CN114160121A - Multi-dimensional particle denitration catalyst and production method thereof - Google Patents

Multi-dimensional particle denitration catalyst and production method thereof Download PDF

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Publication number
CN114160121A
CN114160121A CN202111610381.1A CN202111610381A CN114160121A CN 114160121 A CN114160121 A CN 114160121A CN 202111610381 A CN202111610381 A CN 202111610381A CN 114160121 A CN114160121 A CN 114160121A
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denitration catalyst
dimensional particle
spherical particles
drying
alumina
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梁飞
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Shandong Liangjian Environmental Protection New Material Co ltd
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Shandong Liangjian Environmental Protection New Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The embodiment of the invention provides a multi-dimensional particle denitration catalyst and a production method thereof, belonging to the technical field of catalysts. The multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 30-40% of light alumina seeds, 20-40% of alumina powder, 10-20% of titanium tungsten powder, 1-3% of vanadium metal salt, 1-4% of binder, 2-3% of synergist, 1-5% of dispersant and 5-15% of deionized water. The production method comprises the steps of quantitative weighing, rolling of spherical particles, drying and roasting, dipping, secondary drying and roasting and the like. The invention can effectively simplify the production process, reduce the production cost of the multi-dimensional particle denitration catalyst and improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.

Description

Multi-dimensional particle denitration catalyst and production method thereof
Technical Field
The invention relates to the technical field of catalysts, and particularly relates to a multi-dimensional particle denitration catalyst and a production method thereof.
Background
The SCR catalyst in China is mainly applied to two fields of thermal power plants and automobile exhaust treatment at present. In the field of thermal power plants, although hydropower and nuclear power development technologies are gradually mature, new low-pollution or even pollution-free power generation is actively built in China, for China with large power consumption, thermal power generation still accounts for a large proportion, and a multi-dimensional particle denitration catalyst is required to be used in the thermal power generation process. Therefore, the amount of the multi-dimensional particle denitration catalyst is still large.
The SCR method is considered as the most effective flue gas denitration method among various flue gas denitration techniques. The selection of the catalyst is the focus of the SCR technology, and the catalytic efficiency varies with the reaction temperature required for different catalysts. Low temperature, high efficiency SCR catalysts have been the focus of research. The active materials of the SCR catalysts which are widely used at present include two main types of noble metals and metal oxides, and the materials used as the carriers of the SCR catalysts generally adopt materials with larger specific surface areas, such as activated carbon, metal oxides and molecular sieves. However, the denitration catalyst in the prior art has the defects of complex production process, low catalytic efficiency, higher purchase cost of production equipment, longer production period and the like.
Disclosure of Invention
The embodiment of the invention aims to provide a multi-dimensional particle denitration catalyst and a production method thereof, and aims to effectively simplify the production process, reduce the production cost of the multi-dimensional particle denitration catalyst and improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.
In a first aspect, the multi-dimensional particle denitration catalyst provided by the embodiment of the invention comprises the following raw materials in parts by weight: 30-40% of light alumina seeds, 20-40% of alumina powder, 10-20% of titanium tungsten powder, 1-3% of vanadium metal salt, 1-4% of binder, 2-3% of synergist, 1-5% of dispersant and 5-15% of deionized water.
Preferably, the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 40% of light alumina seeds, 30% of alumina powder, 10% of titanium tungsten powder, 1% of vanadium metal salt, 1.5% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water.
Preferably, the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 30% of light alumina seeds, 30% of alumina powder, 25% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 7% of deionized water.
Preferably, the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 35% of light alumina seeds, 35% of alumina powder, 12% of titanium tungsten powder, 2% of vanadium metal salt, 1% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water.
Preferably, the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 25% of light alumina seeds, 40% of alumina powder, 15% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 9% of deionized water.
In a second aspect, the embodiment of the present invention provides a production method of a multi-dimensional granular denitration catalyst, which is used for preparing the multi-dimensional granular denitration catalyst, and the production method includes the following steps:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion;
rolling the spherical particles: adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain ball particles;
drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃;
dipping: soaking the baked and cooled spherical particles in a vanadium metal salt solution for 2 hours;
secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
The invention has the beneficial effects that: the embodiment of the invention provides a multi-dimensional particle denitration catalyst and a production method thereof, wherein the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 30% -40% of light alumina seeds, 20% -40% of alumina powder, 10% -20% of titanium tungsten powder, 1% -3% of vanadium metal salt, 1% -4% of binder, 2% -3% of synergist, 1% -5% of dispersing agent and 5% -15% of deionized water, so that the catalytic efficiency of the multi-dimensional particle denitration catalyst can be effectively improved. In addition, the production method comprises the steps of quantitative weighing, rolling of spherical particles, drying roasting, dipping, secondary drying roasting and the like, so that the production process can be effectively simplified, and the production cost of the multi-dimensional particle denitration catalyst is reduced.
In order to make the aforementioned and other objects, features and advantages of the invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
Example 1
The production method of the multi-dimensional particle denitration catalyst provided by the embodiment of the invention can comprise the following steps:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion.
Rolling the spherical particles: and adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain the ball particles.
Drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room to accelerate drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃.
Dipping: and soaking the baked and cooled ball particles in a vanadium metal salt solution for 2 hours.
Secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
The production method of the multi-dimensional particle denitration catalyst can effectively simplify the production process and reduce the production cost of the multi-dimensional particle denitration catalyst.
In the embodiment of the invention, the multi-dimensional particle denitration catalyst can comprise the following raw materials in parts by weight: 40% of light alumina seeds, 30% of alumina powder, 10% of titanium tungsten powder, 1% of vanadium metal salt, 1.5% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water. The multi-dimensional particle denitration catalyst can improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.
Example 2
The production method of the multi-dimensional particle denitration catalyst provided by the embodiment of the invention can comprise the following steps:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion.
Rolling the spherical particles: and adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain the ball particles.
Drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room to accelerate drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃.
Dipping: and soaking the baked and cooled ball particles in a vanadium metal salt solution for 2 hours.
Secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
The production method of the multi-dimensional particle denitration catalyst can effectively simplify the production process and reduce the production cost of the multi-dimensional particle denitration catalyst.
In the embodiment of the invention, the multi-dimensional particle denitration catalyst can comprise the following raw materials in parts by weight: 30% of light alumina seeds, 30% of alumina powder, 25% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 7% of deionized water. The multi-dimensional particle denitration catalyst can improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.
Example 3
The production method of the multi-dimensional particle denitration catalyst provided by the embodiment of the invention can comprise the following steps:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion.
Rolling the spherical particles: and adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain the ball particles.
Drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room to accelerate drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃.
Dipping: and soaking the baked and cooled ball particles in a vanadium metal salt solution for 2 hours.
Secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
The production method of the multi-dimensional particle denitration catalyst can effectively simplify the production process and reduce the production cost of the multi-dimensional particle denitration catalyst.
In the embodiment of the invention, the multi-dimensional particle denitration catalyst can comprise the following raw materials in parts by weight: 35% of light alumina seeds, 35% of alumina powder, 12% of titanium tungsten powder, 2% of vanadium metal salt, 1% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water. The multi-dimensional particle denitration catalyst can improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.
Example 4
The production method of the multi-dimensional particle denitration catalyst provided by the embodiment of the invention can comprise the following steps:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion.
Rolling the spherical particles: and adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain the ball particles.
Drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room to accelerate drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃.
Dipping: and soaking the baked and cooled ball particles in a vanadium metal salt solution for 2 hours.
Secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
The production method of the multi-dimensional particle denitration catalyst can effectively simplify the production process and reduce the production cost of the multi-dimensional particle denitration catalyst.
In the embodiment of the invention, the multi-dimensional particle denitration catalyst can comprise the following raw materials in parts by weight: 25% of light alumina seeds, 40% of alumina powder, 15% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 9% of deionized water. The multi-dimensional particle denitration catalyst can improve the catalytic efficiency of the multi-dimensional particle denitration catalyst.
In summary, the embodiment of the present invention provides a multi-dimensional particle denitration catalyst and a production method thereof, wherein the multi-dimensional particle denitration catalyst comprises the following raw materials in parts by weight: 30% -40% of light alumina seeds, 20% -40% of alumina powder, 10% -20% of titanium tungsten powder, 1% -3% of vanadium metal salt, 1% -4% of binder, 2% -3% of synergist, 1% -5% of dispersing agent and 5% -15% of deionized water, so that the catalytic efficiency of the multi-dimensional particle denitration catalyst can be effectively improved. In addition, the production method comprises the steps of quantitative weighing, rolling of spherical particles, drying roasting, dipping, secondary drying roasting and the like, so that the production process can be effectively simplified, and the production cost of the multi-dimensional particle denitration catalyst is reduced.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The multi-dimensional particle denitration catalyst is characterized by comprising the following raw materials in parts by weight: 30-40% of light alumina seeds, 20-40% of alumina powder, 10-20% of titanium tungsten powder, 1-3% of vanadium metal salt, 1-4% of binder, 2-3% of synergist, 1-5% of dispersant and 5-15% of deionized water.
2. The multi-dimensional particle denitration catalyst according to claim 1, comprising the following raw materials in parts by weight: 40% of light alumina seeds, 30% of alumina powder, 10% of titanium tungsten powder, 1% of vanadium metal salt, 1.5% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water.
3. The multi-dimensional particle denitration catalyst according to claim 1, comprising the following raw materials in parts by weight: 30% of light alumina seeds, 30% of alumina powder, 25% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 7% of deionized water.
4. The multi-dimensional particle denitration catalyst according to claim 1, comprising the following raw materials in parts by weight: 35% of light alumina seeds, 35% of alumina powder, 12% of titanium tungsten powder, 2% of vanadium metal salt, 1% of binder, 2% of synergist, 2% of dispersant and 12% of deionized water.
5. The multi-dimensional particle denitration catalyst according to claim 1, comprising the following raw materials in parts by weight: 25% of light alumina seeds, 40% of alumina powder, 15% of titanium tungsten powder, 3% of vanadium metal salt, 2% of binder, 3% of synergist, 3% of dispersant and 9% of deionized water.
6. A production method of a multi-dimensional particulate denitration catalyst for preparing the multi-dimensional particulate denitration catalyst according to any one of claims 1 to 5, comprising the steps of:
quantitative weighing: weighing all the raw materials according to a pre-designed proportion;
rolling the spherical particles: adding the light alumina seeds into a ball rolling machine, adding the alumina powder firstly, then adding the titanium tungsten powder, and continuously adding the binder and the synergist in the process of adding the alumina powder and the titanium tungsten powder to obtain ball particles;
drying and roasting: uniformly spreading rolled spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying the spherical particles, then roasting the spherical particles in a furnace for 6-10 hours, and controlling the temperature at 550 ℃;
dipping: soaking the baked and cooled spherical particles in a vanadium metal salt solution for 2 hours;
secondary drying and roasting: uniformly spreading the soaked spherical particles, putting the spherical particles into a drying room for accelerated drying for 2-3 days, completely drying, then roasting in a furnace for 6-10 hours, and controlling the temperature at 500 ℃ to obtain the multi-dimensional particle denitration catalyst.
CN202111610381.1A 2021-12-27 2021-12-27 Multi-dimensional particle denitration catalyst and production method thereof Pending CN114160121A (en)

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CN114602455A (en) * 2022-03-27 2022-06-10 山东亮剑环保新材料有限公司 Foaming honeycomb denitration catalyst and production method thereof
CN114602459A (en) * 2022-03-27 2022-06-10 山东亮剑环保新材料有限公司 Composite denitration catalyst and production method thereof
CN114931943A (en) * 2022-05-18 2022-08-23 山东亮剑环保新材料有限公司 SCR denitration catalyst and production method thereof
CN115106076A (en) * 2022-03-29 2022-09-27 山东亮剑环保新材料有限公司 Multi-dimensional particle rare metal catalyst and production method thereof
CN115121047A (en) * 2022-03-18 2022-09-30 合肥丰德科技股份有限公司 Preparation method of modified ceramic filter element

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CN114602459A (en) * 2022-03-27 2022-06-10 山东亮剑环保新材料有限公司 Composite denitration catalyst and production method thereof
CN115106076A (en) * 2022-03-29 2022-09-27 山东亮剑环保新材料有限公司 Multi-dimensional particle rare metal catalyst and production method thereof
CN114931943A (en) * 2022-05-18 2022-08-23 山东亮剑环保新材料有限公司 SCR denitration catalyst and production method thereof

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