CN107134382B - Touch-switch packaging technology - Google Patents
Touch-switch packaging technology Download PDFInfo
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- CN107134382B CN107134382B CN201710538018.0A CN201710538018A CN107134382B CN 107134382 B CN107134382 B CN 107134382B CN 201710538018 A CN201710538018 A CN 201710538018A CN 107134382 B CN107134382 B CN 107134382B
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- Prior art keywords
- rubber base
- shrapnel
- touch
- ccd
- packaging technology
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/005—Apparatus or processes specially adapted for the manufacture of electric switches of reed switches
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of touch-switch packaging technologies, check that rubber base supplied materials assembles automatically, CCD checks that finished appearance beats banding packing machine using CCD, include the following steps：Start, rubber base pan feeding；Rubber base CCD is checked：If by checking, assembled automatically；If not by checking, without assembling, defective products is discharged to defective products area；Terminal is bent, and rubber base, which is cut, to be dissipated for four terminals are bent into 90 ° after secondary air sucking/blowing after single product.Shrapnel pan feeding, shrapnel cut while being packed into rubber base；Protective film pan feeding, protective film are packed into rubber base；After dedusting, carries out sense of movement and if voltage-withstand test carries out resistance and continuity test by sense of movement and voltage-withstand test, if not by sense of movement and voltage-withstand test, automatic identification chooses unsanctioned workpiece；Strap and sealant tape feeding, if by resistance and continuity test, product enters strap；After dedusting again, rubber base CCD inspections are carried out；Most afterwards after sealing reel rewinding, terminate.
Description
Technical field
The present invention relates to contact-making switch technical fields, and in particular to a kind of touch-switch packaging technology.
Background technology
In the prior art, the process flow for assembling of contact-making switch including hand hydraulic cutting presser as shown in Figure 1, cut separation rubber base, hand
Hydraulic cutting presser song foot, rubber base clamps and shoot piece, hand hydraulic cutting presser cuts shrapnel, shrapnel clamps, shrapnel pad pasting, the tight product of beer, pressure resistance survey
Examination, contact resistance test, visual examination, blowing fill adhesive tape heat sealed package totally 11 processes, need a large amount of manual operations.It is existing
The process data of this touch-switch packaging technology in technology is as shown in table 1.
The process data of the touch-switch packaging technology in the prior art of table 1
| Process | Number | Working hour | Pitch time (S) | Production capacity | Production capacity (PCS/ people/H) per capita | Qualification rate |
| 11 | 17 | 85 | 6 | 600 | 35 | 95% |
The main problem of this touch-switch packaging technology in the prior art includes：
The first, injection molding supplied materials fills for reel band, need to cut into single product, and hand hydraulic cutting presser uses manual feeding, cuts the time
Length, efficiency are low；
The second, shrapnel pad pasting operation it is highly difficult, the 1PCS protective film eyes that need to be torn with tweezers aim at fitting, film easy sticker partially,
It is easy to scratch that patch wrinkle, film easily pull deformation, shrapnel, and station is also easy to produce that bad, efficiency is low, number is more, rework rate is high, skilled worker is needed to grasp
Make；
Third shoots piece position offset, the next positioning of beer can occur in station transfer process.
In contact-making switch production, client is very tight to product quality requirement, and shrapnel can not have grit under the microscope in amplification.It is existing
There is the touch-switch packaging technology in technology all to there is improved space from production efficiency and product quality.
Invention content
In order to overcome problems of the prior art, the present invention to provide a kind of touch-switch packaging technology.
To achieve the above object, touch-switch packaging technology of the present invention plays band packet using automatic assembling CCD inspections
Installation, includes the following steps：
Start, rubber base pan feeding；
Rubber base CCD is checked：If by inspection (OK), carries out rubber base and cut；If not by checking, without group
Dress, defective products are discharged into defective products box.
Shrapnel pan feeding, shrapnel cut while being packed into rubber base；
Protective film pan feeding, protective film are packed into rubber base；
After dedusting, carries out sense of movement and if voltage-withstand test carries out resistance by sense of movement and voltage-withstand test (OK)
With continuity test, if not by sense of movement and voltage-withstand test, using 80 grams of counterweights by compressing switch, finished product contact-making switch cannot be led
It is logical.Pressing finished product contact-making switch using 120 grams of counterweights needs to be connected, and pressure resistance can not have breakdown automatic identification using AC300.0.5mA
Choose the workpiece not by sense of movement and voltage-withstand test；
Strap and sealant tape feeding, if by resistance and continuity test, product enters strap；If do not passed through
Resistance and continuity test, then automatic identification choose the workpiece not by resistance and continuity test；
After dedusting again, rubber base CCD inspections are carried out；
Most afterwards after sealing reel rewinding, terminate.
Preferably, before first time rubber base CCD checks, also pass through rubber base pressure-vaccum dirt process.
It is further preferred that touch-switch packaging technology of the present invention beats band packaging using automatic assembling CCD inspections
Machine realizes double chargings, double assembling designs, and each station is once completed at the same time 2PCS products, the first rubber base and the second rubber base is parallel sets
It sets and is carried out at the same time rubber base pressure-vaccum dirt process, then be carried out at the same time rubber base CCD and check, be carried out at the same time rubber base and cut process.
The automatic assembling CCD inspections, which beat banding packing machine and cut shrapnel and rubber base, dissipates into single product, using stepping horse
Up to self-feeding, precise punching mould automatic cutting.
Preferably, further include rubber base song foot and rubber base pressure-vaccum between rubber base is cut and shrapnel cuts while being packed into rubber base
Dirt process.
The rubber base song foot is automatic song foot, after cutting completion rubber base, assembles CCD inspections automatically and beats banding packing machine certainly
It is dynamic that rubber base is sent under bent foot mould bent foot simultaneously.
Preferably, same using double feed designs during shrapnel is cut, the first shrapnel and the second shrapnel are arranged in parallel
And be carried out at the same time shrapnel and cut, then it is carried out at the same time the operation that shrapnel is packed into rubber base.
Shrapnel cut with the synchronous progress in the described automatic assembling CCD checks the channel for beating banding packing machine of shrapnel pad pasting,
Shrapnel protective film is sticked on first shrapnel and the second shrapnel, which uses the volume of band-like no punching
Material is coincide using accurate blanking die, while sweeping away shrapnel protective film automatically and is affixed on the first shrapnel and the second shrapnel.
The sense of movement and voltage-withstand test include using 80 grams of counterweights by compressing switch, and finished product contact-making switch cannot be connected.
Pressing finished product contact-making switch using 120 grams of counterweights needs to be connected, and pressure resistance can not have breakdown using AC300.0.5mA.
It is further preferred that checking whether the contact point in rubber base has sundries or pressure by CCD camera shootings before rubber base is cut
Defective products is discharged into defective products box by wound automatically when finding there are sundries or weighing wounded.
Touch-switch packaging technology of the present invention shrapnel is cut with rubber base using full-automatic kludge dissipate into it is single
Product, using stepper motor self-feeding, precise punching mould automatic cutting, rubber base can pass through CCD camera shootings after cutting and check rubber base
It is bad whether interior contact point has sundries or weigh wounded etc., and automatic identification alarm is shut down, and automatic song foot completes rubber base when cutting
Afterwards, rubber base can be sent under bent foot mould bent foot simultaneously by machine automatically.Equipment assembles while cutting shrapnel automatically with rubber base, shrapnel
Protective film uses the coiled strip of band-like no punching, coincide using accurate blanking die, while sweeping away protective film automatically and is affixed on shrapnel
(prior art is that supplier provides oneself the protective film being punched before, is torn by hand by hand to just pasting).Equipment detects automatically
Pressure resistance and contact resistance, and automatic identification defective products are flowed out from bad channel.CCD electro-photographics check appearance, can not on shrapnel
There are sundries or grit, scuffing etc. bad, the alarm of equipment automatic identification is shut down.Fully-automatic packaging：Equipment loads onto strap and adhesive tape,
And self-feeding, automatic heat-sealing, automatic coiling.For assembling process using double chargings, double assembling designs, each station is primary simultaneously can
Complete 2PCS products.All packaging technologies all use equipment integration operation to replace, prosthetic operation.Operator only reloads, opens
Shutdown, cleaning and point are examined, and blowing is combined with dust suction, one outlet of an air inlet, and dust removing effects are fine.
Description of the drawings
Fig. 1 is the flow chart of touch-switch packaging technology in the prior art.
Fig. 2 is the equipment operation workflow figure of touch-switch packaging technology of the present invention.
Fig. 3 is that banding packing machine is beaten in the automatic assembling CCD inspections used in touch-switch packaging technology of the present invention
Schematic diagram.
Fig. 4 is the operational flowchart of touch-switch packaging technology of the present invention.
Specific implementation mode
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
As shown in Fig. 2, touch-switch packaging technology of the present invention beats banding packing machine using automatic assembling CCD inspections
(structure is as shown in Figure 3), includes the following steps：
Start, rubber base pan feeding；
Rubber base CCD is checked：If by inspection (OK), carries out rubber base and cut；If not by checking, without group
Dress, defective products are discharged into defective products box；
Shrapnel pan feeding, shrapnel cut while being packed into rubber base；
Rubber head pan feeding, rubber head are packed into rubber base；
After dedusting, carries out sense of movement and if voltage-withstand test carries out resistance by sense of movement and voltage-withstand test (OK)
With continuity test, if not by sense of movement and voltage-withstand test, using 80 grams of counterweights by compressing switch, finished product contact-making switch cannot
Conducting.Pressing finished product contact-making switch using 120 grams of counterweights needs to be connected, and pressure resistance can not have breakdown using AC300.0.5mA, automatic to know
Do not choose the workpiece not by sense of movement and voltage-withstand test；
Strap and sealant tape feeding, if by resistance and continuity test, product enters strap；If do not passed through
Resistance and continuity test, then automatic identification choose the workpiece not by resistance and continuity test；
After dedusting again, rubber base CCD inspections are carried out；
Most afterwards after sealing reel rewinding, terminate.
As shown in Figure 3, it is preferable that before first time rubber base CCD checks, also pass through rubber base pressure-vaccum dirt process.
It is further preferred that touch-switch packaging technology of the present invention beats band packaging using automatic assembling CCD inspections
Machine realizes double chargings, double assembling designs, and each station is once completed at the same time 2PCS products, the first rubber base and the second rubber base is parallel sets
It sets and is carried out at the same time rubber base pressure-vaccum dirt process, then be carried out at the same time rubber base CCD and check, be carried out at the same time rubber base and cut (i.e. rubber base is cut scattered)
Process.
The automatic assembling CCD inspections, which beat banding packing machine and cut shrapnel and rubber base, dissipates into single product, using stepping horse
Up to self-feeding, precise punching mould automatic cutting.
Preferably, further include rubber base song foot and rubber base pressure-vaccum between rubber base is cut and shrapnel cuts while being packed into rubber base
Dirt process.
The rubber base song foot is automatic song foot, after cutting completion rubber base, assembles CCD inspections automatically and beats banding packing machine certainly
It is dynamic that rubber base is sent under bent foot mould bent foot simultaneously.
Preferably, same using double feed designs during shrapnel is cut, the first shrapnel and the second shrapnel are arranged in parallel
And be carried out at the same time shrapnel and cut, then it is carried out at the same time the operation that shrapnel is packed into rubber base.
Shrapnel cut with the synchronous progress in the described automatic assembling CCD checks the channel for beating banding packing machine of shrapnel pad pasting,
Shrapnel protective film is sticked on first shrapnel and the second shrapnel, which uses the volume of band-like no punching
Material is coincide using accurate blanking die, while sweeping away shrapnel protective film automatically and is affixed on the first shrapnel and the second shrapnel.
The sense of movement and voltage-withstand test include using 80 grams of counterweights by compressing switch, and finished product contact-making switch cannot be connected.
Pressing finished product contact-making switch using 120 grams of counterweights needs to be connected, and pressure resistance can not have breakdown using AC300.0.5mA.
It is further preferred that checking whether the contact point in rubber base has sundries or pressure by CCD camera shootings before rubber base is cut
Wound, when discovery there are sundries or weighs alarm shutdown wounded.
Fig. 4 shows the operational flowchart of touch-switch packaging technology of the present invention.Technique behaviour according to the invention
Make flow, rubber base/shrapnel/protective film/strap/gummed tape feeding needs 10 minutes, and booting needs 0.5 minute, and process, which is reloaded, needs 2
Minute, the inspection of process point 2 times a day and maintenance need 5 minutes every time, totally 10 minutes twice, shut down 0.5 minute, and operator is daily just
Behaviour's machine time is 23 minutes in the case of often.
The process data of touch-switch packaging technology of the present invention is as shown in table 2.
The process data of 2 touch-switch packaging technology of the present invention of table
| Process number | Number | Working hour (S/PCS) | Pitch time (S) | Production capacity (PCS/H) | Production capacity (PCS/ people/H) per capita | Qualification rate |
| 1 | 1 | 21 | 3.5 | 2057 | / | 99.99% |
Compared with touch-switch packaging technology in the prior art, the present invention has the following advantages：
1. mass：Qualification rate is increased to 99.99%, seldom does over again.Using 2 high definition CCD cameras with high resolution
Electronic display checks product, greatly reduces the erroneous judgement of artificial detection, can meet client's quality requirements, reduces number of doing over again.
2, process stability and accuracy：All operating procedures are all replaced by Full-automatic assembling machine, substantially reduce artificial behaviour
The unstability of work.Especially shrapnel pad pasting operates, and always patch can adhere in environment partially with wrinkle during pad pasting manual operation
Grit, quality do not ensure.Cut when equipment operation with pad pasting almost it is synchronous carry out, process carries out in the channel, with environment
Contact portion is few, pad pasting smooth-going, efficient stable quality.
3. efficiency：All manual process are all replaced by Full-automatic assembling machine, except the outer efficiency of reliable in quality stabilization is even more considerable.
Single product manufacture completion working hour reduces 75%；Beat working hour reduces 41.67%；Number is down to 1 people by 17 people；Production capacity by
It is increased within 600PCS/ hours 2057PCS/ hours, improves 2.43 times.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention belong to the scope of protection of present invention.
Claims (8)
1. a kind of touch-switch packaging technology, it is characterised in that the touch-switch packaging technology is checked using automatic assembling CCD
Banding packing machine is beaten, is included the following steps：
Start, rubber base pan feeding；
Rubber base pressure-vaccum dirt process；
Rubber base CCD is checked：If by checking, product is assembled, if not by checking, without assembling, no
Non-defective unit is discharged into defective products box；
Rubber base pressure-vaccum dirt process；
Shrapnel pan feeding, shrapnel cut while being packed into rubber base；
Protective film pan feeding, protective film are packed into rubber base；
Shrapnel cut with the synchronous progress in the described automatic assembling CCD checks the channel for beating banding packing machine of shrapnel pad pasting, it is described
Protective film uses the coiled strip of band-like no punching, coincide and is affixed on using accurate blanking die, while sweeping away shrapnel protective film automatically
On shrapnel；
After dedusting, sense of movement and voltage-withstand test are carried out, if by sense of movement and voltage-withstand test, resistance is carried out and is surveyed with conducting
Examination, if not by sense of movement and voltage-withstand test, defective products is discharged into not by test of the product without next step, system automatically
Non-defective unit box；
Strap and sealant tape feeding, if by resistance and continuity test, product enters strap；If not passing through resistance
With continuity test, then test of the product without next step, defective products is discharged into defective products box by system automatically；
Pass through the workpiece of resistance and continuity test；After dedusting again, finished product CCD inspections are carried out；
Most afterwards after sealing reel rewinding, terminate.
2. touch-switch packaging technology as described in claim 1, which is characterized in that the touch-switch packaging technology uses
Automatic assembling CCD inspections beat banding packing machine and realize that double chargings, double assembling designs, each station are once completed at the same time 2PCS products,
First rubber base and the second rubber base are arranged in parallel and are carried out at the same time rubber base pressure-vaccum dirt process, then are carried out at the same time rubber base CCD and check, simultaneously
It carries out rubber base and cuts process.
3. touch-switch packaging technology as described in claim 1, which is characterized in that band is played in the automatic assembling CCD inspections
Packing machine, which cuts shrapnel and rubber base, dissipates into single product, using stepper motor self-feeding, precise punching mould automatic cutting.
4. touch-switch packaging technology as described in claim 1, which is characterized in that cut in rubber base and cut same fashionable dress with shrapnel
Further include rubber base song foot process between entering rubber base.
5. touch-switch packaging technology as claimed in claim 4, which is characterized in that the rubber base song foot is automatic bent foot,
After cutting completion rubber base, the automatic CCD that assembles checks that beat banding packing machine is sent under bent foot mould song foot simultaneously by rubber base automatically.
6. touch-switch packaging technology as described in claim 1, which is characterized in that same using double during shrapnel is cut
Feed design, the first shrapnel and the second shrapnel are arranged in parallel and are carried out at the same time shrapnel and cut, then are carried out at the same time shrapnel and are packed into rubber base
Operation.
7. touch-switch packaging technology as claimed in claim 6, which is characterized in that in first shrapnel and the second shrapnel
On stick shrapnel protective film.
8. touch-switch packaging technology as described in claim 1, which is characterized in that the sense of movement and voltage-withstand test packet
It includes, using 80 grams of counterweights by compressing switch, finished product contact-making switch cannot be connected；Pressing finished product contact-making switch using 120 grams of counterweights needs
Conducting, pressure resistance can not have breakdown using AC300,0.5mA.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710538018.0A CN107134382B (en) | 2017-07-04 | 2017-07-04 | Touch-switch packaging technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710538018.0A CN107134382B (en) | 2017-07-04 | 2017-07-04 | Touch-switch packaging technology |
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| CN107134382A CN107134382A (en) | 2017-09-05 |
| CN107134382B true CN107134382B (en) | 2018-07-27 |
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|---|---|---|---|
| CN201710538018.0A Active CN107134382B (en) | 2017-07-04 | 2017-07-04 | Touch-switch packaging technology |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807630B (en) * | 2019-04-09 | 2020-01-03 | 徐亚果 | Automatic assembling process of microswitch for medical instrument |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102129926A (en) * | 2010-12-30 | 2011-07-20 | 东莞唯佳电子有限公司 | Automatic assembly and detection method for light touch switch and assembly and detection machine |
| CN102231338A (en) * | 2011-05-31 | 2011-11-02 | 东莞市澳佳橡胶五金制品有限公司 | Touch switch assembly method and semi-automatic assembly line of touch switch for implementing the method |
| CN104240994A (en) * | 2014-08-29 | 2014-12-24 | 惠州冠泰电子有限公司 | Device capable of automatically assembling microswitch |
-
2017
- 2017-07-04 CN CN201710538018.0A patent/CN107134382B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102129926A (en) * | 2010-12-30 | 2011-07-20 | 东莞唯佳电子有限公司 | Automatic assembly and detection method for light touch switch and assembly and detection machine |
| CN102231338A (en) * | 2011-05-31 | 2011-11-02 | 东莞市澳佳橡胶五金制品有限公司 | Touch switch assembly method and semi-automatic assembly line of touch switch for implementing the method |
| CN104240994A (en) * | 2014-08-29 | 2014-12-24 | 惠州冠泰电子有限公司 | Device capable of automatically assembling microswitch |
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| Publication number | Publication date |
|---|---|
| CN107134382A (en) | 2017-09-05 |
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