CN107321343A - One kind is without vanadium denitration catalyst and preparation method thereof - Google Patents

One kind is without vanadium denitration catalyst and preparation method thereof Download PDF

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CN107321343A
CN107321343A CN201710432875.2A CN201710432875A CN107321343A CN 107321343 A CN107321343 A CN 107321343A CN 201710432875 A CN201710432875 A CN 201710432875A CN 107321343 A CN107321343 A CN 107321343A
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preparation
catalyst
tio
meter
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巫树锋
张立基
贾媛媛
刘光利
杨会芳
唐中华
王军
杨岳
张敦荣
禄军让
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China Petroleum and Natural Gas Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/28Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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Abstract

The invention discloses one kind without vanadium denitration catalyst and preparation method thereof, step is as follows:(1) by titanium source presoma formation solution;(2) the co-catalysis component precursor being made up of one or both of tungsten source precursor, molybdenum source precursor is formed into solution, and be successively well mixed with the solution of (1);(3) regulation solution ph is precipitated, filtered to 7~12 after regulating step (2) resulting material is well mixed;(4) filter cake obtained by step (3) is added into water, is tuned into pulpous state, add rare earth source precursor solution, dried, be calcined after mixing, grind to form powder;(5) powder of step (4) is mixed into pulp with one kind in tungsten source precursor solution or molybdenum source precursor solution, after stirring, plus pore creating material, dry, be calcined after mixing, form denitrating catalyst.Denitrating catalyst prepared by the present invention can overcome in the prior art denitrating catalyst activated centre in flue gas it is unbalanced, the unstable defect of activity.

Description

One kind is without vanadium denitration catalyst and preparation method thereof
Technical field
The present invention relates to one kind without vanadium denitration catalyst and preparation method thereof, especially a kind of resistance heavy metals of flue gases The denitrating catalyst preparation method of deposition, the invention belongs to New Inorganic Materials technical field.
Background technology
Nitrogen oxides (NOx) it is one of main atmosphere pollution, emission request is increasingly strict.China《" 12 " are saved Can the comprehensive programme of work of emission reduction》Middle regulation:By 2015, national discharged nitrous oxides total amount declined 10% than 2010. The GB13223-2001 that the national environmental protection of in September, 2011 portion is promulgated《Fossil-fuel power plant atmospheric pollutant emission standard》Thermal power plant NOx is arranged Put concentration and make more strict requirements:Newly-built the 3rd period, enlarging, the coal-burning boiler of reconstruction are provided, NOx highests allow discharge Concentration is 100mg/m3.What national environmental protection portion was promulgated《Petroleum refining industry pollutant emission standard》It is required that:On July 1st, 2015 Rise, nitrogen oxides requirement is less than 200mg/m in newly-built catalytic cracking unit discharge regenerated flue gas3, special emission limit requires small In 100mg/m3, on July 1st, 2017, existing enterprise also performed the standard.In numerous gas denitrifying technologies, selective catalysis is also The technology that it is still international mainstream that former method (Selective Catalytic Reduction, SCR), which is, its NOxRemoval efficiency is reachable To 80%~90%.Wherein, denitrating catalyst is the core of SCR technology, and developed country just have developed in the eighties in last century For a series of denitrating catalysts of coal characteristics, boiler type etc., many R&D institutions of China are coal-fired for China with enterprise Boiler and catalytic cracking flue gas situation have also carried out a series of research, and develop some denitrating catalysts.
CN201010537130 proposes the method that denitrating catalyst is prepared using hydrothermal method, first by titanium source presoma With the mixing of tungsten source presoma, it is placed in autoclave and carries out hydro-thermal reaction, be filtered, washed and dried and obtain titanium tungsten powder denitration catalyst Agent, while can also introduce the elements such as vanadium and molybdenum, prepares multi-metal-oxide catalyst.Catalyst activity component prepared by this method Crystal grain is small, specific surface area is larger, but by being sufficiently mixed process material aggregation extent of the same race may be caused higher due to no Phenomenon occurs, and certain influence is had on catalyst activity.
CN201110345605 proposes a kind of preparation method of denitrating catalyst, and tungsten is sequentially added into metatitanic acid slurry Sour ammonium, ammonium molybdate and ammonium metavanadate, ultrasonic wave mashing, then pH value is adjusted to 4.0~6.5, stand, separate, drying is catalyzed Agent powder.This method technique is simple, cost is low, but ammonium metavanadate is added with solid, and the dissolubility of vanadium is still to be tested, and vanadium disperses Although activity very high, SO when uneven2/SO3Conversion ratio can be higher, influences catalyst performance.
CN201210400949 proposes a kind of preparation method of titanium dioxide-tungstic acid composite granule, by para-tungstic acid Ammonium salt solution is added in metatitanic acid slurries, and directly vacuum drying obtains finished product after stirring.This method technique is simple, but titanium-tungsten Mixing intensity is relatively low, and the performance to material can have a certain impact.
In summary, the preparation of denitrating catalyst is directed to the mixing of Multimetal oxide, hybrid mode and technique Difference can not distinguish the denitration performance of catalyst, NO completelyxConversion ratio can reach more than 90%, illustrate special metal oxygen The catalytic activity of compound is higher, and scattered inequality can still obtain higher NOxConversion ratio.The quality of catalyst overall performance is also Need to be verified from otherwise sign, while the preparation of catalyst will also take into account the operability of industry amplification.
The content of the invention
It is a primary object of the present invention to provide one kind without vanadium denitration catalyst and preparation method thereof, to overcome prior art Middle denitrating catalyst activated centre in flue gas is unbalanced, the unstable defect of activity.
The object of the present invention is achieved like this, and a kind of preparation method this method without vanadium denitration catalyst includes following step Suddenly:
(1) titanium source presoma is dissolved in acid and forms solution;
(2) the co-catalysis component precursor being made up of one or both of tungsten source precursor, molybdenum source precursor is dissolved Solution is formed, and is successively well mixed with the solution of (1);
(3) well mixed rear solution ph, to 7~12, is precipitated, filtered obtained by regulating step (2);
(4) deionized water is added in filter cake obtained by step (3), is tuned into pulpous state, add rare earth source precursor solution, mixing After uniform, directly it is dried, is calcined, grind to form powder;
(5) one kind in the powder of step (4) and tungsten source precursor solution or molybdenum source precursor solution is mixed into slurry Shape, after stirring, plus pore creating material, after being well mixed, dry, be calcined, form denitrating catalyst.
Titanium source presoma, tungsten source presoma, molybdenum source presoma, rare earth source presoma, pore creating material are used in the present invention It is that denitrating catalyst prepares conventional material in the prior art, consumption selects appropriate amount, the present invention also according to process characteristic It is not any limitation as especially.The present invention has done following preferred.
The preparation method of denitrating catalyst of the present invention, the titanium source presoma is preferably titanyl sulfate or inclined titanium Acid, the acid is inorganic acid, and the step (1) forms solution with TiO2Meter, content is preferably 15~40g/L.
Tungsten source presoma is preferably secondary in preparation method of the present invention without vanadium denitration catalyst, the step (2) Ammonium tungstate or ammonium metatungstate, tungsten source presoma is with WO3Meter, titanium source presoma is with TiO2Meter, tungsten source presoma and titanium source forerunner Body mass ratio is 1.0~10.0:100.
Molybdenum source presoma in preparation method of the present invention without vanadium denitration catalyst, the step (2) is preferably Ammonium dimolybdate, three ammonium molybdates, ammonium tetramolybdate, the one or more of ammonium heptamolybdate and ammonium octamolybdate, the molybdenum source presoma with MoO3Meter, titanium source presoma is with TiO2The mass ratio of meter, molybdenum source presoma and titanium source presoma is preferably 1.0~10.0:100.
Preparation method of the present invention without vanadium denitration catalyst, step (4) middle rare earth source presoma is preferably One or more in nitric acid rare earth, rare earth oxalate, rare earth oxide, rare earth element is lanthanum (La), cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu) one or more in, rare earth source presoma is with Re2O3Meter, titanium source presoma is with TiO2Meter, step (2) gained is mixed The mass ratio for closing uniform rear solution middle rare earth source presoma and titanium source presoma is 0.1~10:100;
In preparation method of the present invention without vanadium denitration catalyst, the step (5) mixing time be preferably 10~ 60min。
Slurry water contains in preparation method of the present invention without vanadium denitration catalyst, the step (4) and step (5) Amount preferably 25~55%.
Co-catalysis component presoma in preparation method of the present invention without vanadium denitration catalyst, the step (5) Consumption is in terms of trioxide, and the titanium source presoma consumption is with TiO2Meter, trioxide and TiO2Mass ratio is preferably 0.5~ 2.0:100。
The preparation method of denitrating catalyst of the present invention, the titanium source presoma consumption is with TiO2Meter, the step (5) pore creating material is the one or more in polyethylene glycol oxide, polymethyl methacrylate, sesbania powder, addition and TiO in2's Mass ratio is preferably 0.1~1.0:100.
Sintering temperature is best in the preparation method of denitrating catalyst of the present invention, the step (4) and step (5) For 400~650 DEG C, roasting time is preferably 4~10h.
Pore creating material of the present invention, leaves in catalyst matrix micro- by the use of its own molecular structure as template, after roasting Hole, increases the microcellular structure of catalyst.
Present invention also offers a kind of denitrating catalyst, it is prepared by the preparation method of above-mentioned denitrating catalyst.
Beneficial effects of the present invention:
(1) using the method for mixing in situ, titanium atom and cocatalyst component is mixed in atomic level, cause follow-up The crystal produced in coprecipitation process, lattice defect is more, and mixed-metal oxides particle diameter is small and homogeneous, bigger than surface, simultaneously Improve titanium dioxide crystal turns brilliant temperature, beneficial to the performance of catalytic activity;
(2) rare earth source is added when catalyst co-precipitation material is not calcined, permeates deeper in titanium-tungsten (molybdenum) particle surface, Connection is closer, disperses evenly, fired rear catalyst activity is more stable;
(3) powder material prepared entered after once roasting, and covered one layer of cocatalyst component on its surface, while plus Enter polyethylene glycol oxide, also possessed nanometer level microporous while making catalyst particle surface that there are more co-catalysis components to adhere to, Both heavy metals of flue gases oxide can have been resisted in its surface nonuniform deposition, high catalyst performance can be ensured again.
Embodiment
Embodiments of the invention are elaborated below:The present embodiment is carried out lower premised on technical solution of the present invention Implement, give detailed embodiment and process, but protection scope of the present invention is not limited to following embodiments, following implementation The experimental method of unreceipted actual conditions in example, generally according to normal condition.
Catalyst sample and catalytic cracking spent catalyst hybrid technique:Screening takes 20 after the fresh catalyst of preparation is crushed ~40 mesh powders;Vanadium in 40~60 mesh powders, catalytic cracking spent catalyst (LDO) is taken to aoxidize after catalytic cracking spent catalyst screening Thing content about 1%.Two kinds of powders in mass ratio 1:1 mixing, in air atmosphere, at 350 DEG C, mixes 24h, screens out urge afterwards Agent powder is evaluated.Fresh catalyst is contacted in mixed process with waste acetic acid, can be urged useless catalytic cracking Active material vanadium in agent is uneven to be transferred on fresh catalyst, causes fresh catalyst surface reactive material vanadium to aoxidize Thing concentrates accumulation, causes catalyst Topically active to strengthen, and then can increase the SO of catalyst2/SO3Conversion ratio, reduces denitration catalyst Agent overall performance.
NOxConversion ratio appreciation condition:Air speed 4000h-1, 350 DEG C of reaction temperature, air inlet NOxFor 600mg/Nm3、SO2For 1000mg/Nm3, ammonia nitrogen ratio be that 1, water content is 10%.
NOx、SO2Method for measurement of concentration:Flue gas continuous on-line analysis instrument, Siemens ULTRAMAT23.
SO2/SO3Conversion ratio assay method:Wet desulfurization of flue gas by limestone-gypsum method device performance acceptance test specification (DL/ T998-2006)。
Following examples are that the present invention is illustrated, and " % " described in embodiment and comparative example refers to quality percentage and contained Amount.
Embodiment 1:
It will contain with TiO2Meter 500g titanyl sulfate is dissolved in sulfuric acid solution, is added and is contained with WO3Count 22.5g metatungstic acid Ammonium salt solution, forms and contains TiO2For 35g/L mixed solutions, stir and ammoniacal liquor regulation pH value is gradually added after 2h to 9.5, precipitation is complete Afterwards, filter, wash;Material after washing is spent into ion water making into the slurry that moisture content is 50% again, added with CeO2Count 40g's Cerous nitrate solution, stirs after 1.5h, convection drying, 8h is calcined at 620 DEG C;After roasting powder again with WO3Count 7.5g inclined tungsten Aqueous 30% slurry is made in acid ammonium solution, after stirring add 4g polyethylene glycol oxides, stirring 40min, sealing and standing 24h, drying, Denitrating catalyst is obtained after 620 DEG C of roasting 8h.Above-mentioned gained fresh catalyst and mixed with catalytic cracking vanadium-containing wasting catalyst high temperature Close rear catalyst to evaluate respectively, the results are shown in Table 1 data.
Comparative example 1:
Ammonium metatungstate does not use two step addition methods, and remaining is same as Example 1, will contain with TiO2Count 500g sulfuric acid Oxygen titanium is dissolved in sulfuric acid solution, is added and is contained with WO330g ammonium metatungstate solution is counted, is formed and contains TiO2For 35g/L mixed solutions, Ammoniacal liquor is gradually added after stirring 2h and adjusts pH value to 9.5, after precipitation is complete, filtering, washing;Again by material deionization after washing The slurry that moisture content is 50% is made in water, adds with CeO240g cerous nitrate solution is counted, is stirred after 1.5h, convection drying, 620 Denitrating catalyst is obtained after being calcined 8h at DEG C;Aqueous 30% slurry is made in powder again after roasting, and 4g polyoxygenateds are added after stirring Denitrating catalyst is obtained after ethene, stirring 40min, sealing and standing 24h, drying, 620 DEG C of roasting 8h.Above-mentioned gained fresh catalyst Agent and evaluated respectively with catalytic cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst, the results are shown in Table 1 data.
Embodiment 2
It will contain with TiO2Meter 500g titanyl sulfate is dissolved in sulfuric acid solution, is added and is contained with MoO3The ammonium molybdate for counting 20g is molten Liquid, forms and contains TiO2For 35g/L mixed solutions, stir and ammoniacal liquor regulation pH value is gradually added after 2h to 8.5, after precipitation is complete, mistake Filter, washing;Material after washing is spent into ion water making into the slurry that moisture content is 50% again, added with CeO2Count 30g nitric acid Cerium solution, stirs after 1.5h, convection drying, 8h is calcined at 600 DEG C;After roasting powder again with MoO3Count 6g ammonium molybdate solution Aqueous 30% slurry is made, 4g polyethylene glycol oxides, stirring 40min, sealing and standing 24h, drying, 600 DEG C of roastings are added after stirring Denitrating catalyst is obtained after burning 8h.Above-mentioned gained fresh catalyst and it is catalyzed after being mixed with catalytic cracking vanadium-containing wasting catalyst high temperature Agent is evaluated respectively, the results are shown in Table 1 data.
Comparative example 2
Added without pore creating material polyethylene glycol oxide, remaining is same as Example 2, will contain with TiO2Count 500g titanyl sulfate It is dissolved in sulfuric acid solution, adds and contain with MoO320g ammonium molybdate solution is counted, is formed and contains TiO2For 35g/L mixed solutions, stirring Ammoniacal liquor is gradually added after 2h and adjusts pH value to 8.5, after precipitation is complete, filtering, washing;Material after washing is spent into ion water making again Into the slurry that moisture content is 50%, add with CeO230g cerous nitrate solution is counted, is stirred after 1.5h, convection drying, at 600 DEG C It is calcined 8h;After roasting powder again with MoO3Aqueous 30% slurry, stirring 40min, sealing is made in meter 6g ammonium molybdate solution Denitrating catalyst is obtained after standing 24h, drying, 600 DEG C of roasting 8h.Above-mentioned gained fresh catalyst and useless containing vanadium with catalytic cracking Catalyst high temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Embodiment 3
It will contain with TiO2Meter 500g titanyl sulfate is dissolved in sulfuric acid solution, is added and is contained with MoO3Meter 20g ammonium molybdate, With WO320g ammonium metatungstate solution is counted, is formed and contains TiO2For 35g/L mixed solutions, stir and ammoniacal liquor regulation pH is gradually added after 2h Value is to 8.5, after precipitation is complete, filtering, washing;Material after washing is spent into ion water making into the slurry that moisture content is 50% again, Add with CeO225g cerous nitrate solution is counted, stirs after 1.5h, convection drying, 8h is calcined at 600 DEG C;After roasting powder again with With MoO3Aqueous 30% slurry is made in meter 6g ammonium metatungstate solution, and 3.5g polyethylene glycol oxides, stirring are added after stirring Denitrating catalyst is obtained after 40min, sealing and standing 24h, drying, 600 DEG C of roasting 8h.Above-mentioned gained fresh catalyst and with catalysis Cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Comparative example 3
Technique used presses CN201110345605 embodiments 1, by the metatitanic acid scattered mashing of dust technology, filters to neutrality, Add water metatitanic acid mashing is scattered, obtained metatitanic acid slurry.Ammonium tungstate, cerous nitrate and molybdenum are sequentially added in metatitanic acid slurry Sour ammonium, makes the mass ratio of three kinds of ammonium salts and metatitanic acid reach the ratio of embodiment 3, makes its composition identical, then by mixed material Allow the ammonium salt of addition to dissolve with stirring to pulp, disperse, ammonium salt is fully adsorbed to metatitanic acid surface, with nitre acid for adjusting pH value extremely 5.0.Stand, dry, 300 DEG C of heat treatment 4h are to obtain catalyst.Above-mentioned gained fresh catalyst and useless containing vanadium with catalytic cracking Catalyst high temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Embodiment 4
It will contain with TiO2Meter 500g titanyl sulfate is dissolved in sulfuric acid solution, is added and is contained with MoO3Meter 15g ammonium molybdate, With WO315g ammonium metatungstate solution is counted, is formed and contains TiO2For 35g/L mixed solutions, stir and ammoniacal liquor regulation pH is gradually added after 2h Value is to 8.5, after precipitation is complete, filtering, washing;Material after washing is spent into ion water making into the slurry that moisture content is 50% again, Add with CeO220g cerous nitrate solution is counted, stirs after 1.5h, convection drying, 8h is calcined at 600 DEG C;After roasting powder again with With WO3Aqueous 30% slurry is made in meter 5g ammonium metatungstate solution, addition 3.5g polyethylene glycol oxides after stirring, stirring 40min, Denitrating catalyst is obtained after sealing and standing 24h, drying, 600 DEG C of roasting 8h.Above-mentioned gained fresh catalyst and contain with catalytic cracking Vanadium dead catalyst high temperature mixing rear catalyst is evaluated respectively, the results are shown in Table 1 data.
Comparative example 4
Technique used presses CN103143396 embodiments 1, a kind of honeycomb type flue gas denitration catalyst, with the raw material of parts by weight Extruded shaping, sintering are formed, and the final active formulation ratio reached is consistent with embodiment 4, makes its composition identical.It is cellular to urge Agent is size-reduced to be evaluated to 20~40 mesh.Above-mentioned gained fresh catalyst and mixed with catalytic cracking vanadium-containing wasting catalyst high temperature Close rear catalyst to evaluate respectively, the results are shown in Table 1 data.
Embodiment 5
It will contain with TiO2Meter 500g titanyl sulfate is dissolved in sulfuric acid solution, is added and is contained with MoO3Meter 25g ammonium molybdate, With WO325g ammonium metatungstate solution is counted, is formed and contains TiO2For 35g/L mixed solutions, stir and ammoniacal liquor regulation pH is gradually added after 2h Value is to 8.5, after precipitation is complete, filtering, washing;Material after washing is spent into ion water making into the slurry that moisture content is 50% again, Add with CeO250g cerous nitrate solution is counted, stirs after 1.5h, convection drying, 8h is calcined at 600 DEG C;After roasting powder again with With WO3Aqueous 30% slurry is made in meter 10g ammonium metatungstate solution, and 3.5g polymethyl methacrylates are added after stirring, are stirred Denitrating catalyst is obtained after mixing 40min, sealing and standing 24h, drying, 600 DEG C of roasting 8h.Above-mentioned gained fresh catalyst and with urging Change cracking vanadium-containing wasting catalyst high temperature mixing rear catalyst to evaluate respectively, the results are shown in Table 1 data.
The embodiment of table 1 and comparative example evaluating data contrast table
Found by embodiment and comparative example:The denitrating catalyst of the resistance heavy metal deposition of embodiment has good effect Really, it is preliminary the mixing rank of active material is reached molecule rank by mixing in situ, through being co-precipitated the nanometer slightly evacuated Particle, then rare earth oxide is introduced in particle surface and shallow-layer, catalyst intermediate is obtained after roasting, is ground to form after powder, Strengthen again in the presence of pore-creating auxiliary agent in the co-catalyst for being introduced into and hindering that heavy metallic oxide is deposited in gas phase, evaluating catalyst NOxConversion ratio when ammonia nitrogen ratio is 1, up to more than 95%, and catalyst sulfur dioxide/sulphur trioxide conversion rate is relatively low, warp After catalytic cracking mixed processing containing heavy metal dusts, catalyst activity does not almost weaken, and illustrates that catalyst performance is excellent;It is de- In denox catalyst preparation method, if being handled without (4) step, only retain first time calcined catalyst sample, contain through catalytic cracking After vanadium dead catalyst mixed processing, SO2/SO3Conversion ratio has increased slightly;If pore-creating auxiliary agent is not added with the processing of (4) step, through catalysis After cracking vanadium-containing wasting catalyst mixed processing, SO2/SO3Conversion ratio also has increased slightly.In a word, the fresh denitration that prepared by the present invention is urged Catalyst after agent and processing with the conditions of when evaluating, SO2/SO3Conversion ratio is lower than other comparative examples, with good Catalytic activity.
Beneficial effects of the present invention:
(1) using the method for mixing in situ, titanium atom and cocatalyst component is mixed in atomic level, cause follow-up The crystal produced in coprecipitation process, lattice defect is more, and mixed-metal oxides particle diameter is small and homogeneous, bigger than surface, simultaneously Improve titanium dioxide crystal turns brilliant temperature, beneficial to the performance of catalytic activity;
(2) rare earth source is added when catalyst co-precipitation material is not calcined, permeates deeper in titanium-tungsten (molybdenum) particle surface, Connection is closer, disperses evenly, and fired rear catalyst activity is more preferably;
(3) powder material prepared entered after once roasting, and covered one layer of cocatalyst component on its surface, while plus Enter polyethylene glycol oxide, also possessed nanometer level microporous while making catalyst particle surface that there are more co-catalysis components to adhere to, Both heavy metals of flue gases oxide can have been resisted in its surface nonuniform deposition, high catalyst performance can be ensured again.
Certainly, the present invention can also have other various embodiments, ripe in the case of without departing substantially from spirit of the invention and its essence Various corresponding changes and deformation, but these corresponding changes and deformation can be made according to the present invention by knowing those skilled in the art The protection domain of the claims in the present invention should all be belonged to.

Claims (10)

1. a kind of preparation method without vanadium denitration catalyst, it is characterised in that this method comprises the following steps:
(1) titanium source presoma is dissolved in acid and forms solution;
(2) the co-catalysis component precursor being made up of one or both of tungsten source precursor, molybdenum source precursor is dissolved and formed Solution, and be successively well mixed with the solution of (1);
(3) well mixed rear solution ph, to 7~12, is precipitated, filtered obtained by regulating step (2);
(4) deionized water is added in filter cake obtained by step (3), is tuned into pulpous state, added rare earth source precursor solution, be well mixed Afterwards, directly it is dried, is calcined, grinds to form powder;
(5) powder of step (4) is mixed into pulp with one kind in tungsten source precursor solution or molybdenum source precursor solution, stirred After mixing, plus pore creating material, after being well mixed, dry, be calcined, form denitrating catalyst.
2. preparation method according to claim 1, it is characterised in that tungsten source presoma is with WO in the step (2)3Meter, titanium Source presoma is with TiO2The mass ratio of meter, tungsten source presoma and titanium source presoma is 1.0~10.0:100.
3. preparation method according to claim 1, it is characterised in that molybdenum source presoma is with MoO in the step (2)3Meter, Titanium source presoma is with TiO2The mass ratio of meter, molybdenum source presoma and titanium source presoma is 1.0~10.0:100.
4. preparation method according to claim 1, it is characterised in that step (4) middle rare earth source presoma is with Re2O3 Meter, titanium source presoma is with TiO2Meter, the matter of well mixed rear solution middle rare earth source presoma and titanium source presoma obtained by step (2) Amount is than being 0.1~10:100.
5. preparation method according to claim 1, it is characterised in that one kind in the step (5) in tungsten source or molybdenum source Precursor consumption is in terms of trioxide, and the titanium source presoma consumption is with TiO2Meter, trioxide and TiO2Mass ratio is preferably 0.5~2.0:100.
6. preparation method according to claim 1, it is characterised in that co-catalysis component presoma in the step (2) Consumption is in terms of trioxide form, and the titanium source presoma consumption is with TiO2Meter, trioxide and TiO2Mass ratio be 0.5~ 2.0:100。
7. preparation method according to claim 1, it is characterised in that the titanium source presoma consumption is with TiO2Meter, the step Suddenly pore creating material addition and TiO in (5)2Mass ratio be 0.1~1.0:100.
8. preparation method according to claim 1, it is characterised in that the pore creating material in step (5) is polyethylene glycol oxide, gathered One or more in methyl methacrylate, sesbania powder.
9. preparation method according to claim 1, it is characterised in that sintering temperature is equal in the step (4) and step (5) For 400~650 DEG C, roasting time is 4~10h.
10. one kind is without vanadium denitration catalyst, it is characterised in that it is without vanadium denitration catalyst described in any one of claim 1 to 9 Prepared by the preparation method of agent.
CN201710432875.2A 2017-06-09 2017-06-09 One kind is without vanadium denitration catalyst and preparation method thereof Pending CN107321343A (en)

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Application publication date: 20171107