CN217098733U

CN217098733U - Full-automatic guillootine of VCM base

Info

Publication number: CN217098733U
Application number: CN202123456653.5U
Authority: CN
Inventors: 王秋; 姜学军; 余泽飞
Original assignee: Ranke Electronic Technology Suzhou Co ltd
Current assignee: Ranke Electronic Technology Suzhou Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-08-02
Anticipated expiration: 2031-12-31

Abstract

The utility model discloses a full-automatic guillootine of VCM base, the load simulator comprises a case, the man-machine box is installed to the top of machine case, and the rear side of man-machine box installs the tails and cut, one side of tails guillootine is installed and is drawn the material ratchet, and draws one side of material ratchet to be provided with the yields and cut, the right side that the tails cut is installed and is moved the material module, and the right side that moves the material module is provided with the defective products and cuts, visual detection is installed to one side that the defective products cut, and one side of visual detection is provided with the mouth of a river and cuts, the front end material loading is installed to the below that the mouth of a river cut. This full-automatic guillootine of VCM base adopts neotype structural design, through being provided with a plurality of worker stations on the quick-witted case, and the intercourse between the worker station can improve the integrated nature of device, can accomplish the mouth of a river simultaneously and cut on the device, visual detection to and the classification between defective products and the yields, improved the functionality of device greatly, also save man-hour simultaneously, need not constantly adjust the change device according to the process.

Description

Full-automatic guillootine of VCM base

Technical Field

The utility model belongs to the technical field of miniature camera production, especially, relate to a full-automatic guillootine of VCM base.

Background

At the moment of informatization, electronic products enter lives and production, wherein a miniature camera is one type of the electronic products, the camera is used as important equipment for monitoring and checking information records, at the moment of informatization, the camera becomes indispensable equipment, the miniature camera is small in size and convenient to carry, and is an improved version of a traditional camera.

It should be noted that, the VCM base needs to cut the mouth of a river on the side of moulding plastics of product in the production process, but the waste material that cuts can not concentrate and collect, leads to the waste recycling in time inadequately, in addition, can not in time inspect the base after cutting, and the aforesaid belongs to inventor's technical cognition category, and does not necessarily constitute prior art.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model aims at providing a full-automatic guillootine of VCM base.

For realizing the above-mentioned purpose, the utility model provides a full-automatic guillootine of VCM base, the load simulator comprises a case, the man-machine box is installed to the top of machine case, and the rear side of man-machine box installs the tails and cut, one side of tails guillootine is installed and is drawn the material ratchet, and draws one side of material ratchet to be provided with the yields and cut, the right side that the tails cut is installed and is moved the material module, and the right side that moves the material module is provided with the defective products and cuts, visual detection is installed to one side that the defective products cut, and one side of visual detection is provided with the mouth of a river and cuts, the front end material loading is installed to the below that the mouth of a river cut.

In an example, the front end material loading is including runner, apron, pay-off ratchet and panel beating runner, and the surface mounting of runner has the apron, and the one end of runner is connected with the panel beating runner, the pay-off ratchet is installed to the outside of panel beating runner, foretell setting through front end material loading can accomplish and carry out the conveying material loading to the material, just has the mouth of a river that is favorable to the top to cut and cuts the mouth of a river of product.

In an example, enough integration is connected between runner and the panel beating runner, and the one end of panel beating runner is bent type, foretell link together panel beating runner and runner, and the product of installation on the runner cuts the back through the mouth of a river, and the waste material can fall into the panel beating runner, utilizes the panel beating runner to concentrate the waste material and discharges, the collection of the waste material of being convenient for.

In an example, the mouth of a river cuts including the support, cut cylinder, cutter clamp plate, stopper, cuts sword, base and reinforcement panel beating frame, and the top of support is installed and is cut the cylinder, cut the bottom of cylinder and install the cutter clamp plate, and the below of cutter clamp plate is provided with the stopper, the bottom of stopper is installed and is cut the sword, the bottom of support is fixed with the base, and the surface of base is connected with the reinforcement panel beating frame, foretell will cut cylinder and cutter clamp plate and cut the sword and install together through the support, and the support plays the stable effect of support, is convenient for cut the sword and can stabilize accurate mouth of a river to the product and cut.

In an example, the sword that cuts comprises upper slitter and lower sword, and two knife faces by same reference surface limit position, foretell cuts and comprises upper and lower two sets of cutters, under the drive effect that cuts the cylinder, can be with the mouth of a river excision on the material area, and two sets of cutters are located same reference surface, consequently, cut more accurately fast, the deckle edge can not appear remaining, uses same spacing block face as the benchmark, reduces the error on the benchmark.

In one example, the visual inspection includes a front camera mounting plate, a front fill light, a front camera, a back camera mounting plate, a back fill light, a back camera, a camera runner and a support frame, and a camera runner is installed at the inner side of the support frame, the front camera mounting plate is installed above the camera runner, and a front fill light is installed at one side of the front camera mounting plate, the front camera is installed above the front fill light, a back camera mounting plate is installed below the camera runner, and a back fill light is installed at one side of the back camera mounting plate, and a back camera is installed at one side of the back fill light, and the cut products can be inspected through the visual inspection, the visual inspection is combined with a camera program made by a person alone, the picture of each product is analyzed through software, and whether the VCM base has the defective product (the mold is not full of injection molding is judged, damage, etc.), the software can learn continuously, and a sample library is added to improve the precision of product detection.

In one example, the front light supplement lamp, the front camera, the back light supplement lamp and the back camera are vertically symmetrical about the horizontal plane of the camera channel, and the work station consists of an upper vision camera, a lower vision camera (the front camera and the back camera) and a matched light supplement LED lamp (the front light supplement lamp and the back light supplement lamp), and front and back surface detection is performed on the same product by the upper surface and the lower surface.

Through the utility model provides a full-automatic guillootine of VCM base can bring following beneficial effect: the novel structure design is adopted, the novel structure is composed of an upper visual camera, a lower visual camera (a front camera and a back camera) and a matched light-supplementing LED lamp (a front light-supplementing lamp and a back light-supplementing lamp), the front surface and the back surface of the same product are detected by the upper surface and the lower surface, a metal plate runner is connected with the runner, after the product mounted on the runner is cut through a water gap, waste materials can fall into the metal plate runner, the metal plate runner is utilized to discharge the waste materials in a centralized manner, and the waste materials are convenient to collect;

1. the plurality of work stations are arranged on the case and are mutually connected, so that the integration of the device can be improved, the water gap cutting, the visual detection and the classification between defective products and non-defective products can be simultaneously completed on the device, the functionality of the device is greatly improved, the working time is saved, the device does not need to be continuously adjusted and replaced according to the working procedures, and the working efficiency is higher;

2. the front end feeding device can complete conveying and feeding of materials, so that a water gap above the device can be cut conveniently to cut a water gap of a product, a metal plate runner is connected with a runner, the waste material can fall into the metal plate runner after the product mounted on the runner is cut through the water gap, the metal plate runner is used for discharging the waste material in a centralized manner, and the waste material is convenient to collect;

3. through visual detection, utilize two upper and lower vision cameras (positive camera and reverse side camera) and supporting light filling LED lamp (positive light filling lamp, and reverse side light filling lamp) to constitute, carry out positive and negative surface detection and combine the camera procedure by upper and lower two sides to same product, carry out data to the product and compare, improve the precision.

Drawings

The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the front end feeding mechanism of the present invention;

fig. 3 is a schematic view of the top view structure of the movable plate of the present invention;

fig. 4 is the schematic view of the cutting structure of the nozzle of the present invention.

In the figure: 1400. a material moving module; 1481. cutting tailings; 1800. a human-machine box; 1851. pulling a material ratchet wheel; 1484. cutting a good product; 1533. cutting defective products; 1586. visual detection; 1736. cutting a water gap; 750. front end feeding; 41. a chassis; 27. a metal plate runner; 23. feeding a ratchet wheel; 20. a cover plate; 17. a flow channel; 4. a support; 8. a cutting cylinder; 15. pressing a cutter plate; 11. a limiting block; 12. cutting knife; 5. a base; 6. reinforcing the metal plate frame; 408. a front camera mounting plate; 461. a light supplement lamp on the front; 288. a front camera; 472. a reverse side camera mounting plate; 442. a light supplement lamp is arranged on the back side; 492. a reverse side camera; 272. a camera flow channel; 281. a support frame.

Detailed Description

In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present application, unless expressly stated or limited otherwise, a first feature "on" or "under" a second feature may be directly contacting the second feature or the first and second features may be indirectly contacting the second feature through intervening media. In the description herein, references to the description of the terms "an aspect," "some aspects," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the aspect or example is included in at least one aspect or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same solution or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more aspects or examples.

As shown in fig. 1 to 4, an embodiment of the present invention provides a full-automatic VCM base cutting machine, which includes a machine case 41, a man-machine box 1800 is installed above the machine case 41, a tailing cutter 1481 is installed at the rear side of the man-machine box 1800, a pulling ratchet 1851 is installed at one side of the tailing cutter 1481, a good product cutter 1484 is installed at one side of the pulling ratchet 1851, a moving module 1400 is installed at the right side of the tailing cutter 1481, a defective product cutter 1533 is installed at the right side of the moving module 1400, a vision detector 1586 is installed at one side of the defective product cutter 1533, a nozzle cutter 1736 is installed at one side of the vision detector 1586, a front end material loading 750 is installed below the nozzle cutter 1736, a plurality of stations are provided on the machine case 41, the stations are interconnected, the integration of the machine can be improved, the nozzle cutter 1736 and the vision detector 1586 can be completed simultaneously, and classification between defective products and non-defective products greatly improves the functionality of the device, saves working hours, does not need to continuously adjust and replace the device according to working procedures, and has higher working efficiency.

Specifically, front end material loading 750 is including runner 17, apron 20, pay-off ratchet 23 and panel beating runner 27, and runner 17's surface mounting has apron 20, and runner 17's one end is connected with panel beating runner 27, the outside install pay-off ratchet 23, foretell setting through front end material loading 750 can accomplish and carry out the conveying material loading to the material, just has the mouth of a river that is favorable to the top to cut 1736 and cuts the mouth of a river of product.

Specifically, enough integration between runner 17 and the panel beating runner 27 is connected, and the one end of panel beating runner 27 is bent type, and foretell links together panel beating runner 27 and runner 17, and the product of installation on runner 17 cuts 1736 the back through the mouth of a river, and the waste material can fall into panel beating runner 27, utilizes panel beating runner 27 to concentrate the waste material and discharges, the collection of the waste material of being convenient for.

Specifically, the mouth of a river cuts 1736 including support 4, cutting cylinder 8, cutter clamp plate 15, stopper 11, cutting sword 12, base 5 and reinforcement sheet metal frame 6, and the top of support 4 is installed and is cut cylinder 8, cut the bottom of cylinder 8 and install cutter clamp plate 15, and the below of cutter clamp plate 15 is provided with stopper 11, the bottom of stopper 11 is installed and is cut sword 12, the bottom of support 4 is fixed with base 5, and base 5's surface is connected with reinforcement sheet metal frame 6, foretell will cut cylinder 8 and cutter clamp plate 15 and cut sword 12 through support 4 and install together, and support 4 plays the stable effect of support, is convenient for cut sword 12 and can stabilize accurate mouth of a river to the product and cut.

It is specific, cut sword 12 and constitute by last sword and lower sword, and two knife faces by same reference surface limit position, foretell cuts and comprises upper and lower two sets of cutters, under the drive effect that cuts cylinder 8, can be with the mouth of a river excision on the material area, and two sets of cutters are located same reference surface, consequently, cut more accurately fast, the deckle edge can not appear and remain to use 11 faces of same stopper as the benchmark, reduce the error on the benchmark.

Specifically, the visual inspection 1586 includes a front camera mounting plate 408, a front fill-in light 461, a front camera 288, a back camera mounting plate 472, a back fill-in light 442, a back camera 492, a camera flow passage 272 and a support frame 281, the camera flow passage 272 is mounted on the inner side of the support frame 281, the front camera mounting plate 408 is mounted above the camera flow passage 272, the front fill-in light 461 is disposed on one side of the front camera mounting plate 408, the front camera 288 is mounted above the front fill-in light 461, the back camera mounting plate 472 is mounted below the camera flow passage 272, the back fill-in light 442 is disposed on one side of the back camera mounting plate 472, the back camera fill-in light 492 is mounted on one side of the back camera fill-in light 442, the cut product can be inspected through the visual inspection 1586, and the visual inspection 1586 is combined with a camera program made by a person alone, the images of all products are analyzed through software, whether defective products (injection molding unsaturated molds, damage and the like) exist in the VCM base 5 is judged, the software can learn continuously, and a sample base is added to improve the product detection precision.

Specifically, the front light supplement lamp 461, the front camera 288, the back light supplement lamp 442 and the back camera 492 are vertically symmetrical about the horizontal plane of the camera channel 272, the work station is composed of an upper visual camera (the front camera 288 and the back camera 492) and a matched light supplement LED lamp (the front light supplement lamp 461 and the back light supplement lamp 442), and the front surface and the back surface of the same product are detected by the upper visual camera and the lower visual camera.

The working principle is as follows: as shown in fig. two, firstly, the front end is manually pre-inserted into the groove defined by the upper cover plate 20 and the flow channel 17, the material belt of the front end feeding 750 module moves to the feeding ratchet wheel 23 through the sheet metal flow channel 27, the ratchet wheel can be rotated by hand to drive the material belt to move forward, the material belt is conveyed forward along the groove formed by the cover plate 20 and the flow channel 17, and is pressed by the pressing block to prevent the material belt from sliding backwards and falling out of the flow channel 17, and at the moment, the material belt moves forward to a set distance along one direction under the limitation of the upper cover plate 20 and the lower flow channel 17, so that the operation is repeated;

as shown in fig. three, after the nozzle of the VCM flows to the position through the flow channel 17, the die set upper knife cuts the nozzle on the material belt under the action of the cutting cylinder 8, the cutting knife 12 of the station is composed of an upper knife and a lower knife, two knife faces are defined by the same datum plane (from positions), the materials are both hard materials and are subjected to heat treatment, the durability can be ensured, the station cuts the nozzle on the material belt, which is waste material, so that the subsequent station has no influence, and after the cutting is finished, the cut waste material is dropped into a waste material bag through the metal plate flow channel 27 below;

as shown in fig. four, when the VCM material belt passes through the camera flow channel 272, the upper and lower camera flow channels 272 respectively have a vision camera, a front camera 288 and a back camera 492, which respectively perform front and back photographing on the VCM product under the action of the front light supplement lamp 461 and the back light supplement lamp 442 of the LED light supplement lamp, and after software comparison, defective products are picked out, and defective products are removed in the next station.

All the embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.

The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. The utility model provides a full-automatic guillootine of VCM base, a serial communication port, the load simulator comprises a case, the man-machine box is installed to the top of machine case, and the rear side of man-machine box installs the tails guillootine, one side of tails guillootine is installed and is drawn the material ratchet, and draws one side of material ratchet to be provided with the yields and cut, the right side that the tails cut is installed and is moved the material module, and the right side that moves the material module is provided with the defective products and cuts, visual detection is installed to one side that the defective products cut, and one side of visual detection is provided with the mouth of a river and cuts, the front end material loading is installed to the below that the mouth of a river cut.

2. The VCM base automatic cutting machine of claim 1, wherein: the front end material loading is including runner, apron, pay-off ratchet and panel beating runner, and the surface mounting of runner has the apron, and the one end of runner is connected with the panel beating runner, the pay-off ratchet is installed in the outside of panel beating runner.

3. The VCM base automatic cutting machine according to claim 2, wherein: the runner is connected with the integration between the panel beating runner, and the one end of panel beating runner is bent type.

4. The VCM base automatic cutting machine of claim 1, wherein: the mouth of a river cuts including the support, cut cylinder, cutter clamp plate, stopper, cut sword, base and reinforcement panel beating frame, and the top of support is installed and is cut the cylinder, cut the bottom of cylinder and install the cutter clamp plate, and the below of cutter clamp plate is provided with the stopper, the bottom of stopper is installed and is cut the sword, the bottom of support is fixed with the base, and the surface connection of base has the reinforcement panel beating frame.

5. The full-automatic guillotine of VCM base of claim 4, wherein: the cutting knife consists of an upper knife and a lower knife, and the two knife surfaces are limited by the same datum plane.

6. The VCM base automatic cutting machine of claim 1, wherein: visual detection is including positive camera mounting panel, positive light filling lamp, positive camera, reverse side camera mounting panel, reverse side light filling lamp, reverse side camera, camera runner and support frame, and the camera runner is installed to the inboard of support frame, positive camera mounting panel is installed to the top of camera runner, and one side of positive camera mounting panel is provided with positive light filling lamp, positive camera is installed to the top of positive light filling lamp, reverse side camera mounting panel is installed to the below of camera runner, and one side of reverse side camera mounting panel is provided with the reverse side light filling lamp, the reverse side camera is installed to one side of reverse side light filling lamp.

7. The full-automatic guillotine of VCM base of claim 6, wherein: the front camera, the back camera and the back light supplement lamp are all vertically symmetrical with respect to the horizontal plane of the camera runner.