CN107144872A - A kind of pressurized-water reactor nuclear power plant reactor core neutron measurement system-specific test device and method - Google Patents
A kind of pressurized-water reactor nuclear power plant reactor core neutron measurement system-specific test device and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及核电领域,尤其涉及一种压水堆核电站堆芯中子测量系统专用测试装置及方法。The invention relates to the field of nuclear power, in particular to a special test device and method for a core neutron measurement system of a pressurized water reactor nuclear power plant.
背景技术Background technique
目前,各基地电厂进行压水堆核电站堆芯中子测量系统(RIC)中子设备检修工作时只能依靠国外AREVA的测试箱,该测试箱采购价格高昂,功能不全面,其采用分立的元器件构成,只能进行几项较简单的测试,且只能通过手动方式附加使用万用表和秒表等常规工器具进行测量,不具备数据的自动采集、分析和历史数据的存储、追忆等能力。At present, the base power plants can only rely on the foreign AREVA test box for the maintenance of the neutron equipment of the core neutron measurement system (RIC) of the pressurized water reactor nuclear power plant. The test box is expensive to purchase and has incomplete functions. The device is composed of only a few relatively simple tests, and can only be measured manually with conventional tools such as multimeters and stopwatches. It does not have the ability to automatically collect and analyze data, store and recall historical data.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种压水堆核电站堆芯中子测量系统专用测试装置及方法。The technical problem to be solved by the present invention is to provide a special test device and method for the core neutron measurement system of a pressurized water reactor nuclear power plant in view of the above-mentioned defects of the prior art.
本发明解决其技术问题所采用的技术方案是:构造一种压水堆核电站堆芯中子测量系统专用测试装置,用于对堆芯中子测量系统中的选择器、电动阀和驱动单元进行测试,其特征在于,所述专用测试装置包括:测试箱、上位机,其中,所述测试箱内容置有无线模块、控制板件及多个测试板件,所述测试板件与相应的待测试器件相连,其中,The technical solution adopted by the present invention to solve the technical problem is: to construct a special test device for the core neutron measurement system of the pressurized water reactor nuclear power plant, which is used to test the selector, electric valve and drive unit in the core neutron measurement system Test, it is characterized in that, described special test device comprises: test case, upper computer, wherein, wireless module, control panel and a plurality of test panels are housed in described test box, and described test panel and corresponding waiting The test device is connected where,
所述上位机,用于获取测试人员所输入的测试器件所对应的测试控制信号,并发送至所述测试箱;及对测试箱所发送的测试响应信号进行记录及分析,并输出分析结果;The host computer is used to obtain the test control signal corresponding to the test device input by the tester, and send it to the test box; and record and analyze the test response signal sent by the test box, and output the analysis result;
无线模块,用于接收来自所述上位机的测试控制信号,并将其输出至所述控制板件,及将所述控制板件输出的测试响应信号发送至所述上位机;The wireless module is used to receive the test control signal from the host computer, output it to the control board, and send the test response signal output by the control board to the host computer;
所述控制板件,用于将所接收的所述测试控制信号分配至相应的测试板件,及采集所述测试板件返回的测试响应信号。The control board is used for distributing the received test control signals to corresponding test boards, and collecting test response signals returned by the test boards.
优选地,所述上位机,还用于判断所述测试响应信号是否超过预设的相应标准值,若是,则输出报警信号。Preferably, the host computer is also used to judge whether the test response signal exceeds a preset corresponding standard value, and if so, output an alarm signal.
优选地,所述上位机,还用于通过图形、曲线、图表或报警灯的方式输出所述分析结果。Preferably, the host computer is also used to output the analysis results in the form of graphs, curves, charts or warning lights.
优选地,所述上位机,用于通过打印的方式输出所述分析结果。Preferably, the host computer is configured to output the analysis results by printing.
优选地,所述上位机,还用于对所述测试响应信号和所述分析结果进行存储。Preferably, the host computer is also used to store the test response signal and the analysis result.
优选地,所述上位机,还用于建立与每次大修相对应的文件夹,及在所述文件夹下建立与每个测试器件相对应的文件,且将所述测试器件的测试响应信号和所述分析结果存入相应的文件中。Preferably, the host computer is also used to establish a folder corresponding to each overhaul, and establish a file corresponding to each test device under the folder, and send the test response signal of the test device and the analysis results are stored in corresponding files.
优选地,所述上位机,还用于接收用户输入的图纸在线查看请求,并根据所述图纸在线查看请求从预先存储的图纸中调出并显示相应图纸的电子档文件。Preferably, the host computer is further configured to receive an online drawing viewing request input by a user, and call out and display an electronic file of a corresponding drawing from pre-stored drawings according to the drawing online viewing request.
优选地,所述测试器件为选择器,而且,Preferably, the test device is a selector, and,
所述测试控制信号包括选择器的路径选择控制命令及状态控制信号;The test control signal includes a path selection control command and a state control signal of the selector;
所述测试响应信号包括:The test response signal includes:
从发出所述路径选择控制命令到接收到相应路径的特定位置处的微动开关的反馈信号之间的时间信号;A time signal between sending out the path selection control command and receiving the feedback signal of the microswitch at the specific position of the corresponding path;
选择器内马达和离合器的工作电流信号及启、停电流信号;The working current signal of the motor and clutch in the selector and the start and stop current signals;
选择器入口处的微动开关及通道特定位置处的微动开关的状态信号;Microswitches at the entrance of the selector and status signals of microswitches at specific positions in the channel;
选择器入口处的微动开关及通道特定位置处的微动开关的闭合接触电阻值。The closed contact resistance value of the microswitch at the inlet of the selector and the microswitch at the specific position of the channel.
优选地,所述测试器件为电动阀,而且,Preferably, the test device is an electric valve, and,
所述测试控制信号包括电动阀的状态控制命令;The test control signal includes a state control command of the electric valve;
所述测试响应信号包括:The test response signal includes:
电动阀的开和关位置处的微动开关的状态信号Status signal of the microswitch in the open and closed position of the electric valve
电动阀开和关位置处的微动开关的闭合接触电阻值;The closed contact resistance value of the micro switch at the open and close position of the electric valve;
电动阀从开到关的时间信号。The time signal of the electric valve from opening to closing.
优选地,所述测试器件为驱动单元,且所述驱动单元包括驱动电机、绕线盘马达及同步电机,Preferably, the test device is a drive unit, and the drive unit includes a drive motor, a reel motor and a synchronous motor,
所述测试控制信号包括:驱动电机的前进/后退、高速/低速控制命令;The test control signal includes: forward/backward, high speed/low speed control commands of the drive motor;
所述测试响应信号包括:The test response signal includes:
驱动电机、绕线盘电机、同步电机的工作电流信号及启动电流信号;Working current signal and starting current signal of drive motor, winding reel motor and synchronous motor;
限位安全开关的状态信号;Status signal of limit safety switch;
限位安全开关的闭合接触电阻值。Closed contact resistance value of the limit safety switch.
本发明还构造一种压水堆核电站堆芯中子测量系统专用测试方法,用于对堆芯中子测量系统中的选择器、电动阀和驱动单元进行测试,包括:The present invention also constructs a special test method for the core neutron measurement system of a pressurized water reactor nuclear power plant, which is used to test the selector, electric valve and drive unit in the core neutron measurement system, including:
上位机获取测试人员所输入的测试器件所对应的测试控制信号,并发送至测试箱,其中,所述测试箱内容置有无线模块、控制板件及多个测试板件;The host computer obtains the test control signal corresponding to the test device input by the tester, and sends it to the test box, wherein the test box is equipped with a wireless module, a control board and a plurality of test boards;
无线模块接收来自上位机的测试控制信号,并将其输出至控制板件;The wireless module receives the test control signal from the host computer and outputs it to the control board;
控制板件将所接收的所述测试控制信号分配至相应的测试板件,并采集所述测试板件返回的测试响应信号;The control board distributes the received test control signal to the corresponding test board, and collects the test response signal returned by the test board;
无线模块将控制板件输出的测试响应信号发送至上位机;The wireless module sends the test response signal output by the control board to the host computer;
上位机对测试箱所发送的测试响应信号进行记录及分析,并输出分析结果。The upper computer records and analyzes the test response signal sent by the test box, and outputs the analysis result.
优选地,还包括:Preferably, it also includes:
上位机判断所述测试响应信号是否超过预设的相应标准值,若是,则输出报警信号。The host computer judges whether the test response signal exceeds a preset corresponding standard value, and if so, outputs an alarm signal.
实施本发明的技术方案,该RIC专用测试装置基于计算机技术及数字化采集、处理技术,其适用于RIC中子测量设备所有检测项目,具有数字化的在线检测和历史数据分析功能,解决了国外AREVA的测试箱无法满足部分设备的检测项目需求及数据追溯的问题。Implementation of the technical solution of the present invention, the RIC special test device is based on computer technology and digital acquisition and processing technology, it is suitable for all detection items of RIC neutron measurement equipment, has digital online detection and historical data analysis functions, and solves the problem of foreign AREVA The test box cannot meet the test item requirements of some equipment and the problem of data traceability.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明压水堆核电站堆芯中子测量系统专用测试装置实施例一的逻辑结构图;Fig. 1 is the logic structure diagram of embodiment one of the dedicated test device for the neutron measurement system of the pressurized water reactor nuclear power plant core of the present invention;
图2是图1中上位机的软件界面一的示意图;Fig. 2 is the schematic diagram of the software interface 1 of upper computer in Fig. 1;
图3是图1中上位机的软件界面二的示意图;Fig. 3 is the schematic diagram of the software interface two of upper computer in Fig. 1;
图4是图1中上位机的软件界面三的示意图;Fig. 4 is the schematic diagram of the software interface three of upper computer in Fig. 1;
图5是图1中上位机的软件界面四的示意图;Fig. 5 is the schematic diagram of the software interface four of upper computer among Fig. 1;
图6是图1中上位机的软件界面五的示意图;Fig. 6 is the schematic diagram of the software interface five of upper computer in Fig. 1;
图7是图1中上位机的软件界面六的示意图;Fig. 7 is the schematic diagram of the software interface six of upper computer in Fig. 1;
图8是图1中上位机的软件界面七的示意图;Fig. 8 is a schematic diagram of the software interface seven of the upper computer in Fig. 1;
图9是本发明压水堆核电站堆芯中子测量系统专用测试方法实施例一的流程图。Fig. 9 is a flow chart of Embodiment 1 of the special test method for the core neutron measurement system of the PWR nuclear power plant according to the present invention.
具体实施方式detailed description
本发明的堆芯中子测量系统专用测试装置(以下简称RIC专用测试装置) 基于计算机技术(包括硬件研制和软件开发),其适用于RIC中子测量设备所有检测项目,具有数字化的在线检测和历史数据分析功能,以解决国外RIC专用测试装置无法满足部分设备的检测项目需求及数据追溯的问题,提高RIC 设备的检修质量和效率,并可推广到多基地使用。另外,RIC专用测试装置结构具备高集成度、体积小、重量轻,便于运输、携带,稳定可靠,并方便维护;人接界面友善,方便用户操作。而且,RIC专用测试装置可通过软件界面操作进行各设备的测试操作和数据的自动分析及数据导出,测试装置能够自动生成各设备的测试结果分析报告。The special test device for the core neutron measurement system of the present invention (hereinafter referred to as the special test device for RIC) is based on computer technology (including hardware development and software development), it is applicable to all detection items of RIC neutron measurement equipment, and has digital on-line detection and The historical data analysis function is used to solve the problem that foreign RIC special test equipment cannot meet the test item requirements and data traceability of some equipment, improve the quality and efficiency of RIC equipment maintenance, and can be extended to multi-base use. In addition, the RIC special test device structure has high integration, small size, light weight, easy to transport, carry, stable and reliable, and easy to maintain; the human interface is friendly and user-friendly. Moreover, the RIC special test device can perform the test operation of each device and the automatic analysis and data export of data through the software interface operation, and the test device can automatically generate the test result analysis report of each device.
图1是本发明压水堆核电站堆芯中子测量系统专用测试装置实施例一的逻辑结构图,首先说明的是,堆芯中子测量系统主要包括选择器、电动阀和驱动单元,该实施例的堆芯中子测量系统专用测试装置(以下简称RIC专用测试装置)用于对选择器、电动阀和驱动单元等器件进行测试。而且,该RIC 专用测试装置包括上位机10及测试箱20,其中,测试箱20内容置有无线模块21、控制板件22及多个测试板件231、…、232,多个测试板件231、…、232分别与相应的待测试器件相连。上位机10用于获取测试人员所输入的测试器件所对应的测试控制信号,并发送至测试箱;及对测试箱所发送的测试响应信号进行记录及分析,并输出分析结果。无线模块21用于接收来自上位机的测试控制信号,并将其输出至控制板件,及将控制板件输出的测试响应信号发送至上位机。控制板件22用于将所接收的测试控制信号分配至相应的测试板件,及采集测试板件返回的测试响应信号。Fig. 1 is the logic structure diagram of embodiment 1 of the special test device for the core neutron measurement system of the pressurized water reactor nuclear power plant of the present invention. Firstly, it is explained that the core neutron measurement system mainly includes a selector, an electric valve and a drive unit. The special test device for the core neutron measurement system (hereinafter referred to as the RIC special test device) is used to test the selector, electric valve and drive unit and other devices. And, this RIC special-purpose test device comprises upper computer 10 and test box 20, wherein, wireless module 21, control board 22 and a plurality of test boards 231, ..., 232 are housed in test box 20, and a plurality of test boards 231 , . . . , 232 are respectively connected to corresponding devices under test. The host computer 10 is used to obtain the test control signal corresponding to the test device input by the tester, and send it to the test box; record and analyze the test response signal sent by the test box, and output the analysis result. The wireless module 21 is used for receiving the test control signal from the host computer and outputting it to the control board, and sending the test response signal output by the control board to the host computer. The control board 22 is used for distributing the received test control signals to corresponding test boards, and collecting test response signals returned by the test boards.
进一步地,上位机10还用于判断测试响应信号是否超过预设的相应标准值,若是,则输出报警信号。Further, the host computer 10 is also used to judge whether the test response signal exceeds the corresponding preset standard value, and if so, output an alarm signal.
进一步地,上位机10还用于通过图形、曲线、图表或报警灯的方式输出分析结果;和/或,用于通过打印的方式输出分析结果。Further, the host computer 10 is also used to output the analysis results in the form of graphs, curves, charts or warning lights; and/or used to output the analysis results in the form of printing.
进一步地,上位机10还用于对测试响应信号和分析结果进行存储。Further, the host computer 10 is also used for storing test response signals and analysis results.
进一步地,上位机10还用于建立与每次大修相对应的文件夹,及在文件夹下建立与每个测试器件相对应的文件,且将测试器件的测试响应信号和分析结果存入相应的文件中。Further, the host computer 10 is also used to establish a folder corresponding to each overhaul, and to establish a file corresponding to each test device under the folder, and store the test response signal and analysis result of the test device into the corresponding in the file.
进一步地,上位机10还用于接收用户输入的图纸在线查看请求,并根据图纸在线查看请求从预先存储的图纸中调出并显示相应图纸的电子档文件。Further, the upper computer 10 is also configured to receive an online drawing viewing request input by the user, and call and display the electronic file of the corresponding drawing from the pre-stored drawings according to the online drawing viewing request.
下面说明该RIC专用测试装置的具体功能:The following describes the specific functions of the RIC special test device:
选择器通道选择和定位控制:该RIC专用测试装置可选手动或自动方式输出控制命令选择正常测量路径、救援路径、校准路径或贮存路径,当探测到相应路径的用于位置定位的微动开关的反馈信号后停运组选择器的马达完成路径选择功能。Selector channel selection and positioning control: The RIC special test device can output control commands manually or automatically to select the normal measurement path, rescue path, calibration path or storage path, when the micro switch for position positioning of the corresponding path is detected After the feedback signal, the motor of the stop group selector completes the path selection function.
选择器内部马达和离合器工作电流测量:测量精度要求±1mA,量程 0~500mA。离合器电流(48VDC直流)的正常要求I≤190mA;离合+马达电流(48VDC直流)的正常要求I≤410mA。Measuring the working current of the internal motor and clutch of the selector: the measurement accuracy requires ±1mA, and the range is 0-500mA. The normal requirement of clutch current (48VDC DC) is I≤190mA; the normal requirement of clutch+motor current (48VDC DC) is I≤410mA.
选择器旋转一周时间记录:计算从发出路径选择控制命令到接收到相应路径的特定位置处的微动开关的反馈信号间的时间(精度±100ms)。Selector rotation time record: Calculate the time between sending out the path selection control command and receiving the feedback signal of the micro switch at the specific position of the corresponding path (accuracy ±100ms).
微动开关反馈信号采集:探测、指示组选择器入口处微动开关和通道特定位置处的微动开关的状态。Micro switch feedback signal acquisition: detect and indicate the state of the micro switch at the entrance of the group selector and the micro switch at the specific position of the channel.
微动开关接触电阻测量:测量微动开关的闭合接触电阻。Micro switch contact resistance measurement: measure the closed contact resistance of the micro switch.
电动阀内微动开关状态控制:可选手动或自动方式对电动阀发出阀门开或关的操作命令,在接收到电动阀开或关位置处的微动开关的反馈信号后停止电机旋转,并指示电动阀处于开、关的位置时有明确的图示标识。State control of the micro switch in the electric valve: manual or automatic mode can be selected to send the valve open or close operation command to the electric valve, and stop the motor rotation after receiving the feedback signal of the micro switch at the open or close position of the electric valve, and When the electric valve is in the open and closed position, there is a clear graphic mark.
电动阀开关动作时间记录:记录电动阀从开到关及从关到开转动过程中的时间,超时(通常小于5S)时给出相应的提示。Electric valve switch action time record: record the time during the rotation process of the electric valve from open to close and from close to open, and give a corresponding prompt when it times out (usually less than 5S).
驱动电机的启动电流和过程电流测量:测量、记录、显示驱动电机的启动电流和过程电流并给出最大电流值,判断阀门的工作性能。过电流时(通常小于390mA)给出相应的提示。(量程0~800mA,测量精度要求±5mA。)Starting current and process current measurement of the driving motor: measure, record and display the starting current and process current of the driving motor and give the maximum current value to judge the working performance of the valve. When the current is over (usually less than 390mA), a corresponding prompt is given. (Range 0~800mA, measurement accuracy requires ±5mA.)
驱动电机运行控制:可手动控制对发出驱动电机发出前进或后退、高速或低速控制命令控制驱动电机运转。Driving motor operation control: It can be manually controlled to issue forward or backward, high-speed or low-speed control commands to the driving motor to control the operation of the driving motor.
驱动电机电流测试:能够手动控制启停驱动单元380VAC驱动电机并对 380VAC驱动电机的高速、低速和刹车线圈工作电流进行测试,正常工作电流约为3A左右,量程可设置为0~5A,精度要求±0.1A。Drive motor current test: It can manually control the start and stop drive unit 380VAC drive motor and test the high-speed, low-speed and brake coil working current of the 380VAC drive motor. The normal working current is about 3A, and the range can be set to 0-5A. ±0.1A.
绕线盘磁开关的状态探测:探测、记录绕线盘磁开关的状态及工作波形。State detection of coil magnetic switch: detect and record the state and working waveform of magnetic switch of coil.
48VDC绕线盘马达电流测试:能够手动控制启停48VDC绕线盘马达并对 48VDC绕线盘马达工作电流进行测试,正常工作电流约为3~3.5A,量程可设置为0~5A,精度要求±0.1A。48VDC reel motor current test: It can manually control the start and stop of the 48VDC reel motor and test the working current of the 48VDC reel motor. The normal working current is about 3-3.5A, and the range can be set to 0-5A. ±0.1A.
220VAC同步电机测量:能够测量同步电机(自整角机)的输出波形。220VAC synchronous motor measurement: it can measure the output waveform of synchronous motor (synchronizer).
安全开关状态探测:探测、指示安全开关的状态及阻值。Safety switch status detection: detect and indicate the status and resistance of the safety switch.
该实施例的RIC专用测试装置基于计算机技术及数字化采集、处理技术,其适用于RIC中子测量设备所有检测项目,具有数字化的在线检测和历史数据分析功能,解决了国外AREVA的测试箱无法满足部分设备的检测项目需求及数据追溯的问题。另外,采用无线模块实现采集机箱与笔记本电脑之间的数据交互。为控制双速交流电机,设计使用大功率继电器,作为双速交流电机控制回路的控制设备。为测量双速交流电机和刹车电机的工作电流,设计使用交流电流变送器,对工作电流进行测量。为测量直流步进电机和电磁阀电机的工作电流,设计使用直流电流变送器,对工作电流进行测量。为了测量驱动单元同步位置发送器的位置信息,利用FB900C角位变送器将旋转物体转过的角度经微处理器进行处理后换算成角位移或直线位移输出。为自整角机供电 220VAC,并采集自整角机反馈信号。可用于接收同步电机的反馈信号。通过采用美国NI公司系列卡件采集RIC设备的电压、电流、电阻、开关量等信号。The special test device for RIC in this embodiment is based on computer technology and digital acquisition and processing technology. It is suitable for all detection items of RIC neutron measurement equipment, and has digital online detection and historical data analysis functions, which solves the problem that foreign AREVA test boxes cannot meet Requirements for testing items and data traceability of some equipment. In addition, the wireless module is used to realize the data interaction between the acquisition chassis and the notebook computer. In order to control the two-speed AC motor, a high-power relay is designed as the control device of the two-speed AC motor control loop. In order to measure the working current of the two-speed AC motor and brake motor, an AC current transmitter is designed to measure the working current. In order to measure the working current of the DC stepping motor and the solenoid valve motor, a DC current transmitter is designed to measure the working current. In order to measure the position information of the synchronous position transmitter of the drive unit, the FB900C angular position transmitter is used to convert the angle of the rotating object into an angular displacement or a linear displacement output after being processed by the microprocessor. Provide 220VAC power supply for the synchro, and collect the feedback signal of the synchro. Can be used to receive feedback signals from synchronous motors. The signals of voltage, current, resistance, switching value and other signals of RIC equipment are collected by using series cards of NI Company of the United States.
在一个具体实施例中,RIC专用测试装置用于RIC系统的维修工作中对 RIC组选择器、路选择器、电动阀、驱动电机、绕线盘马达、同步电机等设备进行相关测试、验证,以确保RIC系统的可用性。该RIC专用测试装置设计包括1台笔记本电脑(上位机)及相关的试验控制软件、1台试验台箱体(测试箱)、1套数据采集和控制系统和若干根信号电缆。In a specific embodiment, the RIC special test device is used in the maintenance work of the RIC system to perform relevant tests and verifications on the RIC group selector, road selector, electric valve, drive motor, winding reel motor, synchronous motor and other equipment, To ensure the availability of the RIC system. The design of the RIC special test device includes a notebook computer (host computer) and related test control software, a test bench box (test box), a set of data acquisition and control system and several signal cables.
在该实施例中,RIC专用测试装置与RIC系统连接的输入输出接口包括:与驱动单元连接的3个接口;与选择器连接的1个接口和与电动阀连接的1 个接口。RIC专用测试装置的供电分为两路:一路380VAC,为驱动电机供电;一路220VAC为专用测试装置供电。RIC专用测试装置提供五种信号接口,分别用于连接测试装置和不同的被测对象。In this embodiment, the input and output interfaces of the RIC special test device connected with the RIC system include: 3 interfaces connected with the drive unit; 1 interface connected with the selector and 1 interface connected with the electric valve. The power supply of the RIC special test device is divided into two ways: one way is 380VAC, which supplies power for the driving motor; one way is 220VAC, which is the power supply for the special test device. The RIC special test device provides five signal interfaces, which are respectively used to connect the test device and different measured objects.
在该实施例中,对于RIC选择器的测试,主要用于组选择器、路选择器的状态控制、选择器定位某一位置转动的时间测量以及选择器电机和离合器的启/停电流和工作电流测量、开关接触电阻值的测量,将结果与给出标准比较,判断是否合格。In this embodiment, for the test of RIC selector, it is mainly used for the state control of group selector and road selector, the measurement of the time when the selector rotates at a certain position, and the start/stop current and work of the selector motor and clutch Current measurement, switch contact resistance measurement, compare the result with the given standard, and judge whether it is qualified or not.
在该实施例中,对于RIC电动阀的测试,主要用于50个电动阀的状态控制、阀门开或关转动过程中时间的测量以及驱动电机的启/停电流和工作电流测量、阀门开和关位置处微动开关状态及开关触点闭合电阻值的测量,将结果与给出标准比较,判断是否合格。In this embodiment, the test of the RIC electric valve is mainly used for the state control of 50 electric valves, the measurement of the time during the valve opening or closing rotation, the start/stop current and working current measurement of the drive motor, the valve opening and closing Measure the state of the micro switch at the off position and the closing resistance value of the switch contact, compare the result with the given standard, and judge whether it is qualified.
在该实施例中,对于RIC驱动单元的测试,主要用于驱动电机、绕线盘马达、同步电机、限位安全开关等设备的控制及电流测试。In this embodiment, the test of the RIC drive unit is mainly used for the control and current test of drive motors, reel motors, synchronous motors, limit safety switches and other equipment.
在该实施例中,关于硬件设计,RIC专用测试装置的测试箱选用派力肯小型安全箱。该安全箱防水、防撞击、防尘。数据采集和控制系统由一台cDAQ 机箱、若干块输入/输出模块、大功率继电器、断路器等组成。In this embodiment, regarding the hardware design, the test box of the RIC special test device is selected from Pelican small safety box. The safety box is waterproof, shockproof and dustproof. The data acquisition and control system consists of a cDAQ chassis, several input/output modules, high-power relays, circuit breakers and so on.
笔记本电脑内置试验控制软件,实现现场数据的分析、显示和处理。笔记本电脑通过无线WIFI通讯接口与试验台本体建立数据连接。笔记本电脑配备虚拟键盘和触控笔。方便试验人员在现场带手套操作。为满足试验需求,设计采用NI 9475控制继电器的方式,实现输出控制。NI 9475可以直接与多种工业设备连接,例如螺线管、电机、激励器、继电器和照明设备等。为满足电压信号采集需求,设计采用NI 9201电压采集卡和NI 9229电压采集卡。其中NI 9201为通道对地隔离电压采集卡,NI 9229为通道间隔离电压采集卡。为满足电流信号采集需求,设计使用一块电流变送器,将测量的电流信号转换为电压信号,再使用NI9201采集电流变送器的输出电压。为满足380VAC驱动电机三相交流电流信号采集需求,设计分别使用一块三相交流电流变送器测量驱动电机的工作电流和刹车线圈工作电流,将电流转换为电压信号后,由NI 9201 采集。为满足测量同步电机(自整角机)的输出波形,设计使用FB900C角位变送器实现自整角机的供电和反馈信号采集。该装置可将反馈信号转变为角度,通过RS232通讯接口传递给采集系统。为满足试验需求,设计采用NI 9437 对位置开关状态和微动开关状态进行采集。为满足用于位置反馈的微动开关和磁开关的触点接触电阻的测量需求,设计采用NI 9219进行电阻测量。在测量多个入口微动开关以及位置反馈开关的触点接触电阻时,采用通道复用的设计方式减少对NI 9219测量通道的使用数量。电动阀开关动作时间的记录,设计采用软件计时实现时间测量。以控制继电器的闭合时间为T0,NI 9437采集到电动阀的状态信号变化时间为T1,那么电动阀开关动作时间T=T1-T0。选择器旋转一周时间的记录,设计采用软件计时实现时间测量。软件控制NI 9475 输出时开始计时(T0),NI 9437采集到位置开关反馈信号时停止计时(T1)。旋转时间T=T1-T0。The laptop has built-in test control software to realize the analysis, display and processing of field data. The notebook computer establishes a data connection with the test bench body through the wireless WIFI communication interface. Laptop with virtual keyboard and stylus. It is convenient for test personnel to operate with gloves on site. In order to meet the test requirements, the design uses NI 9475 to control the relay to realize output control. The NI 9475 can directly interface with a variety of industrial devices, such as solenoids, motors, actuators, relays, and lighting equipment. In order to meet the requirements of voltage signal acquisition, the design uses NI 9201 voltage acquisition card and NI 9229 voltage acquisition card. Among them, NI 9201 is a channel-to-ground isolation voltage acquisition card, and NI 9229 is an isolation voltage acquisition card between channels. In order to meet the current signal acquisition requirements, a current transmitter is designed to convert the measured current signal into a voltage signal, and then use NI9201 to collect the output voltage of the current transmitter. In order to meet the three-phase AC current signal acquisition requirements of the 380VAC driving motor, a three-phase AC current transmitter is designed to measure the operating current of the driving motor and the operating current of the brake coil. After the current is converted into a voltage signal, it is collected by NI 9201. In order to meet the measurement of the output waveform of the synchronous motor (synchronizer), the FB900C angle position transmitter is designed to realize the power supply and feedback signal acquisition of the synchronous motor. The device can convert the feedback signal into an angle and transmit it to the acquisition system through the RS232 communication interface. In order to meet the test requirements, the design uses NI 9437 to collect the position switch status and micro switch status. In order to meet the measurement requirements of the contact resistance of micro switches and magnetic switches used for position feedback, the design uses NI 9219 for resistance measurement. When measuring the contact resistance of multiple inlet micro switches and position feedback switches, the channel multiplexing design is adopted to reduce the number of NI 9219 measurement channels used. The recording of the switching action time of the electric valve is designed to use software timing to realize time measurement. Taking the closing time of the control relay as T0, and the state signal change time of the electric valve collected by NI 9437 as T1, then the switching action time of the electric valve is T=T1-T0. The selector rotates a record of time, and the design adopts software timing to realize time measurement. The timer starts when the software controls the output of the NI 9475 (T0), and the timer stops when the NI 9437 collects the feedback signal from the position switch (T1). Rotation time T=T1-T0.
在该实施例中,关于软件设计,该专用测试装置软件主要包括RIC选择器测试、RIC电动阀测试和RIC驱动单元测试三大功能模块,各功能模块包括设备的手动和自动控制、数据显示、数据分析、历史数据回放、报表打印功能,程序主界面如图2所示。运行程序后,弹出对话框,要求输入此次测试的大修编号,界面如图3所示。输入信息,点击确定后,此次测试中,大修编号不能再修改。In this embodiment, regarding the software design, the special test device software mainly includes three functional modules of RIC selector test, RIC electric valve test and RIC drive unit test, each functional module includes manual and automatic control of equipment, data display, Data analysis, historical data playback, and report printing functions, the main interface of the program is shown in Figure 2. After running the program, a dialog box pops up, requiring input of the overhaul number for this test, as shown in Figure 3. After entering the information and clicking OK, the overhaul number cannot be modified during this test.
下面以RIC选择器测试功能模块为例对软件的各功能界面的设计简述如下:Taking the RIC selector test function module as an example, the design of each functional interface of the software is briefly described as follows:
在数据采集界面中,点击界面的“参数配置”按钮,可以更改测试参数。用户可从操作界面选择被测选择器,如组选择器110ZL。将对不同测试选择器以独立文件夹存储相关测试数据。用户需要根据实际情况进行手动或自动测试选择,该测试功能的手动测试模式数据采集主界面如图4所示,该测试功能的自动测试模式数据采集主界面如图5所示。当点击“参数设置”后,进入如图 5所示的界面。当选择文件所在的路径后,并点击“在线查看图纸”后,即可弹出图纸的电子档文件。In the data acquisition interface, click the "Parameter Configuration" button on the interface to change the test parameters. A user may select a selector under test, such as group selector 110ZL, from the operator interface. Related test data will be stored in separate folders for different test selectors. Users need to choose manual or automatic test according to the actual situation. The main interface of data collection in manual test mode of this test function is shown in Figure 4, and the main interface of data collection in automatic test mode of this test function is shown in Figure 5. When you click "Parameter Settings", you will enter the interface shown in Figure 5. After selecting the path where the file is located and clicking "View Drawings Online", the electronic file of the drawing will pop up.
关于数据的存储,自动和手动执行过程中,软件自动将时间和电流测试数据进行存储。根据以大修编号为名称的文件夹进行管理。例如: D:\Result\Selector\[大修编号]_[选择器编号]\。界面上的其他数据,需要点击界面的“保存数据”按钮,进行保存。一次测试生成一个数据文件,文件命名格式为:Selector_[选择器编号]_[日期]_[时间].tdms。其中,日期格式为 YYYYMMDD;时间格式为HHMMSS。例如:D:\Result\Selector\SITExxx_1\Selector_110ZL_20150115_155436.tdms。Regarding data storage, during automatic and manual execution, the software automatically stores time and current test data. Managed according to folders named overhaul numbers. For example: D:\Result\Selector\[overhaul number]_[selector number]\. For other data on the interface, you need to click the "Save Data" button on the interface to save. A test generates a data file, and the file naming format is: Selector_[selector number]_[date]_[time].tdms. Among them, the date format is YYYYMMDD; the time format is HHMMSS. For example: D:\Result\Selector\SITExxx_1\Selector_110ZL_20150115_155436.tdms.
关于数据分析及图像回放,结合图7,用户可以选择任一选择器任何一次测试数据,每一测试项的数值将自动计算,并显示在表格中。如果测试参数超过默认判定规则,将给出报警信号,且标红显示。图像回放将显示对应三条曲线,即离合器电流、马达电流、离合+马达电流显示。用户可以点击打印按钮,将该测试数据导出至Excel文件,如图8所示。Regarding data analysis and image playback, combined with Figure 7, the user can select any test data from any selector, and the value of each test item will be automatically calculated and displayed in the table. If the test parameters exceed the default judgment rules, an alarm signal will be given and displayed in red. The image playback will display the corresponding three curves, that is, clutch current, motor current, clutch + motor current display. The user can click the print button to export the test data to an Excel file, as shown in Figure 8.
本申请的RIC专用测试装置与现有技术的AREVA试验箱相比,具有以下优势及有益效果:Compared with the AREVA test chamber of the prior art, the RIC special test device of the present application has the following advantages and beneficial effects:
1.使用基于计算机和数字化采集、处理技术,适用于RIC中子测量设备所有检测项目,具有数字化的在线检测、分析和历史数据的分析、追溯功能。1. Using computer-based and digital acquisition and processing technology, it is suitable for all detection items of RIC neutron measurement equipment, and has digital online detection, analysis and historical data analysis and traceability functions.
2.设计时充分考虑了维修程序的要求,覆盖了试验中所有要求执行的内容,保证了试验的完整性。2. The design fully considers the requirements of maintenance procedures, covering all the required content in the test and ensuring the integrity of the test.
3.从使用者的角度出发,硬件连接集成简化,人接界面软件设计美观简约,操作简单快捷,大幅降低了试验操作难度,同时也减小了人因失误导致试验重做的风险。3. From the user's point of view, the hardware connection integration is simplified, the human interface software design is beautiful and simple, and the operation is simple and fast, which greatly reduces the difficulty of test operation, and also reduces the risk of test redo due to human error.
4.试验装置自动化程度高,执行试验时数据可自动存储,省去了人员手动测试、记录数据的环节,试验后可自动完成试验数据的分析比对,并给出试验结果是否合格的报告,节约了试验工期。4. The test device has a high degree of automation, and the data can be automatically stored during the test, eliminating the need for personnel to manually test and record data. After the test, the analysis and comparison of the test data can be automatically completed, and a report on whether the test results are qualified or not is given. The test period is saved.
5.通过连续测量、记录RIC设备动作过程中的工作电压、电流、磁开关动作状态、微动开关动作状态和触点电阻值等数据,可以检测、分析设备的动态过程健康状态,而原有测试箱只能手动测试某一时刻的瞬态数据功能,无法测试设备动作过程中的电压及电流曲线变化情况,亦无磁开关动作状态和微动开关动作触点电阻值等数据的测量功能。5. By continuously measuring and recording the working voltage, current, magnetic switch action state, micro switch action state and contact resistance value and other data during the operation process of RIC equipment, the dynamic process health status of the equipment can be detected and analyzed, while the original The test box can only manually test the transient data function at a certain moment, and cannot test the voltage and current curve changes during the operation of the equipment, nor has the function of measuring data such as the magnetic switch action state and the contact resistance value of the micro switch action.
6.大幅提升了便携程度,无线笔记本可以带回办公室,使维修人员可以工作后立即将维修试验数据打印出来或者长期存档;另外,在进行设备检查时无需额外的纸质图纸,通过该装置的软件即可在线查看各电厂不同机组的设备图纸。6. The degree of portability has been greatly improved, and the wireless notebook can be brought back to the office, so that the maintenance personnel can print out the maintenance test data immediately after work or archive it for a long time; in addition, no additional paper drawings are needed during equipment inspection. The software can view the equipment drawings of different units of each power plant online.
7.新增RIC驱动电机的运转性能测试功能,可以在RIC房间连接220VAC 电源箱,该装置内部有变压装置,可以产生三相380VAC电压,用于380VAC 双速驱动电机的动作测试。7. Added the operation performance test function of RIC drive motor, which can be connected to a 220VAC power box in the RIC room. There is a transformer inside the device, which can generate three-phase 380VAC voltage, which is used for the action test of 380VAC two-speed drive motor.
而且,本申请的RIC专用测试装置成功解决了各基地核电站现有大修工作中RIC中子通量测量系统设备检查难度大、试验后分析数据困难及无法对设备状态进行趋势跟踪、分析等问题,可有效提高RIC中子通量测量系统设备的维修质量和效率。该RIC测试装置可应用于集团内使用同类型设备的核电站RIC中子通量测量系统设备的检修及性能测试。集团外潜在用户包括秦山核电站、福清核电站、海南昌江核电站,EDF同类型机组的相关核电站等。Moreover, the special test device for RIC of this application has successfully solved the problems such as the difficulty in checking the equipment of the RIC neutron flux measurement system in the existing overhaul work of nuclear power plants in various bases, the difficulty in analyzing data after the test, and the inability to track and analyze the trend of equipment status, etc. It can effectively improve the maintenance quality and efficiency of RIC neutron flux measurement system equipment. The RIC test device can be applied to the maintenance and performance test of the RIC neutron flux measurement system equipment of nuclear power plants using the same type of equipment in the group. Potential users outside the group include Qinshan Nuclear Power Plant, Fuqing Nuclear Power Plant, Hainan Changjiang Nuclear Power Plant, and related nuclear power plants of the same type of EDF units.
本申请对CNOC生产率所作的贡献:Contributions made by this application to CNOC productivity:
1.提升RIC大修工作效率,RIC房间设备检修更加便捷高效。可以减少 RIC大修的检修工期,节约大修关键路径,减少维修人员辐照剂量。1. Improve the efficiency of RIC overhaul work, and make the maintenance of RIC room equipment more convenient and efficient. It can reduce the maintenance period of RIC overhaul, save the critical path of overhaul, and reduce the radiation dose of maintenance personnel.
2.提升RIC系统设备大修检修质量,提高RIC系统设备运行的可靠性。2. Improve the quality of overhaul and overhaul of RIC system equipment, and improve the reliability of RIC system equipment operation.
3.收集RIC设备健康状态信息,可以存储所有中子设备历史检修数据和信息,有利于日常期间设备故障时的诊断及分析,并可对设备健康状态进行趋势跟踪、分析,为预防性维修方案及策略决策提供依据。3. Collect RIC equipment health status information, which can store all neutron equipment historical maintenance data and information, which is conducive to the diagnosis and analysis of equipment failures during daily periods, and can track and analyze the trend of equipment health status, which is a preventive maintenance plan and provide a basis for strategic decision-making.
4.可以向集团内外各基地电厂进行推广,生产、销售该套装置可以为公司创收。4. It can be promoted to power plants in various bases inside and outside the group, and the production and sales of this set of devices can generate income for the company.
图9是本发明压水堆核电站堆芯中子测量系统专用测试方法实施例一的流程图,首先说明的是,堆芯中子测量系统主要包括选择器、电动阀和驱动单元,该实施例的堆芯中子测量系统专用测试方法用于对选择器、电动阀和驱动单元等器件进行测试。该实施例的测试方法包括:Fig. 9 is a flow chart of Embodiment 1 of the special test method for the core neutron measurement system of a pressurized water reactor nuclear power plant according to the present invention. Firstly, it is explained that the core neutron measurement system mainly includes a selector, an electric valve and a drive unit. This embodiment The dedicated test method for core neutron measurement system is used to test devices such as selectors, electric valves and drive units. The test method of this embodiment comprises:
S10.上位机获取测试人员所输入的测试器件所对应的测试控制信号,并发送至测试箱,其中,测试箱内容置有无线模块、控制板件及多个测试板件;S10. The host computer obtains the test control signal corresponding to the test device input by the tester, and sends it to the test box, wherein the test box contains a wireless module, a control board and a plurality of test boards;
S20.无线模块接收来自上位机的测试控制信号,并将其输出至控制板件;S20. The wireless module receives the test control signal from the host computer, and outputs it to the control board;
S30.控制板件将所接收的所述测试控制信号分配至相应的测试板件,并采集所述测试板件返回的测试响应信号;S30. The control board distributes the received test control signal to a corresponding test board, and collects a test response signal returned by the test board;
S40.无线模块将控制板件输出的测试响应信号发送至上位机;S40. The wireless module sends the test response signal output by the control board to the host computer;
S50.上位机对测试箱所发送的测试响应信号进行记录及分析,并输出分析结果。S50. The host computer records and analyzes the test response signal sent by the test box, and outputs the analysis result.
进一步地,本发明的压水堆核电站堆芯中子测量系统专用测试方法还包括:Further, the special test method for the neutron measurement system of the pressurized water reactor nuclear power plant core of the present invention also includes:
上位机判断所述测试响应信号是否超过预设的相应标准值,若是,则输出报警信号。The host computer judges whether the test response signal exceeds a preset corresponding standard value, and if so, outputs an alarm signal.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the claims of the present invention.
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