CN107107549A - 三维(3d)制品的隔膜层压 - Google Patents

三维(3d)制品的隔膜层压 Download PDF

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CN107107549A
CN107107549A CN201580056427.6A CN201580056427A CN107107549A CN 107107549 A CN107107549 A CN 107107549A CN 201580056427 A CN201580056427 A CN 201580056427A CN 107107549 A CN107107549 A CN 107107549A
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former
barrier film
product
inflatable
laminating machine
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CN107107549B (zh
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马泰奥·莫拉基
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OUTDRY TECHNOLOGIES Corp
OUTDRY技术有限公司
OUTDRY Tech CORP
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OUTDRY TECHNOLOGIES Corp
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    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Laminated Bodies (AREA)

Abstract

实施例提供了用于将隔膜层压到诸如鞋类制品，手套，服装制品，背包或其他制品的制品的三维(3D)目标表面的层压机和层压过程。层压机能够包含可渗透空气的可充气成型器。可充气成型器能够具有大致与目标表面的形状对应的形状。隔膜和目标表面能够布置在成型器上，其中在隔膜和目标表面之间设置热活化粘合剂。层压机能够进一步包含泵以将受热压缩空气泵送到成型器中。受热压缩空气能够使成型器膨胀以将隔膜按压抵靠目标表面，并活化粘合剂以将隔膜粘合到目标表面。

Description

三维(3D)制品的隔膜层压
相关申请的交叉引用
本申请要求2014年10月16日提交的名称为“三维(3D)制品的隔膜层压”的美国临时专利申请No.62/064,804的优先权，其全部内容通过引用整体并入本文。
技术领域
本文的实施方案涉及制造领域，更具体地，涉及用于隔膜层压的过程和机器。
背景技术
在许多制品中，例如鞋类、衣服、背包和/或袋，隔膜被层压到制品上以提供保护和/或其他功能。例如，许多制品包含层压到织物上的防水隔膜以提供对液体和/或其它物质的保护。然而，以均匀的粘附力和/或以有效率的方式将隔膜层压至织物可能是困难的。
附图说明
通过以下结合附图和所附权利要求的详细描述，实施例将容易理解。实施例通过示例的方式示出，并且不受到附图的图示的限制。
图1A示出了根据各种实施例的包含托盘和框架的层压机；
图1B示出了根据各种实施例的图1A的层压机，其具有可充气成型器；
图1C示出了根据各种实施例的图1A和1B的层压机，其可充气成型器通过套环耦合到托盘；
图1D示出了根据各种实施例的图1C的层压机，其隔膜和制品本体设置在可充气成型器上本体；
图1E示出了根据各种实施例的图1D的层压机，其具有壳；
图2A示出了根据各种实施例的层压机，其包含在充气状态下的可充气成型器；
图2B示出了图2A的层压机，其中可充气成型器在未充气状态，并且鞋面和隔膜布置在可充气成型器上；
图2C示出了图2A和2B的层压机，其中可充气成型器充气以将隔膜按压抵靠鞋面；
图3示出了根据各种实施例的另一层压机；
图4A示出了根据各种实施例的另一层压机；和
图4B示出了根据各种实施例的图4A的层压机，其中隔膜、制品的本体和外罩布置在可充气成型器上。
具体实施方式
在下面的详细描述中，将参考形成部分描述的附图，并且这些附图以能够实践的示例性实施例而被示出。应当理解，在不脱离范围的情况下能够使用其他实施例并且能够进行结构或逻辑改变。因此，以下详细描述不应被认为是限制性的，并且实施例的范围由所附权利要求及其等同物限定。
能够以有助于理解实施例的方式将各种操作依次描述为多个分离的操作；然而，描述的顺序不应被解释为暗示这些操作是依赖于顺序的。
描述能够使用基于立体图的描述，例如上/下，后/前和顶/底。这样的描述仅用于方便讨论，并不意图限制所公开的实施例的应用。
能够使用术语“耦合”和“连接”及其派生词。应当理解，这些术语不是作为彼此的同义词。相反，在特定实施例中，“连接”能够用于指示两个或更多个元件彼此直接物理接触或电接触。“耦合”能够意指两个或多个元件处于直接物理接触或电接触。然而，“耦合”也能够意指两个或更多个元件虽然彼此不直接接触但仍然相互配合或相互作用。
为了说明的目的，“A/B”形式或“A和/或B”形式的词段是指(A)、(B)或(A和B)。为了说明的目的，形式为“A，B和C中的至少一个”的词段是指(A)、(B)、(C)、(A和B)、(A和C)、(B和C)或(A，B和C)。为了说明的目的，“(A)B”形式的词段是指(B)或(AB)，即，A是可选的元件。
该描述能够使用术语“(一个)实施例”或“(多个)实施例”，其能够各自指代一个或多个相同或不同的实施例中。此外，关于实施例使用的术语“包括”、“包含”、“具有”等等是同义的，并且通常旨在作为“开放的”术语(例如，术语“包含”应当解释为“包含但不限于”，术语“具有”应被解释为“至少具有”，术语“包含”应被解释为“包含但不限于”等)。
关于本文中使用的任何复数和/或单数术语，本领域技术人员能够根据适用于上下文和/或应用的方式，将复数转换为单数形式和/或将单数转换为复数形式。为了清楚起见，能够在此明确阐述各种单数/复数排列。
本文的实施例提供了用于将隔膜层压到制品的三维(3D)本体的层压机和层压过程，制品例如鞋类制品(例如鞋)、服装制品(例如手套，夹克，裤子)，背包和/或袋。虽然在此参考鞋子详述层压机，但是显而易见的是，层压机和/或层压过程能够用于将隔膜层压到任何合适类型的制品。层压机和层压过程通常可用于当本体具有3D形状时将隔膜层压到制品的本体上。
在各种实施例中，隔膜能够是防水的和/或能够具有一个或多个其它适宜的特性。隔膜能够是透气的也能够不是透气的。
在各种实施例中，层压机能够包含可充气成型器。隔膜和制品的本体能够被置于可充气成型器上，使得在层压期间可充气的成型器至少部分地位于制品的内部。能够在隔膜和制品的内表面之间设置粘合剂以将隔膜粘附到制品上。在一些实施方案中，粘合剂能够是热活化的。
在各种实施例中，成型器能够包含主开口/入口，例如空气的气体能够通过该开口/入口被泵送以使成型器充气。在一些实施例中，气体能够被加热。
在各种实施例中，成型器能够具有大致对应于待层压隔膜的目标表面的形状(例如，制品的本体的内表面)的形状。在一些实施例中，成型器在其充气状态能够大于目标表面的形状。因此，当成型器被充气时，成型器能够对目标表面施加压力。成型器能够贴合制品的内表面并且能够遍及制品的目标表面提供基本均匀的压力，从而便于将隔膜均匀地粘附至制品的本体。
在各种实施例中，成型器能够由空气可渗透的柔性材料制成，例如织物。成型器能够由硅酮制成，或者能够由在下层织物层上的硅酮涂层制成。能够使用其它涂层代替硅酮。在实施例中，成型器能够由通过缝合、焊接等组装的多个部件构成。在实施例中，成型器能够被模制或成型为单个3D形状。
另外，或替代地，成型器能够被穿孔以赋予或增强其透气性。能够在遍及成型器设置穿孔，或者穿孔能够仅位于某些特定区域，例如会接触制品的内表面的区域。术语“穿孔”是指在成型器材料中形成的孔、缝隙或其他开口。穿孔能够通过任何适宜的方法形成，例如使用机械按压或冲压、激光等。示例的穿孔能够具有0.1mm至1.0mm的直径。如果穿孔不是圆形的，术语“直径”能够用来指穿孔的长度尺寸。
根据ISO 9237：1995的纺织织物的透气性测试方法，成型器材料能够具有约1至120毫米/秒(mm/s)、优选5至80mm/s的空气/气体渗透性(以200Pa的压力、20cm2面积、60s测试)。成型器的渗透性能够允许一些受热气体穿过成型器，从而(例如通过对流)加热粘合剂以活化粘合剂。额外的空气能够(例如，连续地)被泵送入成型器以保持成型器充气，维持所需的压力并提供所需的温度。受热气体也能够加热成型器材料，成型器材料能够接着通过热传导加热粘合剂。
成型器的空气渗透性能够均匀遍及成型器，或者，基于穿孔的存在/不存在、穿孔的尺寸和数量等，渗透性能够根据成型器的位置/区域而变化。
在一些实施方案中，热空气能够具有例如约60摄氏度至约200摄氏度的温度。施加到粘合剂的热量能够活化粘合剂(例如，将粘合剂转变成液态)。
在一些实施例中，能够以例如30磅/平方英寸以上的压力将受热空气泵送入成型器。在实施例中，成型器内的压力能够被维持为60-100KPa的压力，例如80KPa(0.81bar)。
在实施例中，受热空气能够在加热时间周期(例如，通过泵)被泵送入成型器。加热时间周期能够是例如约15秒至约2分钟。在加热时间周期内，空气能够在恒定压力下被泵送入成型器。或者，空气能够在第一时间周期以第一压力被泵送入成型器，随后在第二时间周期以增大压力被泵送入成型器。
在加热时间周期之后，泵能够降低泵送入成型器的空气的温度。泵能够在冷却时间周期泵送冷空气。冷空气的温度比在加热时间周期内被泵送入成型器的热空气的温度更低。例如，冷空气能够具有约10摄氏度至约50摄氏度的温度。在一些实施例中，冷却时间周期能够为约10秒至约1分钟。在冷却时间周期内被泵送入成型器的冷空气能够冷却粘合剂以固化粘合剂。粘合剂能够从液体转变为固体，并且能够将隔膜粘附到目标表面。
在冷却时间周期之后，泵能够停止将气体泵送入成型器。成型器能够放气以便于从成型器中取出制品。在一些实施例中，在冷却时间后能够利用真空机从成型器中除去空气。
在一些实施例中，层压机还能够包含设置在成型器的开口中的托盘(例如塞子)。托盘能够包含入口，泵能够通过该入口将空气泵送入成型器。能够用管将泵耦合到入口，以将空气从泵传递到成型器中。
在一些实施例中，层压机能够进一步包含耦合至托盘的刚性框架。刚性框架能够为成型器、隔膜和/或制品提供结构支撑，以便在成型器不充气时允许隔膜和制品布置在成型器上。
在一些实施例中，套环能够围绕托盘耦合，并且成型器设置在套环和托盘之间，以将成型器固定至托盘。
在一些实施例中，层压机能够进一步包含外罩，在制品置于成型器上之后，该外罩能够置于制品的外部并且邻接制品。外罩能够是刚性壳或柔韧材料，例如织物。
由刚性壳构成的外罩能够具有内表面，其形状与制品外表面的形状大致对应。刚性壳能够防止制品由被泵送入成型器的气体而显著膨胀。壳能够覆盖制品的外表面的至少一部分(例如，一部分或全部)。在一些实施例中，壳能够包含一个或多个开口以允许泵送的气体通过壳。在一些实施例中，壳能够包含彼此耦合的两个板(例如，翻盖式布置)，以便在制品设置在成型器上时围绕制品选择性地闭合。
由柔韧材料构成的外罩通常能够是不可拉伸的织物或类似材料，使得其围绕制品的全部或一部分，但具有最小的挠度。在一些实施例中，外罩被构造成允许一些空气从罩的底部或顶部的一个或多个主开口溢出，和/或通过材料本身溢出。适宜的柔韧材料包含刚性纤维结构，尼龙，KEVLAR，碳纤维等。
当成型器被充气时，在制品周围放置外罩，以响应于成型器的充气对制品提供反作用压力抵抗向外运动。外罩还抑制成型器的膨胀，从而防止层压期间制品不期望的变形。能够使用套环(带、绳索、卡扣等)将外罩固定在制品周围。
在一些实施例中，粘合剂能够预先施加到隔膜和/或与隔膜成为一体。在其他实施例中，粘合剂能够在层压过程期间施加到隔膜和/或制品的内表面。粘合剂能够在隔膜上形成连续的层，和/或能够布置成诸如点阵，行列、和/或其它导向/构造的图案。使用图案化的粘合剂避免了隔膜完全闭塞，从而有助于保持隔膜的透气性。
在一些实施例中，隔膜中能够包含一个或多个附加层和/或材料。例如，隔膜能够包含防水层、热活化粘合剂和保护层。在一些实施例中，粘合剂能够设置在防水层的第一侧，并且保护层能够设置在防水层的第二侧。保护层能够保护防水层不被磨损。保护层能够包含任何适宜的材料，例如单纤维尼龙织物(例如，2-旦尼尔半经编织物)。单纤维尼龙织物具有高耐磨性和低吸水性(例如，以避免水被吸收到制品的其它层中)。
在一些实施例中，在将隔膜与制品配合之前，隔膜能够形成为对应于制品目标表面(例如内表面)形状的三维构造。例如，隔膜能够由一个或多个(例如，通过缝合、粘合剂和/或带密封)相互耦合在一起的面板形成。在一些实施例中，面板能够在边缘与相邻面板重叠。面板能够这样重叠：一个面板的粘合剂层抵靠相邻面板的粘合剂层重叠，或者一个面板的粘合剂层抵靠相邻面板的保护层重叠。
然后能够将隔膜置于抵靠制品的目标表面。在一些实施例中，隔膜能够置于成型器上(例如，由层压机的框架支撑)，然后制品能够置于隔膜上并且以期望的方向布置。在其他实施例中，在将隔膜和制品本体置于成型器上之前，隔膜能够被布置在期望的方向以抵靠制品本体的目标表面。
图1A，1B，1C和1D示出了在层压过程中不同节点处的层压机100。最佳如图1A所示，层压机100包含具有入口104的托盘102。入口104能够(例如通过管)耦合到泵以接收压缩气体(例如空气)。托盘能够由任何适宜的材料制成，例如铝和/或钢。
层压机100进一步包括耦合到托盘102的框架106。框架106能够是刚性的，并且能够由任何适宜的材料制成，例如钢和/或刚性的线。如下面进一步讨论的，框架106能够对成型器、隔膜和/或制品的本体提供支撑。
如图1B所示，层压机100能够包含具有开口110的可充气成型器108。成型器108能够由可渗透空气的材料制成。在一些实施例中，成型器108能够进一步包含一个或多个穿孔(未示出)以使空气通过。
如图1C所示，成型器108与托盘102耦合，并且托盘102布置在开口110中。成型器108通过套环112固定在托盘102上。
套环112能够是围绕成型器108(或另一元件)包裹的刚性或半刚性性的带、绳索等，以将成型器108或其他元件固定到托盘102或层压机的其它下层部件。成型器108能够使用其他适宜的结构例如卡扣、钩等而耦合到托盘102。
如图1D所示，隔膜114和制品的本体116能够被置于成型器108上。隔膜114能够是例如防水透气隔膜。隔膜114能够设置为抵靠本体116的目标表面。图1D所示的本体116是鞋的鞋面，并且目标表面是鞋面的内表面。
粘合剂118设置在隔膜114上(例如，在隔膜114和本体116之间)。粘合剂能够是热活化粘合剂。
在各种实施例中，隔膜114能够具有与本体116的目标表面的形状对应的3D形状。成形器108(例如，当充气时)也能够具有与本体116的目标表面的形状对应的形状。在实施例中，在充气之前和/或之后，成型器108的形状能够大于目标表面的形状，以在成型器被充气后向隔膜114施加压力以抵靠目标表面。
如图1D所示，由于本体116和隔膜114设置在成型器108上，受热气体(例如空气)能够经由入口104泵送入(例如，通过未示出的泵)成型器。受热气体能够使成型器108充气以施加压力以按压隔膜114抵靠本体116。另外，受热气体能够加热粘合剂118以激活粘合剂118。
如上所述，在加热时间周期将受热气体泵送到成型器108之后，能够在冷却时间周期将冷气泵送到成型器108中。冷气能够冷却粘合剂以使粘合剂凝固和固化，从而将隔膜114粘合到本体116的目标表面。在冷却时间周期之后，泵能够停止将空气泵送入成型器108，从而允许成型器108放气。在一些实施例中，真空机能够从成型器108去除气体。然后本体116(具有粘合至本体116的隔膜114)能够从层压机100中移除。
在一些实施例中，层压机100还能够包含外罩120，例如图1E所示的刚性壳。外罩120设置为邻接本体116。外罩120具有内表面，该内表面的形状大致对应于本体116的外表面的形状。外罩120能够防止制品由于泵送入成型器的气体而显著膨胀。外罩120能够覆盖本体116的外表面的至少一部分。例如，图1E所示的壳120覆盖本体116的前部。在一些实施例中，外罩120的另一部分(未示出)能够覆盖本体116的后部。在一些实施例中，壳能够包含一个或多个开口(未示出)，以允许泵送的气体通过壳。
图2A示出了层压机200，层压机200包含通过套环206耦合到支撑托盘204的可充气成型器202。可充气成型器202被示出为充气状态。可充气成型器202具有大致对应于鞋类制品(例如靴子)的内表面的形状。
图2B示出了图2A的层压机200，其中鞋面208和隔膜210布置在可充气成型器202上。可充气成型器202被示出为处于不充气状态。隔膜210布置在鞋面208和可充气成型器202之间，与鞋面208的目标表面(例如，内表面)对齐。图2B还示出了泵212，以提供待泵送入成型器202的压缩气体。
图2C示出了图2A-2B的层压机200，其中可充气成型器202被充气以按压隔膜210抵靠鞋面208。如上所述，可充气成型器202能够通过加热的压缩气体而被充气，以活化设置在隔膜210和鞋面208之间的热活化粘合剂。可充气成型器202能够渗透压缩气体，以允许一些压缩气体通过可充气成型器202以活化粘合剂。
图3示出了根据各种实施例的另一层压机300。层压机300包含可充气成型器302，其具有基本上圆筒形的形状。可充气成型器302能够渗透气体(例如，空气)。可充气成型器302还包含多个穿孔304以允许气体通过。如图所示，穿孔304位于可充气成型器302的特定区域。支撑托盘(未示出)设置在可充气成型器302的开口中，并且可充气成型器302由套环306固定到支撑件托盘。
泵308经由管310耦合到支撑托盘，以将压缩空气泵送到可充气成型器302中。控制盒312耦合至泵308以控制泵308。例如，控制盒312能够控制被泵送到可充气成型器302中的压缩空气的量、持续时间和温度。
在一些实施例中，控制盒312能够被编程以执行预定的层压过程。例如，控制盒312能够在加热时间周期将受热气体泵送到可充气成型器302中，然后在冷却时间周期将冷气泵送到可充气成型器302中。控制盒312能够附加地或替代地包含手动地调节/控制由泵308执行的泵送参数的控制。
图4A和图4B示出了根据各种实施例的层压机400，其包含具有入口404的托盘402。入口404能够(例如，通过管)耦合到泵以接收压缩气体(例如，空气)。托盘402能够由任何适宜的材料制成，例如铝和/或钢。
层压机400还包括耦合至托盘402的框架406。框架406能够是刚性的，并且能够由任何适宜的材料制成，例如钢和/或刚性的线。如下文进一步讨论的，框架406能够为成型器、隔膜和/或制品的本体提供支撑。
层压机400能够包含具有开口410的可充气成型器408。成型器408能够由可渗透空气的材料制成。在一些实施例中，成型器408还能够包含一个或多个穿孔(未示出)以使空气通过。
成型器408耦合至托盘402，并且托盘402设置在开口410中。成型器408通过套环412固定到托盘402。
隔膜414和制品的本体416能够被置于成型器408上。隔膜414能够是例如防水透气隔膜。隔膜414能够设置为抵靠本体416的目标表面。
能够经由入口404将受热气体(例如，空气)泵送到成型器中，本体416和隔膜414设置在成型器408上。受热气体能够使成型器408膨胀以施加压力以按压隔膜414抵靠本体416。此外，受热气体能够加热隔膜上的粘合剂以活化粘合剂。
如图4B所示，层压机400还包括柔韧材料制成的外罩420，在图4B中以织物袋示出。外罩420布置成邻接本体416。外罩420具有内表面，该内表面的形状大致对应于本体416的外表面的形状。外罩420能够防止制品由于被泵送到成型器中的气体而显著膨胀。
示例
在一个示例中，如本文所述，鞋面被层压有半透性隔膜(设有热熔粘合剂点)。注入可充气成型器中(并且部分自由流过其表面的孔)的空气温度为130摄氏度，并且可充气成型器内的空气供应能够被保持为约80KPa(0.81bar)的压力。
冷却后，根据ISO 2411：2000，在由从托盘底座到鞋面上的检查点(至鞋面顶部为：10、45和90度)测量到角度而确定的鞋面的不同区域中，测量隔膜和相邻层(鞋面材料)之间的粘合强度。分层强度值为15N/50mm的常数值(舍入值)，意味着上述力不足以使得样品分层。该结果表明，本发明描述的方法在隔膜与上部材料之间遍及隔膜的整个表面获得了均匀粘合强度。该结果还表明，在实施例中，根据本教导构造的制品的分层强度值至少为15N/50mm。
当利用不能够实现压力均匀性的其它过程和/或其他类型的压力(例如，利用可变形板从制品的外部挤压)时，粘合强度不一致，并且能够从高值(压力高的区域)改变到低值(在压力低或者甚至为零的区域)。
虽然这里已经说明和描述了某些实施例，但是本领域普通技术人员将会理解，为实现相同目的而计算的各种替代和/或等效的实施例能够替代显示和描述的实施例，而不脱离其范围。本领域普通技术人员将容易地理解，实施例能够以各种各样的方式来实现。本申请旨在涵盖本文所讨论的实施例的任何修改或变化。因此，显然地，实施例仅仅由权利要求及其等价物来限定。

Claims (19)

1.一种层压机，其特征在于，包括：
可充气成型器，所述可充气成型器具有开口，所述可充气成型器通过所述开口泵送的受热气体而被充气，以将隔膜粘附到制品的三维目标表面，其中，所述可充气成型器能够渗透所述受热气体。
2.如权利要求1所述的层压机，其特征在于，进一步包括托盘，所述托盘包含入口以接收受热气体，其中所述托盘与所述成型器耦合。
3.如权利要求2所述的层压机，其特征在于，进一步包括刚性框架，所述刚性框架被耦合至所述托盘，以在所述可充气成型器处于未充气状态时支撑所述隔膜和所述制品。
4.如权利要求2所述的层压机，其特征在于，进一步包括套环，所述套环将所述可充气成型器固定到所述托盘。
5.如权利要求1所述的层压机，其特征在于，进一步包括外罩，在所述制品被置于所述可充气成型机上之后，所述外罩被置于所述制品的外部并且邻接所述制品。
6.如权利要求1所述的层压机，其特征在于，进一步包括泵，所述泵在加热时间周期将所述受热气体泵送到所述可充气成型器中。
7.如权利要求6所述的层压机，其特征在于，在所述加热时间周期之后，所述泵进一步在冷却时间周期将冷气泵送到所述可充气成型器中。
8.如权利要求7所述的层压机，其特征在于，在所述冷却时间周期之后，所述泵进一步将所述可充气成型器中的所述气体抽出为真空。
9.如权利要求1所述的层压机，其特征在于，进一步包括套环，所述套环将所述可充气成型器固定到所述托盘。
10.如权利要求1所述的层压机，其特征在于，所述可充气成型器包含多个穿孔，所述多个穿孔用于提供对所述受热气体的渗透性。
11.如权利要求1所述的层压机，其特征在于，所述多个穿孔位于所述可充气成型器的特定区域中，而不位于所述可充气成型器的其他区域中。
12.如权利要求1所述的层压机，其特征在于，所述成型器对所述受热气体具有5至80mm/sec的渗透性。
13.一种用于将隔膜层压到制品的方法，其特征在于，所述方法包括：
将三维(3D)隔膜和所述制品的3D本体布置在可充气成型器上，并且所述隔膜与所述本体的3D目标表面对齐，其中所述可充气成型器能够渗透气体，并且其中在所述隔膜与所述目标表面之间设置热活化粘合剂；以及
将受热压缩气体泵送入所述可充气成型器中，以使成型器充气并活化所述热活化粘合剂。
14.如权利要求13所述的方法，其特征在于，在加热时间周期将所述受热压缩气体泵送入所述可充气成型器中，并且其中所述方法还包括：在所述加热时间周期之后，在冷却时间周期将冷却压缩气体泵送入所述可充气成型器中，其中所述冷却压缩气体的温度小于所述受热压缩气体的温度。
15.如权利要求14所述的方法，还包括：
在所述冷却时间周期之后，将所述可充气成型器中的气体抽出至真空；以及
在所述真空之后，将所述本体和所述隔膜从所述可充气成型器中移除。
16.如权利要求13所述的方法，其特征在于，将所述隔膜和所述制品的所述本体布置在所述可充气成型器上包含：
将所述隔膜和所述制品的所述本体布置在刚性框架上，当所述可充气成型器未被充气时，所述刚性框架对所述可充气成型器提供支持。
17.一种如权利要求13所述的方法的产品。
18.一种制品，其特征在于，包括：
外部材料，和
内部防水透气隔膜，所述内部防水透气隔膜通过所述外部材料和所述隔膜之间的不连续粘合剂被固定至所述外部材料，
其中，遍及所述隔膜的整个表面，所述隔膜与所述外部材料之间的粘合强度是均匀的。
19.如权利要求18所述的制品，其特征在于，根据ISO 2411:2000，所述粘合强度被限定为具有至少15N/50mm的分层强度值。
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