CN107175239B - A kind of rotor for auto starter laser cleaner and method - Google Patents
A kind of rotor for auto starter laser cleaner and method Download PDFInfo
- Publication number
- CN107175239B CN107175239B CN201710377857.9A CN201710377857A CN107175239B CN 107175239 B CN107175239 B CN 107175239B CN 201710377857 A CN201710377857 A CN 201710377857A CN 107175239 B CN107175239 B CN 107175239B
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- Prior art keywords
- rotor
- laser
- protective plate
- suction nozzle
- guide rail
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of rotor for auto starter laser cleaner and methods, it include: firm banking, first guide rail, telescopic rod, support frame, sliding seat, second guide rail, rotation drive device, laser galvanometer head, compressed-air atomizer and filtrating smoke dust system suction nozzle, the telescopic rod is arranged on sliding seat, the rotation drive device is horizontally set at the top of telescopic rod, second guide rail is arranged on the support frame and extends respectively to two sides above rotor commutator, being horizontally spaced about on second guide rail has the first protective plate and the second protective plate, the top of the first protective plate and the second protection sheet separation is arranged in the laser galvanometer head, the compressed-air atomizer and filtrating smoke dust system suction nozzle are separately positioned on the two sides of laser galvanometer head.By the above-mentioned means, rotor for auto starter laser cleaner of the present invention and method, improve the cleaning efficiency of old starter armature, reduce consumables cost and environmental pollution.
Description
Technical field
The present invention relates to rotor for auto starter to remanufacture field, clear more particularly to a kind of rotor for auto starter laser
Cleaning device and method.
Background technique
The old starter of automobile needs to clean each component of starter before remanufacturing.At present to old starter armature surface
Greasy dirt, corrosion cleaning way are as follows: cleaning agent sprays oil removing → drying → mechanical grinding → compressed air and blows down, this cleaning side
Formula has the following problems:
1. process is more, Integral cleaning working efficiency is influenced；
2. the waste liquid that chemical cleaning generates will cause environmental pollution, wastewater treatment need to increase additional cost；
3. mechanical grinding is easy to generate damage to piece surface, certain consumables cost is generated, and the powder generated of polishing
Dustiness contaminates environment, harmful to human health, needs to improve.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of rotor for auto starter laser cleaner and methods, real
The cleaning of the rotor commutator and rotor core of existing rotor for auto starter, avoids the damage of rotor for auto starter, improves work
Make efficiency, avoids environmental pollution.
The substrate of rotor core is silicon steel, and the substrate of rotor commutator is copper, and surface contaminants are greasy dirt and metal oxide,
It needs to remove.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of rotor for auto starter is provided
Laser cleaner, comprising: firm banking, the first guide rail, telescopic rod, support frame, sliding seat, the second guide rail, rotation driving dress
It sets, laser galvanometer head, compressed-air atomizer and filtrating smoke dust system suction nozzle, first guide rail and support frame are separately positioned on admittedly
Determine on pedestal, the sliding seat is arranged on the first guide rail, and the telescopic rod is arranged on sliding seat, the rotation drive device
It is horizontally set at the top of telescopic rod, the output end of rotation drive device is arranged in rotor for auto starter, and second guide rail is set
Two sides above rotor commutator are set on the support frame and extend respectively to, being horizontally spaced about on second guide rail has first to prevent
The top of the first protective plate and the second protection sheet separation, the pressure is arranged in backplate and the second protective plate, the laser galvanometer head
Contracting air nozzle and filtrating smoke dust system suction nozzle are separately positioned on the two sides of laser galvanometer head.
In a preferred embodiment of the present invention, the rotation drive device is motor or air motor.
In a preferred embodiment of the present invention, the screw rod driving being connected with sliding seat is provided on the firm banking
Device.
In a preferred embodiment of the present invention, first protective plate and the second protective plate bottom are provided with and lead with second
The sliding block of rail cooperation.
In a preferred embodiment of the present invention, it is provided with and the second guide rail on first protective plate and the second protective plate
Corresponding caging bolt.
In a preferred embodiment of the present invention, the laser galvanometer head, compressed-air atomizer and filtrating smoke dust system are inhaled
Mouth is generally aligned in the same plane.
In a preferred embodiment of the present invention, the compressed-air atomizer and filtrating smoke dust system suction nozzle are respectively directed to swash
The laser beam foucing of light galvanometer head.
In a preferred embodiment of the present invention, the laser galvanometer head is two-dimensional scanning mirrors.
In a preferred embodiment of the present invention, the compressed-air atomizer and filtrating smoke dust system suction nozzle are respectively with first
The angle of protective plate is 30 ° ~ 60 °.
In order to solve the above technical problems, another technical solution used in the present invention is: providing a kind of automobile starter turn
Sub- laser cleaning method, using rotor for auto starter laser cleaner, the rotor for auto starter laser cleaner
Include: firm banking, the first guide rail, telescopic rod, support frame, sliding seat, the second guide rail, rotation drive device, laser galvanometer head,
Compressed-air atomizer and filtrating smoke dust system suction nozzle, first guide rail and support frame are respectively set on the fixed base, described
Sliding seat is arranged on the first guide rail, and the telescopic rod is arranged on sliding seat, and the rotation drive device, which is horizontally set on, stretches
At the top of contracting bar, the output end of rotation drive device is arranged in rotor for auto starter, and the second guide rail setting is on the support frame
And two sides above rotor commutator are extended respectively to, being horizontally spaced about on second guide rail has the first protective plate and second to prevent
Backplate, the laser galvanometer head be arranged in the first protective plate and second protection sheet separation top, the compressed-air atomizer and
Filtrating smoke dust system suction nozzle is separately positioned on the two sides of laser galvanometer head, comprising the following steps:
Position is adjusted: being adjusted telescopic rod, is made the surface of rotor core and 5 ~ 10mm of height distance of the first protective plate, protects
Card rotor core does not contact in rotary course with the first protective plate；The gap for adjusting the first protective plate and the second protective plate, makes
Gap and rotor core it is of same size, block exposed copper wire winding；Laser galvanometer head position is adjusted, laser spot is fallen
In surface to be cleaned；Compressed-air atomizer is adjusted, compressed-air atomizer is made to be directed toward the laser beam foucing of laser galvanometer head, and with the
One protective plate is at 30 ° ~ 60 ° of angle；Filtrating smoke dust system suction nozzle is adjusted, so that filtrating smoke dust system suction nozzle is directed toward laser beam burnt
Point, and with the first protective plate at 30 ° ~ 60 ° of angle；Ensure compressed-air atomizer, filtrating smoke dust system suction nozzle and laser galvanometer
Head three is in same plane；
Parameter regulation: opening rotation drive device, and adjusting revolving speed is 4 ~ 8rpm；Adjust the laser power 50 of laser galvanometer head
~ 100W, 20 ~ 30ns of pulse width, 20 ~ 30KHz of pulse frequency, laser galvanometer head are two-dimensional scanning mirrors, 3 ~ 4m/ of sweep speed
s；It is identical as the gap of the first protective plate and the second protective plate to adjust laser beam line spot length；
Cleaning: firstly, opening compressed-air atomizer and filtrating smoke dust system suction nozzle, being then turned on laser galvanometer head, utilizes
The pollutant on laser cleaning rotor core surface, and pollutant is blown off rotor core surface using compressed air, and pass through cigarette
Dirt filtration system suction nozzle is to contaminant collecting；
The cleaning of rotor commutator: after rotor core cleans, mobile sliding seat, so that rotor commutator is located at laser
The lower section of galvanometer head repeats above step for the gap of rotor commutator width adjusting the first protective plate and the second protective plate,
Carry out the cleaning on rotor commutator surface.
The beneficial effects of the present invention are: a kind of rotor for auto starter laser cleaner and method that the present invention points out,
Rotor core and commutator face are cleaned using environmentally protective laser cleaning technique, pass through filtrating smoke dust system suction nozzle
The timely absorptive collection of surface contaminants in cleaning is got up, cleaning efficiency is promoted, avoids problem of environmental pollution, and rotor core
It can be exchanged with the cleaning sequence of rotor commutator, flexible operation reduces cleaning process, improves the clear of old starter armature
Efficiency is washed, consumables cost and environmental pollution are reduced, improves shopwork environment, protects human health.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the structural representation of a kind of rotor for auto starter laser cleaner of the present invention and one preferred embodiment of method
Figure；
Fig. 2 is the right view of Fig. 1.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Fig. 1 to Fig. 2 is please referred to, the embodiment of the present invention includes:
A kind of rotor for auto starter laser cleaner, comprising: firm banking 3, the first guide rail 8, telescopic rod 10, support
Frame 7, sliding seat 9, the second guide rail 16, rotation drive device 1, laser galvanometer head 2, compressed-air atomizer 4 and filtrating smoke dust system
Suction nozzle 5, first guide rail 8 and support frame 7 are separately positioned on firm banking 3, and the sliding seat 9 is arranged in the first guide rail 8
On, the telescopic rod 10 is arranged on sliding seat 9, and the rotation drive device 1 is horizontally set on 10 top of telescopic rod, and automobile rises
The output end of rotation drive device 1 is arranged in motivation rotor, and rotor for auto starter includes 14 He of rotor core being axially arranged
Rotor commutator 12, copper wire 13 are prominent at the both ends of rotor commutator 12, cleaning, it should avoid copper wire 13 be irradiated with a laser and
Damage.
Second guide rail 16 is arranged on support frame 7 and extends respectively to two sides above rotor commutator 4, and described second
Being horizontally spaced about on guide rail 16 has the first protective plate 15 and the second protective plate 17, and the setting of laser galvanometer head 2 is anti-first
The top in 17 gap of backplate 15 and the second protective plate, the compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5 are separately positioned on
The two sides of laser galvanometer head 2, the first protective plate 15 and the second protective plate 17 are aluminum alloy material, and plate thickness is 3 ~ 6mm.
The rotation drive device 1 is motor or air motor, drives the rotation of rotor for auto starter, convenient fast
Speed cleaning.The screw rod driving device 11 being connected with sliding seat 9 is provided on the firm banking 3.Screw rod driving device 11 is
Manual lead screw device or electronic lead screw device drive movement of the sliding seat 9 on the first guide rail 8, adjust 14 He of rotor core
Position of the rotor commutator 12 below laser galvanometer head 2.
First protective plate 15 and 17 bottom of the second protective plate are provided with the sliding block 6 with the cooperation of the second guide rail 16, are promoted
First protective plate 15 and the second protective plate 17 mobile stability adjusted on the second guide rail 16, first protective plate 15 and the
It is provided with caging bolt 18 corresponding with the second guide rail 16 on two protective plates 17, is fixed after adjusting, it is ensured that the stabilization in gap
Property.
The laser galvanometer head 2, compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5 are generally aligned in the same plane, and this
The axis perpendicular of plane and rotor for auto starter.The compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5 are respectively directed to
The laser beam foucing of laser galvanometer head 2, the laser galvanometer head 2 is two-dimensional scanning mirrors, at low cost, is effectively cleaned.Institute
Stating compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5 is respectively 30 ° ~ 60 ° with the angle of the first protective plate 15, flexible adjustment.
Embodiment:
A kind of rotor for auto starter laser cleaning method, comprising the following steps:
Position adjust: adjust telescopic rod 10, make rotor core 14 surface and the first protective plate 15 height distance 5 ~
10mm guarantees that rotor core 14 does not contact in rotary course with the first protective plate 15；It is anti-to adjust the first protective plate 15 and second
Exposed copper wire winding is blocked so that gap and rotor core 14 is of same size in the gap of backplate 17；Adjust laser galvanometer head
2 positions, make laser spot fall in surface to be cleaned；Compressed-air atomizer 4 is adjusted, compressed-air atomizer 4 is made to be directed toward laser galvanometer
First 2 laser beam foucing, and the angle at 45 ° with the first protective plate 15；Filtrating smoke dust system suction nozzle 5 is adjusted, filtrating smoke dust is made
System suction nozzle 5 is directed toward laser beam foucing, and the angle at 45 ° with the first protective plate 15, it is ensured that compressed-air atomizer 4, flue dust mistake
Filter system suction nozzle 5 and 2 three of laser galvanometer head are in same plane, and compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5 are located at
2 two sides of laser galvanometer head；
Parameter regulation: opening rotation drive device, and adjusting revolving speed is 4 ~ 8rpm；Adjust the laser power of laser galvanometer head 2
50 ~ 100W, 20 ~ 30ns of pulse width, 20 ~ 30KHz of pulse frequency, laser galvanometer head 2 be two-dimensional scanning mirrors, sweep speed 3 ~
4m/s；It is identical as the gap of the first protective plate 15 and the second protective plate 17 to adjust laser beam line spot length；
Cleaning: firstly, opening compressed-air atomizer 4 and filtrating smoke dust system suction nozzle 5, being then turned on laser galvanometer head 2, benefit
Pollutant is blown off at once rotor core surface with the pollutant on 14 surface of laser cleaning rotor core, and using compressed air,
And problem of environmental pollution is avoided to contaminant collecting by filtrating smoke dust system suction nozzle；
The cleaning of rotor commutator 12: after rotor core 14 cleans, mobile sliding seat 9, so that rotor commutator 12
Positioned at the lower section of laser galvanometer head 2, for the gap of 12 width adjusting the first protective plate and the second protective plate of rotor commutator, weight
Multiple above step, carries out the cleaning on 12 surface of rotor commutator, can also first rotor washing commutator in actual production process
12, then rotor washing iron core 14, flexibility be good.
In conclusion a kind of rotor for auto starter laser cleaner and method that the present invention points out, improve automobile
The cleaning efficiency of starter armature avoids the damage of rotor for auto starter, is conducive to remanufacturing for rotor for auto starter,
The problem of environmental pollution for reducing the process of remanufacturing, without disposing waste liquid, basic no material consumption loss.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (9)
1. a kind of rotor for auto starter laser cleaner, rotor commutator and rotor core for rotor for auto starter
Cleaning characterized by comprising firm banking, the first guide rail, telescopic rod, support frame, sliding seat, the second guide rail, rotation drive
Dynamic device, laser galvanometer head, compressed-air atomizer and filtrating smoke dust system suction nozzle, first guide rail and support frame are respectively set
On the fixed base, the sliding seat is arranged on the first guide rail, and the telescopic rod is arranged on sliding seat, the rotation driving
Device is horizontally set at the top of telescopic rod, and the output end of rotation drive device is arranged in rotor for auto starter, and described second leads
Rail setting on the support frame and extends respectively to two sides above rotor commutator, and being horizontally spaced about on second guide rail has the
The top of the first protective plate and the second protection sheet separation, institute is arranged in one protective plate and the second protective plate, the laser galvanometer head
It states compressed-air atomizer and filtrating smoke dust system suction nozzle is separately positioned on the two sides of laser galvanometer head, first protective plate and
Two protective plate bottoms are provided with the sliding block with the cooperation of the second guide rail.
2. rotor for auto starter laser cleaner according to claim 1, which is characterized in that the rotation driving dress
It is set to motor or air motor.
3. rotor for auto starter laser cleaner according to claim 1, which is characterized in that on the firm banking
It is provided with the screw rod driving device being connected with sliding seat.
4. rotor for auto starter laser cleaner according to claim 1, which is characterized in that first protective plate
With caging bolt corresponding with the second guide rail is provided on the second protective plate.
5. rotor for auto starter laser cleaner according to claim 1, which is characterized in that the laser galvanometer
Head, compressed-air atomizer and filtrating smoke dust system suction nozzle are generally aligned in the same plane.
6. rotor for auto starter laser cleaner according to claim 1, which is characterized in that the compressed air spray
Mouth and filtrating smoke dust system suction nozzle are respectively directed to the laser beam foucing of laser galvanometer head.
7. rotor for auto starter laser cleaner according to claim 1, which is characterized in that the laser galvanometer head
For two-dimensional scanning mirrors.
8. rotor for auto starter laser cleaner according to claim 1, which is characterized in that the compressed air spray
Mouth and filtrating smoke dust system suction nozzle are 30 ° ~ 60 ° with the angle of the first protective plate respectively.
9. a kind of rotor for auto starter laser cleaning method, using any rotor for auto starter of claim 1 ~ 8
Laser cleaner, which comprises the following steps:
Position is adjusted: being adjusted telescopic rod, is made the surface of rotor core and 5 ~ 10mm of height distance of the first protective plate, guarantees to turn
Sub- iron core does not contact in rotary course with the first protective plate；The gap of the first protective plate and the second protective plate is adjusted, so that
Gap and rotor core it is of same size, block exposed copper wire winding；Adjust laser galvanometer head position, make laser spot fall in by
Clean the surface；Compressed-air atomizer is adjusted, so that compressed-air atomizer is directed toward the laser beam foucing of laser galvanometer head, and prevent with first
Backplate is at 30 ° ~ 60 ° of angle；Filtrating smoke dust system suction nozzle is adjusted, filtrating smoke dust system suction nozzle is made to be directed toward laser beam foucing, and
With the first protective plate at 30 ° ~ 60 ° of angle；Ensure compressed-air atomizer, filtrating smoke dust system suction nozzle and laser galvanometer head three
In same plane；
Parameter regulation: opening rotation drive device, and adjusting revolving speed is 4 ~ 8rpm；The laser power 50 of adjusting laser galvanometer head ~
100W, 20 ~ 30ns of pulse width, 20 ~ 30KHz of pulse frequency, laser galvanometer head are two-dimensional scanning mirrors, 3 ~ 4m/ of sweep speed
s；It is identical as the gap of the first protective plate and the second protective plate to adjust laser beam line spot length；
Cleaning: firstly, opening compressed-air atomizer and filtrating smoke dust system suction nozzle, it is then turned on laser galvanometer head, utilizes laser
The pollutant on rotor washing iron core surface, and pollutant is blown off rotor core surface using compressed air, and pass through flue dust mistake
Filter system suction nozzle is to contaminant collecting；
The cleaning of rotor commutator: after rotor core cleans, mobile sliding seat, so that rotor commutator is located at laser galvanometer
The lower section of head repeats above step for the gap of rotor commutator width adjusting the first protective plate and the second protective plate, carries out
The cleaning on rotor commutator surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710377857.9A CN107175239B (en) | 2017-05-25 | 2017-05-25 | A kind of rotor for auto starter laser cleaner and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710377857.9A CN107175239B (en) | 2017-05-25 | 2017-05-25 | A kind of rotor for auto starter laser cleaner and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107175239A CN107175239A (en) | 2017-09-19 |
| CN107175239B true CN107175239B (en) | 2019-05-10 |
Family
ID=59831657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710377857.9A Active CN107175239B (en) | 2017-05-25 | 2017-05-25 | A kind of rotor for auto starter laser cleaner and method |
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| CN108176684A (en) * | 2017-12-28 | 2018-06-19 | 郑州天舜电子技术有限公司 | The rotor dust handling equipment that a kind of feed stirring motor crank-type drives |
| CN108188109A (en) * | 2017-12-28 | 2018-06-22 | 郑州天舜电子技术有限公司 | The rotor dust handling equipment that a kind of feed stirring motor disc type drives |
| CN108188110A (en) * | 2017-12-28 | 2018-06-22 | 郑州天舜电子技术有限公司 | The rotor dust handling equipment that a kind of feed stirring motor manifold type drives |
| CN108687049B (en) * | 2018-05-14 | 2021-02-02 | 浙江工业职业技术学院 | Automatic purging device for motor rotor |
| CN110695010A (en) * | 2019-11-14 | 2020-01-17 | 温州大学激光与光电智能制造研究院 | Automatic commutator laser cleaning equipment and method |
| CN111282887B (en) * | 2020-02-27 | 2021-09-24 | 杭州御兴科技有限公司 | Laser wet cleaning device and method for dirt on surface of insulator |
| CN113843221A (en) * | 2021-08-27 | 2021-12-28 | 大连透平机械技术发展有限公司 | Method for removing high-temperature oxidation color of centrifugal compressor impeller |
| CN114378057A (en) * | 2022-02-22 | 2022-04-22 | 无锡锐科光纤激光技术有限责任公司 | Laser cleaning device and laser cleaning method |
| CN114499076A (en) * | 2022-03-21 | 2022-05-13 | 苏州天弘激光股份有限公司 | Processing method of motor stator |
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| US4131484A (en) * | 1978-02-13 | 1978-12-26 | Western Electric Company, Inc. | Frequency adjusting a piezoelectric device by lasering |
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| Publication number | Publication date |
|---|---|
| CN107175239A (en) | 2017-09-19 |
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Effective date of registration: 20221122 Address after: 215000 No. 1202, Fuxin Road, yangshe Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: ZHANGJIAGANG QINGYAN DETECTION TECHNOLOGY Co.,Ltd. Address before: 215600 2 Fuxin Road, Yang Shi Town, Zhangjiagang, Suzhou, Jiangsu Patentee before: ZHANGJIAGANG QINGYAN REMANUFACTURING INDUSTRY RESEARCH INSTITUTE Co.,Ltd. |
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