CN107175244A - One kind is used for skid-mounted type tank car automatic cleaning system - Google Patents
One kind is used for skid-mounted type tank car automatic cleaning system Download PDFInfo
- Publication number
- CN107175244A CN107175244A CN201710388094.8A CN201710388094A CN107175244A CN 107175244 A CN107175244 A CN 107175244A CN 201710388094 A CN201710388094 A CN 201710388094A CN 107175244 A CN107175244 A CN 107175244A
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- China
- Prior art keywords
- cleaning
- pump
- sledge
- tank car
- gas
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
It is used for skid-mounted type tank car automatic cleaning system the present invention relates to one kind, including skid-mounted type purging system sledge, public work auxiliary sledge, cleaning machine and rocker arrangement, automatic control system, wherein, purging system sledge includes filter, vacuum suction tank, oil water separator, sewage cleaning pump, vavuum pump and instrument, valve, pipeline；Public work auxiliary sledge includes profit disposed slot, sump (waste oil) pump, blower unit, gas-detecting device, nitrogen-making device；Cleaning machine and rocker arrangement include cleaning machine and rocking arm；In automatic control system, electrical system uses pressure-resistant flame-proof type switch board, and all electrical instrumentations and switch board are flame-proof type dIIBT4, degree of protection：More than IP55.Tank car cleaning performance is enabled to using present system substantially, can see tank car internal unit true qualities, device continuous and steady operation, convenient transport.
Description
Technical field
It is used for skid-mounted type tank car automatic cleaning system the present invention relates to one kind, belongs to railway art.
Background technology
During tank car transport is provided for oneself, petroleum chemicals can have residual, Yi Jiyou providing the part such as inwall of tank car for oneself
Anvil cinder can be also produced in the influence of the factors such as use time and disbonding enters in tank, if not carried out in time to providing tank car for oneself
Thoroughly wash, the property for transporting product can be influenceed stable.In the transportation of petroleum chemicals, the often species of petroleum chemicals
Different with property, correlated response can occur for part petroleum chemicals, because reaction can influence the quality of product, or even give petrochemical industry production
The conveyer belt of product carrys out potential safety hazard.Therefore, to ensure to provide for oneself the transportation safety of tank car and the stabilization of petroleum chemicals transport properties,
Regular in time it must be cleaned to providing tank car for oneself using rational cleaning technique.
No matter manually cleaning or mechanical cleaning technique, its carwash program can be divided into take out Residual oil, flushings, blowing drying, after
Handle four processes of quality inspection.According to charge of oil species and in-car Residual oil species is treated, tank car cleaning method, mechanical cleaning or artificial are determined
Wash down.Method used in cleaning vehicle inwall is more, when manually washing can using the scrub of normal temperature clear water, steamed, hot water injection or
Detergent solution is scrubbed, purging or wind are washed.Machinery washes available pressure hot water injection.The method of use is different, cleansing medium used
Difference, is determined on a case-by-case basis.Most artificial cleanings use vapour cooking, and some tank washing points rinse in-car using device for cleaning tank
Wall, combines the pressure of device for cleaning tank with the hot temperature of steam, and spraying pressure hot water with device for cleaning tank rinses in-car wall.Can generation
For manually to the comprehensive scrub of tank truck inner wall, reducing labor intensity.The temperature of hot water is set to 60 DEG C~80 DEG C, and pressure is set to
0.8MPa-1.6MPa be with reference to device for cleaning tank running parameter and for many years operation empirical data and determine, hold during hypertonia
Fragile tank truck inner wall surface.Car wall greasy dirt is difficult to rinse well during hypotony.
The content of the invention
It is used for skid-mounted type tank car automatic cleaning system it is an object of the invention to provide one kind, to solve to railway
Tank car, which clean, and skidization is convenient transports.
To achieve these goals, technical scheme is as follows.
One kind is used for skid-mounted type tank car automatic cleaning system, including skid-mounted type purging system sledge, public work are aided in
Sledge, cleaning machine and rocker arrangement, automatic control system, wherein, purging system sledge includes filter, vacuum suction tank, profit point
From device, sewage cleaning pump, vavuum pump and instrument, valve, pipeline；As cleaning power source, there is provided 0.6MPa rinse water
Source, -200Tom (mmHg) vacuum sucking, realize cleaning water circulation, while carrying out rinse water water-oil separating, it is ensured that cleaning performance,
Water consume is reduced simultaneously；Public work auxiliary sledge includes profit disposed slot, sump (waste oil) pump, blower unit, gas-detecting device, nitrogen processed dress
Put；This sledge is that the oil and water that oil water separator is isolated are stored, to provide wind with cleaning machine in storage tank, to having in tank car
Malicious, harmful, inflammable gas is detected and provided nitrogen；Nitrogen system functions primarily as inert gas to having in storage tank
Machine gas and oxygen, which enter in line replacement, isolation storage tank, fires condition, it is ensured that construction safety；Cleaning machine and rocker arrangement include clear
Washing machine and rocking arm；The present apparatus is the main execution equipment of purging system, it function primarily as with AutoPlay function,
Have fixation locus, can be achieved 3 D stereo covering wash away shower nozzle, the fluidization tower of injection can wash away all surface of reservoir walls；From
In autocontrol system, electrical system uses pressure-resistant flame-proof type switch board, and all electrical instrumentations and switch board are flame-proof type
DIIBT4, degree of protection：More than IP55；Overall control is carried out using PLC, system has higher integrated level and higher automatic
Change level；Touch-screen can be equipped with according to different customer demands or control operation is shaken.
In said system, the appearance and size of vacuum suction tank is Φ 1000X1200mm：, volume：1.5m3, absolute pressure is not
In the case of 310mm mercury column, centrifugal pump energy normal work；The flow of vavuum pump is 2m3/ min, Japanese Ni Keni liquid-ring types,
Flame-proof type；The flow of cleaning pump is 80m3/h；Lift H=60m, Switzerland's Sulzer pump, pump seal is mechanical seal；Secondary filter
The flow of device is 80m3/ h, precision：10μ；Cyclone appearance and size：Φ600X1590mm；Volume is 0.52m3；Knockout drum
Appearance and size beVolume 0.80m3；Air compressor in nitrogen making machine group is 2175mm (L) X910mm (W)
X1350mm (H), model：SM-222A power：22kW；Capacity：3.0m3/ min, pressure at expulsion：1.0MPa；Film nitrogen making machine：
1700mm(L)X650mm(W)X850mm(H)；Gas production：60Nm3/ h purity：98%；Power：4.0kW, exports supply gas pressure：
0.2-0.8MPa, cooling driers：10mm(L)X420mm(W)X880mm(H)；Handle tolerance：3.8m3/ min, power：1.0kW；Gas
Body detection means is online detection oxygen, inflammable gas, hydrocarbon, carbon monoxide, concentration of hydrogen sulfide monitoring device, and sense channel is
3 passages；Air blower is 2000m3/ h, 5kPa, 2.2kW, fire-proof motor and flow passage components；Profit disposed slot 8m3；Cleaning machine and shake
Arm：Three sets of cleaning machines and rocking arm 20m are equipped with per complete equipment3/ h, 0.2-0.6MPa.
The beneficial effect of the invention is：Enable to tank car cleaning performance substantially using present system, can see
Tank car internal unit true qualities, device continuous and steady operation, convenient transport.
Embodiment
The embodiment of the present invention is described with reference to embodiment, to be better understood from the present invention.
Embodiment
It is used for skid-mounted type tank car automatic cleaning system, including skid-mounted type purging system sledge, public work in the present embodiment
Journey auxiliary sledge, cleaning machine and rocker arrangement, automatic control system, wherein, purging system sledge include filter, vacuum suction tank,
Oil water separator, sewage cleaning pump, vavuum pump and instrument, valve, pipeline；As cleaning power source, there is provided the clear of 0.6MPa
Wash water source, -200Tom (mmHg) vacuum sucking, realize cleaning water circulation, while carrying out rinse water water-oil separating, it is ensured that cleaning effect
Really, while reducing water consume；Public work auxiliary sledge includes profit disposed slot, sump (waste oil) pump, blower unit, gas-detecting device, system
Nitrogen device；This sledge is that the oil and water that oil water separator is isolated are stored, to provide wind with cleaning machine in storage tank, in tank car
Poisonous, harmful, inflammable gas is detected and provided nitrogen；Nitrogen system functions primarily as inert gas in storage tank
Organic gas and oxygen, which enter in line replacement, isolation storage tank, fires condition, it is ensured that construction safety；Cleaning machine and rocker arrangement include
Cleaning machine and rocking arm；The present apparatus is the main execution equipment of purging system, and it is functioned primarily as with automatic running work(
Can, have fixation locus, can be achieved 3 D stereo covering wash away shower nozzle, the fluidization tower of injection can wash away all tables of reservoir walls
Face；In automatic control system, electrical system use pressure-resistant flame-proof type switch board, all electrical instrumentations and switch board be every
Quick-fried type dIIBT4, degree of protection：More than IP55；Overall control is carried out using PLC, system has higher integrated level and higher
Automatization level；Touch-screen can be equipped with according to different customer demands or control operation is shaken.
In said system, the appearance and size of vacuum suction tank is Φ 1000X1200mm：, volume：1.5m3, absolute pressure is not
In the case of 310mm mercury column, centrifugal pump energy normal work；The flow of vavuum pump is 2m3/ min, Japanese Ni Keni liquid-ring types,
Flame-proof type；The flow of cleaning pump is 80m3/h；Lift H=60m, Switzerland's Sulzer pump, pump seal is mechanical seal；Secondary filter
The flow of device is 80m3/ h, precision：10μ；Cyclone appearance and size：Φ600X1590mm；Volume is 0.52m3；Knockout drum
Appearance and size beVolume 0.80m3；Air compressor in nitrogen making machine group is 2175mm (L) X910mm (W)
X1350mm (H), model：SM-222A power：22kW；Capacity：3.0m3/ min, pressure at expulsion：1.0MPa；Film nitrogen making machine：
1700mm(L)X650mm(W)X850mm(H)；Gas production：60Nm3/ h purity：98%；Power：4.0kW, exports supply gas pressure：
0.2-0.8MPa, cooling driers：10mm(L)X420mm(W)X880mm(H)；Handle tolerance：3.8m3/ min, power：1.0kW；Gas
Body detection means is online detection oxygen, inflammable gas, hydrocarbon, carbon monoxide, concentration of hydrogen sulfide monitoring device, and sense channel is
3 passages；Air blower is 2000m3/ h, 5kPa, 2.2kW, fire-proof motor and flow passage components；Profit disposed slot 8m3；Cleaning machine and shake
Arm：Three sets of cleaning machines and rocking arm 20m are equipped with per complete equipment3/ h, 0.2-0.6MPa.
Described above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (2)
1. one kind is used for skid-mounted type tank car automatic cleaning system, it is characterised in that：Including skid-mounted type purging system sledge, public
Engineering auxiliary sledge, cleaning machine and rocker arrangement, automatic control system, wherein, purging system sledge includes filter, vacuum suction
Tank, oil water separator, sewage cleaning pump, vavuum pump and instrument, valve, pipeline；As cleaning power source, there is provided 0.6MPa's
Water source, -200Tom (mmHg) vacuum sucking are cleaned, cleaning water circulation is realized, while carrying out rinse water water-oil separating, it is ensured that cleaning
Effect, while reducing water consume；Public work auxiliary sledge include profit disposed slot, sump (waste oil) pump, blower unit, gas-detecting device,
Nitrogen-making device；This sledge is that the oil and water that oil water separator is isolated are stored, to provide wind with cleaning machine in storage tank, to tank car
Interior poisonous, harmful, inflammable gas is detected and provided nitrogen；Nitrogen system functions primarily as inert gas to storage tank
Interior organic gas and oxygen, which enter in line replacement, isolation storage tank, fires condition, it is ensured that construction safety；Cleaning machine and rocker arrangement bag
Include cleaning machine and rocking arm；The present apparatus is the main execution equipment of purging system, and it is functioned primarily as with automatic running
Function, have fixation locus, can be achieved 3 D stereo covering wash away shower nozzle, the fluidization tower of injection can wash away all tables of reservoir walls
Face；In automatic control system, electrical system use pressure-resistant flame-proof type switch board, all electrical instrumentations and switch board be every
Quick-fried type dIIBT4, degree of protection：More than IP55；Overall control is carried out using PLC, system has higher integrated level and higher
Automatization level；Touch-screen can be equipped with according to different customer demands or control operation is shaken.
2. according to claim 1 be used for skid-mounted type tank car automatic cleaning system, it is characterised in that：The system
In, the appearance and size of vacuum suction tank is Φ 1000X1200mm：, volume：1.5m3, absolute pressure is not less than 310mm mercury column feelings
Under condition, centrifugal pump energy normal work；The flow of vavuum pump is 2m3/ min, Japanese Ni Keni liquid-ring types, flame-proof type；Cleaning pump
Flow is 80m3/h；Lift H=60m, Switzerland's Sulzer pump, pump seal is mechanical seal；The flow of accurate filter is 80m3/
H, precision：10μ；Cyclone appearance and size：Φ600X1590mm；Volume is 0.52m3；The appearance and size of knockout drum isVolume 0.80m3；Air compressor in nitrogen making machine group is 2175mm (L) X910mm (W) X1350mm (H), type
Number：SM-222A power：22kW；Capacity：3.0m3/ min, pressure at expulsion：1.0MPa；Film nitrogen making machine：1700mm(L)X650mm
(W)X850mm(H)；Gas production：60Nm3/ h purity：98%；Power：4.0kW, exports supply gas pressure：0.2-0.8MPa, it is cold dry
Machine：10mm(L)X420mm(W)X880mm(H)；Handle tolerance：3.8m3/ min, power：1.0kW；Gas-detecting device is online
Formula detection oxygen, inflammable gas, hydrocarbon, carbon monoxide, concentration of hydrogen sulfide monitoring device, sense channel is 3 passages；Air blower is
2000m3/ h, 5kPa, 2.2kW, fire-proof motor and flow passage components；Profit disposed slot 8m3；Cleaning machine and rocking arm：It is equipped with per complete equipment
Three sets of cleaning machines and rocking arm 20m3/ h, 0.2-0.6MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710388094.8A CN107175244A (en) | 2017-05-27 | 2017-05-27 | One kind is used for skid-mounted type tank car automatic cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710388094.8A CN107175244A (en) | 2017-05-27 | 2017-05-27 | One kind is used for skid-mounted type tank car automatic cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107175244A true CN107175244A (en) | 2017-09-19 |
Family
ID=59835086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710388094.8A Pending CN107175244A (en) | 2017-05-27 | 2017-05-27 | One kind is used for skid-mounted type tank car automatic cleaning system |
Country Status (1)
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| CN (1) | CN107175244A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201008867Y (en) * | 2006-11-01 | 2008-01-23 | 李树 | Tank truck cleaning apparatus |
| CN101884992A (en) * | 2010-07-14 | 2010-11-17 | 昆明铁路局科学技术研究所 | New energy-saving cleaning technology and device of light oil rail tanker, liquefied gas tanker or ammonia tanker |
| CN102125919A (en) * | 2011-01-14 | 2011-07-20 | 华油惠博普科技股份有限公司 | Mechanical cleaning device for product oil tank |
| CN201940405U (en) * | 2011-01-14 | 2011-08-24 | 华油惠博普科技股份有限公司 | Mechanical washing device for finished oil tanks |
| US20110315163A1 (en) * | 2010-06-14 | 2011-12-29 | Cates Richard A | Limited space separation and cleaning system and method |
| CN106140751A (en) * | 2015-04-15 | 2016-11-23 | 兰州雷德仪表设备有限公司 | Airtight energy-saving environmental protection tank car cleans device and cleaning method thereof |
-
2017
- 2017-05-27 CN CN201710388094.8A patent/CN107175244A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201008867Y (en) * | 2006-11-01 | 2008-01-23 | 李树 | Tank truck cleaning apparatus |
| US20110315163A1 (en) * | 2010-06-14 | 2011-12-29 | Cates Richard A | Limited space separation and cleaning system and method |
| CN101884992A (en) * | 2010-07-14 | 2010-11-17 | 昆明铁路局科学技术研究所 | New energy-saving cleaning technology and device of light oil rail tanker, liquefied gas tanker or ammonia tanker |
| CN102125919A (en) * | 2011-01-14 | 2011-07-20 | 华油惠博普科技股份有限公司 | Mechanical cleaning device for product oil tank |
| CN201940405U (en) * | 2011-01-14 | 2011-08-24 | 华油惠博普科技股份有限公司 | Mechanical washing device for finished oil tanks |
| CN106140751A (en) * | 2015-04-15 | 2016-11-23 | 兰州雷德仪表设备有限公司 | Airtight energy-saving environmental protection tank car cleans device and cleaning method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170919 |
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| RJ01 | Rejection of invention patent application after publication |