CN107127865A - A kind of railway cement prefab processing unit (plant) - Google Patents
A kind of railway cement prefab processing unit (plant) Download PDFInfo
- Publication number
- CN107127865A CN107127865A CN201710403860.3A CN201710403860A CN107127865A CN 107127865 A CN107127865 A CN 107127865A CN 201710403860 A CN201710403860 A CN 201710403860A CN 107127865 A CN107127865 A CN 107127865A
- Authority
- CN
- China
- Prior art keywords
- mortar
- position limiting
- limiting sealed
- plant
- processing unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of railway cement prefab processing unit (plant), including prefabricated molds, grouting device.Concreting process is directly substituted for cement prefab installation during the present invention can make construction of railways, easy construction, job site environmental pollution is not easily caused, and dimensional accuracy is high, is easy to lifting construction efficiency, prefabricated components can be made during slip casting, slip casting is evenly thorough, is not likely to produce gaps and omissions, can greatly promote the quality of finished product, practicality rational in infrastructure, beneficial to popularization and application.
Description
【Technical field】
The present invention relates to the technical field of cement prefab, the skill of particularly a kind of railway cement prefab processing unit (plant)
Art field.
【Background technology】
, it is necessary to which using concreting pedestal, armored concrete is poured at scene during construction of railways, construct constant, mix
Solidifying soil transport inconvenience, easily causes job site environmental pollution, and quality it is whard to control the shortcomings of.Also construction site is used
, because shape is complex, there is the low deficiency of production efficiency, formwork and concreting error in the method for reinforcing bar formwork supporting plate
Greatly, Forming Quality is poor, and substandard products ratio is very high, and occupancy workman's number is more, and high-speed railway fast development far can not be met
Need.
【The content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes that a kind of railway is processed with cement prefab and fills
Put, concreting process is directly substituted for cement prefab installation during can making construction of railways, and easy construction is difficult to make
Into job site environmental pollution, dimensional accuracy is high, is easy to lifting construction efficiency, prefabricated components can be made during slip casting,
Slip casting is evenly thorough, is not likely to produce gaps and omissions, can greatly promote the quality of finished product, practicality rational in infrastructure, beneficial to popularization and application.
To achieve the above object, the present invention proposes a kind of railway cement prefab processing unit (plant), including prefabricated molds, note
Sizing device, the prefabricated molds include top die, dip mold, edge stress groove, mortar holding tank, position limiting sealed step, spacing close
Groove, mortar overflow launder, mortar shaping projection are sealed, the dip mold lateral surface is provided with some edge stress grooves, described to push
Be provided with mould on the outside of opening mortar holding tank straight up, the edge of opening of the mortar holding tank be provided with it is some spacing
Sealed step, the top die is correspondingly arranged at the surface of dip mold, and it is recessed that the bottom of the top die is provided with position limiting sealed
Mortar overflow launder is provided with the top of groove, the position limiting sealed step, if the bottom of the dip mold is provided with dry mortar shaping
Projection；The grouting device includes substrate, mortar jar, pump for mortar transmission, delivery pipe, riser guide, electric up-down block, electric expansion branch
Frame, mortar branch pipe, lifter plate, electric rotating machine, defeated slurry rotary shaft, stirring flabellum, the substrate top left side are provided with mortar jar,
It is provided with the top of the mortar jar on pump for mortar transmission, the pump for mortar transmission and is connected with delivery pipe, lifting is provided with the right side of the mortar jar
It is provided with guide rail, the riser guide on electric up-down block, the electric up-down block and electric expansion support, the electricity is installed
It is provided with dynamic telescope support in lifter plate, the lifter plate and is provided with some electric rotating machines, the electric rotating machine bottom is installed
There is defeated slurry rotary shaft, the defeated slurry rotary shaft side is provided with some stirring flabellums, the defeated slurry rotary shaft and is connected with mortar
Branch pipe, the mortar branch pipe is connected with delivery pipe.
Preferably, the quantity of the position limiting sealed step at least two, superposition is set the position limiting sealed step vertically
Put, the position limiting sealed step is uniformly circumferentially positioned at the edge of opening of mortar holding tank.
Preferably, the position of the position limiting sealed groove and position limiting sealed step are in corresponding relation up and down, it is described spacing
Sealed groove and position limiting sealed step matches mutually, the mortar overflow launder are the groove of opening straight down.
Preferably, the quantity of the mortar shaping projection has multiple, the mortar shaping projection is uniformly distributed in side by side
In position limiting sealed groove, the position of the mortar shaping projection is corresponding up and down with mortar holding tank, the mortar shaping projection
Thickness is less than the depth of mortar holding tank.
Preferably, the riser guide is set straight up, the quantity of the guide rail of the lifting at least two is described
Electric expansion support level is set, and the lifter plate is horizontally set on the low order end of electric expansion support.
Preferably, the quantity of the electric rotating machine has many, the electric rotating machine is evenly distributed on the bottom of lifter plate, institute
State in defeated slurry rotary shaft and defeated stock tank is set, the bottom of the lifter plate is provided with distance-sensor.
Preferably, the defeated slurry rotary shaft is set straight down, the quantity of the stirring flabellum has multiple, the stirring
Flabellum uniform ring is installed around the bottom for being distributed in defeated slurry rotary shaft, the stirring flabellum to be detachable.
Beneficial effects of the present invention：The present invention is by by top die, dip mold, edge stress groove, mortar holding tank, spacing
Sealed step, position limiting sealed groove, mortar overflow launder, mortar shaping projection are combined together, and by optimum experimental, mortar is accommodated
Groove can be avoided waste with quantitative fetching mortar, and position limiting sealed step, position limiting sealed groove, which are worked in coordination, can effectively prevent pressing
When mortar outwards overflow ensure prefabricated component global shape, mortar overflow launder, mortar shaping projection work in coordination and can suppress
Suitable preform shape, mortar overflow launder can keep in unnecessary mortar in the process, of the invention by by substrate, mortar
Tank, pump for mortar transmission, delivery pipe, riser guide, it is electric up-down block, electric expansion support, mortar branch pipe, lifter plate, electric rotating machine, defeated
Slurry rotary shaft, stirring flabellum are combined together, by optimum experimental, mortar jar, pump for mortar transmission, delivery pipe, electric rotating machine, the rotation of defeated slurry
Rotating shaft, stirring flabellum, mortar branch pipe be combined with each other, and that the conveying of mortar single-point can be changed to multiple spot is defeated, while can also pass through stirring
Flabellum makes the mortar of conveying tile evenly, riser guide, and electric up-down block, electric expansion support be combined with each other to adjust
Convey height and the position of mortar, lifting mortar conveying scope.
The feature and advantage of the present invention will be described in detail by embodiment combination accompanying drawing.
【Brief description of the drawings】
Fig. 1 is a kind of structural representation of railway cement prefab processing unit (plant) of the invention；
Fig. 2 is a kind of prefabricated molds structural representation of railway cement prefab processing unit (plant) of the invention；
Fig. 3 is a kind of grouting device structural representation of railway cement prefab processing unit (plant) of the invention.
In figure：1- prefabricated molds, 2- grouting devices, 11- top dies, 12- dip molds, 13- edge stresses groove, 14- mortars hold
Receive groove, 15- position limiting sealeds step, 16- position limiting sealeds groove, 17- mortars overflow launder, 18- mortars shaping projection, 21- substrates,
22- mortar jars, 23- pump for mortar transmissions, 24- delivery pipes, 25- riser guides, 26- electric up-downs block, 27- electric expansions support, 28- sand
Starch the defeated slurry rotary shaft of branch pipe, 29- lifter plates, 30- electric rotating machines, 31-, 32- stirring flabellums.
【Embodiment】
Refering to Fig. 1, Fig. 2 and Fig. 3, a kind of railway cement prefab processing unit (plant) of the invention, including prefabricated molds 1, slip casting
Device 2, the prefabricated molds 1 include top die 11, dip mold 12, edge stress groove 13, mortar holding tank 14, position limiting sealed step
15th, position limiting sealed groove 16, mortar overflow launder 17, mortar shaping projection 18, the lateral surface of dip mold 12 are provided with some sides
The mortar holding tank 14 of opening straight up is provided with fiber stress groove 13, the dip mold 12, the mortar holding tank 14
Some position limiting sealed steps 15 are provided with the outside of edge of opening, the top die 11 is correspondingly arranged at the surface of dip mold 12,
The bottom of the top die 11 is provided with position limiting sealed groove 16, and the top of the position limiting sealed step 15 is provided with mortar overflow
Groove 17, if the bottom of the dip mold 12 is provided with dry mortar shaping projection 18, the quantity of the position limiting sealed step 15 is at least
There are two, superposition is set the position limiting sealed step 15 vertically, and the position limiting sealed step 15 is uniformly circumferentially positioned at mortar appearance
Receive the edge of opening of groove 14, the position of the position limiting sealed groove 16 with position limiting sealed step 15 in corresponding relation up and down, it is described
Position limiting sealed groove 16 and the matches mutually of position limiting sealed step 15, the mortar overflow launder 17 are the groove of opening straight down,
The quantity of the mortar shaping projection 18 has multiple, and the mortar shaping projection 18 is uniformly distributed in position limiting sealed groove 16 side by side
Interior, the position of mortar shaping projection 18 and mortar holding tank are corresponding about 14, and the thickness that the mortar is molded projection 18 is small
In the depth of mortar holding tank 14；The grouting device 2 includes substrate 21, mortar jar 22, pump for mortar transmission 23, delivery pipe 24, lifting
Guide rail 25, electric up-down block 26, electric expansion support 27, mortar branch pipe 28, lifter plate 29, electric rotating machine 30, defeated slurry rotary shaft
31st, flabellum 32 is stirred, the top left side of substrate 21 is provided with mortar jar 22, and the top of mortar jar 22 is provided with pump for mortar transmission
23, delivery pipe 24 is connected with the pump for mortar transmission 23, the right side of mortar jar 22 is provided with riser guide 25, the riser guide
It is provided with 25 on electric up-down block 26, the electric up-down block 26 and electric expansion support 27 is installed, the electric expansion branch
It is provided with frame 27 in lifter plate 29, the lifter plate 29 and is provided with some electric rotating machines 30, the bottom of electric rotating machine 30 peace
Equipped with defeated slurry rotary shaft 31, defeated slurry rotary shaft 31 side is provided with some stirring flabellums 32, the defeated slurry rotary shaft 31
Mortar branch pipe 28 is connected with, the mortar branch pipe 28 is connected with delivery pipe 24, and the riser guide 25 is set straight up, described
The quantity of the guide rail of lifting at least two, the electric expansion support 27 is horizontally disposed with, and the lifter plate 29 is horizontally set on
The low order end of electric expansion support 27, the quantity of the electric rotating machine 30 has many, and the electric rotating machine 30 is evenly distributed on lifting
Defeated stock tank is set in the bottom of plate 29, the defeated slurry rotary shaft 31, the bottom of the lifter plate 29 is provided with distance-sensor, institute
State it is defeated slurry rotary shaft 31 set straight down, it is described stirring flabellum 32 quantity have multiple, it is described stirring the uniform ring of flabellum 32 around
The bottom of defeated slurry rotary shaft 31 is distributed in, the stirring flabellum 32 is installed to be detachable.
The present invention is by by top die 11, dip mold 12, edge stress groove 13, mortar holding tank 14, position limiting sealed step
15th, position limiting sealed groove 16, mortar overflow launder 17, mortar shaping projection 18 are combined together, and by optimum experimental, mortar is accommodated
Groove 14 can be avoided waste with quantitative fetching mortar, and position limiting sealed step 15, position limiting sealed groove 16 is worked in coordination effectively to prevent
Mortar outwards overflows the global shape for ensureing prefabricated component when only pressing, and mortar overflow launder 17, mortar shaping projection 18 are worked in coordination
Suitable preform shape can be suppressed, mortar overflow launder 17 can keep in unnecessary mortar in the process.Energy of the present invention
Concreting process is directly substituted for cement prefab installation during enough making construction of railways, and easy construction is not easily caused and applied
Work site environment pollutes, and dimensional accuracy is high, is easy to lifting construction efficiency.The present invention is by by substrate 21, mortar jar 22, pump for mortar transmission
23rd, delivery pipe 24, riser guide 25, electric up-down block 26, electric expansion support 27, mortar branch pipe 28, lifter plate 29, electric rotating
Machine 30, defeated slurry rotary shaft 31, stirring flabellum 32 are combined together, by optimum experimental, mortar jar 22, pump for mortar transmission 23, delivery pipe
24th, electric rotating machine 30, defeated slurry rotary shaft 31, stirring flabellum 32, mortar branch pipe 28, which be combined with each other that mortar single-point can be conveyed, change
It is defeated for multiple spot, while the mortar of conveying can also be made to tile evenly by stirring flabellum 32, riser guide 25, electric up-down
Block 26, electric expansion support 27, which be combined with each other, can adjust height and the position of conveying mortar, lifting mortar conveying scope.This hair
Bright to make prefabricated components during slip casting, slip casting is evenly thorough, is not likely to produce gaps and omissions, can greatly promote finished product
Quality, practicality rational in infrastructure, beneficial to popularization and application.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme belong to protection scope of the present invention.
Claims (7)
1. a kind of railway cement prefab processing unit (plant), it is characterised in that：Prefabricated molds (1), grouting device (2), it is described prefabricated
Mould (1) includes top die (11), dip mold (12), edge stress groove (13), mortar holding tank (14), position limiting sealed step
(15), position limiting sealed groove (16), mortar overflow launder (17), mortar shaping projection (18), dip mold (12) lateral surface are set
It is equipped with some edge stress grooves (13), the dip mold (12) and is provided with the mortar holding tank (14) of opening straight up, institute
Some position limiting sealed steps (15) are provided with the outside of the edge of opening for stating mortar holding tank (14), top die (11) correspondence is set
The surface in dip mold (12) is put, the bottom of the top die (11) is provided with position limiting sealed groove (16), described spacing close
Be provided with mortar overflow launder (17), the dip mold (12) at the top of envelope step (15) if to be provided with dry mortar shaping convex for bottom
Block (18)；The grouting device (2) includes substrate (21), mortar jar (22), pump for mortar transmission (23), delivery pipe (24), riser guide
(25), electric up-down block (26), electric expansion support (27), mortar branch pipe (28), lifter plate (29), electric rotating machine (30), defeated
Rotary shaft (31), stirring flabellum (32) are starched, substrate (21) top left side is provided with mortar jar (22), the mortar jar (22)
Top, which is provided with pump for mortar transmission (23), the pump for mortar transmission (23), is connected with delivery pipe (24), is set on the right side of the mortar jar (22)
Have to be provided with riser guide (25), the riser guide (25) on electric up-down block (26), the electric up-down block (26) and pacify
Equipped with electric expansion support (27), it is provided with the electric expansion support (27) in lifter plate (29), the lifter plate (29)
Some electric rotating machines (30) are provided with, electric rotating machine (30) bottom is provided with defeated slurry rotary shaft (31), the defeated slurry rotation
Axle (31) is provided with some stirring flabellums (32), the defeated slurry rotary shaft (31) and is connected with mortar branch pipe (28) sideways, described
Mortar branch pipe (28) is connected with delivery pipe (24).
2. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The position limiting sealed platform
The quantity of rank (15) at least two, superposition is set the position limiting sealed step (15) vertically, the position limiting sealed step (15)
The uniform edge of opening for being circumferentially positioned at mortar holding tank (14).
3. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The position limiting sealed is recessed
The position of groove (16) is with position limiting sealed step (15) in corresponding relation, the position limiting sealed groove (16) and position limiting sealed platform up and down
Rank (15) matches mutually, the mortar overflow launder (17) is the groove of opening straight down.
4. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The mortar shaping is convex
The quantity of block (18) has multiple, and the mortar shaping projection (18) is uniform to be distributed in position limiting sealed groove (16) side by side, described
The position of mortar shaping projection (18) and mortar holding tank (14) are corresponding up and down, and the thickness of the mortar shaping projection (18) is less than
The depth of mortar holding tank (14).
5. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The riser guide
(25) set straight up, the quantity of the guide rail of the lifting at least two, the electric expansion support (27) is horizontally disposed with,
The lifter plate (29) is horizontally set on the low order end of electric expansion support (27).
6. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The electric rotating machine
(30) quantity has many, and the electric rotating machine (30) is evenly distributed on the bottom of lifter plate (29), the defeated slurry rotary shaft (31)
Interior to set defeated stock tank, the bottom of the lifter plate (29) is provided with distance-sensor.
7. a kind of railway cement prefab processing unit (plant) as claimed in claim 1, it is characterised in that：The defeated slurry rotary shaft
(31) set straight down, the quantity of the stirring flabellum (32) has multiple, stirring flabellum (32) uniform ring is around being distributed in
The bottom of defeated slurry rotary shaft (31), the stirring flabellum (32) is installed to be detachable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710403860.3A CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710403860.3A CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107127865A true CN107127865A (en) | 2017-09-05 |
| CN107127865B CN107127865B (en) | 2022-08-19 |
Family
ID=59735099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710403860.3A Active CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107127865B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111395135A (en) * | 2020-03-27 | 2020-07-10 | 赵晓栋 | Concrete filling device for road restoration |
| CN111705568A (en) * | 2020-06-30 | 2020-09-25 | 吴丹 | Construction method for smart city construction rail traffic engineering |
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| CN2415902Y (en) * | 2000-04-12 | 2001-01-24 | 程延平 | Concrete structural member forming machine |
| CN2642483Y (en) * | 2003-06-12 | 2004-09-22 | 刘建平 | Double layer composite film for dynamic pulp formation |
| US20120255957A1 (en) * | 2011-04-05 | 2012-10-11 | Mcgowen Victor L | Portable Fluid Storage System |
| CN204450839U (en) * | 2015-01-30 | 2015-07-08 | 国家电网公司 | Concrete sample make production line |
| CN205928969U (en) * | 2016-08-24 | 2017-02-08 | 黄河科技学院 | Concrete mortar sample make -up machine |
| CN106738291A (en) * | 2017-01-24 | 2017-05-31 | 中建八局第建设有限公司 | A kind of packaged type mortar building block makes dolly |
-
2017
- 2017-06-01 CN CN201710403860.3A patent/CN107127865B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2415902Y (en) * | 2000-04-12 | 2001-01-24 | 程延平 | Concrete structural member forming machine |
| CN2642483Y (en) * | 2003-06-12 | 2004-09-22 | 刘建平 | Double layer composite film for dynamic pulp formation |
| US20120255957A1 (en) * | 2011-04-05 | 2012-10-11 | Mcgowen Victor L | Portable Fluid Storage System |
| CN204450839U (en) * | 2015-01-30 | 2015-07-08 | 国家电网公司 | Concrete sample make production line |
| CN205928969U (en) * | 2016-08-24 | 2017-02-08 | 黄河科技学院 | Concrete mortar sample make -up machine |
| CN106738291A (en) * | 2017-01-24 | 2017-05-31 | 中建八局第建设有限公司 | A kind of packaged type mortar building block makes dolly |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111395135A (en) * | 2020-03-27 | 2020-07-10 | 赵晓栋 | Concrete filling device for road restoration |
| CN111705568A (en) * | 2020-06-30 | 2020-09-25 | 吴丹 | Construction method for smart city construction rail traffic engineering |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107127865B (en) | 2022-08-19 |
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Denomination of invention: A processing device for cement prefabricated parts for railway Effective date of registration: 20230111 Granted publication date: 20220819 Pledgee: Henggang sub branch of Zhejiang Haiyan Rural Commercial Bank Co.,Ltd. Pledgor: JIAXING WANGZU INDUSTRIAL CO.,LTD. Registration number: Y2023330000108 |