CN107138151A - Preparation method of denitration catalyst with improved specific surface area - Google Patents

Preparation method of denitration catalyst with improved specific surface area Download PDF

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Publication number
CN107138151A
CN107138151A CN201710436286.1A CN201710436286A CN107138151A CN 107138151 A CN107138151 A CN 107138151A CN 201710436286 A CN201710436286 A CN 201710436286A CN 107138151 A CN107138151 A CN 107138151A
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catalyst
preparation
source presoma
presoma
meter
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刘光利
杨岳
贾媛媛
荣树茂
李杨
巫树锋
梁宝锋
王立蓉
唐中华
王军
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Petrochina Co Ltd
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Petrochina Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/04Mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a denitration catalyst with improved specific surface area, which comprises the following steps: (1) pulping the activated alumina; (2) dissolving a titanium source precursor; (3) dissolving a tungsten source precursor, and mixing the tungsten source precursor with the solution obtained in the step (1) and the step (2); (4) adjusting the pH value of the mixed solution obtained in the step (3) to 8-13, precipitating, filtering and washing to obtain a filter cake; (5) adding deionized water into the filter cake obtained in the step (4), adjusting into slurry, adding a vanadium source precursor solution, uniformly mixing, drying, and roasting to form powder; (6) and (3) mixing the solution formed by the molybdenum source precursor and the powder in the step (5) into slurry, stirring, adding a pore-forming agent, stirring for the second time, sealing, standing, drying and roasting to obtain the denitration catalyst. The denitration catalyst prepared by the method can improve the specific surface area of the catalyst, resist the uneven deposition of heavy metals in flue gas on the surface of the catalyst and improve the performance of the catalyst.

Description

A kind of preparation method for the denitrating catalyst for improving specific surface area
Technical field
The present invention relates to a kind of preparation method for the denitrating catalyst for improving specific surface area, especially a kind of resistance flue The preparation method of the uneven denitrating catalyst of vanadium deposition in gas, the invention belongs to New Inorganic Materials technical field.
Background technology
Nitrogen oxides (NOx) it is one of main atmosphere pollution, emission request is increasingly strict.China《" 12 " are saved Can the comprehensive programme of work of emission reduction》Middle regulation:By 2015, national discharged nitrous oxides total amount declined 10% than 2010. The GB13223-2001 that the national environmental protection of in September, 2011 portion is promulgated《Fossil-fuel power plant atmospheric pollutant emission standard》Thermal power plant NOx is arranged Put concentration and make more strict requirements:Newly-built the 3rd period, enlarging, the coal-burning boiler of reconstruction are provided, NOx highests allow discharge Concentration is 100mg/m3.What national environmental protection portion was promulgated《Petroleum refining industry pollutant emission standard》It is required that:On July 1st, 2015 Rise, nitrogen oxides requirement is less than 200mg/m in newly-built catalytic cracking unit discharge regenerated flue gas3, special emission limit requires small In 100mg/m3, on July 1st, 2017, existing enterprise also performed the standard.In numerous gas denitrifying technologies, selective catalysis is also The technology that it is still international mainstream that former method (Selective Catalytic Reduction, SCR), which is, its NOxRemoval efficiency is reachable To 80%~90%.Wherein, denitrating catalyst is the core of SCR technology, and developed country just have developed in the eighties in last century For a series of denitrating catalysts of coal characteristics, boiler type etc., many R&D institutions of China are coal-fired for China with enterprise Boiler and catalytic cracking flue gas situation have also carried out a series of research, and develop some denitrating catalysts.
CN201010537130 proposes the method that denitrating catalyst is prepared using hydrothermal method, first by titanium source presoma With the mixing of tungsten source presoma, it is placed in autoclave and carries out hydro-thermal reaction, be filtered, washed and dried and obtain titanium tungsten powder denitration catalyst Agent, while can also introduce the elements such as vanadium and molybdenum, prepares multi-metal-oxide catalyst.Catalyst activity component prepared by this method Crystal grain is small, specific surface area is larger, but by being sufficiently mixed process material aggregation extent of the same race may be caused higher due to no Phenomenon occurs, and certain influence is had on catalyst activity.
CN201110345605 proposes a kind of preparation method of denitrating catalyst, and tungsten is sequentially added into metatitanic acid slurry Sour ammonium, ammonium molybdate and ammonium metavanadate, ultrasonic wave mashing, then pH value is adjusted to 4.0~6.5, stand, separate, drying is catalyzed Agent powder.This method technique is simple, cost is low, but ammonium metavanadate is added with solid, and the dissolubility of vanadium is still to be tested, and vanadium disperses Although activity very high, SO when uneven2/SO3Conversion ratio can be higher, influences catalyst performance.
CN201210400949 proposes a kind of preparation method of titanium dioxide-tungstic acid composite granule, by para-tungstic acid Ammonium salt solution is added in metatitanic acid slurries, and directly vacuum drying obtains finished product after stirring.This method technique is simple, but titanium-tungsten Mixing intensity is relatively low, and the performance to material can have a certain impact.
In summary, the preparation of denitrating catalyst is directed to the mixing of Multimetal oxide, hybrid mode and technique Difference can not distinguish the denitration performance of catalyst, NO completelyxConversion ratio can reach more than 90%, illustrate special metal oxygen The catalytic activity of compound is higher, and scattered inequality can still obtain higher NOxConversion ratio.The quality of catalyst overall performance is also Need to be verified from otherwise sign, while the preparation of catalyst will also take into account the operability of industry amplification.
The content of the invention
It is a primary object of the present invention to provide a kind of preparation method for the denitrating catalyst for improving specific surface area, with gram The clothes unbalanced defect in denitrating catalyst activated centre in high-temperature flue gas in the prior art, and catalyst of the present invention can be with Resist oxide in flue gas and, in its surface nonuniform deposition, increase specific surface area of catalyst again, improve catalyst performance.
The object of the present invention is achieved like this, a kind of preparation method for the denitrating catalyst for improving specific surface area, system Preparation Method comprises the following steps:
(1) activated alumina is beaten;
(2) titanium source presoma is dissolved to form solution;
(3) tungsten source presoma is dissolved, and it is well mixed with the material of step (1), (2);
(4) the well mixed rear solution of step (3) is adjusted into pH value to 8~13, precipitated, filter cake is washed to obtain in filtering;
(5) deionized water is added in filter cake obtained by step (4), is tuned into pulpous state, add vanadium source precursor solution, mixing is equal After even, it is dried, is calcined, forms powder;
(6) by powder mixing pulp of the solution of tungsten source presoma formation with step (5), after stirring, plus pore creating material, After secondary agitation, sealing and standing, drying, roasting form denitrating catalyst.
Titanium source presoma, tungsten source presoma, vanadium source presoma, pore creating material, activated alumina are used in the present invention Denitrating catalyst prepares conventional material in the prior art, and consumption selects appropriate amount also according to process characteristic, and the present invention is It is not any limitation as especially.The present invention also recommended preferred scheme.
Activated alumina described in step (1) of the present invention, also known as activated bauxite, in the catalyst using the usual of aluminum oxide Specially it is referred to as " activated alumina ", it is a kind of porous, the solid material of high degree of dispersion, there is very big surface area, its micropore table Face possesses the characteristic required by catalytic action, such as absorption property, surface-active, excellent heat endurance, so by widely Catalyst and catalyst carrier as chemical reaction.Granularity is recommended as 10~500 mesh, and preferably 180~400 mesh compare surface Product is preferably 60~200m2/ g, pore volume is preferably 0.40~0.80cm3/g。
In the inventive method, the activated alumina quality described in step (1) is with titanium source presoma (with TiO2Meter) mass ratio Preferably 3~20:100, preferably 3~10:100.
The preparation method of denitrating catalyst of the present invention, wherein, the titanium source presoma described in step (2) is best For titanyl sulfate or metatitanic acid, the dissolving of titanium source presoma, solvent for use is preferably sulfuric acid, water, nitric acid or oxalic acid.
The preparation method of denitrating catalyst of the present invention, wherein, the tungsten source presoma described in step (3) is preferably secondary Ammonium tungstate or ammonium metatungstate, tungsten source presoma is with WO3Meter, titanium source presoma is with TiO2Meter, tungsten source forerunner used in step (3) The mass ratio of body and titanium source presoma is preferably 2.0~5.0:100.
The preparation method of denitrating catalyst of the present invention, wherein, in the step (3), step (5) and step (6) Hybrid mode be mechanical agitation mixing, fluid dynamic mixing or and supersonic oscillations mixing, step (3) and step (5) are mixed The conjunction time is preferably 0.5~3h, and the incorporation time of step (6) is preferably 10~60min, the sealing and standing time of step (6) Preferably 8~30h.
The preparation method of denitrating catalyst of the present invention, wherein, pH value adjusts medicament used most in the step (4) It is well ammoniacal liquor or potassium hydroxide, pH value is 8~13 after conciliation.
The preparation method of denitrating catalyst of the present invention, wherein, in the vanadium source precursor solution in the step (5) Vanadium source presoma is preferably ammonium metavanadate or vanadic acid amine, and vanadium source presoma is with V2O5Meter, the titanium source presoma is with TiO2 The mass ratio of meter, vanadium source presoma consumption and titanium source presoma consumption is preferably 0.5~2.0:100.
The preparation method of denitrating catalyst of the present invention, wherein, sintering temperature in the step (5) and step (6) It it is preferably 400~650 DEG C, roasting time is preferably 4~10h.
The preparation method of denitrating catalyst of the present invention, wherein, the pore creating material added in the step (6) is best For the one or more in urea, polyoxyethylene, sesbania powder, the addition and the mass ratio of titanium source presoma of pore creating material are preferably 0.5~1.5:100.
Tungsten source used forerunner's weight is with WO in step (6)3Meter, the titanium source presoma is with TiO2Meter, tungsten source presoma is used The mass ratio of amount and titanium source presoma consumption is preferably 0.5~2:100.
Present invention also offers a kind of denitrating catalyst, it is prepared by the preparation method of above-mentioned denitrating catalyst.
Beneficial effects of the present invention:
(1) in catalyst preparation process of the present invention, using activated alumina, it is internal nanometer level microporous with what is enriched, Add the active sites of catalytic inner.After activated alumina is mixed with the titanium and tungsten of ionic state, unformed oxidation can be promoted The even closer parcel activated alumina of titanium, tungsten oxide, improves catalyst strength, due to having used activated alumina also to improve simultaneously (specific surface area is in 130m for specific surface area of catalyst2/ more than g) and porosity, the efficiency of catalyst is improved, while in catalyst Inert gas shielding is not needed in preparation process, preparation cost is reduced.
(2) using the method for mixing in situ, titanium atom and tungsten atom is mixed in atomic level, cause follow-up co-precipitation During the crystal that produces, lattice defect is more, and mixed-metal oxides particle diameter is small and homogeneous, bigger than surface, improves simultaneously Turn brilliant temperature of titanium dioxide crystal, beneficial to the performance of catalytic activity;
(3) method mixed using ultrasonic assistant, is more uniformly distributed the mixing of various materials atomic level;
(4) vanadium source is added when titanium source, tungsten source co-precipitation material are not calcined, and vanadium source is deeper in titanium-tungsten particle surface penetration, Connection is closer, disperses evenly, fired rear catalyst activity is more stable;
(5) the vanadium tungsten titanium powder material prepared entered after once roasting, and covered tungsten oxide layer on its surface, while plus Pore creating material is entered, has made catalyst particle surface that there are more tungsten oxides to adhere to, while also possessing abundant spatial network shape nanometer Level micropore and higher crushing strength, can both resist barium oxide in flue gas, in its surface nonuniform deposition, can protect again The high catalyst performance of card.
Embodiment
Embodiments of the invention are elaborated below:The present embodiment is carried out lower premised on technical solution of the present invention Implement, give detailed embodiment and process, but protection scope of the present invention is not limited to following embodiments, following implementation The experimental method of unreceipted actual conditions in example, generally according to normal condition.
Titanium source precursor solution:
In the present invention, solution is formed in titanium source presoma vitriolization, there is no particular restriction to titanium source presoma, generally limit It is set in titanyl sulfate or metatitanic acid, titanium source precursor solution with TiO2Meter, titanium source presoma content is preferably 15~40g/L. If less than 15g/L, solution is too dilute, and the combination of other materials is more loose, and production efficiency is relatively low;If being more than 40g/L, by In concentration it is too high and with other materials mixing intensity reduction, cause fusion it is bad.
Catalyst sample and catalytic cracking spent catalyst hybrid technique:Screening takes 20 after the fresh catalyst of preparation is crushed ~40 mesh powders;Vanadium in 40~60 mesh powders, catalytic cracking spent catalyst is taken after catalytic cracking spent catalyst (LDC series) screening Oxide content about 1%.Two kinds of powders in mass ratio 1:1 mixing, in air atmosphere, at 350 DEG C, mixes 24h, sieves afterwards Go out catalyst powder to be evaluated.Fresh catalyst is contacted in mixed process with waste acetic acid, can be split useless catalysis Change catalyst in active material vanadium it is uneven be transferred on fresh catalyst, cause fresh catalyst surface reactive material vanadium Oxide concentrates accumulation, causes catalyst Topically active to strengthen, and then can increase the SO of catalyst2/SO3Conversion ratio, reduces denitration Catalyst overall performance.
NOxConversion ratio appreciation condition:Air speed 20000h-1, 350 DEG C of reaction temperature, air inlet NOxFor 600mg/Nm3、SO2For 1000mg/Nm3, ammonia nitrogen ratio be that 1, water content is 10%.
NOx、SO2Method for measurement of concentration:Flue gas continuous on-line analysis instrument, Siemens ULTRAMAT23.
SO2/SO3Conversion ratio assay method:Wet desulfurization of flue gas by limestone-gypsum method device performance acceptance test specification (DL/ T998-2006)。
Activated alumina:Activated alumina:Granularity is 300 mesh, specific surface area 150m2/ g, pore volume 0.70cm3/g
Following examples are that the present invention is illustrated, and " % " described in embodiment and comparative example refers to quality percentage and contained Amount.
Embodiment 1:
15g activated aluminas are beaten to form slurries (a), will be contained with TiO2It is molten that meter 500g titanyl sulfate is dissolved in sulfuric acid In liquid, formed and contain TiO2For 35g/L solution (b), it will contain with WO3Meter 22.5g secondary tungsten acid ammonium solution is mixed with (a), (b) material, After supersonic oscillations 2h, it is gradually added ammoniacal liquor and adjusts pH value to 9.0, after precipitation is complete, filtering, washing;After washing again Material spends ion water making into the slurry that moisture content is 60%, adds with V2O54.5g ammonium metavanadate solution is counted, while stirring After supersonic oscillations 1.5h, convection drying, in 620 DEG C of roasting temperature 4h;After roasting powder again with WO3Count 7.5g inclined tungsten Sour ammonium is configured to aqueous 30% slurry, and 4g sesbania powders, stirring 40min, sealing and standing 8h, drying, 620 DEG C of roastings are added after stirring Denitrating catalyst is obtained after burning 4h.Specific surface area of catalyst 135m2/g.Above-mentioned gained fresh catalyst and contain with catalytic cracking Vanadium dead catalyst high temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Comparative example 1:
Activated alumina is added without in catalyst manufacturing process, will be contained with TiO2Meter 500g titanyl sulfate is dissolved in In sulfuric acid solution, formed and contain TiO2For 35g/L solution, add and contain with WO3In the secondary tungsten acid ammonium solution for counting 22.5g, using ultrasonic wave Vibrate after 2h, be gradually added ammoniacal liquor and adjust pH value to 9.0, after precipitation is complete, filtering, washing;Again by material after washing spend from The slurry that moisture content is 60% is made in sub- water, adds with V2O5Count 4.5g ammonium metavanadate solution, supersonic oscillations while stirring After 1.5h, convection drying, in 620 DEG C of roasting temperature 4h;After roasting powder again with WO3Meter 7.5g ammonium metatungstate, which is made, to be contained The slurry of water 30%, is taken off after 4g sesbania powders, stirring 40min, sealing and standing 8h, drying, 620 DEG C of roasting 4h are added after stirring Denox catalyst.Specific surface area of catalyst 128m2/g.Above-mentioned gained fresh catalyst and high with catalytic cracking vanadium-containing wasting catalyst Temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Embodiment 2
20g activated aluminas are beaten to form slurries (a), will be contained with TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution In, formed and contain TiO2For 35g/L solution (b), (a), (b) are added and contained with WO3Count 20g secondary tungsten acid ammonium solution, mechanical agitation 1h After be gradually added ammoniacal liquor and adjust pH value to 9.5, precipitation completely after, filtering, washing;Again by material after washing spend ion water making into Moisture content is 45% slurry, is added with V2O5Count 5g ammonium metavanadate solution, mechanical agitation 1h while stirring, convection drying Afterwards, 6h is calcined at 550 DEG C;After roasting powder again with WO3Aqueous 30% slurry is made in meter 5g ammonium metatungstate, adds after stirring Denitrating catalyst is obtained after entering 3g urea, stirring 30min, sealing and standing 20h, drying, 550 DEG C of roasting 8h.Above-mentioned gained is fresh Catalyst and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Comparative example 2
Vanadium source is added after being calcined in first time, i.e., be beaten to form slurries (a) by 20g activated aluminas, will contain with TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution, is formed and is contained TiO2For 35g/L solution (b), (a), (b) are added and contained with WO3Meter Ammoniacal liquor is gradually added after 20g secondary tungsten acid ammonium solution, mechanical agitation 1h and adjusts pH value to 9.5, after precipitation is complete, filter, wash, After drying, 6h is calcined at 550 DEG C;After roasting powder with WO3Meter 5g ammonium metatungstate be made aqueous 30% slurry, and with V2O55g ammonium metavanadate solution mixing is counted, 3g urea, stirring 30min, sealing and standing 20h, drying, 550 DEG C of roastings are added after stirring Denitrating catalyst is obtained after burning 8h.Above-mentioned gained fresh catalyst and it is catalyzed after being mixed with catalytic cracking vanadium-containing wasting catalyst high temperature Agent is evaluated respectively, the results are shown in Table 1 data.
Embodiment 3
20g activated aluminas are beaten to form slurries (a), will be contained with TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution In, formed and contain TiO2For 35g/L solution (b), (a), (b) are added and contained with WO3Count 15g secondary tungsten acid ammonium solution, mechanical agitation 1h After be gradually added ammoniacal liquor adjust pH value to 10.5 precipitation completely after, filtering, washing;Material after washing is made of distilled water again and contained Water rate is 40% slurry, is added with V2O5Count after 5g ammonium metavanadate solution, mechanical agitation 1h, convection drying, roasted at 500 DEG C Burn 6h;After roasting powder again with WO3Aqueous 28% slurry is made in meter 3.5g ammonium metatungstate solution, and 2.5g is added after stirring Denitrating catalyst is obtained after sesbania powder, stirring 40min, sealing and standing 20h, drying, 500 DEG C of roasting 4h.Above-mentioned gained is fresh to urge Agent and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Comparative example 3
The process of catalyst is prepared only with being once calcined, i.e., is beaten to form slurries (a) by 20g activated aluminas, will contain With TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution, is formed and is contained TiO2For 35g/L solution (b), (a), (b) are added and contained With WO3Count 15g secondary tungsten acid ammonium solution, be gradually added after mechanical agitation 1h ammoniacal liquor adjust pH value to 10.5 precipitations completely after, mistake Filter, washing;The slurry that moisture content is 40% is made of distilled water for material after washing again, is added with V2O5Count 5g ammonium metavanadate Solution, and add with WO3Aqueous 28% slurry is made in meter 3.5g ammonium metatungstate solution, and 2.5g sesbanias are added after stirring Powder, 4h obtains denitrating catalyst after stirring 40min, sealing and standing 20h, drying, 500 DEG C of roastings.Above-mentioned gained fresh catalyst And evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, it the results are shown in Table 1 data.
Embodiment 4
30g activated aluminas are beaten to form slurries, and will be contained with TiO2It is molten that meter 500g metatitanic acid is dissolved in sulfuric acid In liquid, formed and contain TiO2For 35g/L solution, add and contain with WO3Count and progressively add after 20g ammonium metatungstate solution, supersonic oscillations 2h Enter ammoniacal liquor and adjust pH value to 8.5, after precipitation is complete, filtering, washing;Material after washing is made into moisture content with distilled water again is 40% slurry, is added with V2O5Count after 5g ammonium metavanadate solution, supersonic oscillations 1h while stirring, convection drying, 550 6h is calcined at DEG C;After roasting powder again with WO3Aqueous 30% slurry is made in meter 5g ammonium metatungstate, and 3g is added after stirring and is gathered Denitrating catalyst is obtained after oxygen ethene, stirring 40min, sealing and standing 20h, drying, 550 DEG C of roasting 5h.Above-mentioned gained is fresh to urge Agent and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Comparative example 4
Pore creating material is added without after being once calcined, i.e., is beaten to form slurries by 30g activated aluminas, and will contain with TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution, is formed and is contained TiO2For 35g/L solution, add and contain with WO3Count 20g ammonium metatungstate Ammoniacal liquor is gradually added after solution, supersonic oscillations 2h and adjusts pH value to 8.5, after precipitation is complete, filtering, washing;After washing again The slurry that moisture content is 40% is made of distilled water for material, adds with V2O55g ammonium metavanadate solution is counted, it is ultrasonic while stirring Ripple is vibrated after 1h, convection drying, and 6h is calcined at 550 DEG C;After roasting powder again with WO3Meter 5g ammonium metatungstate solution, which is made, to be contained Denitrating catalyst is obtained after the slurry of water 30%, stirring 40min, sealing and standing 20h, drying, 550 DEG C of roasting 5h.Above-mentioned gained Fresh catalyst and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Embodiment 5
15g activated aluminas are beaten to form slurries, and will be contained with TiO2It is molten that meter 500g metatitanic acid is dissolved in sulfuric acid In liquid, formed and contain TiO2For 35g/L solution, add and contain with WO3Count after 10g ammonium metatungstate solution, supersonic oscillations 0.5h progressively Add ammoniacal liquor and adjust pH value to 9.5, after precipitation is complete, filtering, washing;Material after washing is made into moisture content with distilled water again is 40% slurry, is added with V2O5Count after 10g ammonium metavanadate solution, supersonic oscillations 1h while stirring, convection drying, 550 6h is calcined at DEG C;After roasting powder again with WO3Aqueous 30% slurry is made in meter 10g ammonium metatungstate, and 10g is added after stirring Denitrating catalyst is obtained after sesbania powder composite drug, stirring 10min, sealing and standing 20h, drying, 550 DEG C of roasting 5h.Above-mentioned institute Obtain fresh catalyst and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Comparative example 5
Tungsten source presoma is once added, i.e., is beaten to form slurries by 15g activated aluminas, and will be contained with TiO2Meter 500g metatitanic acid is dissolved in sulfuric acid solution, is formed and is contained TiO2For 35g/L solution, add and contain with WO3Count 20g ammonium metatungstate Ammoniacal liquor is gradually added after solution, supersonic oscillations 0.5h and adjusts pH value to 9.5, after precipitation is complete, filtering, washing;Again will washing The slurry that moisture content is 40% is made of distilled water for material afterwards, adds with V2O510g ammonium metavanadate solution is counted, while stirring After supersonic oscillations 1h, convection drying, 6h is calcined at 550 DEG C;Powder is configured to aqueous 30% slurry after roasting, adds Denitrating catalyst is obtained after 10g sesbania powder composite drugs, stirring 10min, sealing and standing 20h, drying, 550 DEG C of roasting 5h.It is above-mentioned Gained fresh catalyst and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Embodiment 6
50g activated aluminas are beaten to form slurries, and will be contained with TiO2It is molten that meter 500g metatitanic acid is dissolved in sulfuric acid In liquid, formed and contain TiO2For 35g/L solution, add and contain with WO3Count and progressively add after 25g ammonium metatungstate solution, supersonic oscillations 3h Enter ammoniacal liquor and adjust pH value to 8.5, after precipitation is complete, filtering, washing;Material after washing is made into moisture content with distilled water again is 40% slurry, is added with V2O5Count after 2.5g ammonium metavanadate solution, supersonic oscillations 1h while stirring, convection drying, 6h is calcined at 550 DEG C;After roasting powder again with WO3Aqueous 30% slurry is made in meter 2.5g ammonium metatungstate, adds after stirring Denitrating catalyst is obtained after entering 2.5g sesbania powders, stirring 40min, sealing and standing 20h, drying, 550 DEG C of roasting 6h.Above-mentioned gained Fresh catalyst and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
The embodiment of table 1 and comparative example evaluating data contrast table
Found by embodiment and comparative example:The high-specific surface area denitrating catalyst of embodiment, resistance vanadium deposition inequality Denitrating catalyst has good effect, preliminary by ultrasonic wave mixing in situ, the mixing rank of active material is reached molecular level Not, the nano particle slightly evacuated through co-precipitation, then barium oxide is introduced in particle surface and shallow-layer, it is catalyzed after roasting Agent intermediate, then strengthens and final catalysis is produced after introducing co-catalyst, roasting again in the presence of pore creating material such as sesbania powder NO in agent, evaluating catalystxConversion ratio when ammonia nitrogen ratio is 1, up to more than 99%, through with catalytic cracking vanadium-containing wasting catalyst After mixed processing, SO2/SO3Conversion ratio does not almost increase, and illustrates that catalyst surface does not almost produce the polycrystalline of barium oxide Deposition, catalyst performance is excellent;In denitrating catalyst preparation method, if being handled without (6) step, only retain after being calcined for the first time Vanadium tungsten titanium catalyst sample, after catalytic cracking vanadium-containing wasting catalyst mixed processing, SO2/SO3Conversion ratio has increased slightly;If (6) Pore creating material is not added with step processing, after catalytic cracking vanadium-containing wasting catalyst mixed processing, SO2/SO3Conversion ratio also has increased slightly;If Catalyst is formed in preparation process using once roasting, or vanadium source is added after being once calcined, and catalyst is in evaluation procedure Middle NOxConversion ratio be slightly decreased, while SO2/SO3Conversion ratio has increased slightly.In a word, the fresh denitration catalyst that prepared by the present invention Catalyst after agent and processing with the conditions of when evaluating, SO2/SO3Conversion ratio is lower than other comparative examples, with good The effect of barium oxide nonuniform deposition in anti-flue gas.
Catalyst is added after activated alumina is beaten it can be seen from embodiment and comparative example specific surface area degrees of data In preparation process in situ, specific surface area of catalyst is significantly increased, and catalytic efficiency is improved.
Beneficial effects of the present invention:
(1) in catalyst preparation process of the present invention, using activated alumina, it is internal nanometer level microporous with what is enriched, Add the active sites of catalytic inner.After activated alumina is mixed with the titanium and tungsten of ionic state, unformed oxidation can be promoted The even closer parcel activated alumina of titanium, tungsten oxide, improves catalyst strength, improves specific surface area of catalyst and porosity, The efficiency of catalyst is improved, while not needing inert gas shielding in catalyst preparation process, preparation cost is reduced.
(2) using the method for mixing in situ, titanium atom and tungsten atom is mixed in atomic level, cause follow-up co-precipitation During the crystal that produces, lattice defect is more, and mixed-metal oxides particle diameter is small and homogeneous, bigger than surface, improves simultaneously Turn brilliant temperature of titanium dioxide crystal, beneficial to the performance of catalytic activity;
(3) method mixed using ultrasonic assistant, is more uniformly distributed the mixing of various materials atomic level;
(4) vanadium source is added when titanium source, tungsten source co-precipitation material are not calcined, and vanadium source is deeper in titanium-tungsten particle surface penetration, Connection is closer, disperses evenly, fired rear catalyst activity is more stable;
(5) the vanadium tungsten titanium powder material prepared entered after once roasting, and covered tungsten oxide layer on its surface, while plus Pore creating material is entered, has made catalyst particle surface that there are more tungsten oxides to adhere to, while also possessing abundant spatial network shape nanometer Level micropore and higher crushing strength, can both resist barium oxide in flue gas, in its surface nonuniform deposition, can protect again The high catalyst performance of card.
Certainly, the present invention can also have other various embodiments, ripe in the case of without departing substantially from spirit of the invention and its essence Various corresponding changes and deformation, but these corresponding changes and deformation can be made according to the present invention by knowing those skilled in the art The protection domain of the claims in the present invention should all be belonged to.

Claims (10)

1. a kind of preparation method for the denitrating catalyst for improving specific surface area, it is characterised in that preparation method includes following step Suddenly:
(1) activated alumina is beaten;
(2) titanium source presoma is dissolved to form solution;
(3) tungsten source presoma is dissolved, and it is well mixed with the material of step (1), (2);
(4) the well mixed rear solution of step (3) is adjusted into pH value to 8~13, precipitated, filter cake is washed to obtain in filtering;
(5) deionized water is added in filter cake obtained by step (4), is tuned into pulpous state, added vanadium source presoma, after being well mixed, enter Row is dried, roasting, forms powder;
(6) by powder mixing pulp of the solution of tungsten source presoma formation with step (5), after stirring, plus pore creating material, it is secondary After stirring, sealing and standing, drying, roasting form denitrating catalyst.
2. preparation method according to claim 1, it is characterised in that the activated alumina described in step (1), granularity 10~ 500 mesh, preferably 180~400 mesh, specific surface area are 60~200m2/ g, 0.40~0.80cm of pore volume3/g。
3. preparation method according to claim 1, it is characterised in that activated alumina described in step (1) with TiO2Meter Titanium source forerunner body mass ratio be 3~20:100, preferably 3~10:100.
4. preparation method according to claim 1, it is characterised in that in step (3), tungsten source presoma is with WO3Meter, titanium source Presoma is with TiO2The mass ratio of meter, tungsten source used presoma and titanium source presoma is 2.0~5.0:100, it is used in step (6) Tungsten source presoma is 0.5~2 with titanium source forerunner body mass ratio:100.
5. preparation method according to claim 1, it is characterised in that in the step (3), step (5) and step (6) Hybrid mode be mechanical agitation mixing, fluid dynamic mixing or and supersonic oscillations mixing;The mixing of step (3) and step (5) Time is 0.5~3h, and the incorporation time of step (6) is 10~60min, and the sealing and standing time of step (6) is 8~30h.
6. preparation method according to claim 1, it is characterised in that in the vanadium source precursor solution in the step (5) Vanadium source presoma is with V2O5Meter, the titanium source presoma is with TiO2The quality of meter, vanadium source presoma consumption and titanium source presoma consumption Than for 0.5~2.0:100.
7. preparation method according to claim 1, it is characterised in that the titanium source presoma is with TiO2Meter, the step (6) mass ratio of the addition of pore creating material and titanium source presoma is 0.5~1.5 in:100.
8. preparation method according to claim 1, it is characterised in that sintering temperature is equal in the step (5) and step (6) For 400~650 DEG C, roasting time is 4~10h.
9. preparation method according to claim 1, it is characterised in that tungsten source presoma is ammonium metatungstate or wolframic acid Ammonium;Titanium source presoma is titanyl sulfate or metatitanic acid;Vanadium source presoma is ammonium metavanadate or vanadic acid amine.
10. preparation method according to claim 1, it is characterised in that the pore creating material that the step (6) is added is urine One or more in element, polyoxyethylene, sesbania powder, the addition of pore creating material and the mass ratio of titanium source presoma be 0.5~ 1.5:100。
CN201710436286.1A 2017-06-09 2017-06-09 Preparation method of denitration catalyst with improved specific surface area Pending CN107138151A (en)

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Application publication date: 20170908