CN107086824A - A Traction Auxiliary Converter - Google Patents
A Traction Auxiliary Converter Download PDFInfo
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- CN107086824A CN107086824A CN201710347531.1A CN201710347531A CN107086824A CN 107086824 A CN107086824 A CN 107086824A CN 201710347531 A CN201710347531 A CN 201710347531A CN 107086824 A CN107086824 A CN 107086824A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/46—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
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Abstract
Description
技术领域technical field
本发明涉及轨道交通车载设备,尤其涉及高速动车组、城际动车组的牵引辅助变流器。The invention relates to rail transit on-board equipment, in particular to traction auxiliary converters for high-speed EMUs and intercity EMUs.
背景技术Background technique
牵引辅助变流器为高速动车组和城际动车组的核心零部件,它为列车提供动力和车载电源。图1为现有的牵引辅助变流器的结构示意图。如图1所示,牵引辅助变流器的输入为牵引变压器的二次侧绕组的单相交流电,两台整流器分别连接两套牵引变压器的二次侧绕组,输出的直流母线并联在一起。直流母线上连接两套逆变器,各自驱动两台牵引电机。直流母线上连接一套辅助变流器,经过电气隔离和滤波后,输出正弦的交流电。并且,采用一个集中的控制器,对所有整流器、逆变器、辅助变流器进行控制。The traction auxiliary converter is the core component of high-speed EMUs and intercity EMUs, which provides power and on-board power for trains. Fig. 1 is a schematic structural diagram of an existing traction auxiliary converter. As shown in Figure 1, the input of the traction auxiliary converter is the single-phase AC power of the secondary winding of the traction transformer. Two rectifiers are respectively connected to the secondary windings of the traction transformer, and the output DC buses are connected in parallel. Two sets of inverters are connected to the DC bus, each driving two traction motors. A set of auxiliary converters are connected to the DC bus to output sinusoidal alternating current after electrical isolation and filtering. Moreover, a centralized controller is used to control all rectifiers, inverters, and auxiliary converters.
但是,这种牵引辅助变流器中的直流母线是共用的,控制器是共用的,在某些故障发生时,不可避免导致整个机组停机,因此冗余度仍有待提高。However, the DC buses and controllers in this traction auxiliary converter are shared. When some faults occur, the entire unit will inevitably be shut down, so the redundancy still needs to be improved.
应该注意,上面对技术背景的介绍只是为了方便对本发明的技术方案进行清楚、完整的说明,并方便本领域技术人员的理解而阐述的。不能仅仅因为这些方案在本发明的背景技术部分进行了阐述而认为上述技术方案为本领域技术人员所公知。It should be noted that the above introduction of the technical background is only for the convenience of a clear and complete description of the technical solution of the present invention, and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are known to those skilled in the art just because these solutions are described in the background of the present invention.
发明内容Contents of the invention
本发明实施例提供一种牵引辅助变流器,以解决现有技术中的由于直流母线并连在一起,控制器共用,从而导致在某些故障发生时,不可避免导致整个机组停机的问题。The embodiment of the present invention provides a traction auxiliary converter to solve the problem in the prior art that when some faults occur, the entire unit inevitably shuts down due to the parallel connection of the DC buses and the common use of controllers.
为了达到上述目的,本发明实施例公开了一种牵引辅助变流器,包括:至少两台牵引变流器、直流切换开关以及辅助变流器;所述牵引变流器之间不共用直流母线,且每一牵引变流器牵引至少一台牵引电机;所述直流切换开关连接于所述多台牵引变流器的直流母线,用于将其中一台牵引变流器的直流母线连接到所述辅助变流器的直流输入端口。In order to achieve the above purpose, an embodiment of the present invention discloses a traction auxiliary converter, including: at least two traction converters, a DC transfer switch, and an auxiliary converter; the traction converters do not share a DC bus , and each traction converter pulls at least one traction motor; the DC switch is connected to the DC bus bars of the multiple traction converters, and is used to connect the DC bus bar of one of the traction converters to all DC input port of the auxiliary converter described above.
进一步地,在一实施例中,每一台所述牵引变流器包括:整流器和牵引逆变器;所述整流器连接于牵引变压器二次侧绕组,用于将所述牵引变压器二次侧绕组的单相交流电整流成直流电;所述牵引逆变器连接所述整流器,用于将所述直流电逆变成频率幅值可控的交流电,以牵引对应的牵引电机。Further, in one embodiment, each of the traction converters includes: a rectifier and a traction inverter; the rectifier is connected to the secondary winding of the traction transformer, and is used to connect the secondary winding of the traction transformer to The single-phase alternating current is rectified into direct current; the traction inverter is connected to the rectifier for inverting the direct current into alternating current with controllable frequency and amplitude, so as to traction the corresponding traction motor.
进一步地,在一实施例中,所述辅助变流器包括斩波器、中频隔离DC/DC变流器、辅助逆变器以及正弦滤波器;Further, in an embodiment, the auxiliary converter includes a chopper, an intermediate frequency isolated DC/DC converter, an auxiliary inverter, and a sinusoidal filter;
所述斩波器连接所述直流切换开关,用于对所述直流切换开关切换的其中一台牵引变流器的直流母线所输出的直流电进行调压;The chopper is connected to the DC switch, and is used to regulate the voltage of the DC output from the DC bus of one of the traction converters switched by the DC switch;
所述中频隔离DC/DC变流器连接所述斩波器,用于对所述斩波器输出的直流电压进行中频逆变,生成中频的方波电压,并对所述中频的方波电压进行隔离变压后整流为低压直流电;The intermediate frequency isolated DC/DC converter is connected to the chopper, and is used to perform intermediate frequency inversion on the DC voltage output by the chopper, generate an intermediate frequency square wave voltage, and convert the intermediate frequency square wave voltage to After isolation and transformation, it is rectified into low-voltage direct current;
所述辅助逆变器连接所述中频隔离DC/DC变流器,用于将所述低压直流电逆变为三相工频交流电;The auxiliary inverter is connected to the intermediate frequency isolated DC/DC converter for inverting the low voltage direct current into three-phase power frequency alternating current;
所述正弦滤波器连接所述辅助逆变器,用于对所述三相工频交流电进行滤波,生成正弦的三相交流电。The sinusoidal filter is connected to the auxiliary inverter, and is used for filtering the three-phase power-frequency alternating current to generate sinusoidal three-phase alternating current.
进一步地,在一实施例中,所述斩波器为升压斩波器或降压斩波器,数量为一个或多个;当所述斩波器为多个时,所述多个斩波器串联连接并采用均压控制。Further, in one embodiment, the chopper is a step-up chopper or a step-down chopper, and the number is one or more; when there are multiple choppers, the plurality of choppers The oscillators are connected in series and controlled by voltage equalization.
进一步地,在一实施例中,所述中频隔离DC/DC变流器包括中频逆变器、中频变压器以及中频整流器;所述中频逆变器用于对所述斩波器输出的直流电压进行中频逆变,生成中频的方波电压;所述中频变压器用于对所述中频的方波电压进行隔离变压;所述中频整流器用于对隔离变压后的方波电压进行整流,生成所述低压直流电。Further, in one embodiment, the intermediate frequency isolated DC/DC converter includes an intermediate frequency inverter, an intermediate frequency transformer, and an intermediate frequency rectifier; the intermediate frequency inverter is used to intermediate frequency the DC voltage output by the chopper Inverting to generate an intermediate frequency square wave voltage; the intermediate frequency transformer is used to isolate and transform the intermediate frequency square wave voltage; the intermediate frequency rectifier is used to rectify the isolated and transformed square wave voltage to generate the Low voltage direct current.
进一步地,在一实施例中,还包括输出接触器;所述输出接触器连接于所述辅助变流器,用于实现对所述辅助变流器生成的三相交流电的开通和断开。Further, in an embodiment, an output contactor is further included; the output contactor is connected to the auxiliary converter, and is used to switch on and off the three-phase alternating current generated by the auxiliary converter.
进一步地,在一实施例中,还包括充电机;所述充电机连接所述中频隔离DC/DC变流器,用于将所述低压直流电进行DC/DC转换,作为列车的控制电。Further, in an embodiment, a charger is also included; the charger is connected to the intermediate frequency isolated DC/DC converter, and is used for performing DC/DC conversion on the low-voltage direct current as the control power of the train.
进一步地,在一实施例中,还包括对所述牵引动力装置进行控制的分布式控制器;所述分布式控制器包括牵引变流器控制器、辅助变流器控制器以及多个底层控制器;所述多个底层控制器用于接收上位机指令,采集包括电压、电流、转速在内的控制信号,对整流器功率模块、牵引逆变器功率模块、辅助变流器功率模块进行实时控制;所述牵引变流器控制器与牵引变流器对应设置,每一套牵引变流器对应一个牵引变流器控制器,所述牵引变流器控制器用于控制所述牵引变流器,向所述牵引变流器包括的整流器功率模块和牵引逆变器功率模块的底层控制器发出指令并接收反馈信号;所述辅助变流器控制器用于控制所述辅助变流器以及直流切换开关,向所述辅助变流器中的辅助变流器功率模块的底层控制器发出指令并接收反馈信号。Further, in an embodiment, it also includes a distributed controller for controlling the traction power device; the distributed controller includes a traction converter controller, an auxiliary converter controller, and a plurality of bottom-level controllers The plurality of bottom controllers are used to receive instructions from the host computer, collect control signals including voltage, current, and speed, and perform real-time control on the rectifier power module, traction inverter power module, and auxiliary converter power module; The traction converter controller is set corresponding to the traction converter, each set of traction converter corresponds to a traction converter controller, and the traction converter controller is used to control the traction converter, to The underlying controllers of the rectifier power module and the traction inverter power module included in the traction converter send instructions and receive feedback signals; the auxiliary converter controller is used to control the auxiliary converter and the DC switch, Sending instructions to the bottom controller of the auxiliary converter power modules in the auxiliary converter and receiving feedback signals.
进一步地,在一实施例中,所述底层控制器和所述牵引变流器控制器之间、所述底层控制器和所述辅助变流器控制器之间均通过通讯线缆或者硬线线缆进行连接;所述牵引变流器控制器和辅助变流器控制器接入列车总线,实现与列车中央控制器的信号交互。Further, in an embodiment, the communication cables or hard wires are used between the bottom controller and the traction converter controller, and between the bottom controller and the auxiliary converter controller. The cables are connected; the traction converter controller and the auxiliary converter controller are connected to the train bus to realize signal interaction with the train central controller.
本发明实施例的牵引辅助变流器所产生的有益效果如下:牵引辅助变流器中集成了两套完全独立的牵引变流器单元和一套辅助变流器单元,集成化程度高;两套牵引变流器单元之间主电路完全独立,其中一套牵引变流器发生故障,完全不影响另外一套的工作,冗余性相比直流母线并联的传统方案大大提高;辅助变流器单元通过直流切换开关,可以连接到任意一套牵引变流器的直流电压上,因此任何一套牵引变流器故障,都不影响辅助变流器的工作;分布式架构的控制器,两套牵引变流器和一套辅助变流器完全独立,冗余性高。且控制器尽可能的集成到功率模块上,减少了控制电缆、模拟信号电缆在箱内的走线,降低了机组复杂程度,利于机组的组装和维护维修。The beneficial effects produced by the traction auxiliary converter of the embodiment of the present invention are as follows: two sets of completely independent traction converter units and a set of auxiliary converter units are integrated in the traction auxiliary converter, and the degree of integration is high; The main circuits between the sets of traction converter units are completely independent. If one set of traction converters fails, the work of the other set will not be affected at all. Compared with the traditional scheme of DC bus parallel connection, the redundancy is greatly improved; the auxiliary converters The unit can be connected to the DC voltage of any set of traction converters through the DC switching switch, so the failure of any set of traction converters will not affect the work of the auxiliary converters; the distributed architecture controller, two sets The traction converter and a set of auxiliary converters are completely independent and have high redundancy. And the controller is integrated into the power module as much as possible, which reduces the routing of control cables and analog signal cables in the box, reduces the complexity of the unit, and facilitates the assembly and maintenance of the unit.
参照后文的说明和附图,详细公开了本发明的特定实施方式,指明了本发明的原理可以被采用的方式。应该理解,本发明的实施方式在范围上并不因而受到限制。在所附权利要求的精神和条款的范围内,本发明的实施方式包括许多改变、修改和等同。With reference to the following description and accompanying drawings, there are disclosed in detail specific embodiments of the invention, indicating the manner in which the principles of the invention may be employed. It should be understood that embodiments of the invention are not limited thereby in scope. Embodiments of the invention encompass many changes, modifications and equivalents within the spirit and scope of the appended claims.
针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。Features described and/or illustrated with respect to one embodiment can be used in the same or similar manner in one or more other embodiments, in combination with, or instead of features in other embodiments .
应该强调,术语“包括/包含”在本文使用时指特征、整件、步骤或组件的存在,但并不排除一个或更多个其它特征、整件、步骤或组件的存在或附加。It should be emphasized that the term "comprising/comprising" when used herein refers to the presence of a feature, integer, step or component, but does not exclude the presence or addition of one or more other features, integers, steps or components.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative efforts.
图1为现有的牵引辅助变流器的结构示意图;Fig. 1 is a schematic structural diagram of an existing traction auxiliary converter;
图2为本发明实施例的牵引辅助变流器的结构示意图;Fig. 2 is a schematic structural diagram of a traction auxiliary converter according to an embodiment of the present invention;
图3为本发明实施例的中频隔离DC/DC变流器的结构示意图;3 is a schematic structural diagram of an intermediate frequency isolated DC/DC converter according to an embodiment of the present invention;
图4为本发明实施例的分布式控制器的结构示意图;4 is a schematic structural diagram of a distributed controller according to an embodiment of the present invention;
图5为本发明实施例的牵引辅助变流器的一具体实施例的电路结构图。Fig. 5 is a circuit structure diagram of a specific embodiment of the traction auxiliary converter according to the embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本领域技术技术人员知道,本发明的实施方式可以实现为一种系统、装置、设备、方法或计算机程序产品。因此,本公开可以具体实现为以下形式,即:完全的硬件、完全的软件(包括固件、驻留软件、微代码等),或者硬件和软件结合的形式。Those skilled in the art know that the embodiments of the present invention can be implemented as a system, device, device, method or computer program product. Therefore, the present disclosure may be embodied in the form of complete hardware, complete software (including firmware, resident software, microcode, etc.), or a combination of hardware and software.
下面参考本发明的若干代表性实施方式,详细阐释本发明的原理和精神。The principle and spirit of the present invention will be explained in detail below with reference to several representative embodiments of the present invention.
图2为本发明实施例的一种牵引辅助变流器的结构示意图。如图2所示,本实施例的牵引辅助变流器包括:至少两台牵引变流器、直流切换开关以及辅助变流器;所述牵引变流器之间不共用直流母线,且每一牵引变流器牵引至少一台牵引电机;所述直流切换开关连接于所述多台牵引变流器的直流母线,用于将其中一台牵引变流器的直流母线连接到所述辅助变流器的直流输入端口。Fig. 2 is a schematic structural diagram of a traction auxiliary converter according to an embodiment of the present invention. As shown in Figure 2, the traction auxiliary converter of this embodiment includes: at least two traction converters, a DC switch and an auxiliary converter; the traction converters do not share a DC bus, and each The traction converter drives at least one traction motor; the DC switching switch is connected to the DC bus bars of the plurality of traction converters, and is used to connect the DC bus bar of one of the traction converters to the auxiliary converter DC input port of the device.
本实施例的牵引辅助变流器中有两套完全独立的牵引变流器单元,分别是牵引变流器单元1和牵引变流器单元2。There are two sets of completely independent traction converter units in the traction auxiliary converter of this embodiment, namely traction converter unit 1 and traction converter unit 2 .
每套牵引变流器都是由整流器和牵引逆变器构成。整流器将牵引变压器二次侧绕组的单相交流电整流成直流电,牵引逆变器将直流电逆变成频率幅值可控的交流电用来牵引电机,牵引逆变器中集成制动斩波功能。本实施例中,如图2所示,包括两台牵引变流器,一台牵引逆变器牵引同一转向架上的两台牵引电机。Each traction converter consists of a rectifier and a traction inverter. The rectifier rectifies the single-phase alternating current of the secondary side winding of the traction transformer into direct current, and the traction inverter inverts the direct current into alternating current with controllable frequency and amplitude for the traction motor, and the traction inverter integrates the brake chopper function. In this embodiment, as shown in FIG. 2 , two traction converters are included, and one traction inverter drives two traction motors on the same bogie.
与现有技术不同,两套牵引变流器之间完全独立,之间没有直接的电气连接,特别是不共用直流母线。因此,当一套牵引变流器发生严重故障时,另外一套牵引变流器不受影响。Different from the prior art, the two sets of traction converters are completely independent, and there is no direct electrical connection between them, especially they do not share the DC bus. Therefore, when a serious fault occurs to one set of traction converters, the other set of traction converters will not be affected.
两套牵引变流器的直流母线都连接到直流切换开关的输入。直流切换开关将其中之一连接到辅助变流器的直流输入端口。该直流切换开关使得辅助变流器单元可以连接到任意一套牵引变流器的直流母线,当有一套牵引变流器无法工作时,辅助变流器单元仍然可以连接到另外一套牵引变流器,继续工作。The DC buses of the two sets of traction converters are connected to the input of the DC transfer switch. A dc switch connects one of them to the dc input port of the auxiliary converter. The DC transfer switch enables the auxiliary converter unit to be connected to the DC bus of any set of traction converters. When one set of traction converters fails to work, the auxiliary converter unit can still be connected to another set of traction converters device and continue working.
本发明中的辅助变流器单元采用一种中频化架构,其主要由四部分组成,斩波器,中频隔离DC/DC变流器,辅助逆变器,正弦滤波器。The auxiliary converter unit in the present invention adopts an intermediate frequency architecture, which is mainly composed of four parts, a chopper, an intermediate frequency isolated DC/DC converter, an auxiliary inverter, and a sinusoidal filter.
直流输入连接到斩波器进行调压,输出直流电压作为中频隔离DC/DC变流器的输入。在直流电压大范围变化时,斩波器也可以确保辅助变流器部分正常工作。The DC input is connected to the chopper for voltage regulation, and the output DC voltage is used as the input of the intermediate frequency isolated DC/DC converter. The chopper can also ensure the normal operation of the auxiliary converter part when the DC voltage varies in a large range.
中频隔离DC/DC变流器的工作频率为20kHz附近,相对于工频50Hz或60Hz而言,称之为中频。中频隔离DC/DC变流器首先进行中频的单相逆变,将直流电压逆变为中频交流电。经过中频变压器降压以后,再整流、滤波得到低压直流电650Vdc。中频隔离DC/DC变流器采用LLC谐振技术,同时实现其中的逆变器和整流器的半导体器件的软开关。The operating frequency of the intermediate frequency isolated DC/DC converter is around 20kHz, which is called intermediate frequency compared to the power frequency of 50Hz or 60Hz. The intermediate frequency isolated DC/DC converter first performs intermediate frequency single-phase inversion to invert DC voltage into intermediate frequency alternating current. After being stepped down by the intermediate frequency transformer, it is rectified and filtered to obtain low-voltage direct current 650Vdc. The intermediate frequency isolated DC/DC converter adopts LLC resonance technology, and at the same time realizes the soft switching of the semiconductor devices of the inverter and the rectifier.
在一实施例中,如图3所示,中频隔离DC/DC变流器包括中频逆变器、中频变压器以及中频整流器;所述中频逆变器用于对所述斩波器输出的直流电压进行中频逆变,生成中频的方波电压,所述中频变压器用于对所述中频的方波电压进行隔离变压,所述中频整流器用于对隔离变压后的方波电压进行整流,生成所述低压直流电。In one embodiment, as shown in FIG. 3 , the intermediate frequency isolated DC/DC converter includes an intermediate frequency inverter, an intermediate frequency transformer, and an intermediate frequency rectifier; the intermediate frequency inverter is used to perform DC voltage output by the chopper The intermediate frequency inverter generates an intermediate frequency square wave voltage, the intermediate frequency transformer is used to isolate and transform the intermediate frequency square wave voltage, and the intermediate frequency rectifier is used to rectify the isolated and transformed square wave voltage to generate the low voltage direct current.
在本实施例中,辅助逆变器的输入直流电压650Vdc,经过辅助逆变器逆变成三相PWM调制的方波电压。由于电压等级低,所以逆变器的开关频率可以显著提高到几kHz到十几kHz。相比之下,传统方案中辅助逆变器的输入电压在1800Vdc或者3600Vdc,开关频率通常在几百Hz到1.5kHz。In this embodiment, the input DC voltage 650Vdc of the auxiliary inverter is converted into a three-phase PWM modulated square wave voltage through the auxiliary inverter. Due to the low voltage level, the switching frequency of the inverter can be significantly increased to several kHz to more than ten kHz. In contrast, the input voltage of the auxiliary inverter in the traditional scheme is 1800Vdc or 3600Vdc, and the switching frequency is usually several hundred Hz to 1.5kHz.
在本实施例中,正弦滤波器采用电感,电容,构成正弦滤波器,将输入的三相PWM方波电压滤波后,得到正弦的三相交流电。正弦滤波器可以是LC结构的滤波器,也可以是LCL结构的滤波器。由于辅助逆变器的工作频率显著提高,对正弦滤波器的需求显著降低。因此需要的电感和电容远小于传统技术。In this embodiment, the sinusoidal filter uses inductors and capacitors to form a sinusoidal filter, which filters the input three-phase PWM square wave voltage to obtain sinusoidal three-phase alternating current. The sinusoidal filter can be a filter of LC structure or a filter of LCL structure. Due to the significantly higher operating frequency of the auxiliary inverter, the need for sinusoidal filters is significantly reduced. The required inductance and capacitance are therefore much smaller than conventional techniques.
在另一实施例中,牵引辅助变流器还包括有充电机,其输入连接到中频隔离DC/DC变流器的输出上。因为充电机的输入时低压直流电,因此极大的降低了对充电机的设计难度,可以显著的提高充电机的紧凑程度。In another embodiment, the traction auxiliary converter further includes a charger, the input of which is connected to the output of the intermediate frequency isolated DC/DC converter. Because the input of the charger is low-voltage direct current, the difficulty of designing the charger is greatly reduced, and the compactness of the charger can be significantly improved.
在另一实施例中,牵引辅助变流器还包括输出接触器;所述输出接触器连接于所述辅助变流器,用于实现对所述辅助变流器生成的三相交流电的开通和断开。In another embodiment, the traction auxiliary converter further includes an output contactor; the output contactor is connected to the auxiliary converter, and is used to open and close the three-phase alternating current generated by the auxiliary converter. disconnect.
本发明中,采用的分布式控制器替代传统的集中式控制器。分布式控制器主要由三种构成:多个底层控制器ICU,牵引控制器TCU,辅助变流器控制器ACU。其连接方式如图4所示,牵引控制器TCU和辅助变流器控制器ACU都接入列车总线,实现与列车中央控制器的交互和互相的交互。牵引变流器控制器TCU和底层控制器ICU之间通过通讯线缆或硬线线缆进行连接。辅助变流器控制器ACU和底层控制器ICU之间通过通讯线缆或硬线线缆进行连接。In the present invention, the distributed controller used replaces the traditional centralized controller. The distributed controller is mainly composed of three types: multiple underlying controllers ICU, traction controller TCU, and auxiliary converter controller ACU. The connection method is shown in Figure 4. Both the traction controller TCU and the auxiliary converter controller ACU are connected to the train bus to realize interaction with the train central controller and mutual interaction. The traction converter controller TCU is connected with the underlying controller ICU through communication cables or hard-wired cables. The auxiliary converter controller ACU and the bottom controller ICU are connected through a communication cable or a hard wire cable.
底层控制器ICU负责底层的实时控制,它涉及到接收上位机指令,采集电压、电流、转速等控制所必须的信号,实现实时控制功能,并具备基础的保护功能。其功能取决于其被控对象。它的控制对象包括整流器功率模块、逆变器功率模块、辅助变流器功率模块,尽可能的集成到功率模块上。The underlying controller ICU is responsible for the real-time control of the underlying layer, which involves receiving instructions from the host computer, collecting signals necessary for control such as voltage, current, and speed, realizing real-time control functions, and having basic protection functions. Its function depends on its controlled object. Its control objects include rectifier power modules, inverter power modules, and auxiliary converter power modules, which are integrated into the power modules as much as possible.
牵引控制器TCU负责牵引变流器的控制,并实现故障诊断和保护功能,包括了通过网络总线进行通讯、向整流器和逆变器的ICU发出指令和接收其反馈,操作开关和预充电电路。The traction controller TCU is responsible for the control of the traction converter, and implements fault diagnosis and protection functions, including communication through the network bus, sending instructions to and receiving feedback from the ICU of the rectifier and inverter, operating switches and pre-charging circuits.
辅助变流器控制器ACU负责牵辅助变流器的控制和直流切换开关的控制,其直接对斩波器和中频隔离DC/DC变流器进行实时控制,向辅助逆变器的ICU发出指令和接收其反馈,控制输出开关。The auxiliary converter controller ACU is responsible for the control of the auxiliary converter and the control of the DC switch. It directly controls the chopper and the intermediate frequency isolated DC/DC converter in real time, and sends instructions to the ICU of the auxiliary inverter. and receive its feedback to control the output switch.
图5为本发明实施例的牵引辅助变流器的具体结构示意图。如图5所示,本实施例的牵引辅助变流器中包含两套完全一致的牵引变流器单元1和2,一套辅助变流器单元3。Fig. 5 is a schematic structural diagram of a traction auxiliary converter according to an embodiment of the present invention. As shown in FIG. 5 , the traction auxiliary converter of this embodiment includes two identical sets of traction converter units 1 and 2 and one set of auxiliary converter unit 3 .
1、牵引变压器有两套二次侧绕组,分别通过电缆连接到牵引辅助变流器的输入接口1.1和2.1,然后分别通过开关和预充电电路1.2和2.2,连接到整流器1.7和2.7的交流输入。1. The traction transformer has two sets of secondary side windings, which are respectively connected to the input interfaces 1.1 and 2.1 of the traction auxiliary converter through cables, and then connected to the AC input of the rectifiers 1.7 and 2.7 through switches and pre-charging circuits 1.2 and 2.2 respectively .
开关和预充电电路1.2由主开关1.3,预充电开关1.4和预充电电阻器1.5构成。开关和预充电电路1.2由牵引控制器TCU1.16进行控制。预充电的过程是,整流器1.7不启动,预充电开关1.4首先闭合,牵引变流器的输入电压通过预充电电阻器1.5,对牵引变流器的直流支撑电容1.6进行充电。预充电完成后,主接触器1.3闭合,预充电过程结束。The switch and precharge circuit 1.2 consists of a main switch 1.3, a precharge switch 1.4 and a precharge resistor 1.5. The switching and pre-charging circuit 1.2 is controlled by the traction controller TCU1.16. The pre-charging process is that the rectifier 1.7 is not started, the pre-charging switch 1.4 is first closed, and the input voltage of the traction converter charges the DC support capacitor 1.6 of the traction converter through the pre-charging resistor 1.5. After the pre-charging is completed, the main contactor 1.3 is closed, and the pre-charging process ends.
开关和预充电电路2.2的构成与功能与1.2完全一致。The composition and function of the switch and pre-charging circuit 2.2 are exactly the same as those of 1.2.
2、整流器1.7由两部分并联组成,单相整流桥1.8和一个制动斩波桥臂1.9构成。单相整流桥包含四个开关管。制动斩波模块包含两个开关管和一个制动电阻器1.10。2. The rectifier 1.7 is composed of two parts connected in parallel, a single-phase rectifier bridge 1.8 and a brake chopper bridge arm 1.9. The single-phase rectifier bridge contains four switching tubes. The brake chopper module contains two switch tubes and a brake resistor 1.10.
单相整流桥的四个开关管配合工作,对单相交流输入进行整流,得到一个稳定可控的直流电压作为输出。The four switching tubes of the single-phase rectifier bridge work together to rectify the single-phase AC input to obtain a stable and controllable DC voltage as an output.
制动斩波模块的功能是对直流电压进行主动放电。The function of the brake chopper module is to actively discharge the DC voltage.
整流器1.7由控制器ICU 1.14进行控制。控制器ICU 1.14采集输入接口1.1的输入电流,采集直流支撑电容1.6的直流电压,进行运算处理后,控制整流器的单相整流器1.8的四个开关管。同时,控制器ICU 1.14控制制动斩波桥臂1.9的开关管。The rectifier 1.7 is controlled by the controller ICU 1.14. The controller ICU 1.14 collects the input current of the input interface 1.1, collects the DC voltage of the DC support capacitor 1.6, and performs calculation and processing to control the four switching tubes of the single-phase rectifier 1.8 of the rectifier. At the same time, the controller ICU 1.14 controls the switching tube of the braking chopper bridge arm 1.9.
整流器2.7与1.7结构功能完全一致。Rectifier 2.7 has the same structure and function as 1.7.
3、整流器1.7和2.7的直流输出分别连接到直流支撑电容1.6和2.6上,作为各自牵引变流器的直流母线。直流支撑电容1.6和2.6的作用是储能、滤波。3. The DC outputs of the rectifiers 1.7 and 2.7 are respectively connected to the DC supporting capacitors 1.6 and 2.6 as the DC buses of the respective traction converters. The functions of DC support capacitors 1.6 and 2.6 are energy storage and filtering.
4、牵引逆变器1.12和2.12的直流输入分别连接到直流支撑电容1.6和2.6上。其分别进行逆变输出,作为机组的电机输出1.13和2.13。每个牵引逆变器驱动两台并联的电机。4. The DC inputs of the traction inverters 1.12 and 2.12 are respectively connected to the DC support capacitors 1.6 and 2.6. They perform inverter output respectively, and output 1.13 and 2.13 as the motor of the unit. Each traction inverter drives two electric motors connected in parallel.
控制器ICU1.15对输出接口1.13的三相电流和直流支撑电容1.6的电压进行采样,对牵引逆变器1.12的6个开关管进行控制,实现电机控制算法。The controller ICU1.15 samples the three-phase current of the output interface 1.13 and the voltage of the DC support capacitor 1.6, controls the six switching tubes of the traction inverter 1.12, and realizes the motor control algorithm.
控制器ICU2.15对输出接口2.13的三相电流和直流支撑电容2.6的电压进行采样,对牵引逆变器2.12的6个开关管进行控制,实现电机控制算法。The controller ICU2.15 samples the three-phase current of the output interface 2.13 and the voltage of the DC support capacitor 2.6, controls the six switching tubes of the traction inverter 2.12, and realizes the motor control algorithm.
5、牵引控制器TCU1.16通过CAN总线、高速串口、硬线三种手段对控制器ICU1.14和1.15进行控制,包括了发出转矩指令,启动指令、停机指令等。牵引控制器直接控制了开关和预充电电路1.2。牵引控制器协调控制器ICU1.14和1.15,及开关和预充电电路1.2,完成各种功能,如牵引、电制动等等。5. The traction controller TCU1.16 controls the controllers ICU1.14 and 1.15 through CAN bus, high-speed serial port and hard wire, including sending torque commands, start commands, stop commands, etc. The traction controller directly controls the switching and pre-charging circuit 1.2. The traction controller coordinates the controllers ICU1.14 and 1.15, and the switch and pre-charging circuit 1.2 to complete various functions, such as traction, electric braking and so on.
牵引控制器1.16接入MVB网络总线中,接受整车中央控制器的指令,并向其反馈自身状态,同时也通过外部控制接口1对外进行连接。The traction controller 1.16 is connected to the MVB network bus, accepts the instructions of the vehicle central controller, and feeds back its own status to it, and also connects to the outside through the external control interface 1.
牵引控制器TCU2.16与牵引控制器TCU1.16的外部结构和功能完全一致。The external structure and function of traction controller TCU2.16 and traction controller TCU1.16 are exactly the same.
6、直流母线通过直流输出端子1.11和2.11,都连接到辅助变流器单元3的直流切换开关13的输入端子上。6. The DC bus is connected to the input terminal of the DC switch 13 of the auxiliary converter unit 3 through the DC output terminals 1.11 and 2.11.
7、升压斩波单元8可以只采用一个桥臂,也可以采用多个桥臂并联,以提高容量或提高等效开关频率。升压斩波单元8的桥臂中点,通过直流电抗4连接到直流母线13.2的正极上。升压斩波单元8的桥臂负母线直流母线13.2的负极。7. The step-up chopper unit 8 may use only one bridge arm, or multiple bridge arms connected in parallel to increase the capacity or increase the equivalent switching frequency. The midpoint of the bridge arm of the step-up chopper unit 8 is connected to the positive pole of the DC bus 13.2 through the DC reactance 4 . The negative pole of the bridge arm negative bus DC bus 13.2 of the step-up chopper unit 8 .
升压斩波单元8若采用多个桥臂并联时,可以通过交错控制技术,实现更高的等效开关频率,从而减少直流电抗4上的电流谐波,从而减少其体积重量。If the step-up chopper unit 8 is connected in parallel with multiple bridge arms, a higher equivalent switching frequency can be achieved through the interleaved control technology, thereby reducing the current harmonics on the DC reactance 4, thereby reducing its volume and weight.
8、升压斩波单元8的直流输出连接到直流电容10上,然后连接到中频隔离DC/DC变流器12的直流输入上。8. The DC output of the step-up chopper unit 8 is connected to the DC capacitor 10 , and then connected to the DC input of the intermediate frequency isolated DC/DC converter 12 .
9、中频隔离DC/DC变流器12中,逆变器12.1将直流输入的直流电,逆变成中频方波电压。施加到谐振电容器12.2和中频变压器12.3的原边串联形成的支路上。中频整流器12.4的桥臂中点,连接到中频变压器12.3的副边绕组上,将中频的交流电压整流为直流电压,作为中频隔离DC/DC变流器12的输出。9. In the intermediate frequency isolated DC/DC converter 12, the inverter 12.1 inverts the DC input DC power into an intermediate frequency square wave voltage. Applied to the branch formed by the resonant capacitor 12.2 and the primary side of the intermediate frequency transformer 12.3 connected in series. The midpoint of the bridge arm of the intermediate frequency rectifier 12.4 is connected to the secondary winding of the intermediate frequency transformer 12.3, and rectifies the intermediate frequency AC voltage into a DC voltage as the output of the intermediate frequency isolated DC/DC converter 12.
中频变压器12.3的原边漏感和激磁电感,和谐振电容器12.2,通过逆变器12.1的开关频率和两个谐振频率的配合,使得变压器原边逆变电路工作在零电压软开关状态,整流二极管桥12.4工作在零电流软开关状态,在完成电压转换的同时提高了系统效率。The leakage inductance and excitation inductance of the primary side of the intermediate frequency transformer 12.3, and the resonant capacitor 12.2, through the cooperation of the switching frequency of the inverter 12.1 and the two resonant frequencies, make the inverter circuit of the primary side of the transformer work in the zero-voltage soft switching state, and the rectifier diode The bridge 12.4 works in the zero-current soft-switching state, which improves the system efficiency while completing the voltage conversion.
10、中频隔离DC/DC变流器12的输出连接到低压直流支撑电容14上。10. The output of the intermediate frequency isolated DC/DC converter 12 is connected to the low voltage DC support capacitor 14 .
11、低压直流支撑电容14构成了辅助变流器单元的低压直流母线,连接到辅助逆变器5上。辅助逆变器5将直流电压逆变成为三相工频交流电,然后连接到正弦滤波器6。正弦滤波器6由交流电抗器6.1和交流滤波电容器6.2组成。滤波电容器连接到输出接触器16上,然后连接到牵引辅助变流器的输出15,为负载提供380V/50Hz三相交流电。11. The low-voltage DC support capacitor 14 constitutes the low-voltage DC bus of the auxiliary converter unit and is connected to the auxiliary inverter 5 . The auxiliary inverter 5 inverts the DC voltage into a three-phase power frequency AC, which is then connected to the sinusoidal filter 6 . The sinusoidal filter 6 is composed of an AC reactor 6.1 and an AC filter capacitor 6.2. The filter capacitor is connected to the output contactor 16, and then connected to the output 15 of the traction auxiliary converter to provide 380V/50Hz three-phase alternating current for the load.
12、辅助变流器控制器ACU 9通过CAN总线、高速串口、硬线三种手段对控制器ICU7进行控制,包括了发出启动指令、停机指令等。12. Auxiliary converter controller ACU 9 controls the controller ICU7 through CAN bus, high-speed serial port and hard wire, including issuing start and stop commands.
辅助变流器控制器ACU 9直接控制了直流切换开关13和输出接触器16。The auxiliary converter controller ACU 9 directly controls the DC switch 13 and the output contactor 16 .
辅助变流器控制器ACU 9采样了直流电抗4的电流,电容10的电压和电容14的电压,通过算法运算,控制升压斩波单元8的开关管,中频隔离DC/DC变流器12中逆变器12.1的开关管。实现电容14上直流电压的稳定。The auxiliary converter controller ACU 9 samples the current of the DC reactance 4, the voltage of the capacitor 10 and the voltage of the capacitor 14, and controls the switching tube of the step-up chopper unit 8 and the intermediate frequency isolation DC/DC converter 12 through algorithmic operation The switching tube of the middle inverter 12.1. Realize the stability of the DC voltage on the capacitor 14.
辅助变流器控制器9接入MVB网络总线中,接受整车中央控制器的指令,并向其反馈自身状态,同时也通过外部控制接口3对外进行连接。The auxiliary converter controller 9 is connected to the MVB network bus, receives instructions from the vehicle central controller, and feeds back its own status to it, and also connects to the outside through the external control interface 3 .
本发明实施例的牵引辅助变流器所产生的有益效果如下:The beneficial effects produced by the traction auxiliary converter of the embodiment of the present invention are as follows:
1、牵引辅助变流器中集成了两套完全独立的牵引变流器单元和一套辅助变流器单元,集成化程度高;1. Two sets of completely independent traction converter units and a set of auxiliary converter units are integrated in the traction auxiliary converter, with a high degree of integration;
2、两套牵引变流器单元之间主电路完全独立,其中一套牵引变流器发生故障,完全不影响另外一套的工作,冗余性相比直流母线并联的传统方案大大提高;2. The main circuits between the two sets of traction converter units are completely independent. If one set of traction converters fails, the work of the other set will not be affected at all. The redundancy is greatly improved compared with the traditional scheme of DC bus parallel connection;
3、辅助变流器单元通过直流切换开关,可以连接到任意一套牵引变流器的直流电压上,因此任何一套牵引变流器故障,都不影响辅助变流器的工作;3. The auxiliary converter unit can be connected to the DC voltage of any set of traction converters through the DC switch, so the failure of any set of traction converters will not affect the operation of the auxiliary converter;
4、分布式架构的控制器,两套牵引变流器和一套辅助变流器完全独立,冗余性高。且控制器尽可能的集成到功率模块上,减少了控制电缆、模拟信号电缆在箱内的走线,降低了机组复杂程度,利于机组的组装和维护维修。4. The controller of distributed architecture, two sets of traction converters and one set of auxiliary converters are completely independent and have high redundancy. And the controller is integrated into the power module as much as possible, which reduces the routing of control cables and analog signal cables in the box, reduces the complexity of the unit, and facilitates the assembly and maintenance of the unit.
本领域内的技术人员应明白,本发明的实施例可提供为方法、系统、或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present invention may be provided as methods, systems, or computer program products. Accordingly, the present invention can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本发明是参照根据本发明实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.
本发明中应用了具体实施例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been applied to explain the principles and implementation methods of the present invention, and the descriptions of the above examples are only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to this The idea of the invention will have changes in the specific implementation and scope of application. To sum up, the contents of this specification should not be construed as limiting the present invention.
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