CN107116284B - Road assembles device after a kind of road vehicle light bulb - Google Patents
Road assembles device after a kind of road vehicle light bulb Download PDFInfo
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- CN107116284B CN107116284B CN201710365491.3A CN201710365491A CN107116284B CN 107116284 B CN107116284 B CN 107116284B CN 201710365491 A CN201710365491 A CN 201710365491A CN 107116284 B CN107116284 B CN 107116284B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
Abstract
The present invention relates to roads after a kind of road vehicle light bulb to assemble device, including packaging mechanism, the first transmission belt, automatically focus welding mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, third mechanical arm and the 4th mechanical arm；First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, second transmission belt is located between full-automatic focusing welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm setting is between the first transmission belt and full-automatic focusing welding mechanism, the setting of third mechanical arm is automatically being focused between welding mechanism and the second transmission belt, 4th mechanical arm is arranged between the second transmission belt and coating head device, automatic operation, light bulb is filled into head welding fabrication, convenient for operation, operator is avoided directly to contact with light bulb, securely and reliably.
Description
Technical field
The present invention relates to a kind of assembly device, in particular to road assembles device after a kind of road vehicle light bulb.
Background technique
Chinese herbaceous peony illuminator is one of the important component for ensureing safety running of motor-vehicle, and automobile halogen headlamp is as automobile
The principal light source of headlamp, luminous intensity distribution performance, illuminance are to guarantee the important indicator of ride safety of automobile.According to statistics, at night and
Vehicle driving mileage in the insufficient situation of available light accounts for the 25% of total kilometrage, and the traffic accident occurred during this period accounts for
33%.Caused by wherein significant portion is because of automobile headlamp bulb off quality, it cannot not only be provided for driver
Good illumination and alarm signal, but also opposite car driver and road pedestrian is made to generate strongly dazzling, keep them right
Vehicle and itself relative position judge incorrectly and accident occur.
The component of existing automobile halogen headlamp includes hair bubble, the cover, lamp cap and lamp panel, and rear road assembly, which refers to, wears hair bubble
It crosses in the cover insertion lamp cap and is welded and fixed, then lamp panel is fixed on lamp cap, finally carry out coating head operation on hair bubble,
Existing assembling process is manual operations, and process is tedious, low efficiency, low precision, not can guarantee final product quality, low output.
Summary of the invention
The purpose of the present invention is to provide roads after a kind of road vehicle light bulb to assemble device, automatic operation, by lamp
Bubble dress head welding fabrication avoids operator from directly contacting with light bulb, securely and reliably convenient for operation.
To solve the above-mentioned problems, the technical solution of the present invention is as follows:
Road assembles device, including packaging mechanism, the first transmission belt, full-automatic focusing weldering after a kind of road vehicle light bulb
Connection mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, third mechanical arm and the 4th mechanical arm；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic right
Between burnt welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm
Setting between the first transmission belt and full-automatic focusing welding mechanism, the setting of third mechanical arm in automatically focusing welding mechanism and
Between second transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device.
Road assembles device after a kind of above-mentioned road vehicle light bulb, wherein the packaging mechanism includes the first turntable, the
One clamping device, first motor, first support, first base, divided mechanism, laminating mechanism and argon arc welding welding mechanism, first
Turntable is rotatably fixed in first base by first support, and the first main shaft being connected with first motor passes through first base
It is connected with the center of the first turntable, is successively arranged hair bubble feeding station, the cover feeding station, cover by direction of rotation on the first turntable
Lid detection station, sub-wire station, lamp cap feeding station, lamp cap bonding station, the first welding post, the second welding post, third
Welding post, bulb detection station, light bulb discharging station and backup station, each station are equipped with first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp cap bonding station, argon arc welding welding mechanism
Quantity be three, be separately positioned on the first welding post, the second welding post, on third welding post；
Hair bubble feeding station is used to be packed into hair bubble on the first clamping device；
The cover feeding station is used to be packed into the cover on hair bubble；
The cover detection station is equipped with infrared sensor, whether there is for detecting the cover, if detecting there are the cover,
Encapsulation work continues, if the cover is not detected, first motor stops operating, and encapsulation work pause is sealed after filling into the cover again
Work is filled to continue；
Three filaments that sub-wire station is used to steep in hair separate, and make three filaments on the arrangement and lamp cap of filament
Hole is corresponding；
Lamp cap feeding station is used to steeping hair into insertion lamp cap, and three filaments is made to pass through three filament holes on lamp cap；
Lamp cap bonding station is used for lamp cap pressing is fixed on the cover；
First welding post, the second welding post, third welding post are in three times welding three different filaments
On lamp cap；
Bulb detection station is for observing bulb envelope situation；
Light bulb discharges station for light bulb discharging, to carry out next step.
Road assembles device after a kind of above-mentioned road vehicle light bulb, wherein first transmission belt and the second transmission belt
It include transmission belt pedestal, transmission belt pedestal is equipped with chain, and chain realizes coiling setting by several tumbler gears, wherein one
A tumbler gear realizes transmission by third motor, and chain is equipped with several transhipment support bases；The transhipment support base includes branch
Seat main body is supportted, support base main body is equipped with hair and steeps placing groove, and support base main body is equipped with bulb holder holders, bulb holder holders and hair
It is connected between bubble placing groove by transition passage.
Road assembles device after a kind of above-mentioned road vehicle light bulb, wherein the full-automatic focusing welding mechanism includes
Weld pedestal, spot-welding mechanism, the second transmission mechanism and Focusing mechanism；
Second transmission mechanism includes the second turntable, the second clamping device, the second motor, second support and the second bottom
Seat, the second turntable are rotatably fixed in second base by second support, and the second main shaft being connected with the second motor passes through
Second base is connected with the center of the second turntable, and several second clamping devices are uniform circumferentially fixed outside the second turntable；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes third cylinder, spot welding platform, spot welding electricity
Pole, third cylinder are fixed on welding pedestal, and spot welding platform is connected by connecting plate with third cylinder, the quantity of spot-wedling electrode
It is four, four spot-wedling electrodes pass through that four the first transfer blocks are inclined to be fixed on spot welding platform bottom respectively, and spot-wedling electrode is logical
Electric wire is crossed to be controlled to a power supply；
The Focusing mechanism includes video camera, oil pressure revolving cylinder, three-jaw oil cylinder, the first rotary cylinder support platform, second time
Turning cylinder support platform, camera support platform and the 4th cylinder, the first rotary cylinder support platform is fixed on welding pedestal, and the 4th
The quantity of cylinder is two, and two the 4th cylinders are each attached on welding pedestal, and the push rod of the 4th cylinder passes through the first rotary cylinder
Support platform and be located at the first rotary cylinder support platform above the second rotary cylinder support platform be fixedly connected, oil pressure return
Turn cylinder to be fixed in the second rotary cylinder support platform, three-jaw oil cylinder is fixedly connected with oil pressure revolving cylinder, and three-jaw oil cylinder is located at second
Below clamping device, the quantity of video camera is three, is fixed on welding pedestal by camera support platform respectively, three are taken the photograph
Camera is respectively positioned between the second clamping device and three-jaw oil cylinder.
Road assembles device after a kind of above-mentioned road vehicle light bulb, wherein the coating head device, including coating head device bottom
Seat, the 7th motor, the second chain, the second driving gear, the second driven gear, coating head fulcrum bearing, positioning mechanism, coating mechanism,
First Pneumatic clamping jaw, removes clout mechanism and drying mechanism at tear drop mechanism；Second driving gear and the second driven gear are rotatable
It being fixed on coating head device pedestal, the second chain annularly wraps between the second driving gear and the second driven gear, and the 7th
Motor is connected with the second driving gear, and several coating head fulcrum bearings are uniformly fixed on the second chain, positioning mechanism, coating machine
Structure, tear drop mechanism are set gradually according to the rotation direction of the second chain except clout mechanism and drying mechanism, on coating head device point
Not Xing Cheng feeding station, coating station, tear drop station, remove clout station, drying station and discharge station；
Coating head fulcrum bearing is for placing first product light bulb；
First Pneumatic clamping jaw is for clamping the first product light bulb being placed in coating head fulcrum bearing；
Feeding station is used for first product light bulb feeding；
Coat station positioning mechanism, coating mechanism, the first Pneumatic clamping jaw collective effect under to first product light bulb coating head；
Tear drop station shakes off the coating head coating having more than needed on light bulb under the action of tear drop mechanism；
Except clout station further absorbs extra coating head coating under the action of removing clout mechanism；
Drying station heating, drying coating head coating under the action of drying mechanism；
Discharge station is used for the blanking of finished product light bulb.
Road assembles device after a kind of above-mentioned road vehicle light bulb, wherein the first mechanical arm, the second machinery
Arm, third mechanical arm and the 4th mechanical arm include mechanical arm support base, the first cylinder, support platform, third motor, spinner handle,
Transshipment acitivity, the first cylinder are fixed on mechanical arm support base, and support platform is horizontal to be fixed on the push rod of the first cylinder, are revolved
It is connected between bar and support platform by the second shaft, second shaft one end is fixed on support platform by the way that bearing is rotatable
On, the second shaft other end is fixedly connected with spinner handle, and third motor is fixed in support platform, and it is main that third motor is equipped with first
Moving gear, the first driving gear are meshed with the first driven gear being fixed in the second shaft, and the transshipment acitivity includes solid
Determine block, the first fixed plate, the second fixed plate, the second cylinder and clamping plate, the first fixed plate is horizontal to be fixed on spinner handle, fixed block
It is fixed below the first fixed plate, the quantity of the second fixed plate is two, is separately fixed at the two sides of fixed block, the quantity of clamping plate
It is two, opposite rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is equipped with semicircular structure
Guide wheel, guide wheel are equipped with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder passes through the first fixed plate
And fixed block is located between two the second fixed plates, the push rod of the second cylinder is equipped with rack gear, rack gear and the latch phase on guide wheel
Engagement passes through the opposite folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm is between corresponding first clamping device and the transhipment support base of the first transmission belt
Mobile, the transshipment acitivity of second mechanical arm moves between the transhipment support base and the second clamping device of corresponding first transmission belt
Dynamic, third mechanical arm moves between corresponding second clamping device and the transhipment support base of the second transmission belt, the 4th mechanical arm
It is moved between the transhipment support base and coating head fulcrum bearing of corresponding second transmission belt.
Light bulb is filled head welding fabrication by automatic operation of the present invention, and supporting mechanism is used to accept the hair bubble being in place, prevents
Irreversible damage only is caused to hair bubble in stitching operation, product quality is improved, reduces costs, the present invention is convenient for behaviour
Make, avoids operator from directly contacting with light bulb, securely and reliably, at the same time, the present invention can be according to different product types
The size of the first fixed card slot is adjusted, it is versatile.
Detailed description of the invention
Fig. 1 is structure of the invention figure.Fig. 2 is packaging mechanism top view.
Fig. 3 is packaging mechanism side view.Fig. 4 is first product bulb structure figure.
Fig. 5 is the first clamping device structural schematic diagram.Fig. 6 is the side view of Fig. 5.
Fig. 7 is the front view of Fig. 5.Fig. 8 is supporting mechanism cross-sectional view.
Fig. 9 is the first fixed card slot cross-sectional view.Figure 10 is divided mechanism cross-sectional view.
Figure 11 is the first sub-wire bar side view.Figure 12 is the second sub-wire bar side view.
Figure 13 is the hair bubble structure figure after sub-wire.Figure 14 is laminating mechanism structure chart.
Figure 15 is argon arc welding welding mechanism structure figure.Figure 16 is the first transmission belt side view.
Figure 17 is transhipment support base cross-sectional view.Figure 18 is full-automatic focusing welding mechanism structure chart.
Figure 19 is full-automatic focusing welding mechanism top view.Figure 20 is the second transmission mechanism side view.
Figure 21 is the second clamping device bottom view.Figure 22 is the second clamping device structure chart.
Figure 23 is that the direction A-A is packed into the cross-sectional view after light bulb in Figure 22.Figure 24 is the front view of Figure 22.
Figure 25 is the second grip block structure chart.Figure 26 is third grip block structure chart.
Figure 27 is the 4th grip block structure chart.Figure 28 is the 4th grip block cross-sectional view.
Figure 29 is triangular plate structure chart.Figure 30 is coating head device top view.
Figure 31 is coating station layout drawing.Figure 32 is positioning mechanism structure chart (1).
Figure 33 is positioning mechanism structure chart (2).Figure 34 is coating mechanism top view.
Figure 35 is coating mechanism in coating structure graph.Figure 36 is the first Pneumatic clamping jaw structure chart.
Figure 37 is tear drop station layout drawing.Figure 38 is except clout station layout drawing.
Figure 39 is drying station layout drawing.
Figure 40 is first mechanical arm/second mechanical arm/third mechanical arm/the 4th mechanical arm structure chart.
Figure 41 is transshipment acitivity structure chart.
Specific embodiment
The following further describes the present invention with reference to the drawings.
Appended drawing reference
Packaging mechanism 1, the first transmission belt 2, full-automatic focusing welding mechanism 3, the second transmission belt 4, coating head device 5, first
Mechanical arm 6, second mechanical arm 7, third mechanical arm 8, the 4th mechanical arm 9, the first turntable 11, first the 12, first electricity of clamping device
Machine 13, first support 14, first base 15, divided mechanism 16, laminating mechanism 17, argon arc welding welding mechanism 18, the first main shaft 19,
Hair bubble feeding station 110, the cover feeding station 111, the cover detection station 112, sub-wire station 113, lamp cap feeding station 114,
Lamp cap bonding station 115, the first welding post 116, the second welding post 117, third welding post 118, bulb detection station
119, light bulb discharging station 120, backup station 121, hair steep 122, the cover 123, infrared sensor 124, filament 125, lamp cap
126, triangular plate 127, Holding seat 131, clamping in plate 132, clamping top plate 133, middle plate plate body 134, limiting slot 135, clamping
Plate 136, the first clamping groove 137, the second clamping groove 138, limited block 139, fixed support block 1310, the first fastening bolt
1311, supporting mechanism 1312, vertical support rod 1313, horizontal supporting plate 1314, support baseboard 1315, supporting side walls 1316, branch
Support plate 1317, the first compressed spring 1318, the second compressed spring 1319, the first extension spring 1320, bearing ring 1321, limit
Baffle ring 1322, the first card slot 1323, the second card slot 1324, third card slot 1325, the 9th cylinder 141, divided mechanism shell 142,
Third shaft 143, the 4th shaft 144, the first sub-wire bar 145, the second sub-wire bar 146, the 5th motor 147, the 6th motor 148,
First partition 149, the second motor support platform 1410, third driven gear 1411, the 4th driven gear 1412, the first belt
1413, the second belt 1414, fixed slot 1415, the first sub-wire slot 416, the second sub-wire slot 1417, pressing bracket 151, the tenth gas
Cylinder 152, lamp cap pressing block 153, lamp cap press slot 154, the 11st cylinder 161, argon arc welding fixed platform 162, argon arc welding gun
163, transmission belt pedestal 216, chain 217, tumbler gear 218, transhipment support base 219, support base main body 250, hair steep placing groove
251, bulb holder holders 252, transition passage 253, welding pedestal 31, spot-welding mechanism 32, the second transmission mechanism 33, Focusing mechanism
34, the second turntable 311, the second clamping device 312, the second motor 313, second support 314, second base 315, third cylinder
35, spot welding platform 36, spot-wedling electrode 37, the first transfer block 38, electric wire 39, power supply 310, video camera 316, oil pressure revolving cylinder 317,
Three-jaw oil cylinder 318, the first rotary cylinder support platform 319, the second rotary cylinder support platform 320, camera support platform 321,
Four cylinders 322, the first grip block 341, the second grip block 342, third grip block 343, the 4th grip block 344, strainer
345, first passage 346, second channel 347, third channel 348, adjusting channel 349, horizontal grip block 3410, vertical grip block
3411, regulating tank 3412, fourth lane 3413, the first fixed link 3414, the second fixed link 3415, the second extension spring 3416,
Tensioning block 3417, first through hole 3418, pedestal 51, the second chain 53, the second driving gear 54, the second driven gear 55, coating head
Fulcrum bearing 56, coating mechanism 58, the first Pneumatic clamping jaw 59, tear drop mechanism 510, removes clout mechanism 512, drying at positioning mechanism 57
Mechanism 513, coating station 515, tear drop station 516, removes clout station 517, drying station 518, blankers at feeding station 514
Position 519, first product light bulb 520, finished product light bulb 521, positioning base 522, positioning push plate 523, positioning sliding block 524, locating slide rod
525, the 5th cylinder 526, positioning pushes away slot 527, paint can 528, first coats supporting block 529, second and coats supporting block 530, the
Three coating supporting blocks 531, guide rail 532, the second gag lever post 533, caging bolt 534, the 6th cylinder 535, coating head coating 536, the
Two Pneumatic clamping jaws 537, the 7th cylinder 538, blanking basin 539, clamping jaw connecting rod 511, except clout support base 540, the 8th cylinder 541,
Suction sponge 542, drying mechanism shell 543, electric heater 544, mechanical arm support base 620, the first cylinder 621, support platform
622, third motor 623, spinner handle 624, transshipment acitivity 625, the second shaft 626, the first driving gear 627, the first driven gear
628, fixed block 629, the first fixed plate 6210, the second fixed plate 6211, the second cylinder 6212, clamping plate 6213, guide wheel 6214, tooth
Item 6215.
Road assembles device after a kind of road vehicle light bulb as shown in the figure, including packaging mechanism 1, the first transmission belt 2, complete
Auto-focusing welding mechanism 3, the second transmission belt 4, coating head device 5, first mechanical arm 6, second mechanical arm 7,8 and of third mechanical arm
4th mechanical arm 9；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic right
Between burnt welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm
Setting between the first transmission belt and full-automatic focusing welding mechanism, the setting of third mechanical arm in automatically focusing welding mechanism and
Between second transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device.
The packaging mechanism include including the first turntable 11, the first clamping device 12, first motor 13, first support 14,
First base 15, divided mechanism 16, laminating mechanism 17 and argon arc welding welding mechanism 18, the first turntable can be rotated by first support
Be fixed in first base, the first main shaft 19 being connected with first motor pass through first base and the first turntable center phase
Even, hair bubble feeding station 110, the cover feeding station 111, the cover detection station are successively arranged by direction of rotation on the first turntable
112, sub-wire station 113, lamp cap feeding station 114, lamp cap bonding station 115, the first welding post 116, the second welding post
117, third welding post 118, bulb detection station 119, light bulb discharging station 120 and backup station 121 are set on each station
There is first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp cap bonding station, argon arc welding welding mechanism
Quantity be three, be separately positioned on the first welding post, the second welding post, on third welding post；
Hair bubble feeding station is used to be packed into hair bubble 122 on the first clamping device；The cover feeding station is used to steep in hair
It is packed into the cover 123；The cover detection station is equipped with infrared sensor 124, whether there is for detecting the cover, if detection exists
The cover, then encapsulation work continues, if the cover is not detected, first motor stops operating, and encapsulation work pause fills into cover again
The work of lid post package continues；Three filaments 125 that sub-wire station is used to steep in hair separate, and make the arrangement and lamp cap of filament
On three filament holes it is corresponding；Lamp cap feeding station is used to steeping hair into insertion lamp cap 126, passes through three filaments on lamp cap
Three filament holes；Lamp cap bonding station is used for lamp cap pressing is fixed on the cover；First welding post, the second welding post,
Third welding post is for being welded on lamp cap for three different filaments in three times；Bulb detection station is for observing light bulb envelope
Fill situation；Light bulb discharges station for light bulb discharging, to carry out next step.
First clamping device includes Holding seat 131, plate 132 and clamping top plate 133 in clamping, plate in the clamping
Quantity be two, plate includes middle plate plate body 134 in clamping, and middle plate plate body one end is equipped with limiting slot 135, the other end is equipped with card
Fishplate bar 136 is of an L-shaped structure plate in clamping integrally, and card adapter plate is equipped with the first clamping groove 137 of semicircular structure, two folders
Plate is held to be fixed on Holding seat in mirror image, two the first clamping grooves it is opposite be spliced into circular first fixed card slot,
The shape of the clamping top plate and the shape of middle plate plate body are mutually agreed with, and the length L1 for clamping top plate is less than the length of middle plate plate body
L2, clamping top plate are equipped with the second clamping groove 138, and the quantity for clamping top plate is two, are separately fixed at the middle plate of plate in clamping
On plate body, two the second clamping grooves it is opposite be spliced into the second fixed card slot；
It is set on the Holding seat there are two limited block 139, two limited blocks are respectively and in two clampings on plate
Limiting slot mutually agrees with, and fixed support block 1310 is additionally provided on Holding seat, and fixed support block is located in two clampings between plate, and two
A first fastening bolt 1311 is each passed through in two clampings that plate is opposite is locked in fixed support block.
Plate is equipped with supporting mechanism 1312 in the clamping, and the supporting mechanism includes vertical support rod 1313, horizontal branch
Fagging 1314, support baseboard 1315, supporting side walls 1316, roof supporting 1317, the first compressed spring 1318, the second compressed spring
1319 and first extension spring 1320, the quantity of vertical support rod be two, be separately fixed at the two sides of plate in clamping, level branch
Fagging is fixed between two vertical support rods, and supporting side walls are the column structure that section is circular ring shape, is set at the top of supporting side walls
Having a ring cross-section is the bearing ring 1321 of right angled triangle, and the direct hypotenuse that bearing ring is in is the interior of bearing ring
Wall, the outer wall that right-angle side is bearing ring, the outer wall of bearing ring are equipped with a circle limit baffle ring 1322, and supporting side walls pass through horizontal branch
Fagging, support baseboard are fixed on supporting side walls bottom, and support baseboard is located at below horizontal supporting plate, and limit baffle ring is located at horizontal branch
Above fagging, the first extension spring is fixed between support baseboard and horizontal supporting plate, and the first compressed spring is fixed on limiting block
Between ring and horizontal supporting plate, roof supporting is truncated cone-shaped structure, and roof supporting is fixed on horizontal branch by the second compressed spring
On fagging, it is located in supporting side walls, roof supporting and limit baffle ring clearance fit.
First fixed card slot successively includes the first interconnected card slot 1323, the second card slot 1324 from top to bottom
With third card slot 1325, the cross sectional shape of the first card slot and third card slot is isosceles trapezoidal structure, the section shape of the second card slot
Shape is rectangle structure, and the width of the first card slot upper surface is L3, and the width of the second card slot is L4, the width of third card slot lower end surface
Degree is L5, L3 > L4 > L5.
The divided mechanism include the 9th cylinder 141, divided mechanism shell 142, third shaft 143, the 4th shaft 144,
First sub-wire bar 145, the second sub-wire bar 146, the 5th motor 147, the 6th motor 148, first partition 149 and the second motor support
Platform 1410；Divided mechanism shell is fixed on the 9th cylinder, first partition be arranged in divided mechanism shell, third shaft and
4th shaft is rotatably fixed between first partition and divided mechanism shell, and third shaft and the 4th shaft are located at
External screw thread is equipped in the two sides of first partition, third shaft and the 4th shaft, third shaft passes through the first of the first sub-wire bar
Fixation hole, the external screw thread of third shaft and the internal screw thread of the first fixation hole mutually agree with, and the 4th shaft passes through the of the second sub-wire bar
Two fixation holes, the external screw thread of the 4th shaft mutually agree with the internal screw thread of the second fixation hole, and third shaft is equipped with third driven tooth
Wheel 1411, the 4th shaft are equipped with the 4th driven gear 1412, and it is flat that the 5th motor and the 6th motor are fixed on the second motor support
On platform, the third driving gear on the 5th motor, which is realized by the first belt 1413 with third driven gear, to link, the 6th motor
On the 4th driving gear realize and link that the first sub-wire bar is cuboid knot by the second belt 1414 and the 4th driven gear
Structure, the first sub-wire bar are equipped with the fixed slot 1415 that section is trapezium structure, and the cell wall of fixed slot is equipped with the first sub-wire slot
416, the second sub-wire bar is equipped with the second sub-wire slot 1417, and the first sub-wire slot and the second sub-wire slot are oppositely arranged, and the first sub-wire
Slot and the second sub-wire slot correspond to the centre one of three filaments of hair bubble, and the first sub-wire slot and the second sub-wire slot are in the 5th motor
It is relatively moved under the action of the 6th motor, the centre one for stirring three filaments is inclined outwardly, the reach of third shaft
Less than the reach of the 4th shaft.
The laminating mechanism includes that pressing bracket 151, the tenth cylinder 152 and lamp cap pressing block 153, the tenth cylinder are fixed on
It presses on bracket, lamp cap pressing block is fixed on the tenth cylinder, and lamp cap pressing block is equipped with lamp cap and presses slot 154, lamp cap pressing
Block is fixed on the cover by lamp cap pressing under the action of ten cylinders.
Argon arc welding welding mechanism includes the 11st cylinder 161, argon arc welding fixed platform 162 and argon arc welding gun 163, argon
Arc-welding fixed platform is fixed on the 11st cylinder, and argon arc welding gun is fixed in argon arc welding fixed platform, and argon arc welding gun is used
It is welded on lamp cap in by filament.
First transmission belt and the second transmission belt include transmission belt pedestal 216, and transmission belt pedestal is equipped with chain
217, chain realizes coiling setting by several tumbler gears 218, and one of tumbler gear realizes transmission by third motor,
Chain is equipped with several transhipment support bases 219；The transhipment support base includes support base main body 250, and support base main body is equipped with
Hair bubble placing groove 251, support base main body are equipped with bulb holder holders 252, passed through between bulb holder holders and hair bubble placing groove
Channel 253 is crossed to be connected.
The full-automatic focusing welding mechanism includes including welding pedestal 31, spot-welding mechanism 32,33 and of the second transmission mechanism
Focusing mechanism 34；
Second transmission mechanism includes the second turntable 311, the second clamping device 312, the second motor 313, second support
314 and second base 315, the second turntable is rotatably fixed in second base by second support, is connected with the second motor
The second main shaft pass through second base and be connected with the center of the second turntable, several second clamping devices are uniformly circumferentially fixed the
Outside two turntables；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes third cylinder 35, spot welding platform 36, point
Welding electrode 37, third cylinder are fixed on welding pedestal, and spot welding platform is connected by connecting plate with third cylinder, spot-wedling electrode
Quantity be four, four spot-wedling electrodes pass through that four the first transfer blocks 38 are inclined to be fixed on spot welding platform bottom, point respectively
Welding electrode is connected by electric wire 39 with power supply 310；
The Focusing mechanism includes that video camera 316, oil pressure revolving cylinder 317, three-jaw oil cylinder 318, the support of the first rotary cylinder are flat
Platform 319, the second rotary cylinder support platform 320, camera support platform 321 and the 4th cylinder 322, the first rotary cylinder support platform
It is fixed on welding pedestal, the quantity of the 4th cylinder is two, and two the 4th cylinders are each attached on welding pedestal, the 4th cylinder
Push rod pass through the first rotary cylinder support platform and be located at the first rotary cylinder support platform above the second rotary cylinder support
Platform is fixedly connected, and oil pressure revolving cylinder is fixed in the second rotary cylinder support platform, three-jaw oil cylinder and the fixed company of oil pressure revolving cylinder
It connects, three-jaw oil cylinder is located at below the second clamping device, and the quantity of video camera is three, is fixed respectively by camera support platform
On welding pedestal, three video cameras are respectively positioned between the second clamping device and three-jaw oil cylinder.
Second clamping device includes the first grip block 341, the second grip block 342, the folder of third grip block the 343, the 4th
Plate 344 and three groups of strainers 345 are held, the first grip block is equipped with circular first passage 346, and the diameter of first passage is
D1, the second grip block are cylindrical structure, and the second grip block is equipped with circular second channel 347, and the diameter of second channel is
D2, third grip block are cylindrical structure, and third grip block is equipped with circular third channel 348, and the diameter of third channel is
D3 is uniformly provided with three adjusting channels 349 on third grip block, adjusts channel and is connected with third channel, the 4th grip block packet
Horizontal grip block 3410 and three vertical grip blocks 3411 are included, horizontal grip block is cirque structure, and vertical grip block is circular arc
Shape plate, three vertical grip blocks are vertical to be fixed on horizontal grip block inner wall, is formed between adjacent two vertical grip blocks
Regulating tank 3412, three vertical grip blocks are d4, d3 > d2=d4 around fourth lane 3413, the diameter of fourth lane is formed
> d1, the second grip block are fixed on above the first grip block, and third grip block is fixed on above the second grip block, the 4th grip block
It is fixed on above third grip block, keeps the position of three regulating tanks corresponding with three adjusting positions in channel, and first passage,
Second channel, third channel and fourth lane are coaxially disposed, and three first through hole are additionally provided on the 4th grip block, and first is logical
The position in hole is corresponding with the position in channel is adjusted；The position distribution of three groups of strainers is corresponding with three adjusting channels,
Tight mechanism includes the first fixed link 3414, the second fixed link 3415 and the second extension spring 3416, and the first fixed link is L shape knot
Structure, the first fixed link are fixed on the second grip block, and second extension spring one end is fixed in the first fixed link, the other end and
Two fixed links are connected, and the bottom of the second fixed link is equipped with tensioning block 3417, and the second fixed link, which passes through first through hole 3418, to be made to open
Tight block, which is located at, to be adjusted in channel, the top of tensioning block be truncated cone-shaped structure, tensioning block lower part be cylindrical structure, when second solid
When fixed pole is in a vertical state, the second extension spring is in free state；
Full-automatic focusing welding mechanism is used to for triangular plate 127 being weldingly fixed on lamp cap, and when use first places light bulb
In the second clamping device, it is packed into triangular plate, the position at three angles of triangular plate is corresponding with three adjusting positions in channel, and three
Three angles of angle disk are caught in regulating tank, and withstand tensioning block, and the second fixed link is made to be in heeling condition, the second extension spring
Tightly, to prevent triangular plate from moving, to carry out welding operation in next step；
When needing to weld, the 4th cylinder controls the second rotary cylinder support platform and is lifted up, until three-jaw oil cylinder and light bulb
It is in contact, three-jaw oil cylinder clamps light bulb, and video camera starts continuously to take pictures, and controlling terminal passes through the photo captured and judges that filament is
No focusing controls three-jaw oil cylinder by oil pressure revolving cylinder and is rotated if do not focused, thus make bulb turning, until
Filament is adjusted to the centre of luminescence, and third cylinder controls spot-welding mechanism decline, is welded by spot-wedling electrode to triangular plate.
The coating head device includes coating head device pedestal 51, the 7th motor, the second chain 53, the second driving gear 54,
Two driven gears 55, positioning mechanism 57, coating mechanism 58, the first Pneumatic clamping jaw 59, tear drop mechanism 510, remove coating head fulcrum bearing 56
Clout mechanism 512 and drying mechanism 513；Second driving gear and the second driven gear are rotatably fixed on coating head device pedestal
On, the second chain annularly wraps between the second driving gear and the second driven gear, the 7th motor and the second driving gear
It is connected, several coating head fulcrum bearings are uniformly fixed on the second chain, and positioning mechanism, tear drop mechanism, removes clout machine at coating mechanism
Structure and drying mechanism are set gradually according to the rotation direction of the second chain, and feeding station 514 is respectively formed on coating head device, is applied
Cover station 515, tear drop station 516, except clout station 517, drying station 518 and discharge station 519；
Coating head fulcrum bearing is for placing first product light bulb 520；First Pneumatic clamping jaw is placed on coating head fulcrum bearing for clamping
First product light bulb；Feeding station is used for first product light bulb feeding；Station is coated in positioning mechanism, coating mechanism, the first Pneumatic clamping jaw
Collective effect under to first product light bulb coating head；Tear drop station is shaken off the coating head having more than needed on light bulb under the action of tear drop mechanism and is applied
Material；Except clout station further absorbs extra coating head coating under the action of removing clout mechanism；Drying station is in drying mechanism
Under the action of heating, drying coating head coating；Discharge station is used for 521 blanking of finished product light bulb.
The positioning mechanism includes positioning base 522, positioning push plate 523, positioning sliding block 524, locating slide rod 525 and the
Five cylinders 526, positioning base are U-shaped structure, and the quantity of locating slide rod is two, and what two locating slide rods were parallel to each other is fixed on
Between the two side walls of positioning base, positioning sliding block passes through locating slide rod and is slidably disposed in positioning base, localization handspike
It is fixed on positioning sliding block, localization handspike is equipped with positioning and pushes away slot 527, and the push rod of the 5th cylinder passes through positioning base and positioning is slided
Block is connected；When first product light bulb is moved to coating station, positions push plate and is released under the action of five cylinders to first product light bulb,
First product light bulb moves up under the push effect of localization handspike, and is locked with the first Pneumatic clamping jaw.
The coating mechanism includes that paint can 528, first coats the coating of supporting block 529, second supporting block 530, third applies
Supporting block 531, guide rail 532, the second gag lever post 533, caging bolt 534 and the 6th cylinder 535 are covered, is equipped with coating in paint can
Slot, coatings tank is interior to be equipped with coating head coating 536, and paint can is fixed in the first coating supporting block, and the first coating supporting block is fixed on
In second coating supporting block, the height of the first coating supporting block is greater than the height of the second coating supporting block, and third coats supporting block
For L-shaped structure, guide rail is fixed in third coating supporting block, and the second coating supporting block is slidably fixed on guide rail, and second
Gag lever post level is fixed on rail crown, and caging bolt is fixed on the second gag lever post, and the push rod of the 6th cylinder and first applies
It covers supporting block to be connected, coatings tank is located at below coating head support base；After first product light bulb and the first cylinder clamping jaw are locked, the
Six cylinders control paint can moves up, and infiltrates the head of light bulb in coating head coating, realizes and carry out coating head to first product light bulb,
The 6th cylinder control paint can resets after coating head, and the light bulb after coating head moves to tear drop station.
The tear drop mechanism includes the second Pneumatic clamping jaw 537, the 7th cylinder 538 and blanking basin 539, and the second Pneumatic clamping jaw is logical
It crosses clamping jaw connecting rod 511 to be fixed on the push rod of the 7th cylinder, the 7th cylinder is connected with solenoid valve, and the second Pneumatic clamping jaw, which is located at, to be applied
Above head fulcrum bearing, blanking basin is located at below coating head support base；When light bulb moves to tear drop station, the 7th cylinder controls the second gas
Dynamic clamping jaw moves downward, after the second Pneumatic clamping jaw clamps light bulb, the second Pneumatic clamping jaw under the action of seven cylinders up and down reciprocatingly
Movement 2-3 times makes the coating head coating tear drop having more than needed on light bulb into blanking basin, and light bulb is moved to except clout station.
It is described to consolidate except clout mechanism including removing clout support base 540, the 8th cylinder 541 and suction sponge 542, the 8th cylinder
It is scheduled on except on clout support base, suction sponge is fixed on the push rod of the 8th cylinder, suction sponge is located at below coating head fulcrum bearing；
When light bulb is moved to except clout station, suction sponge moves up under the action of eight cylinders, is in contact with light bulb, further
Absorb extra coating head coating.
The drying mechanism includes drying mechanism shell 543 and electric heater 544, and drying mechanism shell is U-shaped structure, electricity
Heater is arranged in the two side walls of drying mechanism shell, coating head fulcrum bearing be located at drying mechanism shell two side walls it
Between；When light bulb moves to drying station, heating, drying is realized by electric heater, obtains light bulb finished product.
The first mechanical arm, second mechanical arm, third mechanical arm and the 4th mechanical arm include mechanical arm support base
620, the first cylinder 621, support platform 622, third motor 623, spinner handle 624, transshipment acitivity 625, the first cylinder are fixed on machine
On tool arm support base, support platform is horizontal to be fixed on the push rod of the first cylinder, passes through second between spinner handle and support platform
Shaft 626 is connected, and second shaft one end is fixed in support platform by the way that bearing is rotatable, the second shaft other end and rotation
Bar is fixedly connected, and third motor is fixed in support platform, and third motor is equipped with the first driving gear 627, the first driving tooth
It takes turns and is meshed with the first driven gear 628 being fixed in the second shaft, the transshipment acitivity includes that fixed block 629, first is solid
Fixed board 6210, the second fixed plate 6211, the second cylinder 6212 and clamping plate 6213, the first fixed plate is horizontal to be fixed on spinner handle,
Fixed block is fixed below the first fixed plate, and the quantity of the second fixed plate is two, is separately fixed at the two sides of fixed block, clamping plate
Quantity be two, opposite rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is equipped with semicircle
The guide wheel 6214 of structure, guide wheel are equipped with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder passes through
First fixed plate and fixed block are located between two the second fixed plates, and the push rod of the second cylinder is equipped with rack gear 6215, rack gear with
Latch on guide wheel is meshed, and passes through the opposite folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm is between corresponding first clamping device and the transhipment support base of the first transmission belt
Mobile, the transshipment acitivity of second mechanical arm moves between the transhipment support base and the second clamping device of corresponding first transmission belt
Dynamic, third mechanical arm moves between corresponding second clamping device and the transhipment support base of the second transmission belt, the 4th mechanical arm
It is moved between the transhipment support base and coating head fulcrum bearing of corresponding second transmission belt.
Claims (5)
1. road assembles device after a kind of road vehicle light bulb, it is characterized in that, including packaging mechanism, the first transmission belt, it is complete from
Dynamic focusing welding mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, third mechanical arm and the 4th are mechanical
Arm；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic focusing weldering
Between connection mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm setting
Between the first transmission belt and full-automatic focusing welding mechanism, the setting of third mechanical arm is in automatically focusing welding mechanism and second
Between transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device；
The packaging mechanism includes the first turntable, the first clamping device, first motor, first support, first base, devillicate machine
Structure, laminating mechanism and argon arc welding welding mechanism, the first turntable are rotatably fixed in first base by first support, with the
The first connected main shaft of one motor passes through first base and is connected with the center of the first turntable, on the first turntable successively by direction of rotation
Work is pressed equipped with hair bubble feeding station, the cover feeding station, the cover detection station, sub-wire station, lamp cap feeding station, lamp cap
Position, the first welding post, the second welding post, third welding post, bulb detection station, light bulb discharging station and spare work
Position, each station are equipped with first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp cap bonding station, the number of argon arc welding welding mechanism
Amount is three, is separately positioned on the first welding post, the second welding post, on third welding post；
Hair bubble feeding station is used to be packed into hair bubble on the first clamping device；
The cover feeding station is used to be packed into the cover on hair bubble；
The cover detection station is equipped with infrared sensor, whether there is for detecting the cover, if there are the covers for detection, encapsulates
Work continues, if the cover is not detected, first motor stops operating, and encapsulation work pause fills into the cover post package work again
Work continues；
Three filaments that sub-wire station is used to steep in hair separate, and make the arrangement of filament and three filament hole phases on lamp cap
It is corresponding；
Lamp cap feeding station is used to steeping hair into insertion lamp cap, and three filaments is made to pass through three filament holes on lamp cap；
Lamp cap bonding station is used for lamp cap pressing is fixed on the cover；
First welding post, the second welding post, third welding post are for being welded on lamp for three different filaments in three times
On head；
Bulb detection station is for observing bulb envelope situation；
Light bulb discharges station for light bulb discharging, to carry out next step；
First clamping device includes Holding seat, plate and clamping top plate in clamping, and the quantity of plate is two in the clamping,
Plate includes middle plate plate body in clamping, and middle plate plate body one end is equipped with limiting slot, the other end is equipped with card adapter plate, makes the plate in clamping integrally be in
L-type structure, card adapter plate are equipped with the first clamping groove of semicircular structure, and plate is fixed on Holding seat in mirror image in two clampings
On, two the first clamping grooves it is opposite be spliced into circular first fixed card slot, the shape of the clamping top plate and middle plate plate body
Shape mutually agree with, clamp top plate length L1 be less than middle plate plate body length L2, clamping top plate be equipped with the second clamping groove, folder
The quantity for holding top plate is two, is separately fixed in clamping on the middle plate plate body of plate, two the second clamping grooves are opposite to be spliced into
Second fixed card slot；
Set on the Holding seat there are two limited block, two limited blocks respectively with the limiting slot phase on plate in two clampings
Agree with, fixed support block is additionally provided on Holding seat, fixed support block is located in two clampings between plate, two first fastening spiral shells
Bolt is each passed through in two clampings that plate is opposite is locked in fixed support block；
Plate is equipped with supporting mechanism in the clamping, and the supporting mechanism includes vertical support rod, horizontal supporting plate, support bottom
Plate, supporting side walls, roof supporting, the first compressed spring, the second compressed spring and the first extension spring, the quantity of vertical support rod
It is two, is separately fixed at the two sides of plate in clamping, horizontal supporting plate is fixed between two vertical support rods, and supporting side walls are
Section is the column structure of circular ring shape, and the bearing ring that a ring cross-section is right angled triangle, bearing ring institute are equipped at the top of supporting side walls
The direct hypotenuse for being in is the inner wall of bearing ring, the outer wall that right-angle side is bearing ring, and the outer wall of bearing ring is equipped with one
Limit baffle ring is enclosed, supporting side walls pass through horizontal supporting plate, and support baseboard is fixed on supporting side walls bottom, and support baseboard is located at level
Below support plate, limit baffle ring is located above horizontal supporting plate, and the first extension spring is fixed on support baseboard and horizontal supporting plate
Between, the first compressed spring is fixed between limit baffle ring and horizontal supporting plate, and roof supporting is truncated cone-shaped structure, roof supporting
It is fixed on horizontal supporting plate, is located in supporting side walls by the second compressed spring, roof supporting and limit baffle ring clearance fit；
First fixed card slot successively includes the first card slot, the second card slot and the third card slot being interconnected from top to bottom, the
The cross sectional shape of one card slot and third card slot is isosceles trapezoidal structure, and the cross sectional shape of the second card slot is rectangle structure, the
The width of one card slot upper surface is L3, and the width of the second card slot is L4, and the width of third card slot lower end surface is L5, L3 > L4 >
L5；
The divided mechanism includes the 9th cylinder, divided mechanism shell, third shaft, the 4th shaft, the first sub-wire bar, second point
Screw rod, the 5th motor, the 6th motor, first partition and the second motor support platform；Divided mechanism shell is fixed on the 9th cylinder
On, first partition is arranged in divided mechanism shell, third shaft and the 4th shaft be rotatably fixed on first partition and
Between divided mechanism shell, third shaft and the 4th shaft are located at the two sides of first partition, third shaft and the 4th shaft
On be equipped with external screw thread, third shaft passes through the first fixation hole of the first sub-wire bar, the external screw thread of third shaft and the first fixation
The internal screw thread in hole mutually agrees with, and the 4th shaft passes through the second fixation hole of the second sub-wire bar, and the external screw thread of the 4th shaft and second are consolidated
The internal screw thread for determining hole mutually agrees with, third shaft be equipped with third driven gear, the 4th shaft be equipped with the 4th driven gear, the 5th
Motor and the 6th motor are fixed on the second motor support platform, the third driving gear on the 5th motor by the first belt with
Third driven gear realizes linkage, and the 4th driving gear on the 6th motor is realized by the second belt and the 4th driven gear to be joined
Dynamic, the first sub-wire bar is equipped with the first sub-wire slot, and the second sub-wire bar is equipped with the second sub-wire slot, the first sub-wire slot and the second sub-wire
Slot is oppositely arranged, and the first sub-wire slot and the second sub-wire slot correspond to the centre one of three filaments of hair bubble, the first sub-wire slot
It is relatively moved under the action of the 5th motor and six motors with the second sub-wire slot, the centre one for stirring three filaments leans outward
Tiltedly, reach of the reach of third shaft less than the 4th shaft；
The laminating mechanism includes pressing bracket, the tenth cylinder and lamp cap pressing block, and the tenth cylinder is fixed on pressing bracket, lamp
Head pressing block is fixed on the tenth cylinder, and lamp cap pressing block is equipped with lamp cap and presses slot, work of the lamp cap pressing block in the tenth cylinder
Lamp cap pressing is fixed on the cover with lower；
Argon arc welding welding mechanism includes the 11st cylinder, argon arc welding fixed platform and argon arc welding gun, and argon arc welding fixed platform is solid
It is scheduled on the 11st cylinder, argon arc welding gun is fixed in argon arc welding fixed platform, and argon arc welding gun is for filament to be welded on
On lamp cap.
2. road assembles device after a kind of road vehicle light bulb as described in claim 1, it is characterized in that, first transmission
Band and the second transmission belt include transmission belt pedestal, and transmission belt pedestal is equipped with chain, and chain is realized by several tumbler gears
Coiling setting, one of tumbler gear realize transmission by third motor, and chain is equipped with several transhipment support bases；Described turn
Fortune support base includes support base main body, and support base main body is equipped with hair and steeps placing groove, and support base main body is equipped with bulb holder holders,
It is connected between bulb holder holders and hair bubble placing groove by transition passage.
3. road assembles device after a kind of road vehicle light bulb as described in claim 1, it is characterized in that, it is described full-automatic right
Burnt welding mechanism includes welding pedestal, spot-welding mechanism, the second transmission mechanism and Focusing mechanism；
Second transmission mechanism includes the second turntable, the second clamping device, the second motor, second support and second base, the
Two turntables are rotatably fixed in second base by second support, and the second main shaft being connected with the second motor passes through the second bottom
Seat is connected with the center of the second turntable, and several second clamping devices are uniform circumferentially fixed outside the second turntable；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes third cylinder, spot welding platform, spot-wedling electrode,
Third cylinder is fixed on welding pedestal, and spot welding platform is connected by connecting plate with third cylinder, and the quantity of spot-wedling electrode is
Four, four spot-wedling electrodes pass through that four the first transfer blocks are inclined to be fixed on spot welding platform bottom respectively, and spot-wedling electrode passes through
Electric wire is controlled to a power supply；
The Focusing mechanism includes video camera, oil pressure revolving cylinder, three-jaw oil cylinder, the first rotary cylinder support platform, the second rotary cylinder
Support platform, camera support platform and the 4th cylinder, the first rotary cylinder support platform are fixed on welding pedestal, the 4th cylinder
Quantity be two, two the 4th cylinders are each attached on welding pedestal, and the push rod of the 4th cylinder passes through the support of the first rotary cylinder
Platform and be located at the first rotary cylinder support platform above the second rotary cylinder support platform be fixedly connected, oil pressure revolving cylinder
It is fixed in the second rotary cylinder support platform, three-jaw oil cylinder is fixedly connected with oil pressure revolving cylinder, and three-jaw oil cylinder is located at the second clamping
Below mechanism, the quantity of video camera is three, is fixed on welding pedestal by camera support platform respectively, three video cameras
It is respectively positioned between the second clamping device and three-jaw oil cylinder；
Second clamping device includes the first grip block, the second grip block, third grip block, the 4th grip block and three groups of tensionings
Mechanism, the first grip block are equipped with circular first passage, and the diameter of first passage is d1, and the second grip block is cylindrical body knot
Structure, the second grip block are equipped with circular second channel, and the diameter of second channel is d2, and third grip block is cylindrical structure,
Third grip block is equipped with circular third channel, and the diameter of third channel is d3, is uniformly provided with three tune on third grip block
Channel is saved, channel is adjusted and is connected with third channel, the 4th grip block includes horizontal grip block and three vertical grip blocks, level
Grip block is cirque structure, and vertical grip block is arc-shaped plate, three vertical grip blocks vertically be fixed on horizontal grip block
On inner wall, regulating tank is formed between adjacent two vertical grip blocks, three vertical grip blocks, which surround, forms fourth lane, and the 4th
The diameter in channel is d4, d3 > d2=d4 > d1, and the second grip block is fixed on above the first grip block, and third grip block is fixed on
Above second grip block, the position that the 4th grip block was fixed on above third grip block, made three regulating tanks is adjusted with three to be led to
The position in road is corresponding, and first passage, second channel, third channel and fourth lane coaxial arrangement, the 4th grip block
On be additionally provided with three first through hole, the position of first through hole is corresponding with the position in channel is adjusted；The position of three groups of strainers
Be distributed it is corresponding with three adjusting channels, strainer include the first fixed link, the second fixed link and the second extension spring, first
Fixed link is L-shaped structure, and the first fixed link is fixed on the second grip block, and second extension spring one end is fixed on the first fixed link
The upper, other end is connected with the second fixed link, and the bottom of the second fixed link is equipped with tensioning block, and the second fixed link passes through first through hole
Be located at tensioning block to adjust in channel, the top of tensioning block be truncated cone-shaped structure, tensioning block lower part be cylindrical structure, when the
When two fixed links are in a vertical state, the second extension spring is in free state.
4. road assembles device after a kind of road vehicle light bulb as described in claim 1, it is characterized in that, the coating head dress
It sets, including coating head device pedestal, the 7th motor, the second chain, the second driving gear, the second driven gear, coating head fulcrum bearing, fixed
Position mechanism, the first Pneumatic clamping jaw, tear drop mechanism, removes clout mechanism and drying mechanism at coating mechanism；Second driving gear and second
Driven gear is rotatably fixed on coating head device pedestal, the second chain annularly wrap the second driving gear and second from
Between moving gear, the 7th motor is connected with the second driving gear, and several coating head fulcrum bearings are uniformly fixed on the second chain, fixed
Position mechanism, tear drop mechanism, is set gradually according to the rotation direction of the second chain except clout mechanism and drying mechanism coating mechanism,
It is respectively formed feeding station on coating head device, coating station, tear drop station, removes clout station, drying station and discharge station；
Coating head fulcrum bearing is for placing first product light bulb；
First Pneumatic clamping jaw is for clamping the first product light bulb being placed in coating head fulcrum bearing；
Feeding station is used for first product light bulb feeding；
Coat station positioning mechanism, coating mechanism, the first Pneumatic clamping jaw collective effect under to first product light bulb coating head；
Tear drop station shakes off the coating head coating having more than needed on light bulb under the action of tear drop mechanism；
Except clout station further absorbs extra coating head coating under the action of removing clout mechanism；
Drying station heating, drying coating head coating under the action of drying mechanism；
Discharge station is used for the blanking of finished product light bulb；
The positioning mechanism includes positioning base, positioning push plate, positioning sliding block, locating slide rod and the 5th cylinder, positioning base U
Shape structure, the quantity of locating slide rod are two, the two side walls for being fixed on positioning base that two locating slide rods are parallel to each other it
Between, positioning sliding block passes through locating slide rod and is slidably disposed in positioning base, and localization handspike is fixed on positioning sliding block, positioning
Push rod is equipped with positioning and pushes away slot, and the push rod of the 5th cylinder passes through positioning base and is connected with positioning sliding block；When first product light bulb is mobile
To when coating station, positions push plate and released under the action of five cylinders to first product light bulb, first product light bulb is pushed away localization handspike
It squeezes under effect and moves up, and be locked with the first Pneumatic clamping jaw；
The coating mechanism include paint can, first coating supporting block, second coating supporting block, third coating supporting block, guide rail,
Second gag lever post, caging bolt and the 6th cylinder, paint can is interior to be equipped with coatings tank, is equipped with coating head coating, paint can in coatings tank
It is fixed in the first coating supporting block, the first coating supporting block is fixed in the second coating supporting block, the first coating supporting block
Height is greater than the height of the second coating supporting block, and it is L-shaped structure that third, which coats supporting block, and guide rail is fixed on third coating supporting block
On, the second coating supporting block is slidably fixed on guide rail, and the second gag lever post level is fixed on rail crown, caging bolt
It is fixed on the second gag lever post, the push rod of the 6th cylinder is connected with the first coating supporting block, and coatings tank is located at coating head support base
Lower section；After first product light bulb and the first cylinder clamping jaw are locked, the 6th cylinder control paint can is moved up, and makes the head of light bulb
Portion infiltrates in coating head coating, realizes and carries out coating head to first product light bulb, and the 6th cylinder control paint can resets after coating head, after coating head
Light bulb move to tear drop station；
The tear drop mechanism includes the second Pneumatic clamping jaw, the 7th cylinder and blanking basin, and the second Pneumatic clamping jaw is solid by clamping jaw connecting rod
It is scheduled on the push rod of the 7th cylinder, the 7th cylinder is connected with solenoid valve, and the second Pneumatic clamping jaw is located above coating head fulcrum bearing, falls
Feed basin is located at below coating head support base；When light bulb moves to tear drop station, the 7th cylinder controls the second Pneumatic clamping jaw and moves downward,
After second Pneumatic clamping jaw clamps light bulb, the second Pneumatic clamping jaw pumps 2-3 times under the action of seven cylinders, makes light bulb
Into blanking basin, light bulb is moved to except clout station upper coating head coating tear drop more than needed；
It is described to be fixed on including removing clout support base, the 8th cylinder and suction sponge, the 8th cylinder except clout branch except clout mechanism
It supports on seat, suction sponge is fixed on the push rod of the 8th cylinder, and suction sponge is located at below coating head fulcrum bearing；It is removed when light bulb moves to
When clout station, suction sponge moves up under the action of eight cylinders, is in contact with light bulb, further absorbs extra painting
Head coating；
The drying mechanism includes drying mechanism shell and electric heater, and drying mechanism shell is U-shaped structure, electric heater setting
In the two side walls of drying mechanism shell, coating head fulcrum bearing is located between the two side walls of drying mechanism shell；When light bulb moves
When to drying station, heating, drying is realized by electric heater, obtains light bulb finished product.
5. road assembles device after a kind of road vehicle light bulb as claimed in claim 3, it is characterized in that, described first is mechanical
Arm, second mechanical arm, third mechanical arm and the 4th mechanical arm include mechanical arm support base, the first cylinder, support platform, third
Motor, spinner handle, transshipment acitivity, the first cylinder are fixed on mechanical arm support base, and support platform level is fixed on the first cylinder
Push rod on, be connected between spinner handle and support platform by the second shaft, second shaft one end by bearing it is rotatable solid
It is scheduled in support platform, the second shaft other end is fixedly connected with spinner handle, and third motor is fixed in support platform, third motor
It is equipped with the first driving gear, the first driving gear is meshed with the first driven gear being fixed in the second shaft, and described turn
Fortune mechanism includes fixed block, the first fixed plate, the second fixed plate, the second cylinder and clamping plate, and the first fixed plate is horizontal to be fixed on
On spinner handle, fixed block is fixed below the first fixed plate, and the quantity of the second fixed plate is two, is separately fixed at the two of fixed block
Side, the quantity of clamping plate are two, and opposite rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is equipped with
The guide wheel of semicircular structure, guide wheel are equipped with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder is worn
The first fixed plate and fixed block is crossed to be located between two the second fixed plates, the push rod of the second cylinder is equipped with rack gear, rack gear with lead
Latch on wheel is meshed, and passes through the opposite folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm moves between corresponding first clamping device and the transhipment support base of the first transmission belt,
The transshipment acitivity of second mechanical arm moves between the transhipment support base and the second clamping device of corresponding first transmission belt, third
Mechanical arm moves between corresponding second clamping device and the transhipment support base of the second transmission belt, and the 4th mechanical arm is corresponding
It is moved between the transhipment support base and coating head fulcrum bearing of second transmission belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710365491.3A CN107116284B (en) | 2017-05-22 | 2017-05-22 | Road assembles device after a kind of road vehicle light bulb |
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| CN201710365491.3A CN107116284B (en) | 2017-05-22 | 2017-05-22 | Road assembles device after a kind of road vehicle light bulb |
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| CN107116284B true CN107116284B (en) | 2019-08-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108332078A (en) * | 2018-03-09 | 2018-07-27 | 海宁市冬平照明电器厂 | A kind of preparation method of mosquito dispersing LED light |
| CN108361568B (en) * | 2018-03-31 | 2023-12-05 | 广州明森科技股份有限公司 | Carrying and positioning device for LED filament column |
| CN109531026B (en) * | 2018-10-30 | 2024-02-09 | 东莞市海陆通实业有限公司 | Welding detector for mobile power supply cell circuit board |
| CN109277759B (en) * | 2018-10-30 | 2024-03-19 | 韩冬年 | Battery cell welding and detecting equipment |
| CN110410694B (en) * | 2019-07-08 | 2020-10-02 | 浙江美科电器有限公司 | Automatic system based on LED production |
| CN112058836B (en) * | 2020-08-28 | 2023-01-17 | 重庆冠昌光电科技有限公司 | Lamp body cleaning device for bulb production |
| CN113731706B (en) * | 2021-08-24 | 2022-11-29 | 安徽谐和警用装备制造有限公司 | Processingequipment is used in production of alert helmet |
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