CN208728053U - A kind of full-automatic detector - Google Patents

A kind of full-automatic detector Download PDF

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Publication number
CN208728053U
CN208728053U CN201821054063.5U CN201821054063U CN208728053U CN 208728053 U CN208728053 U CN 208728053U CN 201821054063 U CN201821054063 U CN 201821054063U CN 208728053 U CN208728053 U CN 208728053U
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China
Prior art keywords
testing agency
leak repairing
material strip
defective products
full
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CN201821054063.5U
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张占平
李玉辉
陈晓白
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Shenzhen City Desheng Precision Kazakhstan Polytron Technologies Inc
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Shenzhen City Desheng Precision Kazakhstan Polytron Technologies Inc
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Abstract

The utility model provides a kind of full-automatic detector, including testing agency, rejecting mechanism, leak repairing mechanism, during horizontal transmission material strip, testing agency is for detecting the film class product on material strip, when detecting defective products, rejecting mechanism rejects the defective products on the raw material material strip;The location information of removing product is extracted by the third testing agency;The control mechanism control leak repairing suction patch head extracts the location information of removing product according to third testing agency and the second testing agency extracts location information of the defective products on the raw material material strip to raw band progress leak repairing work;It is disposable to complete defective products rejecting and two tasks of leak repairing non-defective unit, it is not necessary to material strip is wound repeatedly, it is small on the influence of material strip deformation of products, the time of defective products rejecting and subsidy non-defective unit is greatly shortened, production capacity is greatly improved, reduces manpower demand.

Description

A kind of full-automatic detector
Technical field
The utility model relates to detection fields, and in particular to a kind of full-automatic detector.
Background technique
Due to being die cut manufacturing tolerance, it is possible to produce defective products needs to carry out defective products monolithic row using waste discharge jig It is useless, non-defective unit is then subsidized again, is in the prior art two manufacturing process, is first carried out waste discharge and is carried out subsidy non-defective unit again, automates Degree is low, and inefficiency has much room for improvement.
Utility model content
The utility model provides a kind of full-automatic detector, reduces production cost, improves working efficiency.
A kind of technical solution of full-automatic detector of the utility model includes: the first discharge mechanism, traction mechanism, detection machine Structure, rejecting mechanism, leak repairing mechanism, control mechanism;
The testing agency includes the first testing agency, the second testing agency, third testing agency;
The leak repairing mechanism includes that patch head, leak repairing mechanism for stripping are inhaled in leak repairing;
First discharge mechanism transmits raw material material strip through traction mechanism, by described in first testing agency judgement Whether the film class product being spaced on raw material material strip is defective products;The control mechanism controls the rejecting mechanism for the raw material material The defective products taken is rejected, and extracts location information of the defective products on the raw material material strip by second testing agency;
The leak repairing mechanism for stripping is used to remove the non-defective unit on leak repairing material strip, and is extracted and shelled by the third testing agency Location information from non-defective unit;
The control mechanism controls the leak repairing and inhales the location information that patch head extracts removing product according to third testing agency Location information of the defective products on the raw material material strip is extracted with the second testing agency, and leak repairing work is carried out to the raw band.
It preferably, further include coiled strip finished product receiving mechanism, for carrying out winding work to the raw band after leak repairing.
It preferably, further include mobile mould group, the leak repairing is inhaled patch head and is arranged in the mobile mould group, for driving leak repairing It is mobile to inhale patch head.
Preferably, the first testing agency, the second testing agency, third testing agency are CCD.
It preferably, further include the protective film coiler and protective film discharge mechanism that traction device side is set, it is described Protective film coiler is used to that the protective film on the raw material material strip to be carried out coiled strip before the detection of the first testing agency;The guarantor Cuticula discharge mechanism carries out covering protection film to the raw band after leak repairing after working for leak repairing.
It preferably, further include that sheet stock obtains mechanism, it includes being arranged on rear side of the rejecting mechanism that the sheet stock, which obtains mechanism, It is defeated for rejecting product is removed on the raw band after defective products sheet stock finished product mechanism for stripping, carrying out the sheet stock of removing The air draught belt conveyor sent, sheet stock finished product receiving mechanism and collet coating materials band receiving mechanism that sheet stock is recycled.
Preferably, including the second discharge mechanism, second discharge mechanism transmits leak repairing material strip through traction mechanism, described Leak repairing mechanism for stripping is used to remove the non-defective unit on the leak repairing material strip.
Full-automatic detector in the utility model includes testing agency, rejecting mechanism, leak repairing mechanism, in horizontal transmission material During band, testing agency is for detecting the film class product on material strip, and when detecting defective products, rejecting mechanism will Defective products on the raw material material strip is rejected;The location information of removing product is extracted by the third testing agency;The control Location information and the extraction of the second testing agency that patch head extracts removing product according to third testing agency are inhaled in mechanism controls leak repairing processed Location information of the defective products on the raw material material strip carries out leak repairing work to the raw band;Disposable defective products of completing is rejected And two tasks of leak repairing non-defective unit, it is not necessary to wind material strip repeatedly, on material strip deformation of products influence it is small, greatly shorten defective products reject and The time for subsidizing non-defective unit greatly improves production capacity, reduces manpower demand.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is the embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, also Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 is a kind of main view of full-automatic detector of the utility model;
Fig. 2 is a kind of top view of full-automatic detector of the utility model;
Fig. 3 is a kind of left view of full-automatic detector of the utility model;
1, the first discharge structure;2, traction mechanism;3, protective film coiler;4, protective film discharge mechanism;5, the first inspection Survey mechanism;6, rejecting mechanism;71, sheet stock finished product mechanism for stripping;72, collet coating materials band receiving mechanism;73, air draught belt conveyor Structure;74, sheet stock finished product receiving mechanism;81, the second discharge mechanism;82, leak repairing mechanism for stripping;83, the second testing agency;84, Three testing agencies;85, patch head is inhaled in leak repairing;86, mobile mould group;87, coiled strip finished product receiving mechanism.
Specific embodiment
The utility model provides a kind of full-automatic detector, reduces production cost, improves working efficiency.
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Attached drawing Fig. 1-3 are please referred to, a kind of technical solution of full-automatic detector of the utility model includes:
First discharge mechanism 1, traction mechanism 2, testing agency, rejecting mechanism 6, leak repairing mechanism, control mechanism;
The testing agency includes the first testing agency 5, the second testing agency 83, third testing agency 84;
The leak repairing mechanism includes that patch head 85, leak repairing mechanism for stripping 82 are inhaled in leak repairing;
It further include the protective film coiler 3 and protective film discharge mechanism 4 that 2 side of traction device is set;
First discharge mechanism 1 transmits raw material material strip through traction mechanism 2, and the protective film coiler 4 is used for First testing agency 5 detects the preceding protective film by the raw material material strip and carries out coiled strip, prevents from being covered on material strip because of protective film Interference is generated to the detection of the first testing agency 5;
Judge whether the film class product being spaced on the raw material material strip is defective products by first testing agency 5;Institute It states control mechanism and controls the rejecting mechanism 6 for the defective products rejecting on the raw material material strip, and pass through second detection machine Structure 83 extracts location information of the defective products on the raw material material strip;
Including the second discharge mechanism 81, second discharge mechanism 81 transmits leak repairing material strip through traction mechanism, the benefit Leakage mechanism for stripping 82 is used to remove the non-defective unit on the leak repairing material strip;
The leak repairing mechanism for stripping 82 is used to remove the non-defective unit on leak repairing material strip, and is mentioned by the third testing agency 84 Take the location information of removing non-defective unit;
The leak repairing inhales the setting of patch head 85 in mobile mould group 86, mobile for driving leak repairing to inhale patch head;
The control mechanism controls the leak repairing and inhales the position that patch head 85 extracts removing product according to third testing agency 84 Information and the second testing agency 83 extract location information of the defective products on the raw material material strip and carry out leak repairing to the raw band Work calculates the location information that third testing agency 84 and the second testing agency 82 extract, control system by system algorithm Controlling mobile mould group 86 drives leak repairing suction patch head 85 mobile, the position that third testing agency 84 and the second testing agency 82 are extracted Information carries out calibration fitting;The protective film discharge mechanism 4 covers the raw band after leak repairing after working for leak repairing Lid protective film, the raw band after preventing leak repairing is again by the pollution of ambient enviroment;It goes forward side by side to the defective products detection on raw band Coiled strip finished product receiving mechanism 87 is set as needed after row leak repairing, for carrying out winding work to the raw band after leak repairing.
CCD camera can choose for the first testing agency 5, the second testing agency 83, third testing agency 84, pass through One testing agency's CCD camera, which take pictures to raw band, carries out vision-based detection;By second testing agency's CCD camera to raw band On defective products take pictures, and extract location information of the defective products on the raw material material strip, pass through third testing agency CCD Camera takes pictures to removing product, and extracts the location information of removing non-defective unit.
Because equipment finished product mode requires, both including the shipment of coiled strip finished product or including sheet products shipment;In order to meet sheet The requirement of product turnout;Mechanism is obtained including sheet stock, it includes the piece being arranged in after the rejecting mechanism 6 that the sheet stock, which obtains mechanism, Expect finished product mechanism for stripping 71,;Sheet stock finished product mechanism for stripping 71 is used to remove product on the raw band after rejecting defective products, Air draught belt conveyor 73, sheet stock finished product receiving mechanism 74, the collet coating materials band connecting with sheet stock finished product mechanism for stripping 71 are received Expect mechanism 72, air draught belt conveyor 73 conveys the sheet stock of removing, and sheet stock finished product receiving mechanism 74 carries out sheet stock Recycling, collet coating materials collects the collet coating materials band after removing finished product with receiving mechanism 72, to prevent collet coating materials band It opens disorderly unordered.
The utility model further includes the leak repairing detection method implemented using full-automatic detector, the leak repairing detection method packet Include following steps:
S1, raw material material strip pass through 1 blowing of the first discharge mechanism;By protective film coiler to the protection on raw material material strip Film carries out coiled strip;
The film class product being spaced on the raw material material strip detects in S2, the first testing agency 5, judges whether it is good Product;
S3, control mechanism control rejecting mechanism 6 reject the defective products on the raw material material strip;Sheet stock finished product mechanism for stripping Product on raw band after rejecting defective products is removed, is conveyed the sheet stock of removing by air draught belt conveyor And sheet stock is recycled by sheet stock finished product receiving mechanism;
S4, the second testing agency 83 extract location information of the defective products on the raw material material strip;Leak repairing mechanism for stripping 82 For removing the product on leak repairing material strip, and the location information for removing product is extracted by the third testing agency 84;It is described Control mechanism controls leak repairing and inhales location information and the second detection machine that patch head 85 extracts removing product according to third testing agency 84 Structure 83 extracts location information of the defective products on the raw material material strip and carries out leak repairing work to the raw band;It is put by protective film Expect that mechanism carries out covering protection film to the material strip after leak repairing;
S5, for carrying out winding work to the raw band after leak repairing.
Full-automatic detector in the utility model includes testing agency, rejecting mechanism, leak repairing mechanism, in horizontal transmission material During band, testing agency is for detecting the film class product on material strip, and when detecting defective products, rejecting mechanism will Defective products on the raw material material strip is rejected;The location information of removing product is extracted by the third testing agency;The control Location information and the extraction of the second testing agency that patch head extracts removing product according to third testing agency are inhaled in mechanism controls leak repairing processed Location information of the defective products on the raw material material strip carries out leak repairing work to the raw band;Disposable defective products of completing is rejected And two tasks of leak repairing non-defective unit, it is not necessary to wind material strip repeatedly, on material strip deformation of products influence it is small, greatly shorten defective products reject and The time for subsidizing non-defective unit greatly improves production capacity, reduces manpower demand.
Above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations;Although referring to aforementioned reality Example is applied the utility model is described in detail, those skilled in the art should understand that: it still can be to preceding Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features;And these It modifies or replaces, the spirit and model of various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution It encloses.

Claims (7)

1. a kind of full-automatic detector, including the first discharge mechanism, traction mechanism, which is characterized in that further include testing agency, pick Except mechanism, leak repairing mechanism, control mechanism;
The testing agency includes the first testing agency, the second testing agency, third testing agency;
The leak repairing mechanism includes that patch head, leak repairing mechanism for stripping are inhaled in leak repairing;
First discharge mechanism transmits raw material material strip through traction mechanism, judges the raw material by first testing agency Whether the film class product being spaced on material strip is defective products;The control mechanism controls the rejecting mechanism will be on the raw material material strip Defective products reject, and location information of the defective products on the raw material material strip is extracted by second testing agency;
The leak repairing mechanism for stripping is used to remove the non-defective unit on leak repairing material strip, and good by third testing agency extraction removing The location information of product;
The control mechanism controls the leak repairing and inhales the location information and that patch head extracts removing product according to third testing agency Two testing agencies extract location information of the defective products on the raw material material strip and carry out leak repairing work to the raw band.
2. full-automatic detector according to claim 1, which is characterized in that further include coiled strip finished product receiving mechanism, be used for Winding work is carried out to the raw band after leak repairing.
3. full-automatic detector according to claim 1, which is characterized in that further include mobile mould group, patch is inhaled in the leak repairing Head is arranged in the mobile mould group, mobile for driving leak repairing to inhale patch head.
4. full-automatic detector according to claim 1, which is characterized in that the first testing agency, the second testing agency, Three testing agencies are CCD.
5. full-automatic detector according to claim 1, which is characterized in that further include the guarantor that traction device side is arranged in Cuticula coiler and protective film discharge mechanism, the protective film coiler is used for will be described before the detection of the first testing agency Protective film on raw material material strip carries out coiled strip;The protective film discharge mechanism is used for after leak repairing works to the raw material after leak repairing Band carries out covering protection film.
6. full-automatic detector according to claim 1, which is characterized in that further include that sheet stock obtains mechanism, the sheet stock Obtaining mechanism includes being arranged on rear side of the rejecting mechanism for removing product on the raw band after rejecting defective products Sheet stock finished product mechanism for stripping, the air draught belt conveyor by the sheet stock of removing conveys, the sheet stock that sheet stock is recycled Finished product receiving mechanism and collet coating materials band receiving mechanism.
7. full-automatic detector according to claim 1, which is characterized in that including the second discharge mechanism, described second is put Material mechanism transmits leak repairing material strip through traction mechanism, and the leak repairing mechanism for stripping is used to remove the non-defective unit on the leak repairing material strip.
CN201821054063.5U 2018-07-04 2018-07-04 A kind of full-automatic detector Active CN208728053U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013383A (en) * 2018-07-04 2018-12-18 深圳市哈德胜精密科技股份有限公司 A kind of full-automatic detector and detection craft leakage mending method
CN110280499A (en) * 2019-08-08 2019-09-27 深圳市优尼可智能装备有限公司 3C auxiliary material detects automatically rejects feeding machine
CN112233994A (en) * 2020-10-13 2021-01-15 珠海市科迪电子科技有限公司 Chip gold wire detection method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013383A (en) * 2018-07-04 2018-12-18 深圳市哈德胜精密科技股份有限公司 A kind of full-automatic detector and detection craft leakage mending method
CN109013383B (en) * 2018-07-04 2024-02-09 深圳市哈德胜精密科技股份有限公司 Full-automatic detector and detection leak repairing method
CN110280499A (en) * 2019-08-08 2019-09-27 深圳市优尼可智能装备有限公司 3C auxiliary material detects automatically rejects feeding machine
CN112233994A (en) * 2020-10-13 2021-01-15 珠海市科迪电子科技有限公司 Chip gold wire detection method

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