CN218191422U - Ultrasonic cleaning drying-machine - Google Patents
Ultrasonic cleaning drying-machine Download PDFInfo
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- CN218191422U CN218191422U CN202222863905.4U CN202222863905U CN218191422U CN 218191422 U CN218191422 U CN 218191422U CN 202222863905 U CN202222863905 U CN 202222863905U CN 218191422 U CN218191422 U CN 218191422U
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Abstract
An ultrasonic cleaning dryer is characterized by comprising an electrostatic dust removal system, a cleaning system, a filtering system, a drying system and a conveying mechanism; the electrostatic dust removal system is internally provided with a track, the cleaning system is connected with the discharge end of the track of the electrostatic dust removal system through a guide wheel, the filtering system is connected with the cleaning system and used for circularly filtering cleaning water of the cleaning system, the drying system is connected with the discharge end of the cleaning system through the guide wheel, and the conveying mechanism is arranged at the discharge end of the drying system and used for providing a conveying function for the material belt. The utility model discloses a lot of cleanness in material area makes the dust in material area reduce by a wide margin before going into water, and filtration system can make water cycle use simultaneously, has improved the utilization ratio of water, has also improved clean efficiency and clean ability, has reduced manufacturing cost.
Description
Technical Field
The invention relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning dryer for a strip-shaped material.
Background
With the rapid development of the electronic and electric appliance manufacturing industry, the cleaning equipment has higher requirements while having higher requirements on cleaning products.
The existing cleaning equipment has low automation degree, still needs some manual assistance for cleaning the belt-shaped materials, has poor cleaning effect and low efficiency, and has large water consumption and water resource waste, and secondary pollution can be caused by temporary process due to the fact that corresponding drying equipment cannot be directly used after cleaning, so that continuous high-efficiency production is hindered.
Disclosure of Invention
In view of the above situation, the invention provides an ultrasonic cleaning dryer suitable for cleaning a material belt, which is additionally provided with a front station cleaning device, a water circulation filtering device, a drying box, a dust cover and the like on the basis of a traditional cleaning machine, so that the cleaning efficiency is improved, the water resource is saved, and the product cleaning effect is ensured.
In order to realize the purpose, the technical scheme of the invention is as follows:
an ultrasonic cleaning dryer is characterized by comprising an electrostatic dust removal system, a cleaning system, a filtering system, a drying system and a conveying mechanism; the electrostatic dust removal system is internally provided with a track, the cleaning system is connected with the discharge end of the track of the electrostatic dust removal system through a guide wheel, the filtering system is connected with the cleaning system and used for circularly filtering cleaning water of the cleaning system, the drying system is connected with the discharge end of the cleaning system through the guide wheel, and the conveying mechanism is arranged at the discharge end of the drying system and used for providing a conveying function for the material belt.
The electrostatic dust removal system comprises a dust removal box, a track horizontally penetrates through the left side and the right side of the dust removal box, a wind shield is erected above the track, a natural air nozzle is arranged on one side of the wind shield, the natural air nozzle is connected with external natural air through a fan, an electrostatic air nozzle is arranged on one side of the wind shield, and the electrostatic air nozzle is connected with an ion fan through a pipeline; and dust collection pipes communicated with the smoking machine are arranged at the upper end and the lower end of the wind shield.
Cleaning system includes washing tank and ultrasonic oscillator, the inside support wheelset that is used for the bearing material area that is equipped with of washing tank, the quality of water sensor that is used for monitoring quality of water and the two ball float switch that is used for detecting the liquid level that are used for, the cell wall is offered and is used for the water washing spray the mouth, drenches the mouth, is used for air-dried wind, is used for quick drainage's outlet and is used for the gap that is linked together with filtration system.
The cleaning tank is also provided with a heater, and a temperature sensor is arranged in the cleaning tank.
The filtering system is used for circularly filtering cleaning water of the cleaning system and structurally comprises a settling tank, a filter bottle, a centrifugal pump and a flow sensor; the sedimentation tank is internally provided with a filtering membrane which divides the space in the tank into a water inlet area and a water outlet area, one side of the water inlet area is communicated with a cleaning tank of the cleaning system through a water inlet, one side of the water outlet area is connected with a filtering bottle through a water outlet, a pipeline and a three-way valve, and the water outlet end of the filtering bottle is sequentially communicated with a centrifugal pump and a flow sensor through the pipeline and then communicated to the cleaning tank of the cleaning system.
Drying system includes stoving case and air heater, the pan feeding mouth is seted up and the configuration goes out the material guide pulley in stoving case both sides for take the leading-in inside of stoving case in material, stoving incasement middle part is equipped with holds in the palm the material guide pulley, and the both sides of holding in the palm the material guide pulley are equipped with the tuber pipe that the air heater is linked together, the lateral wall of tuber pipe is opened there is the blowing wind gap, stoving bottom of the case portion is equipped with the gas vent.
The conveying mechanism is arranged at the discharge end of the drying system and structurally comprises a clamping jaw air cylinder for clamping the material belt, a conveying air cylinder for driving the clamping jaw air cylinder to move and a positioning air cylinder for positioning the material belt; the clamping jaw air cylinder is installed on the conveying air cylinder, the positioning air cylinder is installed at the front end of the clamping jaw air cylinder, and a storage tank for temporarily storing the material belt is arranged on one side of the positioning air cylinder.
The ultrasonic cleaning drying-machine of this embodiment, multiple functions such as electrostatic precipitator, ultrasonic cleaning, stoving, transport have been integrated, electrostatic precipitator makes the dust in advance to go into water material area reduce by a wide margin, the supporting circulating and filtering system of ultrasonic cleaning makes water cycle use, the utilization ratio of water has been improved, guarantee water cleaning simultaneously, clean efficiency and clean ability have also been improved, production cost is reduced, conveying mechanism is in the drying system rear end, the automatic transport that provides whole equipment, the degree of automation of cleaning equipment has been improved.
Drawings
Fig. 1 is a schematic view of the overall structure of an ultrasonic cleaning dryer according to the first embodiment;
FIG. 2 is a schematic view of the overall structure of the electrostatic precipitator system;
FIG. 3 is a schematic view of a dust removal box;
FIG. 4 is a schematic view of the overall structure of the cleaning system;
FIG. 5 is a schematic view of a cleaning tank;
FIG. 6 is a schematic diagram of a filtration system configuration;
FIG. 7 is a schematic view of a drying system;
fig. 8 is a schematic structural view of the conveying mechanism.
Detailed Description
The following detailed description of the present application, which is provided in connection with the accompanying drawings, is intended to provide further detailed description of the invention as applied to the structure and design principles and implementations of the present application.
Example one
As shown in fig. 1, the present embodiment relates to an ultrasonic cleaning and drying machine for material belt products, and the ultrasonic cleaning and drying machine has the functions of electrostatic dust removal, ultrasonic cleaning, precipitation spraying, air drying and drying, automatic conveying, material storage and the like. The main structure of the device comprises an electrostatic dust removal system a, a cleaning system b, a filtering system c, a drying system d, an integral frame and outer cover system e, a conveying mechanism f and a storage tank g.
As shown in fig. 1, in the integral frame and cover system e, the frame section bar part serves as a supporting base to provide the installation area and position of each system, and the cover part isolates each system from the outside, thereby achieving the effects of protection, dust prevention and sound insulation.
As shown in fig. 2, the electrostatic dust removal system a is configured at the foremost end of the apparatus as a first process in which a material strip flows through, and includes a dust removal box a1 and a track a2 erected inside the dust removal box a1, where the track a2 is used to convey a product flowing through and horizontally penetrates through the left and right sides of the dust removal box a 1; a wind shield a3 is erected above the track a2, a first natural air nozzle a4 and a first electrostatic air nozzle a5 are arranged on one side of the wind shield a3, and a second natural air nozzle a6 and a second electrostatic air nozzle a7 are arranged on the other side of the wind shield a 3. The natural air nozzle A4 and the natural air nozzle B6 are connected with a fan through a natural air supply pipeline and a valve and are used for blowing natural air to the product on the track in the wind shield a3 and removing large dust particles on the surface of the product; the first electrostatic air nozzle a5 and the second electrostatic air nozzle a7 are connected with the ion fan through an electrostatic air supply pipeline and a valve, and are used for blowing plasma air to the product on the track in the wind shield a3 and adsorbing the micro dust particles on the surface of the product through positive and negative ions. The upper side and the lower side of the dust removal box a1 are respectively connected with a smoke sucking machine below through an upper dust sucking pipe a8 and a lower dust sucking pipe a9, and large and small dust blown up by static wind and natural wind is sucked away through the smoke sucking machine, so that secondary pollution is avoided, and the dust removal box a1 has the effects of dust prevention and noise reduction.
As shown in fig. 3, the cleaning system b is disposed at the rear end of the electrostatic dust removal system a, which is a second process in which the material belt flows through, and structurally includes a cleaning tank b1, an ultrasonic oscillator b9 composed of six 50W/40HKz vibrator heads is disposed at the bottom of the cleaning tank b1, the ultrasonic waves generated clean oil and dust on the surface of the material belt, a left guide wheel b2 guiding the material belt in and a right guide wheel b3 guiding the material belt out are disposed at the left and right sides above the cleaning tank b1, a supporting wheel set b4 for supporting the material belt is disposed inside the cleaning tank b1, a set of spray nozzles b5 and a set of air shower nozzles b6 are disposed at positions corresponding to the material belt, and a temperature sensor b7, a water quality sensor b8 and a double float ball switch b11 are disposed in the same time, the temperature sensor b7 detects the water temperature in the tank, the water quality sensor b8 is used for checking the real-time water quality, so as to prevent the cleaning effect from being affected by the over-difference, and the double float switch b11 detects and maintains a stable liquid level. The tank wall of the cleaning tank b1 is provided with a heater b10, so that the water is heated to achieve a better cleaning effect. The bottom of the cleaning tank b1 is provided with an overflow port b12 and a quick water discharge port b13, and the overflow port b12 is connected with a filtering system c through a pipeline to guide the water in the cleaning tank b1 into the filtering system c.
As shown in fig. 4, the filtering system c is communicated with the cleaning system b for circularly filtering the cleaning water of the cleaning system b, and the structure thereof includes a settling tank c1, a filter bottle c2, a centrifugal pump c3 and a flow sensor c4; the cleaning tank is characterized in that a filtering membrane c7 is arranged inside the settling tank c1, the filtering membrane c7 filters and precipitates large-particle impurities and oil stains, the space in the tank is divided into a water inlet area and a water outlet area through the filtering membrane c7, a water inlet c5 is arranged on one side of the water inlet area of the settling tank c1 and communicated with a water overflow port b12 of a cleaning tank b1 of the cleaning system b through the water inlet c5, a water outlet c6 is arranged on one side of the water outlet area of the settling tank c1, the water outlet c6 is connected with a filtering bottle c2 through a pipeline and a three-way valve c8, the filtering bottle c2 is two groups of double filtering bottles connected in parallel, small impurities can be filtered, the parallel mechanism can be used alternately, the water outlet end of the filtering bottle c2 is sequentially communicated with a centrifugal pump c3 and a flow sensor c4 through a pipeline and then communicated with a spraying port b5 of the cleaning tank b1 of the cleaning system b, and the flow sensor c4 is used for detecting the size of flow to ensure the best spraying effect. The sedimentation tank c1, the filter flask c2, the centrifugal pump c3 and the like of the filtering system c are arranged in an independent stand, so that the shortest exchange time can be ensured by fast disassembling and exchanging, two sets of circulating systems can be prepared for exchanging and using, and the production is not influenced by the cleaning time.
As shown in fig. 5, the drying system d is disposed behind the cleaning system b as a third process in which the material strip flows through, and is mainly used for rapidly drying moisture on the material strip, and the structure of the drying system d includes a drying box d1 and an air heater d4, the drying box d1 guides the material strip into the drying box d1 through a material inlet and a material outlet at two sides and a material inlet and outlet guide wheel, a material supporting guide wheel d2 is disposed at the middle part of the drying box d1, air pipes d3 communicated with the air heater d4 are respectively disposed at two sides of the material supporting guide wheel d2, blowing air ports are disposed on the side walls of the air pipes d3, the air heater d4 blows hot air from the blowing air ports on the side walls of the air pipes d3 to the material strip, and exhaust gas is exhausted to the outside from an exhaust port d5 at the bottom of the drying box d 1.
Fig. 6 shows, drying system d's discharge end is provided with conveying mechanism f, conveying mechanism is including being used for pressing from both sides the clamping jaw cylinder f1 of getting the material area, clamping jaw cylinder f1 installs on conveying cylinder f2, drives clamping jaw cylinder f1 by conveying cylinder f2 and removes, clamping jaw cylinder f 1's clamping jaw front end is provided with location cylinder f3, location cylinder f3 pushes down and fixes a position the material area to prevent that the material area from retreating. Under clamping jaw cylinder f1, conveying cylinder f2 and location cylinder f 3's cooperation, pull the transport to the material area after the stoving, get into in terminal stock chest g.
When the equipment is operated, the material belt firstly cleans dust on the surface of a product through the electrostatic dust removal system, and then enters the cleaning tank to be cleaned by ultrasonic waves, showered and air-dried, so that the cleaning effect is achieved; then the water is thoroughly dried by the drying box, and finally the product is dragged into a storage tank for standby by a conveying mechanism.
The ultrasonic cleaning drying-machine of this embodiment, multiple functions such as electrostatic precipitator, ultrasonic cleaning, stoving, transport have been integrated, electrostatic precipitator makes the dust in advance to go into water material area reduce by a wide margin, the supporting circulating and filtering system of ultrasonic cleaning makes water cycle use, the utilization ratio of water has been improved, guarantee water cleaning simultaneously, clean efficiency and clean ability have also been improved, production cost is reduced, conveying mechanism is in the drying system rear end, the automatic transport that provides whole equipment, the degree of automation of cleaning equipment has been improved.
Claims (8)
1. An ultrasonic cleaning dryer is characterized by comprising an electrostatic dust removal system, a cleaning system, a filtering system, a drying system and a conveying mechanism; the electrostatic dust removal system is internally provided with a track, the cleaning system is connected with the discharge end of the track of the electrostatic dust removal system through a guide wheel, the filtering system is connected with the cleaning system and used for circularly filtering cleaning water of the cleaning system, the drying system is connected with the discharge end of the cleaning system through the guide wheel, and the conveying mechanism is arranged at the discharge end of the drying system and used for conveying the material strap.
2. An ultrasonic cleaning dryer according to claim 1,
the electrostatic dust removal system comprises a dust removal box, a track horizontally penetrates through the left side and the right side of the dust removal box, a wind shield is erected above the track, a natural air nozzle is arranged on one side of the wind shield, the natural air nozzle is connected with external natural air through a fan, an electrostatic air nozzle is arranged on one side of the wind shield, and the electrostatic air nozzle is connected with an ion fan through a pipeline; and dust collection pipes communicated with the smoking machine are arranged at the upper end and the lower end of the wind shield.
3. An ultrasonic cleaning dryer according to claim 1 or 2,
cleaning system includes washing tank and ultrasonic oscillator, the inside support wheelset that is used for the bearing material area that is equipped with of washing tank, the quality of water sensor that is used for monitoring quality of water and the two ball float switch that is used for detecting the liquid level that are used for, the cell wall is offered and is used for the water washing spray the mouth, drenches the mouth, is used for air-dried wind, is used for quick drainage's outlet and is used for the gap that is linked together with filtration system.
4. An ultrasonic cleaning dryer as claimed in claim 3,
the cleaning tank is also provided with a heater, and a temperature sensor is arranged in the cleaning tank.
5. An ultrasonic cleaning dryer according to claim 4,
the filtering system is used for circularly filtering cleaning water of the cleaning system and structurally comprises a settling tank, a filter bottle, a centrifugal pump and a flow sensor; the sedimentation tank is internally provided with a filtering membrane which divides the space in the tank into a water inlet area and a water outlet area, one side of the water inlet area is communicated with a cleaning tank of the cleaning system through a water inlet, one side of the water outlet area is connected with a filtering bottle through a water outlet, a pipeline and a three-way valve, and the water outlet end of the filtering bottle is sequentially communicated with a centrifugal pump and a flow sensor through the pipeline and then communicated to the cleaning tank of the cleaning system.
6. The ultrasonic cleaning dryer according to claim 1,
the drying system comprises a drying box and an air heater, wherein a feeding port is formed in each of two sides of the drying box, a feeding guide wheel is arranged in each of the two sides of the drying box, the material is guided into the drying box, a material supporting guide wheel is arranged in the middle of the drying box, air pipes communicated with the air heater are arranged on each of two sides of the material supporting guide wheel, a blowing air port is formed in the side wall of each air pipe, and an air exhaust port is formed in the bottom of the drying box.
7. An ultrasonic cleaning dryer as claimed in claim 5,
the conveying mechanism is arranged at the discharge end of the drying system and structurally comprises a clamping jaw air cylinder for clamping the material belt, a conveying air cylinder for driving the clamping jaw air cylinder to move and a positioning air cylinder for positioning the material belt; the clamping jaw air cylinder is installed on the conveying air cylinder, and the positioning air cylinder is installed at the front end of the clamping jaw air cylinder.
8. An ultrasonic cleaning dryer as claimed in claim 7,
one side of the positioning cylinder is provided with a storage tank for temporarily storing the material belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222863905.4U CN218191422U (en) | 2022-10-29 | 2022-10-29 | Ultrasonic cleaning drying-machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222863905.4U CN218191422U (en) | 2022-10-29 | 2022-10-29 | Ultrasonic cleaning drying-machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218191422U true CN218191422U (en) | 2023-01-03 |
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ID=84642711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222863905.4U Active CN218191422U (en) | 2022-10-29 | 2022-10-29 | Ultrasonic cleaning drying-machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218191422U (en) |
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- 2022-10-29 CN CN202222863905.4U patent/CN218191422U/en active Active
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