CN203409492U - Vehicle lamp assembly production line - Google Patents
Vehicle lamp assembly production line Download PDFInfo
- Publication number
- CN203409492U CN203409492U CN201320144967.8U CN201320144967U CN203409492U CN 203409492 U CN203409492 U CN 203409492U CN 201320144967 U CN201320144967 U CN 201320144967U CN 203409492 U CN203409492 U CN 203409492U
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- work station
- car light
- station
- assembly
- vehicle lamp
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model provides a vehicle lamp assembly production line, which comprises an assembly work station, a feeding mechanism, a transmission mechanism and a disc loading mechanism, wherein the feeding mechanism, the transmission mechanism and the disc loading mechanism are relevant to the assembly work station, the assembly work station comprises a preassembly correction work station (100) and a final assembly work station (200), vehicle lamp parts transmitted through the feeding mechanism are preassembled and are automatically corrected at the preassembly correction work station (100), and the final assembly work station (200) carries out final assembly and disc loading on corrected vehicle lamp preassembly elements. The vehicle lamp assembly production line has the advantages that the work stations and the transmission equipment can be reduced, and meanwhile, the product output can be increased, so the productivity is improved, in addition, the production line can be favorably maintained, and the production cost and the maintenance production are also effectively reduced.
Description
Technical field
The utility model relates generally to auto parts and components and manufactures field, more particularly, relates to a kind of automobile front assembly line.
Background technology
Along with the fast development of automobile industry, auto parts and components also become more and more important as the manufacture of car light.Conventionally, the mode of production that adopts streamline is produced in the assembling of car light, its technological process is long, operation content is loaded down with trivial details, the parts that need to use and relevant auxiliary material are many, and implement the work station structure relative complex of each operation, whole production line floor space is large, and operator's labour intensity is large, and productivity ratio is not high.
The automobile front of HPH series of take is example, generally includes three work stations in its assembly line, pre-installs work station, automatic calibration work station and dress work station eventually.As shown in Figure 1, from the wick of program control wick feeder 11, by conveyer chain 40, be transported to prepackage work station 10 places, and at this with retaining sleeve 12 and adjust enclose 13 carry out pre-assembled.Afterwards, via conveyer chain 41, wick package is delivered to automatic calibration work station 20, meanwhile, program control lamp base feeder 21 is transported to automatic calibration work station 20 by lamp base by conveyer chain 42 and assembles with wick package, and car light package is carried out to the correction of geometric position.Then, car light package after correction is transported to dress work station 30 eventually via conveyer chain 43, and upper cover feeder 31 also transports upper cover and so far car light package is carried out the operations such as upper cover assembling, mark via conveyer chain 44, final finished vehicle lamp assembly is sent to program control tray filling machine 32 by conveyer chain 45, completes thus whole operations of whole car light assembling.What be not difficult to find out is, in existing assembly line, three work stations and the feed mechanism, connecting gear and the loading mechanism that are associated have all occupied sizable usage space, and between each work station, need the conveyer chain being equipped with also when having increased production cost, to reduce production efficiency.
Another shortcoming of existing assembly line is, the traditional mechanical transmission mechanism of the general employing of this assembly line, such as gear, driving belt etc., in use, the probability that these drive disk assemblies break down is higher, correspondingly, the error rate of whole production line and cost of equipment maintenance are also higher.
Thereby, under the growing market prerequisite of car light demand, need to develop a kind of high performance car light assembly line.
Utility model content
The utility model is intended to solve the aforementioned problems in the prior, and has proposed a kind of high performance car light assembly line, and it can significantly improve productivity ratio, and effectively reduces production cost and maintenance cost.
According to the utility model, described car light assembly line comprises assembly working station and the feed mechanism, connecting gear and the loading mechanism that are associated with described assembly working station, wherein, described assembly working station comprises prepackage correction work station and fills eventually work station, wherein, the car light part transmitting by feed mechanism is assembled and automatic calibration in advance at place, described prepackage correction work station, and the described work station of dress eventually carries out general assembly sabot to the car light package after proofreading and correct.In this embodiment, by being improved to, the production line of existing three work stations only there are two work stations, the operation of pre-installing and proofreading and correct is attached on a work station, occupation of land space and the transfer equipment of whole production line can significantly be reduced, and then the corresponding minimizing of built-up time, improved throughput rate.
Preferably, described prepackage correction work station and the described work station of dress are eventually driven by direct driving motor.Be understandable that, in the utility model, adopt direct driving motor to replace traditional mechanical transmission mechanism, can make full use of direct driving motor little such as vibration, operate steadily, the advantage such as easy for installation, working life is long.In addition,, because direct driving motor has been avoided using the higher drive disk assembly of fault rate in mechanical transmission mechanism, advantageously improved production efficiency and saved production cost.
According to a kind of preferred embodiment, described prepackage correction work station and the described work station of dress are eventually the indexing rotary table that comprises several stations, and each station is equipped with respectively direct driving motor separately.Than adopting a direct driving motor to drive the parts of whole each station of work station, such setting is more conducive to reduce error rate, thereby effectively guarantees the reliable enforcement of each operation.Especially for the operation of automatic calibration, the setting of direct driving motor is more conducive to fast accurately location and calibration.
Alternatively, described direct driving motor is torque motor.
To sum up, by adopting car light assembly line of the present utility model, can when reducing work station and transfer equipment, increase output of products, thereby boost productivity and be beneficial to, safeguard production line, also effectively reduce production cost and maintenance cost.
Accompanying drawing explanation
Further feature of the present utility model and advantage will be understood better by the preferred embodiment of describing in detail below in conjunction with accompanying drawing, in accompanying drawing:
Fig. 1 is the schematic diagram of existing car light assembly line;
Fig. 2 is according to the schematic diagram of car light assembly line of the present utility model.
The specific embodiment
Describe enforcement and the use of specific embodiment of the utility model below in detail.
As shown in Figure 2, according to the car light assembly line of a kind of preferred embodiment of the present utility model, can comprise two assembly working stations 100,200, wherein pre-installing correction work station 100 and filling work station 200 is eventually the indexing rotary table that comprises several stations, for example, can be divided into 20 or 30 stations.Because most indexing rotary table all adopts for example worm gear pair reducing gear transmission, although increased moment of torsion, the backlass existing between gear has affected positioning precision, therefore, the utility model adopts direct driving motor to drive, and especially adopts torque motor.The features such as torque motor has the slow-speed of revolution, high pulling torque, overload capacity is strong, response is fast, the characteristic linearity is good, torque fluctuations is little, can replace the mechanical driving device of traditional for example under drive gear to realize direct driving load, thereby can improve operational efficiency and the assembly precision of production line.In addition, in a preferred embodiment, each station of work station is all equipped with direct driving motor, the benefit arranging is like this, can effectively avoid the error rate of whole work station, when the motor of a certain station breaks down, the assembling of all the other stations or correcting process still can carry out, when this has just significantly shortened maintenance of equipment or has changed, the stand-by time of production line, can enhance productivity thus.
Below in conjunction with Fig. 2, describe in detail according to the production procedure of car light assembly line of the present utility model.100 places, prepackage correction work station in Fig. 2, feed mechanism transmits car light part so far to assemble in advance and automatic calibration.Particularly, by program control lamp base feeder 101 and program control wick feeder 104, respectively lamp base and wick are transported and put in place via conveyer chain 301 and 303.The corresponding station of corresponding indexing rotary table, respectively by lamp base and wick assembling, and is assembled into car light package in conjunction with retaining sleeve 102 and adjustment circle 103.Owing in the utility model, prepackage work station and automatic calibration work station being merged into a prepackage correction work station 100, after the assembling of car light package, can control indexing rotary table by direct driving motor rotates to automatic calibration station, make car light package enter optical vision system, by image automatic identification process software analysis image, and control 6 dimension servo and regulating systems, and realize geometric position accurate correction, can utilize afterwards laser beam that each parts of car light package are welded and fixed.Now, operating personnel can carry out weld strength sampling observation or the sampling observation of geometric optics size to car light package, and car light package is directly sent to dress work station 200 eventually by conveyer chain 302.At whole dress work station 200 places, direct driving motor drives indexing rotary table rotation to corresponding station for example black and curing processing 201 to dip in in wick top, pours into silica gel 202 to realize electric sealing in lamp base, and the operation such as upper cover assembling 203.Operating personnel utilize mark laser instrument 204 to stamp the marks such as label at the upper cover of vehicle lamp assembly after vehicle lamp assembly is carried out to brightness sampling observation or the sampling observation of car light sealing, form thus finished product vehicle lamp assembly.After to finished product visual inspection, can finished product be sent to program control tray filling machine 205 by conveyer chain 304, complete the technological process of whole car light assembling.
From above-mentioned description taken together with the accompanying drawings, can find out, the utility model is by advantageously merging into a work station by two work stations, and adopt direct driving motor to drive, can significantly improve the output of vehicle lamp assembly, in actual applications, the productivity ratio of assembly line can be brought up to 2600/hour by 2400/hour original of production HPH headlight.And than existing production line, production line of the present utility model takes up room less, device structure is simple, has good popularization practicality.In addition, because car light package is carried out to the operations such as optics automatic calibration and general assembly processing, be known technology and have numerous embodiments in the art, at this, be not described in detail.
Below technology contents and the technical characterstic of specific embodiment of the utility model have been disclosed; yet be appreciated that; under creative ideas of the present utility model; those skilled in the art can make various changes and improve the combination of above-mentioned disclosed various features and the feature clearly not illustrating at this, but all belongs to protection domain of the present utility model.The description of above-described embodiment is exemplary and not restrictive.
Claims (4)
1. a car light assembly line, comprise assembly working station and the feed mechanism, connecting gear and the loading mechanism that are associated with described assembly working station, it is characterized in that, described assembly working station comprises prepackage correction work station (100) and fills eventually work station (200), wherein, the car light part transmitting by feed mechanism is located to assemble in advance at described prepackage correction work station (100) and automatic calibration, and described dress work station (200) eventually carries out general assembly sabot to the car light package after proofreading and correct.
2. car light assembly line according to claim 1, is characterized in that, described prepackage correction work station (100) and described dress work station (200) are eventually driven by direct driving motor.
3. car light assembly line according to claim 2, is characterized in that, described prepackage correction work station (100) and described dress work station (200) are eventually the indexing rotary table that comprises several stations, and each station is equipped with respectively direct driving motor separately.
4. car light assembly line according to claim 3, is characterized in that, described direct driving motor is torque motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320144967.8U CN203409492U (en) | 2013-03-28 | 2013-03-28 | Vehicle lamp assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320144967.8U CN203409492U (en) | 2013-03-28 | 2013-03-28 | Vehicle lamp assembly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203409492U true CN203409492U (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320144967.8U Expired - Fee Related CN203409492U (en) | 2013-03-28 | 2013-03-28 | Vehicle lamp assembly production line |
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| CN (1) | CN203409492U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107089506A (en) * | 2017-05-22 | 2017-08-25 | 镇江震东电光源有限公司 | It is a kind of to be used for road vehicle bulb dress head, the transmission mechanism of sabot equipment |
| CN107116284A (en) * | 2017-05-22 | 2017-09-01 | 镇江震东电光源有限公司 | Road assembles device after a kind of road vehicle bulb |
| CN107377423A (en) * | 2017-09-01 | 2017-11-24 | 盐城全威科技有限公司 | Luggage case car light assembly equipment |
| WO2020057007A1 (en) * | 2018-09-20 | 2020-03-26 | Hella Kgaa Hueck & Co. | Assembly system for automotive lamps and operating method thereof |
| WO2020057008A1 (en) * | 2018-09-20 | 2020-03-26 | Hella Kgaa Hueck & Co. | Assembly system for automotive lamps and operating method thereof |
| CN113211023A (en) * | 2020-01-21 | 2021-08-06 | 嘉兴海拉灯具有限公司 | Assembling workstation of car lamp module and working method thereof |
| CN114227116A (en) * | 2022-01-18 | 2022-03-25 | 广汽本田汽车有限公司 | Floor panel assembly welding production line behind car |
-
2013
- 2013-03-28 CN CN201320144967.8U patent/CN203409492U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107089506A (en) * | 2017-05-22 | 2017-08-25 | 镇江震东电光源有限公司 | It is a kind of to be used for road vehicle bulb dress head, the transmission mechanism of sabot equipment |
| CN107116284A (en) * | 2017-05-22 | 2017-09-01 | 镇江震东电光源有限公司 | Road assembles device after a kind of road vehicle bulb |
| CN107116284B (en) * | 2017-05-22 | 2019-08-23 | 镇江震东电光源有限公司 | Road assembles device after a kind of road vehicle light bulb |
| CN107377423A (en) * | 2017-09-01 | 2017-11-24 | 盐城全威科技有限公司 | Luggage case car light assembly equipment |
| CN107377423B (en) * | 2017-09-01 | 2023-11-10 | 江苏威迈智能科技有限公司 | Trunk car lamp assembling equipment |
| WO2020057007A1 (en) * | 2018-09-20 | 2020-03-26 | Hella Kgaa Hueck & Co. | Assembly system for automotive lamps and operating method thereof |
| WO2020057008A1 (en) * | 2018-09-20 | 2020-03-26 | Hella Kgaa Hueck & Co. | Assembly system for automotive lamps and operating method thereof |
| US20210206441A1 (en) * | 2018-09-20 | 2021-07-08 | HELLA GmbH & Co. KGaA | Assembly system for automotive lamps and operation method thereof |
| US11926382B2 (en) * | 2018-09-20 | 2024-03-12 | HELLA GmbH & Co. KGaA | Assembly system for automotive lamps and operation method thereof |
| CN113211023A (en) * | 2020-01-21 | 2021-08-06 | 嘉兴海拉灯具有限公司 | Assembling workstation of car lamp module and working method thereof |
| CN114227116A (en) * | 2022-01-18 | 2022-03-25 | 广汽本田汽车有限公司 | Floor panel assembly welding production line behind car |
| CN114227116B (en) * | 2022-01-18 | 2024-02-13 | 广汽本田汽车有限公司 | Welding production line for automobile rear floor panel assembly |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20190328 |
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| CF01 | Termination of patent right due to non-payment of annual fee |