CN107116782A - The surface forming emebosser and its production technology of a kind of PVB films - Google Patents

The surface forming emebosser and its production technology of a kind of PVB films Download PDF

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Publication number
CN107116782A
CN107116782A CN201710387312.6A CN201710387312A CN107116782A CN 107116782 A CN107116782 A CN 107116782A CN 201710387312 A CN201710387312 A CN 201710387312A CN 107116782 A CN107116782 A CN 107116782A
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China
Prior art keywords
smooth roll
knurling rolls
key light
surface forming
emebosser
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CN201710387312.6A
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Chinese (zh)
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CN107116782B (en
Inventor
詹智勇
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Wuhan Modern Seiko Machinery Ltd Co
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Wuhan Modern Seiko Machinery Ltd Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • B29C59/043Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts for profiled articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The invention discloses a kind of surface forming emebosser of PVB films and its production technology, including pre-shaping device, embossing device and heater.The emebosser causes PVB films to form uniform diaphragm by pre-shaping device, and the two-sided of pvb film is heated respectively by heater, is embossed respectively finally by embossing device is two-sided to pvb film, forms PVB embossing finished products.By the cooperation of heater and embossing device, PVB films can respectively be heated and be embossed respectively, improve embossing quality and effect.

Description

The surface forming emebosser and its production technology of a kind of PVB films
Technical field
The present invention relates to a kind of emebosser and its production technology, specifically a kind of surface forming emebosser of PVB films And its production technology, belong to embossing device technical field.
Background technology
Polyvinyl butyral resin (PVB) film is the sandwich material for making safety glass.Because its transparency is good, impact is strong Degree is big, is widely used in aviation and automotive field.Specifically, safety glass is that one layer is added between two layers of simple glass With weather-proof, sound insulation, every the special glass of the performances such as ultraviolet good polyvinyl butyral film piece.Safety glass can be By apparatus with shock absorbing during foreign impacts so that this glass is not crushed, safeguard protection is formed.
Prior art, Patent No. 2011203905638 discloses a kind of production for pvb film double-sided embossing and set Standby, its technical scheme is the cooperation by pre- hot-rolling and chill roll, realizes two-sided cooling and the stamp of pvb film, and the production is set The problem of standby mainly solution is that speed of production is slow, less efficient, and domestic output is difficult to meet existing market needs.But, should Technical scheme has two defects:One is, the production equipment is to first pass through pre- hot-rolling preheating, then passes through the first reticulate pattern steel rider and second The embossing of reticulate pattern steel rider, forms various patterns, and pvb film, can be by a segment distance to reticulate pattern steel rider after preheating, this In segment distance, can cause the temperature of pvb film reduces, and is not enough to be formed the embossed pattern of high-quality, then through supercooling, can be further So that flow is complicated, and cooling step seems unnecessary in this equipment;Two are, from pre- hot-rolling to reticulate pattern steel rider during, Because transmitting range is long, PVB films can be caused to be constantly in tensioned state, and then the meeting in embossing process of PVB films can be made The state for having fold or laminating, causes the success or failure of embossing.
Patent No. 2011201889700, discloses a kind of composite knurling device, the device be by upper knurling rolls and under The cooperation of knurling rolls, forms embossed pattern.The problem of embossing device, is the synchronism and one of knurling rolls and lower knurling rolls Cause property, if the rotation of upper knurling rolls and lower knurling rolls inconsistent (including rotating speed, flower roller angle, and between flower roller and tabletting Frictional force etc.), it can all cause embossing quality reduction.
The content of the invention
The technical problem existed for above-mentioned prior art, the present invention provides a kind of surface forming emebosser of PVB films And its production technology, the emebosser enables to PVB films to be embossed in heating, and causes PVB films are constantly in tighten shape State, forms high-quality embossed pattern.
The present invention is achieved through the following technical solutions above-mentioned purpose:A kind of surface forming emebosser of PVB films, including Pre-shaping device, embossing device and heater;
The embossing device includes axis and plane-parallel and the second knurling rolls and the first knurling rolls that can rotate;
The pre-shaping device includes key light roller and at least one and the institute that contacts and can rotate with the first knurling rolls State the contact of key light roller and the secondary smooth roll that can be rotated;
The heater includes first heater and secondary heating mechanism, and the first heater is located at the master The side of smooth roll, the secondary heating mechanism is located at the first knurling rolls side;
Wherein, first knurling rolls, the second knurling rolls and key light roller be in same vertical end face, and the first knurling rolls and Second knurling rolls are tangent, and the second knurling rolls and key light roller are tangent.
Preferably, the secondary smooth roll includes the first smooth roll that can be rotated and be contacted with the key light roller;Wherein, described Two knurling rolls, the first knurling rolls, key light roller and the first smooth roll are in same vertical end face.
Preferably, the secondary smooth roll includes the tenth smooth roll, the 11st smooth roll and the 12nd smooth roll being in contact successively, wherein Tenth smooth roll is contacted with the key light roller.
Preferably, the key light roller, the tenth smooth roll, the 11st smooth roll and the 12nd smooth roll are in same level end face.
Preferably, the secondary smooth roll include the 7th smooth roll, the 8th smooth roll and the 9th smooth roll, wherein, the 7th smooth roll with The key light roller contact.
Preferably, the axis of the key light roller, the 7th smooth roll, the 8th smooth roll and the 9th smooth roll is formed end face and level Mask is angled.
Preferably, the secondary smooth roll includes the second smooth roll, the 3rd smooth roll and the 4th smooth roll contacted successively, second light Roller is contacted with the key light roller;Wherein, the axis of second smooth roll, the 3rd smooth roll and the 4th smooth roll is not at same end face.
A kind of production technology of PVB films surface forming embossing, first, PVB films are delivered to preforming dress by extrusion die Put so that PVB films form the diaphragm being uniformly molded;Then, the diaphragm being uniformly molded is heated by heater;Finally, Two surfaces of PVB films are embossed respectively by embossing device.
A kind of surface forming emebosser of SGP films, the equipment is as the surface forming emebosser of PVB films.
A kind of production technology of SGP films surface forming embossing, the production work that the production technology is embossed with PVB films surface forming Skill is the same.
The beneficial effects of the invention are as follows:The emebosser causes PVB films to form uniform diaphragm by pre-shaping device, warp Cross heater to heat the two-sided of pvb film respectively, be embossed respectively finally by embossing device is two-sided to pvb film, formed PVB is embossed finished product.By the cooperation of heater and embossing device, PVB films can respectively be heated and be embossed respectively, improved It is embossed quality and effect.
Key light roller and the first knurling rolls in pre-shaping device is tangent, and in same perpendicular end surface, ensure that PVB films Just it is embossed after heated so that embossing effects are good, meanwhile, key light roller contacts (tangent) with secondary smooth roll, enables to PVB films to exist When leaving extrusion die, tensioned state is just constantly in.
The first heater of heater is located at the side of key light roller, when key light roller can be moved in PVB films, heating Its outer surface (one side not contacted under this state with key light roller), after having heated, immediately enters the first knurling rolls embossing molding, Reduce causes the heat losses on PVB films surface because long range is rotated;Secondary heating mechanism is located at the side of the first flower roller, works as PVB When film is moved at the first flower roller, another surface of PVB films can be heated.
Embossing device includes the first knurling rolls and the second knurling rolls, and by two knurling rolls, PVB films can be embossed respectively Two faces, the first knurling rolls and the second knurling rolls are in same end face, and the end face and horizontal plane, this structure design, The two sides of PVB films is enabled to fully to be embossed, it is ensured that embossing quality, and due to being embossed respectively, without controlling knurling rolls simultaneously Rotating speed, and the interaction force between two colored rollers.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention one;
Fig. 2 is the structural representation of the embodiment of the present invention two;
The structural representation of Fig. 3 this embodiment of the present invention three;
Fig. 4 is the structural representation of the embodiment of the present invention four;
Fig. 5 is the structural representation of the embodiment of the present invention five;
In figure:1st, the second knurling rolls, the 2, first knurling rolls, 3, secondary heating mechanism, 4, first heater, 5, key light Roller, the 6, first smooth roll, 7, PVB films, 8, extrusion die, the 9, second smooth roll, the 10, the 3rd smooth roll, the 11, the 4th smooth roll, the 12, the 5th light Roller, the 13, the 6th smooth roll, the 14, the 7th smooth roll, the 15, the 8th smooth roll, the 16, the 9th smooth roll, the 17, the tenth smooth roll, the 18, the 11st smooth roll, 19th, the 12nd smooth roll.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
Embodiment one:
As shown in Figure 1:A kind of surface forming emebosser of PVB films, including pre-shaping device, embossing device and heating dress Put.
Pre-shaping device include the key light roller 5 that can rotate and contact (tangent) with the key light roller 5 and can rotate The first smooth roll 6 (secondary smooth roll).The smooth roll 6 of key light roller 5 and first is in same end face, and the end face and horizontal plane.
Heater includes first heater 4 and secondary heating mechanism 3.The first heater 4 is located at the master The side of smooth roll 5, the secondary heating mechanism 3 is located at the side of the first knurling rolls 2.It should be noted that first heater 4 It is not located at the same side with secondary heating mechanism 3.First heater 4 and secondary heating mechanism 3 can be based on conventional, electric-resistance silk The heating plate being made or the subsection heating device based on electromagnetic pulse, but both heaters are not limited only to, appoint What can be considered corresponding heater to the equipment of the PVB films heating of smooth roll and embossing roller surface.
Embossing device includes axis and plane-parallel and the second knurling rolls 1 and the first knurling rolls 2 that can rotate.It is described Second knurling rolls 1 and the first knurling rolls 2 are located at same end face, and the end face and horizontal plane.In addition, second knurling rolls 1 and first knurling rolls 2 it is tangent.
The knurling rolls 2 of key light roller 5 and first are tangent, and positioned at same end face.So that, the first smooth roll 6, key light roller 5, One knurling rolls 2 and the second knurling rolls 1 are located at same end face, and tangent successively.Meanwhile, pressed by the first smooth roll 6, key light roller 5, first The end face and horizontal plane of the axis formation of 2 and second knurling rolls of flower roller 1.
Embodiment two:
As shown in Figure 2:A kind of surface forming emebosser of PVB films, including pre-shaping device, embossing device and heating dress Put.
Pre-shaping device includes the 12nd smooth roll 19, the 11st smooth roll 18, the tenth bachelor 17 and key light roller tangent successively. Wherein, the main shaft of the 12nd smooth roll 19, the 11st smooth roll 18, the tenth smooth roll 17 and key light roller 5 is located at same level.Smooth roll Effect be on the one hand so that the PVB films come out by extrusion die 8 are preforming, and with guide effect so that PVB films are pasted Smooth roll motion is invested, the distance of PVB films outside is shortened.
Heater includes first heater 4 and secondary heating mechanism 3.The first heater 4 is located at the master The side of smooth roll 5, the secondary heating mechanism 3 is located at the side of the first knurling rolls 2.It should be noted that first heater 4 It is not located at the same side with secondary heating mechanism 3.
Embossing device includes axis and plane-parallel and the second knurling rolls 1 and the first knurling rolls 2 that can rotate.It is described Second knurling rolls 1 and the first knurling rolls 2 are located at same end face, and the end face and horizontal plane.In addition, second knurling rolls 1 and first knurling rolls 2 it is tangent.
Key light roller 5, the second knurling rolls 1 and the first knurling rolls 2 are tangent successively.And, by key light roller 5, the second knurling rolls 1 and The end face and horizontal plane of the axis formation of one knurling rolls 2.So as to form the end face and key light that the axis of secondary smooth roll is formed The end face of roller 5, the second knurling rolls 1 and the shaping of the axis of the first knurling rolls 2 is mutually perpendicular to.
Embodiment three:
As shown in Figure 3:A kind of surface forming emebosser of PVB films, including pre-shaping device, embossing device and heating dress Put.
Pre-shaping device includes the 9th smooth roll 16, the 8th smooth roll 15, the 7th smooth roll 14 and key light roller 5 tangent successively.Institute The axis for stating the 9th smooth roll 16, the 8th smooth roll 15, the 7th smooth roll 14 and key light roller 5 is located at same end face.The end face and horizontal plane With certain angle.
Heater includes first heater 4 and secondary heating mechanism 3.The first heater 4 is located at the master The side of smooth roll 5, the secondary heating mechanism 3 is located at the side of the first knurling rolls 2.It should be noted that first heater 4 It is not located at the same side with secondary heating mechanism 3.
Embossing device includes axis and plane-parallel and the second knurling rolls 1 and the first knurling rolls 2 that can rotate.It is described Second knurling rolls 1 and the first knurling rolls 2 are located at same end face, and the end face and horizontal plane.In addition, second knurling rolls 1 and first knurling rolls 2 it is tangent.
Key light roller 5, the first knurling rolls 2 and the second knurling rolls 1 are tangent successively, and its axis is located at same end face.The end Face and horizontal plane.Therefore, the end face and the 9th formed by key light roller 5, the first knurling rolls 2 and the axis of the second knurling rolls 1 The end face that smooth roll 16, the 8th smooth roll 15, the axis of the 7th smooth roll 14 and key light roller 5 are formed is at an angle.
Example IV:
As shown in Figure 4:A kind of surface forming emebosser of PVB films, including pre-shaping device, embossing device and heating dress Put.
Pre-shaping device includes the 6th smooth roll 13, the 5th smooth roll 12 and key light roller 5 tangent successively.6th smooth roll 13rd, the axle position of the 5th smooth roll 12 and key light roller 5 is in same end face.The end face has certain angle with horizontal plane.
Heater includes first heater 4 and secondary heating mechanism 3.The first heater 4 is located at the master The side of smooth roll 5, the secondary heating mechanism 3 is located at the side of the first knurling rolls 2.It should be noted that first heater 4 It is not located at the same side with secondary heating mechanism 3.
Embossing device includes axis and plane-parallel and the second knurling rolls 1 and the first knurling rolls 2 that can rotate.It is described Second knurling rolls 1 and the first knurling rolls 2 are located at same end face, and the end face and horizontal plane.In addition, second knurling rolls 1 and first knurling rolls 2 it is tangent.
End face and key light roller 5, first pressure that the axis of 6th smooth roll 13, the 5th smooth roll 12 and key light roller 5 is formed Using up the end face that the axis of the knurling rolls 1 of roller 2 and second formed has certain angle.
Embodiment five:
As shown in Figure 5:A kind of surface forming emebosser of PVB films, including pre-shaping device, embossing device and heating dress Put.
Pre-shaping device includes tangent successively, the 4th smooth roll 11, the 3rd smooth roll 10, the second smooth roll 9 and key light roller 5.Institute The axis for stating the second smooth roll 9, the 3rd smooth roll 10 and the 4th smooth roll 11 is not at same end face.
Heater includes first heater 4 and secondary heating mechanism 3.The first heater 4 is located at the master The side of smooth roll 5, the secondary heating mechanism 3 is located at the side of the first knurling rolls 2.It should be noted that first heater 4 It is not located at the same side with secondary heating mechanism 3.
Embossing device includes axis and plane-parallel and the second knurling rolls 1 and the first knurling rolls 2 that can rotate.It is described Second knurling rolls 1 and the first knurling rolls 2 are located at same end face, and the end face and horizontal plane.In addition, second knurling rolls 1 and first knurling rolls 2 it is tangent.
Pass through embodiment one, embodiment two, embodiment three, example IV and embodiment five:First knurling rolls 2nd, the second knurling rolls 1 and key light roller 5 are in same vertical end face, and the first knurling rolls 2 and the second knurling rolls 1 are tangent, the second pressure Flower roller 1 and key light roller 5 are tangent;The first heater 4 is located at the side of the key light roller 5, the secondary heating mechanism 3 In the side of the first knurling rolls 2, first heater 4 and secondary heating mechanism 3 are not located at the same side.And pre-shaping device bag A key light roller and at least one secondary smooth roll are included, if the axis of only one of which pair smooth roll, key light roller and secondary smooth roll must be positioned at Same end face, and overlapped with the axis that the axis of the first knurling rolls 2 and the second knurling rolls 1 is formed;If secondary including at least two Smooth roll, then the axis of secondary smooth roll can be in same end face, also can not be in same end face.
The course of work of the emebosser:The PVB films 7 exported by extrusion die 8 by pre-shaping device it is uniform into Type, then two surfaces of pvb film are heated respectively by two heaters, corresponding be by key light roller 5 with The extruding of first knurling rolls 2, forms the embossing molding on one surface of pvb film, passes through the first knurling rolls 2 and the second knurling rolls 1 Extruding, form the embossing molding on pvb film another surface.It should be noted that the smooth roll and knurling rolls that can move lead to Crossing extraneous power set, (promotion of such as hydraulic jack drives the rotation of smooth roll and flower roller, or is filled by motor offer power Put).
A kind of production technology of PVB films surface forming embossing, first, PVB films are delivered to preforming dress by extrusion die Put so that PVB films form the diaphragm being uniformly molded;Then, the diaphragm being uniformly molded is heated by heater;Finally, Two surfaces of PVB films are embossed respectively by embossing device, pvb film embossing finished product is formed.
A kind of surface forming emebosser of SGP films (Du Pont's Sentry Glas Plus intermediate coats), the emebosser with PVB film emebossers are the same, are only intended to different products.
A kind of production technology of SGP films surface forming embossing, the production work that the production technology is embossed with PVB films surface forming Skill is identical, is equally only intended to different products.
Embodiment provided above is the better embodiment of the present invention, only illustrates the present invention for convenient, not to this hair It is bright to make any formal limitation, any those of ordinary skill in the art, if putting forward skill not departing from the present invention In the range of art feature, the local equivalent embodiment for changing or modifying is made using disclosed technology contents, and Without departing from the technical characteristic content of the present invention, in the range of still falling within the technology of the present invention feature.

Claims (10)

1. a kind of surface forming emebosser of PVB films, it is characterised in that:Including pre-shaping device, embossing device and heating dress Put;
The embossing device includes axis and plane-parallel and the second knurling rolls (1) and the first knurling rolls (2) that can rotate;
The pre-shaping device include the key light roller (5) that contacts and can rotate with the first knurling rolls (2) and at least one with The key light roller contact and the secondary smooth roll that can be rotated;
The heater includes first heater (4) and secondary heating mechanism (3), and the first heater (4) is located at The side of the key light roller (5), the secondary heating mechanism (3) is located at the first knurling rolls (2) side;
Wherein, first knurling rolls (2), the second knurling rolls (1) and key light roller (5) are in same vertical end face, and the first pressure Flower roller (2) and the second knurling rolls (1) are tangent, and the second knurling rolls (1) and key light roller (5) are tangent.
2. a kind of surface forming emebosser of PVB films according to claim 1, it is characterised in that:The secondary smooth roll bag Include the first smooth roll (6) that can be rotated and be contacted with the key light roller (5);Wherein, second knurling rolls (1), the first embossing The central axis of roller (2), key light roller (5) and the first smooth roll (6) is in same vertical end face.
3. a kind of surface forming emebosser of PVB films according to claim 1, it is characterised in that:The secondary smooth roll bag The tenth smooth roll (17), the 11st smooth roll (18) and the 12nd smooth roll (19) being in contact successively are included, wherein the tenth smooth roll (17) contacted with the key light roller (5).
4. a kind of surface forming emebosser of PVB films according to claim 3, it is characterised in that:The key light roller (5), the central axis of the tenth smooth roll (17), the 11st smooth roll (18) and the 12nd smooth roll (19) is in same level end face.
5. a kind of surface forming emebosser of PVB films according to claim 1, it is characterised in that:The secondary smooth roll bag The 7th smooth roll (14), the 8th smooth roll (15) and the 9th smooth roll (16) are included, wherein, the 7th smooth roll connects with the key light roller (5) Touch.
6. a kind of surface forming emebosser of PVB films according to claim 5, it is characterised in that:The key light roller (5) end face and horizontal plane that, the axis of the 7th smooth roll (14), the 8th smooth roll (15) and the 9th smooth roll (16) is formed have angle Degree.
7. a kind of surface forming emebosser of PVB films according to claim 1, it is characterised in that:The secondary smooth roll bag Include the second smooth roll (9) contacted successively, the 3rd smooth roll (10) and the 4th smooth roll (11), second smooth roll (9) and the key light Roller (5) is contacted;Wherein, the axis of second smooth roll (9), the 3rd smooth roll (10) and the 4th smooth roll (11) is not at same vertical End face.
8. a kind of production technology of PVB films surface forming embossing, it is characterised in that:First, PVB films are delivered to by extrusion die On pre-shaping device so that PVB films form the diaphragm being uniformly molded;Then, the diaphragm being uniformly molded is added by heater Heat;Finally, two surfaces of PVB films are embossed respectively by embossing device.
9. a kind of surface forming emebosser of SGP films, it is characterised in that:Including equipment as claimed in claim 1.
10. a kind of production technology of SGP films surface forming embossing, it is characterised in that:Including production work as claimed in claim 9 Skill.
CN201710387312.6A 2017-05-27 2017-05-27 A kind of the surface forming emebosser and its production technology of PVB film Active CN107116782B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01192523A (en) * 1988-01-28 1989-08-02 Kawakami Sangyo Kk Embossing processing method of foam sheet and device thereof
CN101513772A (en) * 2008-02-21 2009-08-26 住友化学株式会社 Method and apparatus for machining transferring resin sheets
CN102205639A (en) * 2011-03-03 2011-10-05 北京化工大学 Method for polymer extruding and micro embossing shaping
CN106626346A (en) * 2017-01-10 2017-05-10 江苏朗杰膜科技有限公司 Method of PVB membrane embossing formation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01192523A (en) * 1988-01-28 1989-08-02 Kawakami Sangyo Kk Embossing processing method of foam sheet and device thereof
CN101513772A (en) * 2008-02-21 2009-08-26 住友化学株式会社 Method and apparatus for machining transferring resin sheets
CN102205639A (en) * 2011-03-03 2011-10-05 北京化工大学 Method for polymer extruding and micro embossing shaping
CN106626346A (en) * 2017-01-10 2017-05-10 江苏朗杰膜科技有限公司 Method of PVB membrane embossing formation

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