CN107081512A - A kind of automatic welding platform of flexible automobile top cover assembly - Google Patents
A kind of automatic welding platform of flexible automobile top cover assembly Download PDFInfo
- Publication number
- CN107081512A CN107081512A CN201710359737.6A CN201710359737A CN107081512A CN 107081512 A CN107081512 A CN 107081512A CN 201710359737 A CN201710359737 A CN 201710359737A CN 107081512 A CN107081512 A CN 107081512A
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- module
- cylinder
- automatic welding
- roof bow
- gutter channel
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- 238000003466 welding Methods 0.000 title claims abstract description 128
- 238000005476 soldering Methods 0.000 claims description 23
- 230000007704 transition Effects 0.000 claims description 15
- 230000001939 inductive effect Effects 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 238000013461 design Methods 0.000 description 21
- 230000033001 locomotion Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010068 moulding (rubber) Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009304 pastoral farming Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
The present invention is applied to automobile top cover automatic welding field, there is provided a kind of automatic welding platform of flexible automobile top cover assembly, the automatic welding platform includes spelling platform bottom plate, it is arranged on the first longeron module for playing fixed roof longeron spelled on platform bottom plate and be arranged on and spell platform bottom plate two ends, second longeron module, 3rd longeron module and the 4th longeron module, it is arranged on and spells on platform bottom plate and be arranged on the first roof bow module for playing fixed roof crossbeam for spelling platform bottom plate both sides, second roof bow module, 3rd roof bow module, 4th roof bow module, 5th roof bow module, 6th roof bow module, 7th roof bow module and the 8th roof bow module.Various top cover can not be carried out while completing the technical problem of welding job using a kind of automatic welding platform by aiming to solve the problem that.
Description
Technical field
The invention belongs to automobile top cover welding field, more particularly to a kind of automatic welding platform of flexible automobile top cover assembly.
Background technology
The welding of top cover assembly part typically can all be placed on one and individually spell platform completion, and platform is spelled we term it top cover point.
The purpose of design that top cover point spells platform is just synthesized the crossbeam on top cover and top cover, support or other smallclothes including stud pin tack welding
One top cover assembly.Because top cover belongs to white body external covering part, area is big, moulding is complicated, is singly to realize a kind of top of vehicle
Cap assembly automatic welding, the design structure for spelling platform is more complicated, to realize the flexible welding of top cover assembly, and platform is spelled to top cover point
Design requirement can be higher, current existing flexible top cover point, which spells platform, following several：
The first is that the top cover assembly of the skylight of same vehicle and non-skylight version is placed on same spelling platform welding, passes through soldering turret electricity
The reasonable Arrangement of cable can realize automatic welding.Due to being same vehicle, the outward appearance of top cover is completely the same except day outside window,
So in addition to the frock of louver portion needs to be designed to changeable mechanism, remaining most positioning tool and soldering turret all may be used
To share.It is the frock improvement on the top cover automatic welding spelling platform of single vehicle.
Second of design structure is by two vehicle top cover reversed arrangements, while pulling open certain distance in height, leading to
Cross the swing for spelling frock clamp on platform and the mode such as slip to realize the flexible welding of two kinds of different automobile types, this point of spelling platform is set
Count structure more complicated, it is impossible to automatic welding is realized, while conveying and buffering of the reversed arrangement of two vehicle top covers to material
It it is also proposed requirements at the higher level.
It is normal commonly used a kind of design structure in the big flexible wires of nearest vehicle body that the third flexible top cover point, which spells platform, and it breaks
The positioning method of various supports is traditionally set in the plane, is changed to spatially set two rotary shafts, by crossbeam localization machine
Structure is installed on the rotary shaft, and the two grades of clamp systems that are located through of gutter channel are realized compression and opened, and realize by plane positioning
To sterically defined transformation, space is taken full advantage of, it may be achieved the flexibility of various top cover.This top cover point spells the flexibility of platform
Can be fine, but due to the excessively compact complexity of structure, it is impossible to arrange soldering turret and cable, it is impossible to realize automatic welding.While by
Flexible switching could be realized using special flat cylinder in this flexible platform requirement, cost also can be very high.
The content of the invention
It is an object of the invention to provide a kind of automatic welding platform of flexible automobile top cover assembly, it is intended to which solution must not be carried out
Various top cover completes the technical problem of welding job using a kind of automatic welding platform simultaneously.
The present invention is achieved in that a kind of automatic welding platform of flexible automobile top cover assembly, the automatic welding platform bag
Spelling platform bottom plate is included, the first longeron mould for playing fixed roof longeron spelled on platform bottom plate and be arranged on and spell platform bottom plate two ends is arranged on
Block, the second longeron module, the 3rd longeron module and the 4th longeron module, are arranged on spelling platform bottom plate and are arranged on spelling platform bottom plate two
The the first roof bow module for playing fixed roof crossbeam of side, the second roof bow module, the 3rd roof bow module, the 4th top
Lid crossbeam module, the 5th roof bow module, the 6th roof bow module, the 7th roof bow module and the 8th roof bow mould
Block, is arranged on and spells on platform bottom plate and be arranged on the first gutter channel module for playing fixed roof gutter channel for spelling platform bottom plate both sides, the
Two gutter channel modules, the 3rd gutter channel module, the 4th gutter channel module, the 5th gutter channel module, the 6th gutter channel module, the 7th
Gutter channel module, the 8th gutter channel module, the 9th gutter channel module and the tenth gutter channel module, are arranged on spelling platform bottom plate and set
Put and spelling the first automatic welding module, the second automatic welding module, the 3rd automatic welding that play top cover automatic welding of platform bottom plate both sides
Module, the 4th automatic welding module, the 5th automatic welding module, the 6th automatic welding module, the 7th automatic welding module and the 8th automatic welding
Module, is arranged on to spell and plays the transformer powered for modules on platform bottom plate, be arranged on the connection transformation spelled on platform bottom plate
Flexible cable between the transition copper bars of device, and connection transition copper bars and modules.
The present invention further technical scheme be：The first longeron module, the second longeron module, the 3rd longeron module and
4th longeron modular structure is identical, and it includes the first fixed seat, is arranged on the first locating piece in the first fixed seat, is arranged on
The first cylinder, the second cylinder and the inductive switch of a positioning block side, are arranged on the connecting rod of the first cylinder and are flexibly connected
First pressure head, the first pressure head middle part is flexibly connected by hinge with first locating piece, is put in the second cylinder
On connecting rod and the second pressure head for being flexibly connected, using cooperatively with first pressure head for the first locating piece top side is arranged on
First briquetting, and the second briquetting used cooperatively with second pressure head of the first locating piece top opposite side is arranged on, it is described
It is provided with first locating piece on the 3rd alignment pin, second briquetting and is provided with the second guide rod, the inductive switch and institute
State the first cylinder and second cylinder electrical connection.
The present invention further technical scheme be：The first roof bow module, the second roof bow module, institute
State the 3rd roof bow module, the 4th roof bow module, the 5th roof bow module, the 6th roof bow
Module, the 7th roof bow module and the 8th roof bow modular structure are identical, and it includes the second fixed seat, set
The first connecting plate in the second fixed seat, is arranged on the 3rd cylinder of the first connecting plate top one side, is arranged on the 3rd gas
On cylinder and the 3rd air cylinder connecting rod of connection the second locating piece, be provided with the first alignment pin on second locating piece, be arranged on the
One connecting plate top another side coordinates the first limited block that the second locating piece is used, and second be arranged on the first connecting plate connects
Fishplate bar, is arranged on the 4th cylinder of the second connecting plate top one side, is arranged on the 4th cylinder and connects the 4th air cylinder connecting rod
The 3rd locating piece, the 3rd locating piece be provided with the second alignment pin, be arranged on the second connecting plate top another side cooperation
The second limited block that 3rd locating piece is used.
The present invention further technical scheme be：The first gutter channel module, the second gutter channel module, described
Three gutter channel modules, the 4th gutter channel module, the 5th gutter channel module, the 6th gutter channel module, described
Seven gutter channel modules, the 8th gutter channel module, the 9th gutter channel module and the tenth gutter channel modular structure phase
Together, it includes the 3rd fixed seat, is arranged on the 3rd connecting plate in the 3rd fixed seat, is arranged on the 5th of the 3rd connecting plate side
Cylinder and the 6th cylinder, are arranged on the 7th cylinder of the 3rd connecting plate opposite side, are arranged on the 5th cylinder and connect the 5th gas
3rd pressure head of cylinder rod, is arranged on the 6th cylinder and connects the 4th pressure head of the 6th air cylinder connecting rod, be arranged on the 7th cylinder
Upper and the 7th air cylinder connecting rod of connection the 3rd briquetting, the 5th locating piece that the pressure head of cooperation the 3rd being arranged on the 3rd briquetting is used
And the 6th locating piece for coordinating the 4th pressure head to use, middle part flexible connection the 3rd connecting plate of the 3rd pressure head,
The middle part of 4th pressure head, which is flexibly connected on the 3rd connecting plate, the 3rd connecting plate, is provided with the 3rd pressure of cooperation
The 3rd limited block that block is used, one end of the 3rd briquetting is provided with the first guide rod.
The present invention further technical scheme be：The first automatic welding module, the second automatic welding module, described
Three automatic welding modules, the 4th automatic welding module, the 5th automatic welding module, the 6th automatic welding module, described
Seven automatic welding modules and the 8th automatic welding modular structure are identical, and it includes the 4th fixed seat, is arranged in the 4th fixed seat
X is to sliding guide rail, the 8th cylinder and coordinates the X that uses of the 8th cylinder to limited block, be arranged on X to the sliding on sliding guide rail
Mounting seat, the connecting rod of the 8th cylinder with it is described sliding mounting seat be connected, be arranged on slide mounting seat on the 9th cylinder and
The Y-direction limited block for coordinating the 9th cylinder to use, is arranged on the 4th connecting plate that the 9th air cylinder connecting rod is connected on the 9th cylinder, sets
The soldering turret base on the 4th connecting plate, is arranged on the tenth cylinder on soldering turret base, is arranged on the tenth cylinder and connects the tenth
The soldering turret of air cylinder connecting rod, is arranged on the fixed mount for coordinating soldering turret to use on soldering turret base.
The present invention further technical scheme be：The automatic welding platform also includes being arranged on spelling platform bottom plate middle part
First rubberizing module, the second rubberizing module, the 3rd rubberizing module and the 4th rubberizing module.
The present invention further technical scheme be：The first rubberizing module, the second rubberizing module, the 3rd patch
Rubber moulding block and the 4th rubberizing modular structure are identical, and it includes the 5th fixed seat, is arranged on the bearing in the 5th fixed seat, if
The 11st cylinder on bearing one side is put, the transition seat of the 11st air cylinder connecting rod is arranged on the 11st cylinder and connects,
And it is arranged on the rubberizing pallet on transition seat.
The beneficial effects of the invention are as follows：Various top cover can be carried out while completing welding using a kind of automatic welding platform
Work, proposes a kind of flexible automatic welding platform design method of brand-new top cover, passes through rational deployment top cover position and design frock
Structure can realize the flexible automation welding that different automobile types top cover point is spelled, and be that the automatic welding design of flexible vehicles other from now on is carried
Supply to use for reference, newly-designed sliding automatic welding is simple in construction, it is allowed in the case that a direction there are minor variations, meet two sides
To motion it is adjustable, it is ensured that the stability of automatic welding, using modularization, the Integrated design of systematization, by gas control, automatically controlled control
Frock motion processed, productive temp is high, can be offered reference to designing and developing for other flexible production lines, rationally using place, leads to
Cross mixed production and save great amount of cost, using the welding design and rubberizing frock of automation, employee can be facilitated to operate, save people
Power cost and raising productive temp, spell platform tool structure simply, regular job, M R are all very convenient, and maintenance cycle is short.
Processing and manufacturing is with low cost, is easy to widely use.
Brief description of the drawings
Fig. 1 is a kind of structure chart of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention；
Fig. 2 is a kind of the first longeron modular structure of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention
Figure；
Fig. 3 is a kind of the first roof bow module of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention
Structure chart；
Fig. 4 is a kind of the first gutter channel module knot of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention
Composition；
Fig. 5 is a kind of the first automatic welding module knot of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention
Composition；
Fig. 6 is a kind of the first rubberizing modular structure of the automatic welding platform of flexible automobile top cover assembly provided in an embodiment of the present invention
Figure.
Embodiment
Reference：1- spells the longeron module 5- of platform bottom plate 2- the first longeron module 3- the second longeron modules 4- the 3rd the
The roof bow module 9- the 4th of four longeron module 6- the first roof bow module 7- the second roof bow modules 8- the 3rd are pushed up
The roof bow module 13- of the 6th roof bow module 12- of lid crossbeam module the 5th roof bow module 11- of 10- the 7th
The gutter channel module 17- the 4th of eight roof bow module 14- the first gutter channel module 15- the second gutter channel modules 16- the 3rd
The flowing water of the 6th the 7th gutter channel module 21- of gutter channel module 20- of gutter channel module the 5th gutter channel module 19- of 18- the 8th
Gutter channel module 24- the first automatic welding module 25- the second automatic welding moulds of the 9th gutter channel module 23- of channel mould block 22- the tenth
The automatic welding modules of the 4th the 5th automatic welding module 29- of automatic welding module 28- of the 3rd automatic welding module 27- of block 26- the 6th
The automatic welding module 32- transformer 33- transition copper bars 34- flexible cables 35- first of the 7th automatic welding module 31- of 30- the 8th are pasted
Rubberizing module the first fixed seats of the 39- 40- first of the 3rd rubberizing module 38- of rubber moulding block 36- the second rubberizing module 37- the 4th
Locating piece 41- the first cylinder 42- the second cylinder 43- inductive switches 44- the first pressure head the second pressure heads of 45- 46- first is pressed
Alignment pin 49- the second guide rod 50- the second fixed seat the first connecting plates of the 51- 52- of the second briquettings of block 47- 48- the 3rd
The cylinders of three cylinder 53- the second locating piece 54- the first alignment pin 55- the first limited block the second connecting plates of 56- 57- the 4th
The connecting plate 63- the 5th of the 3rd the 3rd fixed seat 62- of locating piece 59- the second alignment pin 60- the second limited block 61- of 58- the 3rd
The briquetting 69- the 5th of the 6th the 3rd the 4th pressure head 68- of pressure head 67- of cylinder the 7th cylinder 66- of 65- of cylinder 64- the 3rd are positioned
The fixed seat 74-X of the 3rd the first guide rods of limited block 72- 73- of the 6th locating piece 71- of block 70- the 4th to sliding guide rail 75-
8th cylinder 76-X slides the cylinder 79-Y of mounting seat 78- the 9th to the connecting plates of limited block 80- the 4th to limited block 77-
The cylinders of the tenth the 5th fixed seat 86- bearings 87- of cylinder 83- soldering turret 84- fixed mounts 85- of 81- soldering turret bases 82- the 11st
88- transition seat 89- rubberizing pallets
Fig. 1-6 shows a kind of automatic welding platform for flexible automobile top cover assembly that the present invention is provided, the automatic welding platform bag
Spelling platform bottom plate 1 is included, is arranged on to spell on platform bottom plate 1 and be arranged on and spells playing for the two ends of platform bottom plate 1 and the first of fixed roof longeron indulge
Beam module 2, the second longeron module 3, the 3rd longeron module 4 and the 4th longeron module 5, are arranged on spelling platform bottom plate 1 and are arranged on
The the first roof bow module 6, the second roof bow module 7, the 3rd top cover that play fixed roof crossbeam for spelling the both sides of platform bottom plate 1 are horizontal
Beam module 8, the 4th roof bow module 9, the 5th roof bow module 10, the 6th roof bow module 11, the 7th roof bow
The roof bow module 13 of module 12 and the 8th, is arranged on the fixed roof spelled on platform bottom plate 1 and be arranged on and spell the both sides of platform bottom plate 1
First gutter channel module 14 of gutter channel, the second gutter channel module 15, the 3rd gutter channel module 16, the 4th gutter channel module 17,
5th gutter channel module 18, the 6th gutter channel module 19, the 7th gutter channel module 20, the 8th gutter channel module 21, the 9th flowing water
The gutter channel module 23 of channel mould block 22 and the tenth, be arranged on spell on platform bottom plate 1 and be arranged on spell the both sides of platform bottom plate 1 play top cover from
First automatic welding module 24 of dynamic welding, the second automatic welding module 25, the 3rd automatic welding module 26, the 4th automatic welding module 27,
5th automatic welding module 28, the 6th automatic welding module 29, the 7th automatic welding module 30 and the 8th automatic welding module 31, are arranged on spelling
The transformer 32 powered for modules is played on platform bottom plate 1, the transition for the connection transformer 32 spelled on platform bottom plate 1 is arranged on
Flexible cable 34 between copper bar 33, and connection transition copper bars 33 and modules.Existing top cover point spelling platform can be realized single
Grazing condition or single vehicle top cover automatic welding, but can not realize that both are compatible.It is soft with developing rapidly for modern automobile industry
Propertyization and the demand of automation are of equal importance.Therefore, the automatic welding platform of newly-designed flexible automobile top cover assembly is exactly in original
There is a kind of vehicle top cover（Vehicle A）On the basis of automatic welding, another vehicle (vehicle B) is imported, by analyzing two top cover assemblies
The outward appearance and design feature in type face, are designed by modularization and integrated tool structure, make every effort to spell on platform in a top cover point
Realize the top cover assembly automatic welding of two kinds of different automobile types.
The characteristics of two vehicles are imported into UG digital-to-analogues, two vehicle top cover of analysis by automobile absolute coordinate first, finds theirs
Apparent size is substantially close, can be complete by the spelling platform bottom plate for designing 2500 mm × wide 1200 mm × high 400 mm one long
The full top cover of envelope two, the height by top cover assembly apart from ground is set to 900 mm, facilitates the horizontal stroke on manually installed top cover and top cover
Beam.
If designing frock clamp and automatic welding by the automobile absolute coordinate of two top covers, flexible conllinear difficulty is realized
It is very big, because all there is larger deviation in tri- directions of X, Y, Z in two top covers.One of difficult point of the design be exactly from how from
Two top cover assembly external appearance characteristics and respective internal structure consider, so that it is determined that work of two top cover assemblies on platform is spelled
Position.Top cover A is placed on its automobile coordinate absolute position, and top cover B is moved on to relative position.
The first longeron module 2, the second longeron module 3, the 3rd longeron module 4 and the structure of the 4th longeron module 5 are identical,
It includes the first fixed seat 39, is arranged on the first locating piece 40 in the first fixed seat 39, is arranged on the side of the first locating piece 40
The first cylinder 41, the second cylinder 42 and inductive switch 43, first for being arranged on the connecting rod of the first cylinder 41 and being flexibly connected
Pressure head 44, the middle part of the first pressure head 44 is flexibly connected by hinge with first locating piece 40, is put in the second cylinder
It is being arranged on the top side of the first locating piece 40 with first pressure head 44 on 42 connecting rod and the second pressure head 45 for being flexibly connected
The first briquetting 46 used cooperatively, and it is arranged on being used cooperatively with second pressure head 45 for the top opposite side of the first locating piece 40
The second briquetting 47, be provided with the 3rd alignment pin 48, second briquetting 47 on first locating piece 40 and be provided with second
Guide rod 49, the inductive switch 43 is electrically connected with first cylinder 41 and second cylinder 42.Pass through reasonable Arrangement two
The alignment pin 48 of two vehicle top cover the 3rd, can be made fixed simple mechanism and non-interference by the placement location of vehicle top cover,
The first pressure head 44 is opened sufficiently large angle by linkage, vehicle A lifting can be avoided, while noticing that configuration is automatically controlled
Inductive switch 43 recognize different automobile types.Symmetrical totally two sets of this longeron module.
The first roof bow module 6, the second roof bow module 7, the 3rd roof bow module 8, institute
State the 4th roof bow module 9, the 5th roof bow module 10, the 6th roof bow module 11, the 7th top
Lid crossbeam module 12 and the structure of the 8th roof bow module 13 are identical, and it includes the second fixed seat 50, are arranged on second and consolidate
The first connecting plate 51 in reservation 50, is arranged on the 3rd cylinder 52 of the top one side of the first connecting plate 51, is arranged on the 3rd gas
On cylinder 52 and the connection connecting rod of the 3rd cylinder 52 the second locating piece 53, be provided with the first alignment pin on second locating piece 53
53, it is arranged on the top another side of the first connecting plate 51 and coordinates the first limited block 55 for using of the second locating piece 53, is arranged on the
The second connecting plate 56 on one connecting plate 51, is arranged on the 4th cylinder 57 of the top one side of the second connecting plate 56, is arranged on
On four cylinders 57 and connection the connecting rod of the 4th cylinder 57 the 3rd locating piece 58, the 3rd locating piece 58 be provided with the second alignment pin
59, it is arranged on the second limited block 60 that the top another side of the second connecting plate 56 coordinates the 3rd locating piece 58 to use.Roof bow
Positioning using the welding of the corresponding top cover assembly B of the 3rd cylinder 52 back timber, it controls second locating piece 53 and the first alignment pin
54 motion, the welding of the corresponding top cover assembly A of the 4th cylinder 57 back timber, its 3rd locating piece 58 of correspondence and the second alignment pin 59
Motion.When be welded top cover assembly B when, the 3rd cylinder 52 is ventilated, and the second locating piece 53 and the first alignment pin 54 rise, the 4th gas
The stuffiness of cylinder 57, corresponding 3rd locating piece 58 and the second alignment pin 59 decline, can be with welding equipment B crossbeam.When the top cover that is welded is total
During into A, the motion of the 3rd cylinder 52 and the 4th cylinder 57 is in turn.3rd cylinder 52 and the 4th cylinder 57 are realized by gas control
Flexible switching is realized in relative motion, and the corresponding limited block 60 of first limited block 55 and second is the movement travel for controlling cylinder,
Avoid interfering between frock and frock and frock and part.
The first gutter channel module 14, the second gutter channel module 15, the 3rd gutter channel module 16, described
Four gutter channel modules 17, the 5th gutter channel module 18, the 6th gutter channel module 19, the 7th gutter channel module
20th, the 8th gutter channel module 21, the 9th gutter channel module 22 and the structure of the tenth gutter channel module 23 are identical, its
Including the 3rd fixed seat 61, the 3rd connecting plate 62 in the 3rd fixed seat 61 is arranged on, the side of the 3rd connecting plate 62 is arranged on
5th cylinder 63 and the 6th cylinder 64, are arranged on the 7th cylinder 65 of the opposite side of the 3rd connecting plate 62, are arranged on the 5th cylinder 63
Upper and the connection connecting rod of the 5th cylinder 63 the 3rd pressure head 66, be arranged on the 6th cylinder 64 and the connection connecting rod of the 6th cylinder 64 the
Four pressure heads 67, are arranged on the 7th cylinder 65 and connect the 3rd briquetting 66 of the connecting rod of the 7th cylinder 65, be arranged on the 3rd briquetting 68
On the 5th locating piece 69 that uses of the pressure head 66 of cooperation the 3rd and the 6th locating piece 70 that coordinates the 4th pressure head 67 to use, described the
The middle part of three pressure heads 66 is flexibly connected the 3rd connecting plate 62, and the middle part of the 4th pressure head 67 is flexibly connected institute
The 3rd limited block 71 for being provided with the 3rd connecting plate 62, the 3rd connecting plate 62 and coordinating the 3rd briquetting 68 to use is stated, it is described
One end of 3rd briquetting 68 is provided with the first guide rod 72.The positioning of top cover gutter channel needs the 5th locating piece 69 of bottom,
3rd limited block 71 of six locating pieces 70 and the 3rd pressure head 66 on top, the 4th pressure head 67 and Y-direction.Pass through the 3rd fixed seat 61
The 3rd pressure head 66, the and of the 4th pressure head 67 are connected with the 3rd connecting plate 62 and the 5th cylinder 63, the 6th cylinder 64 and the 7th cylinder 65
5th locating piece 69, the 6th locating piece 70, during positioning model B working condition, the 6th cylinder 64 drives the 4th pressure head 67 to open,
5th cylinder 63 drives the 3rd pressure head 66 compression top cover B gutter channel, and the 7th cylinder 65 control the 3rd limited block 71 and first is led
Top cover B Y-direction is limited to bar 72.When being switched to vehicle A, the 6th cylinder 64 closes folder, and the 4th pressure head 67 compresses top cover A type
Face, the 5th cylinder 63 is opened, and the 7th cylinder 65 is moved, and the 3rd limited block 71 and the first guide rod 72 are moved to the Y for limiting top cover A
To position.Other positioning tools of roof side surface current tank also carry out modularization and Integration Design using similar means, press
CDLS sizings requirement, this spells platform one side and has five sets of similar gutter channel modules, symmetrical totally ten sets.
The first automatic welding module 24, the second automatic welding module 25, the 3rd automatic welding module 26, described
Four automatic welding modules 27, the 5th automatic welding module 28, the 6th automatic welding module 29, the 7th automatic welding module 30
And the structure of the 8th automatic welding module 31 is identical, it includes the 4th fixed seat 73, is arranged on X in the 4th fixed seat 73 to cunning
Move guide rail 74, the 8th cylinder 75 and coordinate the X that uses of the 8th cylinder 75 to limited block 76, be arranged on X on sliding guide rail 74
Mounting seat 77 is slid, the connecting rod of the 8th cylinder 75 is connected with the sliding mounting seat 77, is arranged in sliding mounting seat 77
The 9th cylinder 78 and coordinate the Y-direction limited block 79 that uses of the 9th cylinder 78, be arranged on the 9th cylinder of connection on the 9th cylinder 78
4th connecting plate 80 of 78 connecting rods, is arranged on soldering turret base 81 on the 4th connecting plate 80, is arranged on the on soldering turret base 81 the tenth
Cylinder 82, is arranged on the tenth cylinder 82 and connects the soldering turret 83 of the connecting rod of the tenth cylinder 82, is arranged on soldering turret base 81 and coordinates
The fixed mount 84 that soldering turret is used.By the 8th cylinder 75 drive sliding mounting seat 77 slide can be achieved soldering turret X to sliding, pass through
9th cylinder 78 realizes the sliding of soldering turret Y-direction, while being the bond pad locations for ensureing soldering turret, need to add Y-direction limited block 79 and adjustment
Pad controls X to the position with Y-direction, it is to avoid edge bead.This spells platform and has eight sets of automatic welding modules.
The automatic welding platform also includes being arranged on the first rubberizing module 35 for spelling platform bottom plate middle part, the second rubberizing mould
Block 36, the 3rd rubberizing module 37 and the 4th rubberizing module 38.
The first rubberizing module 35, the second rubberizing module 36, the 3rd rubberizing module 37 and the 4th patch
The structure of rubber moulding block 38 is identical, and it includes the 5th fixed seat 85, is arranged on the bearing 86 in the 5th fixed seat 85, is arranged on bearing 86
The 11st cylinder 87 on one side, is arranged on the 11st cylinder 87 and connects the transition seat 88 of the connecting rod of the 11st cylinder 87,
And it is arranged on the rubberizing pallet 89 on transition seat 88.Top cover assembly is mainly the welding of top cover and crossbeam, in addition, and top cover is total
Top cover point can be also arranged into sometimes into upper other smallclothes to spell platform to complete.There are four pieces of dampings on such as vehicle A top cover assembly
Glue needs to paste, and is that we devise automatic rubberizing pallet 89 this.First glue is placed on rubberizing pallet 89 before employee's caving lid,
Then put down top cover, top cover both sides module is clamped, the 11st cylinder 87 by the jack-up of rubberizing pallet 89, glue on rubberizing pallet 89 from
It is dynamic to paste on top cover.Four, the periphery adjusting screw that rubberizing pallet 89 is connected with transition seat 88 can ensure the overall jack-up of pallet
The stability of proper height, in addition four fixing screws guarantee pallets.This spells totally four sets of rubberizing frocks on platform.
Module positioning is the basis for ensureing part quality, fixed according to coordinate of two top cover assemblies on platform is spelled and CDLS sizes
Position is required, is used modularization and integrated design concept to top cover front portion, rear portion, side and roof bow respectively, is protected as far as possible
Demonstrate,prove the global consistency and usability of frock.
The principle of arrangement is to allow two cap height directions to be consistent substantially, facilitates automatic welding to design；Width is relative
It is symmetrical to spell platform center line；Length direction allows two roof bows and damping rubber position relative misalignment, soft so as to positioning tool
Property design can carry out various top cover while completing welding job using a kind of automatic welding platform, propose a kind of brand-new top
The flexible automatic welding platform design method of lid, different automobile types top can be realized by rational deployment top cover position and design tool structure
The flexible automation welding that lid point is spelled, reference, newly-designed sliding are provided for the automatic welding design of flexible vehicles other from now on
Automatic welding is simple in construction, it is allowed to which in the case that there are minor variations in a direction, the motion for meeting both direction is adjustable, it is ensured that automatic
The stability of welding, using modularization, the Integrated design of systematization, by gas control, it is automatically controlled control frock to move, productive temp
Height, can offer reference to designing and developing for other flexible production lines, rationally using place, by mixed production save it is a large amount of into
This, using the welding design and rubberizing frock of automation, can facilitate employee to operate, and save human cost and improve production section
Clap, spell platform tool structure simply, regular job, M R are all very convenient, and maintenance cycle is short.Processing and manufacturing is with low cost,
It is easy to widely use.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (7)
1. a kind of automatic welding platform of flexible automobile top cover assembly, it is characterised in that the automatic welding platform includes spelling platform bottom plate,
It is arranged on and spells on platform bottom plate and be arranged on the first longeron module for playing fixed roof longeron for spelling platform bottom plate two ends, the second longeron
Module, the 3rd longeron module and the 4th longeron module, are arranged on and spell on platform bottom plate and be arranged on the fixation for spelling platform bottom plate both sides
First roof bow module of roof bow, the second roof bow module, the 3rd roof bow module, the 4th roof bow mould
Block, the 5th roof bow module, the 6th roof bow module, the 7th roof bow module and the 8th roof bow module, are set
On platform bottom plate is spelled and it is arranged on the first gutter channel module for playing fixed roof gutter channel for spelling platform bottom plate both sides, the second gutter channel
Module, the 3rd gutter channel module, the 4th gutter channel module, the 5th gutter channel module, the 6th gutter channel module, the 7th flowing water channel mould
Block, the 8th gutter channel module, the 9th gutter channel module and the tenth gutter channel module, are arranged on spelling platform bottom plate and are arranged on spelling platform
The the first automatic welding modules for playing top cover automatic welding of bottom plate both sides, the second automatic welding module, the 3rd automatic welding module, the 4th
Automatic welding module, the 5th automatic welding module, the 6th automatic welding module, the 7th automatic welding module and the 8th automatic welding module, are set
The transformer that playing on platform bottom plate is spelled is powered for modules, is arranged on the transition copper for the connection transformer spelled on platform bottom plate
Flexible cable between row, and connection transition copper bars and modules.
2. automatic welding platform according to claim 1, it is characterised in that the first longeron module, the second longeron module,
3rd longeron module and the 4th longeron modular structure are identical, and it includes the first fixed seat, are arranged on first in the first fixed seat
Locating piece, is arranged on the first cylinder, the second cylinder and inductive switch of the first locating piece side, is arranged on the connecting rod of the first cylinder
The first pressure head that is upper and being flexibly connected, the first pressure head middle part is flexibly connected by hinge with first locating piece,
The second pressure head put on the connecting rod of the second cylinder and be flexibly connected, be arranged on the first locating piece top side with described first
The first briquetting that pressure head is used cooperatively, and it is arranged on using cooperatively with second pressure head for the first locating piece top opposite side
It is provided with second briquetting, first locating piece on the 3rd alignment pin, second briquetting and is provided with the second guide rod, it is described
Inductive switch is electrically connected with first cylinder and second cylinder.
3. automatic welding platform according to claim 2, it is characterised in that the first roof bow module, described second
Roof bow module, the 3rd roof bow module, the 4th roof bow module, the 5th roof bow module,
The 6th roof bow module, the 7th roof bow module and the 8th roof bow modular structure are identical, and it is wrapped
The second fixed seat is included, the first connecting plate in the second fixed seat is arranged on, the 3rd of the first connecting plate top one side is arranged on
Cylinder, be arranged on the 3rd cylinder and the 3rd air cylinder connecting rod of connection the second locating piece, the is provided with second locating piece
One alignment pin, is arranged on the first connecting plate top another side and coordinates the first limited block for using of the second locating piece, is arranged on the
The second connecting plate on one connecting plate, is arranged on the 4th cylinder of the second connecting plate top one side, is arranged on the 4th cylinder
And the 3rd locating piece of the 4th air cylinder connecting rod is connected, the 3rd locating piece is provided with the second alignment pin, is arranged on the second connection
Plate top another side coordinates the second limited block that the 3rd locating piece is used.
4. automatic welding platform according to claim 3, it is characterised in that the first gutter channel module, the second
Tank module, the 3rd gutter channel module, the 4th gutter channel module, the 5th gutter channel module, the 6th stream
Tank module, the 7th gutter channel module, the 8th gutter channel module, the 9th gutter channel module and the tenth stream
Tank modular structure is identical, and it includes the 3rd fixed seat, is arranged on the 3rd connecting plate in the 3rd fixed seat, is arranged on the 3rd company
5th cylinder of fishplate bar side and the 6th cylinder, are arranged on the 7th cylinder of the 3rd connecting plate opposite side, are arranged on the 5th cylinder
Upper and the 5th air cylinder connecting rod of connection the 3rd pressure head, is arranged on the 6th cylinder and connects the 4th pressure head of the 6th air cylinder connecting rod,
The 3rd briquetting of the 7th air cylinder connecting rod is arranged on the 7th cylinder and connects, the pressure head of cooperation the 3rd being arranged on the 3rd briquetting makes
5th locating piece and the 6th locating piece for coordinating the 4th pressure head to use, the middle part of the 3rd pressure head is flexibly connected institute
The 3rd connecting plate is stated, the middle part of the 4th pressure head, which is flexibly connected on the 3rd connecting plate, the 3rd connecting plate, to be set
The 3rd limited block for coordinating the 3rd briquetting to use is equipped with, one end of the 3rd briquetting is provided with the first guide rod.
5. automatic welding platform according to claim 4, it is characterised in that the first automatic welding module, described second are certainly
Dynamic weldering module, the 3rd automatic welding module, the 4th automatic welding module, the 5th automatic welding module, the described 6th are certainly
Dynamic weldering module, the 7th automatic welding module and the 8th automatic welding modular structure are identical, and it includes the 4th fixed seat, sets
The X that X in the 4th fixed seat is used to sliding guide rail, the 8th cylinder and the 8th cylinder of cooperation is arranged on X to cunning to limited block
The sliding mounting seat moved on guide rail, the connecting rod of the 8th cylinder is connected with the sliding mounting seat, is arranged on sliding mounting seat
On the 9th cylinder and coordinate the Y-direction limited block that uses of the 9th cylinder, be arranged on the 9th cylinder and connect the 9th air cylinder connecting rod
4th connecting plate, is arranged on soldering turret base on the 4th connecting plate, is arranged on the tenth cylinder on soldering turret base, is arranged on the tenth gas
On cylinder and the tenth air cylinder connecting rod of connection soldering turret, be arranged on soldering turret base and coordinate the fixed mount that uses of soldering turret.
6. automatic welding platform according to claim 5, it is characterised in that the automatic welding platform also includes being arranged on spelling platform
First rubberizing module of bottom plate middle part, the second rubberizing module, the 3rd rubberizing module and.
7. automatic welding platform according to claim 6, it is characterised in that the first rubberizing module, second rubberizing
Module, the 3rd rubberizing module and the 4th rubberizing modular structure are identical, and it includes the 5th fixed seat, are arranged on the 5th and consolidate
Bearing in reservation, is arranged on the 11st cylinder on bearing one side, is arranged on the 11st cylinder and connects the 11st gas
The transition seat of cylinder rod, and the rubberizing pallet being arranged on transition seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710359737.6A CN107081512A (en) | 2017-05-20 | 2017-05-20 | A kind of automatic welding platform of flexible automobile top cover assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710359737.6A CN107081512A (en) | 2017-05-20 | 2017-05-20 | A kind of automatic welding platform of flexible automobile top cover assembly |
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| Publication Number | Publication Date |
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| CN107081512A true CN107081512A (en) | 2017-08-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710359737.6A Pending CN107081512A (en) | 2017-05-20 | 2017-05-20 | A kind of automatic welding platform of flexible automobile top cover assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108568586A (en) * | 2018-06-09 | 2018-09-25 | 芜湖德恒汽车装备有限公司 | A kind of automobile roof soldering cramping apparatus |
| CN108787932A (en) * | 2018-09-04 | 2018-11-13 | 上汽通用五菱汽车股份有限公司 | A kind of flexible feeding platform on door closure rolling island |
| CN110052745A (en) * | 2019-03-18 | 2019-07-26 | 一汽轿车股份有限公司 | A kind of trial-production method of the platform transformation vehicle on volume production transfer matic |
| CN114951939A (en) * | 2022-06-28 | 2022-08-30 | 东风汽车股份有限公司 | Automatic welding clamp sliding table switching structure suitable for multiple vehicle types |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568586A (en) * | 2018-06-09 | 2018-09-25 | 芜湖德恒汽车装备有限公司 | A kind of automobile roof soldering cramping apparatus |
| CN108787932A (en) * | 2018-09-04 | 2018-11-13 | 上汽通用五菱汽车股份有限公司 | A kind of flexible feeding platform on door closure rolling island |
| CN108787932B (en) * | 2018-09-04 | 2024-03-15 | 上汽通用五菱汽车股份有限公司 | Flexible feeding table of door cover edging island |
| CN110052745A (en) * | 2019-03-18 | 2019-07-26 | 一汽轿车股份有限公司 | A kind of trial-production method of the platform transformation vehicle on volume production transfer matic |
| CN114951939A (en) * | 2022-06-28 | 2022-08-30 | 东风汽车股份有限公司 | Automatic welding clamp sliding table switching structure suitable for multiple vehicle types |
| CN114951939B (en) * | 2022-06-28 | 2023-08-29 | 东风汽车股份有限公司 | Automatic welding tongs sliding table switching structure suitable for multiple vehicle types |
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Application publication date: 20170822 |