, is convenient for changing the block of abrasion.The gap of block bottom is less than the thickness of 2 times of steel rolling tailings, only allows
Monolithic steel rolling tailing passes through, it is desirable to which the deflection for the steel rolling tailing that monolithic passes through is less than 1 times of material thickness, i.e., by steel rolling side
Angle clout is placed in the plane, and the height of measurement peak is less than 2 times of material thickness.The end of friction pulley delivery sheet is equipped with band ratchet machine
The chain gear apparatus of structure, can surmount motion, that is, sprocket drive system does not transmit power, and steel rolling tailing is in Action of Gravity Field
Under, also can on friction pulley delivery sheet glide downwards, bottom steel rolling tailing transported by the gap under block to feed direction
Dynamic, counter detects the motion of steel rolling tailing, and detection signal send controller.The steel rolling tailing being blocked is moved downward
When touching friction pulley delivery sheet, the steel rolling tailing as bottom passes through the gap of block bottom next time.Counter and
Block is designed to two, reduces the number of times because of counter and block damage shutdown maintenance.Due to not removed in shear history
Burr, burr may cause steel rolling tailing to block, and the direction of vibration of vibrator hangs down with the direction of motion of steel rolling tailing
Directly, it is to avoid edge gets stuck；As counter detects the generation that gets stuck, sprocket drive system start-up operation transmission power, extruding burr
Deformation is will pass through the gap under block, if so processing still gets stuck, and moves back and forth push rod and promotes steel rolling tailing to squeeze
Dabbing thorn deformation passes through the gap under block, if so processing still gets stuck, and production line stop, artificial take out gets stuck.Steel rolling
Tailing is laid on inclined-plane by monolithic separator, monolithic, into laid parallel device.
Laid parallel device includes：Parabola baffle plate 1, friction pulley delivery sheet, parabola baffle plate 2, steel rolling tailing, shake
Dynamic device, inclined friction pulley delivery sheet, counter, block 1, reciprocating motion push rod 1, block 2, block 3, block 4, reciprocating motion
Push rod 2.
Friction pulley delivery sheet, parabola baffle plate 1 and parabola baffle plate 2 constitute slideway, and the big one end in slideway one end is small, and slideway is big
End distance is more than the long side full-size of steel rolling tailing, and slideway small end minimum range is more than the maximum of steel rolling tailing short side
Size, slideway small end ultimate range is less than the long side minimum dimension of steel rolling tailing.Steel rolling tailing is with the horizontal a degree
Glided on the inclined-plane at angle, slide bottom is friction pulley delivery sheet, is sideways parabola baffle plate 1 and parabola baffle plate 2, vibrator 2
Installed in inclined friction pulley feeding back, direction of vibration is vertical with the direction of motion of steel rolling tailing, so ensures to roll
Steel tailing short side slides downward through slideway, is finally blocked by block 1, and inclined friction pulley delivery sheet is by more than steel rolling corner
Material is arranged in the first group of steel rolling discharged tailing, long in parallel long, short side parallel short sides.Push rod 2 is moved back and forth to push away
Dynamic block 4 is moved them on friction pulley delivery sheet, and friction pulley delivery sheet is moved into the second group of steel rolling discharged side
Angle clout, moves back and forth push rod 1 and block 2 moves them into the 3rd group of steel rolling tailing discharged again.3rd group of row
Steel rolling tailing, the second group of steel rolling tailing discharged put well give different plate shearing machines respectively, realize that difference is cut
The matching of trigger shear rate.
Friction pulley delivery sheet includes：Fixing axle, nut, frame, rotating shaft, rubber sheath, runner, collar, bearing, ratchet machine
Structure and sprocket wheel.
Ratchet mechanism quickly can surmount motion for realizing, the component of gravity parallel-slope when Chain conveyer stops
Steel rolling tailing slide downward on inclined-plane can be made；Fixing axle, nut, rigidity of frame are linked together, and rotating shaft is arranged on machine
On frame, rotating shaft and runner constitute rigid attachment, and rubber sheath is arranged on runner, constitutes rigid attachment, rubber sheath is by rubber
It is made, increases its frictional force between steel rolling tailing, rubber sheath hot jacket can be changed on runner after abrasion；Axle
Annular space is enclosed on axle, and collar keeps the gap between the distance between runner, sheath to improve the tolerance journey to burr in the axial direction
Degree, reduces the generation for the event that gets stuck, and reduces scuffing and abrasion of the burr to friction pulley delivery sheet.The diameter of rubber sheath is more than machine
The thickness of frame, steel rolling tailing only contacts rubber sheath and moved on friction pulley delivery sheet.
Image collecting device is installed in the outlet of monolithic separator, the outlet of laid parallel device and plate shearing machine frame, controlled
Image detecting system in device processed analyzes the motion state of steel rolling tailing, and the sound of the chief minister's seal is made when occurring getting stuck, lacking material
Should, and send alarm calling production line operator on duty.
A kind of production method of steel rolling tailing production steel-making cooling agent：
The first step：Strip steel rolling tailing is added monolithic separator by feeding track dolly or fork truck；
Second step：In the thrust of the frictional force or reciprocating reciprocating motion push rod of gravity or friction pulley or any group of three
In the presence of conjunction, the strip steel rolling tailing of monolithic separator bottom is completed strip and rolled by the gap under block
Steel tailing individual layer is tiled, and strip steel rolling tailing is separated into monolithic, monolithic strip steel rolling by monolithic separator
Tailing falls into laid parallel device 1；
3rd step：Laid parallel device 1 by strip steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side with it is short
Side is parallel；Long side vertical shear edge of a knife direction；
4th step：The neat strip steel rolling tailing of laid parallel is pushed to shearing work platform by reciprocator；Rub
Wheel feed device is wiped by below the strip steel rolling tailing feeding shearing edge of a knife；
5th step：The photoelectric detection system or video detecting device of plate shearing machine 1 detect strip steel rolling tailing and put
Into the power on of plate shearing machine 1, for the first time shearing starts；
6th step：The short strip shape steel rolling tailing that order is obtained successively, falls into laid parallel device 2；
7th step：Laid parallel device 2 by short strip shape steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side with it is short
Side is parallel；Long side vertical shear edge of a knife direction；
8th step：The photoelectric detection system or video detecting device of plate shearing machine 2 detect short strip shape steel rolling tailing and put
Into the power on of plate shearing machine 2, second of shearing starts；
9th step：The square steel rolling tailing that obtains successively of order, falls into shot-blasting machine, go after flash removed to obtain cooling agent into
Product.
The present invention compared with prior art, has the following advantages that and beneficial effect：Irregular strip is realized to roll
Cooling agent is made steel in the automated production of steel tailing, improves production efficiency.
Brief description of the drawings
Fig. 1 is strip steel rolling tailing shearing sequence schematic diagram
Fig. 2 is a kind of production line schematic diagram of steel rolling tailing production steel-making cooling agent
Fig. 3 is monolithic separator schematic diagram
Fig. 4 is laid parallel schematic device
Fig. 5 is the right view of laid parallel schematic device
Fig. 6 is friction pulley delivery sheet schematic diagram
Fig. 7 is friction pulley delivery sheet sectional view
Fig. 8 is the production line schematic diagram of steel rolling tailing production steel-making cooling agent when a angles are zero
Fig. 9 is shearing production unit schematic diagram
Wherein, the corresponding parts title of reference is as follows：
Sequence number in Fig. 1 from 01 to 33 represents the cooling agent obtained after shearing（Square steel rolling tailing）Numerical digit 1,2,
3rd, the mark of 4,5,6,7,8,9,10,11,12,13,14 expression shearing sequences;
201 columns；202 monolithic separators；203 laid parallel devices 1；204 reinforced concrete beds；205 are installed with inclination angle a
Plate shearing machine 1；206 plate shearing machines are with inclination angle a；207 laid parallel devices 2；208 plate shearing machines 2 installed with inclination angle a；209 ball blasts
Machine；210 plate shearing machines are with inclination angle a；
Move back and forth push rod 301；302 friction pulley delivery sheets；The 303 steel rolling tailings being blocked；The 304 steel rolling corners passed through
Clout；305 blocks 1；306 elastomer damping devices 1；307 vibrators；The frame of 308 friction pulley delivery sheets；309 elastomers subtract
Shake device 2；310 block fixed mounts；311 counters 1；312 blocks 2；313 counters 2；314 monolithic separator frames；
401 parabola baffle plates 1；402 friction pulley delivery sheets；403 parabola baffle plates 2；404 steel rolling tailings；405 vibrators 1；
406 vibrators 2；407 inclined friction pulley delivery sheets；408 counters；409 blocks 1；410 the 3rd groups of steel rolling corners discharged
Clout；411 move back and forth push rod 1；412 blocks 2；413 second groups of steel rolling tailings for having discharged；414 first groups are discharged
Steel rolling tailing；415 blocks 3；416 blocks 4；417 move back and forth push rod 2；
501 vibrators；502 ramped side walls；503 first groups of steel rolling tailings for having discharged；
601 fixing axles；602 nuts；603 frames；604 rotating shafts；605 rubber sheaths；606 runners；607 collars 1；608 bearings；
609 collars 2；610 ratchet mechanisms；611 sprocket wheels；612 nuts；
801 columns；802 monolithic separators；803 laid parallel devices 1；804 grounds；805 plate shearing machines 1；More than 806 steel rolling corners
Material outlet 1；807 laid parallel devices 2；808 plate shearing machines 2；809 steel rolling tailings outlet 2；810 shot-blasting machines；
901 monolithic separators；902 vibrators 1；903 laid parallel devices；904 columns；905 vibrators 2；906 grounds；907
Plate shearing machine；908 transport boxes；909 steel rolling tailings are exported.
Embodiment
Embodiment 1
As shown in Fig. 2 a kind of production line of steel rolling tailing production steel-making cooling agent includes：201 columns, the separation of 202 monolithics
Device, 203 laid parallel devices 1,204 reinforced concrete beds, 205 plate shearing machines 1 installed with inclination angle a, 206 plate shearing machines are to incline
Plate shearing machine 2 that angle a, 207 laid parallel devices 2,208 are installed with inclination angle a, 209 shot-blasting machines, 210 plate shearing machines are with inclination angle a.
Strip steel rolling tailing as shown in Figure 1, strip steel rolling tailing by 202 monolithic separators,
The strip steel rolling tailing of bottom completes the tiling of steel rolling tailing individual layer, strip steel rolling by the gap under block
Tailing is by 203 laid parallel devices 1, and short side is parallel, the long side vertical shear edge of a knife, sequentially puts, and feeding 205 is with inclination angle
The plate shearing machine 1 that a is installed is sheared, and shear history is that order is completed, and it is flat that the short strip shape steel rolling tailing first sheared first falls into 207
Row arranging apparatus 2, after 207 laid parallel devices 2, short side is parallel, and long side vertical shear edge of a knife order is put, and is sent into
208 are sheared with the inclination angle a plate shearing machines 2 installed, and square steel rolling tailing falls into 209 shot-blasting machines, and 209 shot-blasting machines remove defeathering
Thorn, obtains cooling agent finished product, completes processing.
As shown in figure 3, what monolithic separator was blocked including 301 reciprocating motion push rods, 302 friction pulley delivery sheets, 303
Steel rolling tailing that steel rolling tailing, 304 pass through, 305 blocks 1,306 elastomer damping devices 1,307 vibrators, 308
The frame of friction pulley delivery sheet, 309 elastomer damping devices 2,310 block fixed mounts, 311 counters 1,312 blocks 2,313 meter
Number device 2,314 monolithic separator frames.
307 vibrators, 302 friction pulley delivery sheets and 314 monolithic separator frames constitute rigid attachment.307 vibrators
Direction of vibration it is vertical with the direction of motion of steel rolling tailing, it is to avoid edge gets stuck.310 block fixed mounts and 314 monolithics point
From thread connection between device frame, long strip type unthreaded hole is opened on 310 block fixed mounts, for fixed connection holes, 310 blocks are adjusted
The relative position of fixed mount and 314 monolithic separator frames, so as to adjust the gap of the bottom of 305 block 1, adapts to different roll
Steel tailing thickness.305 blocks 1 and 310 block fixed mount spiral marking connections, are convenient for changing the block of abrasion.Under 305 blocks 1
The thickness of steel rolling tailing, only allows a monolithic steel rolling tailing to pass through, it is desirable to single more than the steel rolling corners of less than 2 times of the gap in portion
The deflection for the steel rolling tailing that block 304 passes through is less than 1 times of material thickness, i.e., place steel rolling tailing in the plane, measurement
It is thick that the height of peak is less than 2 times of material.The end of 302 friction pulley delivery sheets is equipped with the chain gear apparatus with ratchet mechanism, Ke Yichao
More move, that is, sprocket drive system does not transmit power, and steel rolling tailing under gravity, also can be in friction pulley feeding
Glide downwards on plate, the 304 steel rolling tailings passed through, by the gap of the bottom of 305 block 1, are moved, 311 to feed direction
Counter 1 detects the motion of steel rolling tailing, and detection signal send controller.The 303 steel rolling tailings being blocked are transported downwards
The dynamic 302 friction pulley delivery sheets that touch turn into the steel rolling tailing of bottom, pass through the gap of block bottom next time.Counter
Two are designed to block, the number of times because of counter and block damage shutdown maintenance is reduced.Due to not gone in shear history
Flash removed, burr may cause steel rolling tailing to block, the direction of vibration of 307 vibrators and the motion side of steel rolling tailing
To vertical, it is to avoid edge gets stuck；
As counter detects the generation that gets stuck, sprocket drive system is started working transmission power, and the deformation of extruding burr is to will pass through
Gap under block, if so processing still gets stuck, moves back and forth push rod 301 and promotes the extruding burr deformation of steel rolling tailing
By the gap under block, if so processing still gets stuck, production line stop, artificial take out gets stuck.Steel rolling tailing leads to
Monolithic separator is crossed, monolithic is laid on inclined-plane, into laid parallel device.
Laid parallel device is as shown in figure 4, including 401 parabola baffle plates 1,402 friction pulley delivery sheets, 403 parabolas gear
Plate 2,404 steel rolling tailings, 405 vibrators 1,406 vibrators 2,407 inclined friction pulley delivery sheets, 408 counters, 409
1,410 the 3rd groups of steel rolling tailings discharged of block, 411 reciprocating motion push rods 1,412 blocks 2,413 second groups discharge
Steel rolling tailing, 414 first groups discharged steel rolling tailing, 415 blocks 3,416 blocks 4 and 417 move back and forth push away
Bar 2.
404 steel rolling tailings on the inclined-plane at horizontal plane a degree angle with gliding, and slide bottom is 402 friction pulley delivery sheets,
Side is that 401 parabola baffle plates 1 and the vibrator 2 of 403 parabola baffle plate 2,406 are arranged on 407 inclined friction pulley feeding backboards
Face, as shown in figure 5, direction of vibration is vertical with the direction of motion of steel rolling tailing, 402 friction pulley delivery sheets, 401 parabolas gear
The parabola baffle plate 2 of plate 1 and 403 constitutes slideway, and the big one end in slideway one end is small, and the big end distance of slideway is more than the long side of steel rolling tailing
Full-size, slideway small end minimum range is more than the full-size of steel rolling tailing short side, and slideway small end ultimate range is less than
The long side minimum dimension of steel rolling tailing.So ensure that steel rolling tailing short side slides downward through slideway, finally by 409 gears
Block 1 is blocked, and steel rolling tailing is arranged in more than 414 first groups of steel rolling corners discharged by 407 inclined friction pulley delivery sheets
Material, long in parallel long, short side parallel short sides.417 reciprocating motion push rods 2 promote 416 blocks 4 to move them into friction pulley and sent
On flitch, friction pulley delivery sheet is moved into 413 second groups of steel rolling tailings discharged, and 411 move back and forth the He of push rod 1
412 blocks 2, then move them into 410 the 3rd groups of steel rolling tailings discharged.410 the 3rd groups of steel rolling sides discharged
Angle clout, 413 second groups of steel rolling tailings discharged give different plate shearing machines respectively, realize many plate shearing machine shearing speed
The matching of degree.
501 vibrators, 502 ramped side walls and 503 first groups of steel rolling tailings discharged（Namely 414）Position
Relation is as shown in Figure 5.
As shown in fig. 6, friction pulley delivery sheet includes 601 fixing axles, 602 nuts, 603 frames, 604 rotating shafts, 605 rubber shield
Set, 606 runners, 607 collars 1,608 bearings, 609 collars 2,610 ratchet mechanisms, 611 sprocket wheels and 612 nuts, ratchet mechanism can
Quickly surmount motion for realizing, the component of gravity parallel-slope can make steel rolling tailing exist when Chain conveyer stops
Slide downward on inclined-plane；Together, 604 rotating shafts are arranged on 603 machines for 601 fixing axles, 603 nuts and 603 frame axle rigid attachments
On frame, 604 rotating shafts and 606 runners constitute rigid attachment, and 605 rubber sheaths are arranged on 606 runners, constitute rigid attachment；605
The frictional force for increasing it between steel rolling tailing is made by rubber in rubber sheath, and 605 rubber sheath hot jackets are in 606 runners
On, it can be changed after abrasion；The empty set of 607 collar 1 is in 604 rotating shafts, and 607 collars are kept between 606 runners upwards in 604 rotating shafts
Distance, the gap between 606 sheaths improves the degrees of tolerance to burr, and reduction gets stuck the generation of event, reduces burr to rubbing
Wipe the scuffing and abrasion of wheel delivery sheet.The diameter of 605 rubber sheaths is more than the thickness of 603 frames, and steel rolling tailing is only contacted
605 rubber sheaths are moved on friction pulley delivery sheet.
Image collecting device is installed in the outlet of monolithic separator, the outlet of laid parallel device and plate shearing machine frame, controlled
Image detecting system in device processed analyzes the motion state of steel rolling tailing, and the sound of the chief minister's seal is made when occurring getting stuck, lacking material
Should, and send alarm calling production line operator on duty.
Embodiment 2
The production line of steel rolling tailing production steel-making cooling agent is as shown in figure 8, when a angles are zero when a angles are zero,
805 plate shearing machines 1 and the right angle setting of 808 plate shearing machine 2,802 monolithic separators, 803 laid parallel devices 1,807 laid parallels dress
Put 2 to be horizontally mounted, steel rolling tailing can not automatically glide by gravity, it is necessary to which the friction pulley force rotated promotes steel rolling corner
Clout travels forward, and moves back and forth the reciprocating motion of push rod and also steel rolling tailing can be promoted to travel forward, while having friction
The reciprocating motion purpose of wheel and reciprocating motion push rod is to reduce the frequency got stuck, due to not removing defeathering after shearing every time
Thorn, the thing got stuck may occur at any time, and the thrust for moving back and forth the reciprocating motion feeding of push rod is larger.
Steel rolling tailing is added 802 monolithic separators by feeding track dolly or fork truck；In the friction of friction pulley
Under the compound action of power or the thrust of reciprocating reciprocating motion push rod or both, the strip of 802 monolithic separator bottoms
Shape steel rolling tailing completes the tiling of strip steel rolling tailing individual layer, 802 monolithic separators by the gap under block
Strip steel rolling tailing is separated into monolithic, monolithic strip steel rolling tailing falls into 803 laid parallel devices 1；803
Laid parallel device 1 by strip steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side is parallel with short side；Long side
Vertical shear edge of a knife direction；Move back and forth push rod and the neat steel rolling tailing of laid parallel is pushed to shearing work platform；Friction
Strip steel rolling tailing is sent into 805 plate shearing machines 1 and sheared below the edge of a knife by wheel feed device；The Photoelectric Detection of 805 plate shearing machines 1
Device or video detecting device detect strip steel rolling tailing and put completion, the power on of 805 plate shearing machine 1, first time
Shearing starts；The short strip shape steel rolling tailing that order is obtained successively, falls into 807 laid parallel devices 2；807 laid parallels are filled
2 are put by short strip shape steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side is parallel with short side；Long side vertical shear knife
Mouth direction；The photoelectric detection system or video detecting device of 808 plate shearing machines 2 detect short strip shape steel rolling tailing and put
Into the power on of 808 plate shearing machine 2, second of shearing starts；The square steel rolling tailing that order is obtained successively, falls into 810
Shot-blasting machine, goes to obtain cooling agent finished product after flash removed.
Embodiment 3
The plate shearing machine of 901 monolithic separator, 902 vibrator, 1903 laid parallel device, 904 column, 905 vibrator, 2906 ground 907
The steel rolling tailing of 908 transport box 909 is exported
901 monolithic separators, 903 laid parallel devices and 907 plate shearing machines composition shearing production unit, steel rolling tailing from
The outlet of 909 steel rolling tailings falls into 908 transport boxes, runs up to after certain amount, is transported to down 908 transport boxes using fork truck
One shearing production unit or the production unit for clearing up burr using shot-blasting machine are processed.More than strip steel rolling corner shown in Fig. 1
Material is, it is necessary to two production units, and the first production unit is by strip steel rolling tailing（From 01 to 33 piece）It is processed into short strip shape
Steel rolling tailing（One block of short strip shape steel rolling tailing is constituted by 11,22,33, another piece of short strip shape is constituted by 10,21,32
Steel rolling tailing, remaining is similar）, 908 transport boxes are transported to next shearing production unit using fork truck, pros are processed into
Shape steel rolling tailing（01 to 33 sequence number represents cooling agent）.908 transport boxes are transported to shot-blasting machine cleaning hair using fork truck
The production unit of thorn, goes to obtain cooling agent finished product after flash removed.The speed of different production units is by manually matching.So technology changes
Make, without employing capital construction, realize semi-automatic production, less investment, instant effect.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
Modified with the technical scheme to previous embodiment, or equivalent substitution is carried out to which part technical characteristic；It is used as ability
It is obvious that field technique personnel are combined to multiple technical schemes of the present invention.And these modifications or replacement, not
The essence of appropriate technical solution is set to depart from the spirit and scope of technical scheme of the embodiment of the present invention.
Claims (8)
1. a kind of production line of steel rolling tailing production steel-making cooling agent, it is characterised in that：Including column, monolithic separation dress
Put, laid parallel device 1, reinforced concrete beds, with inclination angle a install plate shearing machine 1, laid parallel device 2, with inclination angle a pacify
Plate shearing machine 2, the shot-blasting machine of dress；First, steel rolling tailing is by monolithic separator, and the steel rolling tailing of bottom passes through gear
Gap under block, completes the tiling of steel rolling tailing individual layer；Secondly, steel rolling tailing is by laid parallel device 1, and short side is put down
OK, long side vertical shear edge of a knife order is put, and is sent into and is sheared with the inclination angle a plate shearing machines 1 installed, the short strip shape steel rolling side first sheared
Angle clout first falls into laid parallel device 2；Again, after by laid parallel device 2, short side is parallel, long side vertical shear knife
Mouth order is put, and is sent into and is sheared with the inclination angle a plate shearing machines 2 installed；Finally, steel rolling tailing falls into shot-blasting machine, removes flash removed,
Cooling agent finished product is obtained, processing is completed.
2. a kind of production line of steel rolling tailing production steel-making cooling agent according to claim 1, it is characterised in that：It is single
Block separator includes reciprocating motion push rod, friction pulley delivery sheet, block 1, elastomer damping device 1, vibrator, friction pulley and sent
Frame, elastomer damping device 2, block fixed mount, counter 1, block 2, counter 2 and the monolithic separator machine of flitch
Frame；Vibrator, friction pulley delivery sheet and monolithic separator frame constitute rigid attachment, direction of vibration and the steel rolling side of vibrator
The direction of motion of angle clout is vertical；On thread connection between block fixed mount and monolithic separator frame, block fixed mount
Hole be fixedly connected for long strip type unthreaded hole；Block 1 and block fixed mount spiral marking connection；The gap of the bottom of block 1 is less than 2 times of steel rolling sides
The thickness of angle clout；The end of friction pulley delivery sheet is equipped with the chain gear apparatus with ratchet mechanism；More than the detection steel rolling of counter 1 corner
The motion of material, detection signal send controller.
3. a kind of production line of steel rolling tailing production steel-making cooling agent according to claim 1, it is characterised in that：It is flat
Row arranging apparatus include parabola baffle plate 1, inclined friction pulley delivery sheet, parabola baffle plate 2, vibrator, counter, block,
Move back and forth push rod；Friction pulley delivery sheet, parabola baffle plate 1 and parabola baffle plate 2 constitute slideway, and the big one end in slideway one end is small,
The big end distance of slideway is more than the long side full-size of steel rolling tailing, and slideway small end minimum range is more than steel rolling tailing short side
Full-size, slideway small end ultimate range be less than the long side minimum dimension of steel rolling tailing；Vibrator is arranged on inclined rub
Wheel feeding back is wiped, direction of vibration is vertical with the direction of motion of steel rolling tailing.
4. a kind of production line of steel rolling tailing production steel-making cooling agent according to Claims 2 or 3, its feature exists
In：Friction pulley delivery sheet includes fixing axle, frame, rotating shaft, rubber sheath, runner, collar, bearing, ratchet mechanism, sprocket wheel and spiral shell
It is female；Together, rotating shaft is arranged in frame for fixing axle, nut, frame axle rigid attachment, and rotating shaft and runner constitute rigid attachment,
Rubber sheath is arranged on runner, constitutes rigid attachment, and the diameter of rubber sheath is more than the thickness of frame, and steel rolling tailing is only
Contact rubber sheath is moved on friction pulley delivery sheet.
5. a kind of production line of steel rolling tailing production steel-making cooling agent according to claim 1, it is characterised in that：
Figure in image collecting device, controller is installed in the outlet of monolithic separator, the outlet of laid parallel device and plate shearing machine frame
As detecting system analyzes the motion state of steel rolling tailing, the response of the chief minister's seal is made when occurring getting stuck, lacking material, and send report
Alert sound calling production line operator on duty.
6. a kind of production line of steel rolling tailing production steel-making cooling agent according to claim 1, it is characterised in that：When
When a angles are zero, plate shearing machine right angle setting, monolithic separator, laid parallel device are horizontally mounted, steel rolling tailing
Can not automatically it be glided by gravity, it is necessary to the friction pulley or reciprocating reciprocating motion push rod that rotate separately or concurrently exert a force,
Steel rolling tailing is promoted to travel forward.
7. a kind of production line of steel rolling tailing production steel-making cooling agent according to claim 1, it is characterised in that：It is single
Block separator, laid parallel device, plate shearing machine and transport box composition shearing production unit, the work after transport box shipment processing
Part, is transported to next shearing production unit by transport box using fork truck or the production unit of burr is cleared up using shot-blasting machine；It is raw
Producing cooling agent needs three production units, and strip steel rolling tailing is cut into short strip shape steel rolling corner by the first production unit
Clout, is transported to the second production unit by transport box using fork truck, cuts into cooling agent, reuse fork truck and be transported to transport box
Shot-blasting machine clears up the production unit of burr.
8. a kind of production method of the production line of steel rolling tailing production steel-making cooling agent according to claim 1, its
Comprise the following steps, it is characterised in that：
The first step：Strip steel rolling tailing is added monolithic separator by feeding track dolly or fork truck；
Second step：In the thrust of the frictional force or reciprocating reciprocating motion push rod of gravity or friction pulley or any group of three
In the presence of conjunction, the strip steel rolling tailing of monolithic separator bottom is completed strip and rolled by the gap under block
After the tiling of steel tailing individual layer, monolithic strip steel rolling tailing falls into laid parallel device 1；
3rd step：Laid parallel device 1 by strip steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side with it is short
Side is parallel；Long side vertical shear edge of a knife direction；
4th step：The neat strip steel rolling tailing of laid parallel is pushed to shearing work platform by reciprocator；Rub
Wheel feed device is wiped by below the strip steel rolling tailing feeding shearing edge of a knife；
5th step：The photoelectric detection system or video detecting device of plate shearing machine 1 detect strip steel rolling tailing and put
Into the power on of plate shearing machine 1, for the first time shearing starts；
6th step：The short strip shape steel rolling tailing that order is obtained successively, falls into laid parallel device 2；
7th step：Laid parallel device 2 by short strip shape steel rolling tailing laid parallel, it is long while with it is long while it is parallel, short side with it is short
Side is parallel；Long side vertical shear edge of a knife direction；
8th step：The photoelectric detection system or video detecting device of plate shearing machine 2 detect short strip shape steel rolling tailing and put
Into the power on of plate shearing machine 2, second of shearing starts；
9th step：The square steel rolling tailing that obtains successively of order, falls into shot-blasting machine, go after flash removed to obtain cooling agent into
Product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710568495.1A CN107175477B (en) | 2017-07-13 | 2017-07-13 | Production line for producing steelmaking coolant from steel rolling leftover materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710568495.1A CN107175477B (en) | 2017-07-13 | 2017-07-13 | Production line for producing steelmaking coolant from steel rolling leftover materials |
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| Publication Number | Publication Date |
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| CN107175477A true CN107175477A (en) | 2017-09-19 |
| CN107175477B CN107175477B (en) | 2023-09-26 |
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| CN201710568495.1A Active CN107175477B (en) | 2017-07-13 | 2017-07-13 | Production line for producing steelmaking coolant from steel rolling leftover materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437246A (en) * | 2018-04-03 | 2018-08-24 | 江阴市瑞尔嘉新能源科技有限公司 | A kind of method and apparatus of silicon core flaw-piece cutting finished silicon core |
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| JP2011073021A (en) * | 2009-09-30 | 2011-04-14 | Hitachi Zosen Corp | Manufacturing method and beveling device for huge steel plate |
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| CN204108368U (en) * | 2014-10-09 | 2015-01-21 | 浙江汇力锁业有限公司 | Key broaching equipment |
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| CN206047210U (en) * | 2016-08-01 | 2017-03-29 | 江苏华宏科技股份有限公司 | A kind of steel plate crushes cutting system |
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| JP2011073021A (en) * | 2009-09-30 | 2011-04-14 | Hitachi Zosen Corp | Manufacturing method and beveling device for huge steel plate |
| CN202114172U (en) * | 2011-05-12 | 2012-01-18 | 太原科技大学 | Conveying device of metal sheet crushing shears |
| CN204108368U (en) * | 2014-10-09 | 2015-01-21 | 浙江汇力锁业有限公司 | Key broaching equipment |
| CN204195249U (en) * | 2014-10-10 | 2015-03-11 | 西安宝钢钢材加工配送有限公司 | A kind of band steel longitudinal-transverse shear process equipment |
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| CN107175477B (en) | 2023-09-26 |
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