CN107127428A - A kind of oxygen gun sprayer copper steel automatic welding device and its course of work - Google Patents
A kind of oxygen gun sprayer copper steel automatic welding device and its course of work Download PDFInfo
- Publication number
- CN107127428A CN107127428A CN201610106704.6A CN201610106704A CN107127428A CN 107127428 A CN107127428 A CN 107127428A CN 201610106704 A CN201610106704 A CN 201610106704A CN 107127428 A CN107127428 A CN 107127428A
- Authority
- CN
- China
- Prior art keywords
- welding
- thimble
- gun
- fixture
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to a kind of oxygen gun sprayer copper steel automatic welding device.Including frame and automatically controlling touch-screen, motor and thimble seat are installed with the frame, the output end of the motor is connected with fixture, thimble is installed on the thimble seat, the center line of thimble is overlapped with the center line of fixture, the guide rail above fixture is additionally provided with the frame, the guide rail is supported by two support rods in frame, the guide rail is provided with the auto pendulous device that can be moved along guide rail, welding gun is installed on the auto pendulous device, the welding gun is located between fixture and thimble, the argon arc protection welding machine being connected with welding gun is additionally provided with the frame, described guide rail one end is provided with automatic wire feeding device, the automatic wire feeding device, motor, welding gun and auto pendulous device are by automatically controlling touch-screen control.Simple in construction, easy to operate, firm welding of the invention, reliable welding quality, production efficiency is high.
Description
Technical field
The present invention relates to a kind of oxygen gun sprayer copper steel automatic welding device and its course of work.
Background technology
In iron and steel enterprise, special oxygen rifle technology is made steel to be widely used, wherein vital part oxygen gun sprayer is connected with copper end bottom including outer tube steel and copper end bottom, the i.e. termination of steel pipe one, and the material different to both is welded by the way of soldering at present, this welding manner, low production efficiency, easily produces the phenomenons, poor welding quality such as stomata, slag inclusion, leak is easily snapped when using, serious production accident is caused.
The content of the invention
For drawbacks described above, it is an object of the invention to provide a kind of simple in construction, easy to operate, firm welding, reliable welding quality, a kind of high oxygen gun sprayer copper steel automatic welding device of production efficiency and its course of work.
It is for this technical solution adopted in the present invention：
A kind of oxygen gun sprayer copper steel automatic welding device, including frame and automatically controlling touch-screen, motor and thimble seat are installed with the frame, the output end of the motor is connected with fixture, thimble is installed on the thimble seat, the center line of thimble is overlapped with the center line of fixture, the guide rail above fixture is additionally provided with the frame, the guide rail is supported by two support rods in frame, the guide rail is provided with the auto pendulous device that can be moved along guide rail, welding gun is installed on the auto pendulous device, the welding gun is located between fixture and thimble, the argon arc protection welding machine being connected with welding gun is additionally provided with the frame, described guide rail one end is provided with automatic wire feeding device, the automatic wire feeding device, motor, welding gun and auto pendulous device are by automatically controlling touch-screen control.
Further, the welding gun is water cooled welding torch.
Further, the argon arc protection welding machine is that 500 type argon arcs protect welding machine.
Further, the thimble seat is provided with temperature measurer.
Further, the fixture is three-pawl type chuck.
Further, including install and debug；
Install：(1) by the plant-grid connection equipment control case with short-circuit protector；（2）Get source of the gas ready, the input of air-source treater is connected to 8# polyurethane gas lines, pressure, generally 0.4 MPa is adjusted；（3）Connect the line and source of the gas；（4）Check errorless, all power switches are closed successively, it is operable that touch-screen to be automatically controlled starts rear；
Debugging：（1）The workpiece of required welding is put on fixture, and workpiece is fixed by thimble, after workpiece is fixed, welding gun is pressed and declines button, welding gun declines, welding wire is sent out manually, angle of welding gun and distance is adjusted；（2）Welding parameter, rotating speed and the welding circumference number of degrees are preset, rotating forward welding is pressed, welding calibrates welding parameter, after welding terminates, presses welding gun lifting button, lift welding gun simultaneously, exits thimble and takes out workpiece；（3）Workpiece welding effect is checked, if undesirable repeat above step, is switched to automatically if meeting the requirements；（4）Clamp workpiece, declines welding gun, and welding torch position starts welding after adjusting, occur in welding process it is abnormal presses welding pause button, continue to weld after adjusting, be soldered to set angle welding and be automatically stopped, exit thimble and take out workpiece.
It is an advantage of the invention that：
The steel pipe of oxygen gun sprayer is installed on fixture by the present invention when in use; first spot welding forms one between copper end bottom and steel pipe; then copper end bottom is held using thimble; welding gun mouthful is located at the groove at steel pipe and copper end bottom; steel pipe and copper end bottom are welded using argon arc protection welding machine; motor drives fixture to rotate at the appropriate speed while welding, makes welded part concomitant rotation, reaches the purpose of even circumferential welding.In welding process, the position of welding gun, which can be rotated or be moved along guide rail by auto pendulous device, to be adjusted, and simple in construction, easy to operate, firm welding of the invention, reliable welding quality, production efficiency is high.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure 1 be frame, 2 be automatically control touch-screen, 3 be motor, 4 be thimble seat, 5 be fixture, 6 be thimble, 7 be guide rail, 8 be support rod, 9 be auto pendulous device, 10 be welding gun, 11 be argon arc protection welding machine, 12 be automatic wire feeding device, 13 be temperature measurer.
Embodiment
A kind of oxygen gun sprayer copper steel automatic welding device, including frame 1 and automatically controlling touch-screen 2, motor 3 and thimble seat 4 are installed with the frame 1, the output end of the motor 3 is connected with fixture 5, thimble 6 is installed on the thimble seat 4, the center line of thimble 6 is overlapped with the center line of fixture 5, the guide rail 7 positioned at the top of fixture 5 is additionally provided with the frame 1, the guide rail 7 is supported by two support rods 8 in frame 1, the guide rail 7 is provided with the auto pendulous device 9 that can be moved along guide rail 7, welding gun 10 is installed on the auto pendulous device 9, the welding gun 10 is located between fixture 5 and thimble 6, the argon arc protection welding machine 11 being connected with welding gun 10 is additionally provided with the frame 1, described one end of guide rail 7 is provided with automatic wire feeding device 12, the automatic wire feeding device 12, motor 3, welding gun 10 and auto pendulous device 9 are controlled by touch-screen 2 is automatically controlled；The welding gun 10 is water cooled welding torch；The argon arc protection welding machine 11 is that 500 type argon arcs protect welding machine；The thimble seat 4 is provided with temperature measurer 13；The fixture 5 is three-pawl type chuck.
The steel pipe of oxygen gun sprayer is installed on fixture 5 when in use; first spot welding forms one between copper end bottom and steel pipe; then copper end bottom is held using thimble 6; welding gun mouthful is located at the groove at steel pipe and copper end bottom; steel pipe and copper end bottom are welded using argon arc protection welding machine 11; motor 3 drives fixture 5 to rotate at the appropriate speed while welding, makes welded part concomitant rotation, reaches the purpose of even circumferential welding.In welding process, the position of welding gun 10, which can be rotated or be moved along guide rail 7 by auto pendulous device 9, to be adjusted.
The course of work includes installing and debugged；
Install：(1) by the plant-grid connection equipment control case with short-circuit protector；（2）Get source of the gas ready, the input of air-source treater is connected to 8# polyurethane gas lines, pressure, generally 0.4 MPa is adjusted；（3）Connect the line and source of the gas；（4）Check errorless, all power switches are closed successively, it is operable that touch-screen to be automatically controlled starts rear；
Debugging：（1）The workpiece of required welding is put on fixture, and workpiece is fixed by thimble, after workpiece is fixed, welding gun is pressed and declines button, welding gun declines, welding wire is sent out manually, angle of welding gun and distance is adjusted；（2）Welding parameter, rotating speed and the welding circumference number of degrees are preset, rotating forward welding is pressed, welding calibrates welding parameter, after welding terminates, presses welding gun lifting button, lift welding gun simultaneously, exits thimble and takes out workpiece；（3）Workpiece welding effect is checked, if undesirable repeat above step, is switched to automatically if meeting the requirements；（4）Clamp workpiece, declines welding gun, and welding torch position starts welding after adjusting, occur in welding process it is abnormal presses welding pause button, continue to weld after adjusting, be soldered to set angle welding and be automatically stopped, exit thimble and take out workpiece.
Important technological parameters are as follows：
Equipment controls power supply：AC220 V/50Hz
Compressed air：0.6 MPa
Main shaft gyration radius：350mm
Maximum weld length：1000 mm
Welding gun lifting travel：100 mm
Amount trimmed above and below welding gun：50 mm
Welding gun or so amount trimmed：50 mm
Amount trimmed before and after welding gun：100 mm
Tailstock stroke：50 mm
Gage of wire：0.8-1.2mm.
Claims (6)
1. a kind of oxygen gun sprayer copper steel automatic welding device, it is characterized in that, including frame and automatically controlling touch-screen, motor and thimble seat are installed with the frame, the output end of the motor is connected with fixture, thimble is installed on the thimble seat, the center line of thimble is overlapped with the center line of fixture, the guide rail above fixture is additionally provided with the frame, the guide rail is supported by two support rods in frame, the guide rail is provided with the auto pendulous device that can be moved along guide rail, welding gun is installed on the auto pendulous device, the welding gun is located between fixture and thimble, the argon arc protection welding machine being connected with welding gun is additionally provided with the frame, described guide rail one end is provided with automatic wire feeding device, the automatic wire feeding device, motor, welding gun and auto pendulous device are by automatically controlling touch-screen control.
2. a kind of oxygen gun sprayer copper steel automatic welding device according to claim 1, it is characterised in that the welding gun is water cooled welding torch.
3. a kind of oxygen gun sprayer copper steel automatic welding device according to claim 1, it is characterised in that the argon arc protection welding machine is that 500 type argon arcs protect welding machine.
4. a kind of oxygen gun sprayer copper steel automatic welding device according to claim 1, it is characterised in that the thimble seat is provided with temperature measurer.
5. a kind of oxygen gun sprayer copper steel automatic welding device according to claim 1, it is characterised in that the fixture is three-pawl type chuck.
6. the course of work of a kind of oxygen gun sprayer copper steel automatic welding device described in claim 1, it is characterised in that including installing and debugging；
Install：(1) by the plant-grid connection equipment control case with short-circuit protector；（2）Get source of the gas ready, the input of air-source treater is connected to 8# polyurethane gas lines, pressure, generally 0.4 MPa is adjusted；（3）Connect the line and source of the gas；（4）Check errorless, all power switches are closed successively, it is operable that touch-screen to be automatically controlled starts rear；
Debugging：（1）The workpiece of required welding is put on fixture, and workpiece is fixed by thimble, after workpiece is fixed, welding gun is pressed and declines button, welding gun declines, welding wire is sent out manually, angle of welding gun and distance is adjusted；（2）Welding parameter, rotating speed and the welding circumference number of degrees are preset, rotating forward welding is pressed, welding calibrates welding parameter, after welding terminates, presses welding gun lifting button, lift welding gun simultaneously, exits thimble and takes out workpiece；（3）Workpiece welding effect is checked, if undesirable repeat above step, is switched to automatically if meeting the requirements；（4）Clamp workpiece, declines welding gun, and welding torch position starts welding after adjusting, occur in welding process it is abnormal presses welding pause button, continue to weld after adjusting, be soldered to set angle welding and be automatically stopped, exit thimble and take out workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610106704.6A CN107127428A (en) | 2016-02-27 | 2016-02-27 | A kind of oxygen gun sprayer copper steel automatic welding device and its course of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610106704.6A CN107127428A (en) | 2016-02-27 | 2016-02-27 | A kind of oxygen gun sprayer copper steel automatic welding device and its course of work |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107127428A true CN107127428A (en) | 2017-09-05 |
Family
ID=59720991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610106704.6A Pending CN107127428A (en) | 2016-02-27 | 2016-02-27 | A kind of oxygen gun sprayer copper steel automatic welding device and its course of work |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107127428A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213818A (en) * | 2018-03-13 | 2018-06-29 | 江苏申牌万向轮有限公司 | A kind of castor wheel hub girth welding tooling and apply its welding equipment |
| CN114055177A (en) * | 2021-12-21 | 2022-02-18 | 扬州市恒泰人防设备有限公司 | One-step forming equipment for connecting rod seat fixing shaft |
-
2016
- 2016-02-27 CN CN201610106704.6A patent/CN107127428A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213818A (en) * | 2018-03-13 | 2018-06-29 | 江苏申牌万向轮有限公司 | A kind of castor wheel hub girth welding tooling and apply its welding equipment |
| CN114055177A (en) * | 2021-12-21 | 2022-02-18 | 扬州市恒泰人防设备有限公司 | One-step forming equipment for connecting rod seat fixing shaft |
| CN114055177B (en) * | 2021-12-21 | 2024-05-28 | 扬州市恒泰人防设备有限公司 | One-step forming equipment for connecting rod seat fixing shaft |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170905 |