CN107055347B - A kind of Tower crane disassembly structures and methods of high-rise installation - Google Patents

A kind of Tower crane disassembly structures and methods of high-rise installation Download PDF

Info

Publication number
CN107055347B
CN107055347B CN201710365286.7A CN201710365286A CN107055347B CN 107055347 B CN107055347 B CN 107055347B CN 201710365286 A CN201710365286 A CN 201710365286A CN 107055347 B CN107055347 B CN 107055347B
Authority
CN
China
Prior art keywords
crane
roof
tower
building
tower crane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710365286.7A
Other languages
Chinese (zh)
Other versions
CN107055347A (en
Inventor
庄爱军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710365286.7A priority Critical patent/CN107055347B/en
Publication of CN107055347A publication Critical patent/CN107055347A/en
Application granted granted Critical
Publication of CN107055347B publication Critical patent/CN107055347B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/16Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs supported by columns, e.g. towers having their lower end mounted for slewing movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明公开一种高层安装的塔吊拆卸结构和方法,通过在高层建筑的任意楼层的外部采用悬挑钢梁结构固定塔吊以及屋面吊,安装结构新颖,克服了“人”字型高层建筑从楼顶处没办法安装塔吊以及屋面吊结构的缺陷,选择从需要进行建筑操作的楼层通过安装悬挑钢梁的方式安装固定塔吊以及屋面吊,塔吊完成作业后,通过屋面吊进行拆卸,固定方式简单,新颖,且可以安装在任意楼层的外侧,安装灵活性强,特别是对于已经完成主体结构的建筑物的修葺以及外部设备的安装,无需从地面安装塔吊和屋面吊,大大节省了塔吊和屋面吊的安装成本以及操作成本。

The invention discloses a tower crane disassembly structure and method for high-rise installation. By adopting a cantilevered steel beam structure outside any floor of a high-rise building to fix the tower crane and the roof crane, the installation structure is novel, and the "herringbone"-shaped high-rise building is overcome. There is no way to install tower cranes and roof cranes at the top due to structural defects. Choose to install and fix tower cranes and roof cranes by installing cantilevered steel beams from the floor where construction operations are required. After the tower crane completes its work, it can be disassembled by roof cranes. The fixing method is simple. , novel, and can be installed on the outside of any floor, with strong installation flexibility, especially for the repair of buildings whose main structure has been completed and the installation of external equipment, there is no need to install tower cranes and roof cranes from the ground, which greatly saves tower cranes and roofs Crane installation and operating costs.

Description

一种高层安装的塔吊拆卸结构和方法A tower crane dismantling structure and method for high-rise installation

技术领域technical field

本发明涉及建筑施工技术领域,尤其涉及一种安装在中间楼层的塔吊的拆卸方式。The invention relates to the technical field of building construction, in particular to a dismantling method of a tower crane installed on an intermediate floor.

背景技术Background technique

塔吊是建筑工地上最常用的一种起重设备又名“塔式起重机”,以一节一节的接长(高)(简称“标准节”),用来吊施工用的钢筋、木楞、混凝土、钢管等施工的原材料。塔吊是工地上一种必不可少的设备。Tower crane is the most commonly used lifting equipment on construction sites, also known as "tower crane". , concrete, steel pipe and other construction raw materials. Tower crane is an indispensable equipment on the construction site.

现有的建筑中,为了节约地面的占地面积,更好地利用空间,通常会把把建筑物建得很高,且为了美观,外墙体,都会安装玻璃,通常安装玻璃的方法,是在室内在外安装,而对于屋顶位置安装玻璃,特别是“人”字型结构的屋顶,一般是采用塔吊的方式进行安装,采用这种方式,必须是与建筑主体建设同步,且塔吊一般都是安装在地面基础承台上,通过地脚螺丝预埋形式固定,再原标准高度上增加标准节和附着装置,由于体积庞大,重量重,如果从地面安装至超高层顶部,需要安装很多标准节和附着架,若进行小范围的建筑工程时,从地面安装塔吊,会浪费很多人力物力和财力,费时费力,且对于一些已经建好了建筑主体,且屋顶不能安装塔吊及屋面吊的结构,若要进行高楼层的施工,需要从地面开始搭建塔吊基础,极为不方便,当需要拆卸塔吊的时候,可能需要借助另一座高楼搭建屋面吊,极为不方便。In the existing buildings, in order to save the ground area and make better use of the space, the building is usually built very high, and for the sake of beauty, the outer wall will be installed with glass. Usually, the method of installing glass is It is installed indoors and outdoors. For the installation of glass on the roof, especially the roof of the "herringbone" structure, it is generally installed by tower crane. This method must be synchronized with the construction of the main body of the building, and the tower crane is generally used. Installed on the foundation cap of the ground, fixed by pre-embedded anchor screws, and then added standard sections and attachment devices to the original standard height, due to the large size and heavy weight, if it is installed from the ground to the top of a super high-rise, many standard sections need to be installed And attachment frame, if a small-scale construction project is carried out, installing a tower crane from the ground will waste a lot of manpower, material and financial resources, time-consuming and labor-intensive, and for some structures that have already built the main body of the building, and the roof cannot be installed with tower cranes and roof cranes, If you want to carry out high-rise construction, you need to build the foundation of the tower crane from the ground, which is extremely inconvenient. When the tower crane needs to be dismantled, you may need to use another high-rise building to build a roof crane, which is extremely inconvenient.

发明内容Contents of the invention

针对上述技术中存在的不足之处,本发明提供一种可以安装在高层建筑中任意一层楼层外侧的塔吊拆卸结构,以及对塔吊的拆卸方法,主要还是针对高层建筑且楼顶呈“人”字型结构的建筑的玻璃安装,无需从地面安装塔吊和屋面吊,大大节省了拆卸成本。In view of the deficiencies in the above-mentioned technologies, the present invention provides a tower crane disassembly structure that can be installed on the outside of any floor in a high-rise building, and a dismantling method for the tower crane, mainly for high-rise buildings with a "human" roof. The glass installation of the font-shaped building does not need to install tower cranes and roof cranes from the ground, which greatly saves the cost of disassembly.

为了达到上述目的,本发明一种高层安装的塔吊的拆卸结构,所述塔吊的基础钢梁安装在高层的楼层之间,屋面吊也安装在高层楼层之间,且屋面吊的基础结构采用悬挑钢梁结构,所述悬挑钢梁包括上箱型梁、下箱型梁、斜撑杆、H型钢和紧固装置,所述上箱型梁从建筑的核心位置向建筑的边缘延伸出去至建筑墙体外侧,所述下箱型梁从建筑的核心位置向建筑的边缘延伸,所述上箱型梁与建筑的边缘位置与下箱型梁与建筑的边缘位置通过紧固装置固定有H型钢,所述上箱型梁的延伸段的端点与下箱型梁与建筑的边缘之间连接有斜撑杆,所述上箱型梁与下箱型梁都设置有两个,且两个上箱型梁在水平面上平行设置,所述两个上箱型梁与下箱型梁在竖直方向平行设置,且两个上箱型梁之间还固定有一块钢筋板,所述屋面吊底座的四个支腿安装在两个上箱型梁的延伸段上。In order to achieve the above object, the present invention provides a dismantling structure of a tower crane installed in a high-rise. A steel girder structure, the cantilevered steel girder includes an upper box girder, a lower box girder, a diagonal brace, H-shaped steel and a fastening device, and the upper box girder extends from the core of the building to the edge of the building To the outside of the building wall, the lower box girder extends from the core position of the building to the edge of the building, and the edge position of the upper box girder and the building and the edge position of the lower box girder and the building are fixed by fastening devices. H-shaped steel, the end point of the extension section of the upper box girder and the edge of the lower box girder and the building are connected with a diagonal brace, two of the upper box girder and the lower box girder are provided, and the two The two upper box girders are arranged in parallel on the horizontal plane, the two upper box girders and the lower box girders are arranged in parallel in the vertical direction, and a reinforced plate is fixed between the two upper box girders, and the roof The four legs of the suspension base are installed on the extensions of the two upper box girders.

其中,所述紧固装置包括U型抱箍、第一螺栓固定结构和第二螺栓固定结构,所述上箱型梁与建筑物的连接方式为第一螺栓固定结构和第二螺栓固定结构,所述下箱型梁与建筑物的连接方式为U型抱箍,所述U型抱箍通过高强螺栓以及后压板将下箱型梁与建筑物固定,所述第一螺栓固定结构通过将上压板放置在上箱型梁上方,下压板放置在建筑物混凝土主体结构的下方,二者之间通过高强螺栓穿透混凝土主体结构以及上压板和下压板将上箱型梁固定,其中,上箱型梁内设置有增强支撑能力的肋板,所述上箱型梁与混凝土主体结构之间还夹持有垫脚板,所述上箱型梁延伸出建筑物,且与建筑物组成的夹角位置,还设置有防后退装置,所述第二螺栓固定结构的上压板放置在上箱型梁的上方,下压板放置在混凝土主体结构下方,垫脚板夹持在上箱型梁和混凝土主体结构之间,高强螺栓穿透上压板和下压板将上箱型梁固定住,在上箱型梁的后方,设置有加强筋。Wherein, the fastening device includes a U-shaped hoop, a first bolt-fixed structure and a second bolt-fixed structure, and the connection mode between the upper box girder and the building is the first bolt-fixed structure and the second bolt-fixed structure, The connection between the lower box-shaped beam and the building is a U-shaped hoop, and the U-shaped hoop fixes the lower box-shaped beam and the building through high-strength bolts and a rear pressure plate, and the first bolt fixing structure passes the upper The pressure plate is placed above the upper box girder, and the lower pressure plate is placed under the main concrete structure of the building. The upper box girder is fixed by high-strength bolts penetrating through the concrete main structure and the upper pressure plate and the lower pressure plate. Among them, the upper box A rib plate is provided inside the shaped beam to enhance the supporting capacity, and a footboard is clamped between the upper box-shaped beam and the concrete main structure, and the upper box-shaped beam extends out of the building, and the angle formed by the upper box-shaped beam and the building is position, and an anti-backward device is also provided. The upper platen of the second bolt-fixed structure is placed above the upper box girder, the lower platen is placed below the concrete main structure, and the footing plate is clamped between the upper box girder and the concrete main structure. Between them, high-strength bolts penetrate the upper plate and the lower plate to fix the upper box girder, and a reinforcing rib is arranged behind the upper box girder.

其中,所述屋面吊底座的支腿,通过二氧化碳焊接在上箱型梁上,且屋面吊底座与上箱型梁接触的地方还设置有加强筋板,为了更好的支撑整个屋面吊,在钢筋板的下端还通过铰接方式,固定安装有内撑连接梁,且在两个向外延伸的上箱型梁的端部设置有水平连接梁。Wherein, the legs of the roof hanging base are welded on the upper box girder by carbon dioxide, and the place where the roof hanging base contacts the upper box beam is also provided with reinforcing ribs. In order to better support the entire roof hanging, the The lower end of the reinforced plate is also fixedly installed with an inner support connecting beam through a hinged manner, and a horizontal connecting beam is arranged at the ends of the two outwardly extending upper box beams.

本发明公开一种高层安装的塔吊拆卸方法,设置有上述提到的高层安装的塔吊的拆卸结构,且塔吊和屋面吊都安装在高层建筑物的楼层之间,其拆卸步骤为:先安装一道附着装置,落节,用钢丝绳稳定塔机;然后再拆除部分配重,剩下两块配重,在起重臂上安装屋面吊,拆卸起重臂前端的大臂,再拆卸起重臂的前拉杆,拆卸前段起重臂后卸下其中一块配重,在拆除后部分的起重臂后,拆除最后一块配重;之后依次拆除平衡臂、司机室、过渡节、拆除上回转、拆除回转齿圈、下回转,拆除顶升平台及外套架、拆除剩余的标准节,最后拆除基础钢梁和悬挑钢梁。The invention discloses a dismantling method of a high-rise installed tower crane, which is provided with the dismantling structure of the above-mentioned high-rise installed tower crane, and both the tower crane and the roof crane are installed between the floors of a high-rise building, and the dismantling steps are as follows: first install a Attachment device, drop joint, use wire rope to stabilize the tower crane; then remove part of the counterweight, the remaining two counterweights, install the roof crane on the boom, remove the boom at the front end of the boom, and then disassemble the boom of the boom For the front tie rod, remove one of the counterweights after removing the front section of the boom, and remove the last piece of counterweight after removing the rear part of the boom; then remove the balance arm, driver's cab, transition joint, upper slewing, and slewing in sequence Ring gear, lower slewing, remove the jacking platform and jacket frame, remove the remaining standard sections, and finally remove the foundation steel beam and cantilever steel beam.

其中,在安装附着装置,降塔步骤中,先将屋面吊起重臂转向建筑物外侧,平衡臂向建筑物方向,与塔机呈90度角,防止塔机在将标准节往下吊运的过程中发生碰撞,然后开始落下标准节至上一道附着位置,拆卸附着装置后再降节,拆卸下面一道附着装置后将塔机降到最后3个标准节,用钢丝绳将塔身与建筑物进行连接,连接方式采用塔身标准节内侧两根主铉杆环绕钢丝绳向外侧呈45度拉在建筑物连接钢梁上,然后按照塔机拆除的顺序拆除。Among them, in the steps of installing the attachment device and lowering the tower, the roof hoisting boom is first turned to the outside of the building, and the balance arm is facing the direction of the building, forming a 90-degree angle with the tower crane to prevent the tower crane from lifting the standard section down. Collision occurs during the process, and then start to drop the standard section to the last attachment position, remove the attachment device and then lower the section, remove the lower attachment device and lower the tower crane to the last 3 standard sections, and connect the tower body and the building with the steel wire rope Connection, the connection method adopts the two main rods on the inside of the standard section of the tower body to wrap around the steel wire rope and pull it on the connecting steel beam of the building at 45 degrees to the outside, and then dismantle it in the order of dismantling the tower crane.

其中,在起重臂拆卸步骤中,先用屋面吊将变幅小车和变幅总成拆卸至地面,再利用变幅小车将屋面吊安装在塔机起重臂前端下弦杆上,用夹板将屋面吊支腿夹紧在下弦杆上,在屋面吊上端“人”字型交叉点用钢丝绳向后斜拉在上弦杆上,中间用手拉葫芦控制屋面吊变幅,主动力系统由塔机起升机构钢丝绳代替,所述屋面吊回转距离建筑物边缘,塔机起重臂拆卸时将屋面吊起重臂向外变幅一段距离后,将塔机起重臂向右旋转90度角进行下降工作,根据屋面吊起重性能,将起重臂前段部分在空中进行截臂,然后整体拆卸后段部分的起重臂。Among them, in the dismantling step of the boom, the luffing trolley and the luffing assembly are first disassembled to the ground with the roof crane, and then the roof crane is installed on the lower chord at the front end of the tower crane boom with the luffing trolley, and the The outriggers of the roof crane are clamped on the lower chord, and at the "herringbone" intersection point at the upper end of the roof crane, the steel wire rope is used to pull it obliquely backward on the upper chord, and the chain hoist is used in the middle to control the amplitude of the roof crane. The hoisting mechanism is replaced by a steel wire rope, and the roof crane swings away from the edge of the building. When the tower crane boom is disassembled, the roof crane boom is turned outward for a certain distance, and the tower crane boom is rotated 90 degrees to the right. For the descending work, according to the lifting performance of the roof crane, the front section of the boom is cut off in the air, and then the boom at the rear section is disassembled as a whole.

其中,在拆卸平衡臂步骤中,拆卸完成起重臂后将塔机起重臂向左方向回转90度,此时平衡臂距离屋面吊10米范围内,用预先准备好的木方铺在配重安装区域,上面覆盖安全网并绷紧,用四条长度相同的起吊绳分别将起升卷扬机四角用卸扣与吊环连接,将屋面吊吊钩吊起至起吊绳受力,然后打出与卷扬机连接的销轴,将起升卷扬机吊载至地面后开始整体拆卸平衡臂。Among them, in the step of disassembling the balance arm, after the disassembly of the jib is completed, the jib of the tower crane is turned 90 degrees to the left. In the reinstallation area, cover the safety net and tighten it. Use four lifting ropes of the same length to connect the four corners of the lifting winch with the shackles and the lifting rings. Lift the roof hook until the lifting rope is stressed, and then pull out to connect with the winch. The pin shaft of the lifting winch is hoisted to the ground and the balance arm is disassembled as a whole.

其中,其特征在于,还包括塔帽的拆卸步骤,在塔帽拆卸过程中,用两条布带栓在塔帽顶端挂耳上,将布带拉紧后开始松动塔帽与过渡节连接螺栓,连接螺栓松动采用塔机拆卸专用电动扳手进行杠杆击打,螺帽松动后用手去扭动去除,用电动扳手去除连接螺栓,螺帽在电动扳手套筒内惯性作用下容易脱落而砸坏下面玻璃幕墙;塔帽去除后开始用同样的方式拆卸过渡节和司机室,司机室拆卸相对简单。Wherein, it is characterized in that it also includes the disassembly step of the tower cap. During the disassembly process of the tower cap, two cloth straps are used to fasten the hanging ears on the top of the tower cap, and after the cloth straps are tightened, the connecting bolts between the tower cap and the transition section are loosened. If the connecting bolts are loose, use a special electric wrench for dismantling the tower crane to carry out lever hitting. After the nut is loose, twist it by hand to remove it, and use an electric wrench to remove the connecting bolt. The lower glass curtain wall; after the tower cap is removed, start to disassemble the transition section and the driver's cab in the same way, and the removal of the driver's cab is relatively simple.

其中,在回转塔身、上下支座及回转机构的拆卸过程中,用四条同等长度的起吊钢丝绳捆扎在上回转四个连接耳板上,收紧钢丝绳至受力状态,预先在下回转内满铺木板,将回转连接用高强螺栓松动去除,再将回转齿圈拆除,吊载回转齿圈时用撬棍将回转齿圈撬起垫一条木方,将钢丝绳从齿圈下面穿过,钢丝绳从内往外穿,卸扣合拢,两条钢丝绳呈对角而成,放置地面,拆卸下回转支座时,用四条钢丝绳正方形形式分别捆绑在回转与齿圈连接的螺栓孔位内,在下面将回转与标准节连接的高强螺栓用梅花扳手去除后站在套架上回转平台上,销轴击打方式与起重臂拆卸方式相同,将四角销轴连接去除后开始向上起吊下回转支座,起吊前一名拆卸工在回转下标准节内观察回转与标准节连接处分离情况,确认无误后给出起吊信号,屋面吊司机根据信号开始小幅度起吊,确认安全后可向左回转及下钩,放置地面进行转运工作。Among them, during the dismantling process of the slewing tower, the upper and lower supports and the slewing mechanism, four lifting wire ropes of the same length are tied to the four connecting lugs of the upper slewing, and the steel wire ropes are tightened to the state of stress, and they are fully paved in the lower slewing in advance. Wooden board, loosen and remove the rotary connection with high-strength bolts, and then remove the rotary ring gear. When hoisting the rotary ring gear, use a crowbar to pry up the rotary Go out, close the shackles, two steel wire ropes form diagonally, place on the ground, when disassembling the lower slewing support, use four steel wire ropes in a square form to bind respectively in the bolt holes connecting the slewing and ring gear, and connect the slewing and ring gear below. Remove the high-strength bolts connected to the standard section with a ring wrench and then stand on the slewing platform on the sleeve frame. The pin hitting method is the same as that of the lifting arm. After removing the four-corner pin connection, start lifting the lower slewing support upward. Before lifting A demolition worker observes the separation of the connection between the slewing and the standard section in the lower standard section of the slewing, and gives a lifting signal after confirming that it is correct. The driver of the roof crane starts to lift slightly according to the signal. After confirming that it is safe, he can turn to the left and lower the hook. Transshipment work on the ground.

其中,在悬挑钢梁拆卸过程中,先将悬挑钢梁上面两条斜拉杆用屋面吊进行拆卸,然后两条起吊绳栓挂在悬挑钢梁两端挂耳上,将钢丝绳受力后在竖向柱体中部将下撑杆与固定支座的连接销轴去除,在去除连接销轴前,用一条钢丝绳将斜拉杆与对面核心筒墙体之间连接,钢丝绳端部栓挂一个手拉葫芦,用手拉葫芦来控制斜撑杆向外的冲击力,将销轴击打后,慢慢松动手拉葫芦,至斜撑杆呈垂直状态,解除钢丝绳与手拉葫芦之间的连接,在预先搭设完毕的脚手架平台上将U型抱箍后盖板螺栓松动,拆卸盖板,盖板拆卸完成后,屋面吊向左微微回转,使U型抱箍脱离混凝土柱后加速回转下钩至地面转运。Among them, during the dismantling process of the cantilevered steel beam, the two diagonal stay rods on the cantilevered steel beam are first disassembled with the roof crane, and then the two hoisting rope bolts are hung on the lugs at both ends of the cantilevered steel beam, and the steel wire rope is stressed. Finally, in the middle of the vertical column, remove the connecting pin shaft between the lower support rod and the fixed support. Before removing the connecting pin shaft, use a steel wire rope to connect the diagonal tie rod with the wall of the opposite core tube, and hang a bolt on the end of the steel wire rope. Chain hoist, use the chain hoist to control the outward impact of the diagonal strut. After hitting the pin shaft, loosen the chain hoist slowly until the diagonal strut is in a vertical state, and release the tension between the wire rope and the chain hoist. To connect, loosen the bolts of the rear cover plate of the U-shaped hoop on the pre-installed scaffolding platform, and remove the cover plate. After the cover plate is disassembled, the roof hanger turns slightly to the left, so that the U-shaped hoop is detached from the concrete column and then accelerates down. Hook to ground for transfer.

本发明的有益效果是:The beneficial effects of the present invention are:

与现有技术相比,本发明的高层安装的塔吊拆卸结构安装结构新颖,克服了“人”字型高层建筑从楼顶处没办法安装塔吊以及屋面吊结构的缺陷,选择从需要进行建筑操作的楼层通过安装悬挑钢梁的方式安装固定塔吊以及屋面吊,塔吊完成作业后,通过屋面吊进行拆卸,固定方式简单,新颖,且可以安装在任意楼层的外侧,安装灵活性强,特别是对于已经完成主体结构的建筑物的修葺以及外部设备的安装,无需从地面安装塔吊和屋面吊,大大节省了塔吊和屋面吊的安装成本以及操作成本。Compared with the prior art, the tower crane dismounting structure of the high-rise installation of the present invention has a novel installation structure, overcomes the defect that the tower crane and the roof crane structure cannot be installed from the roof of the "herringbone" high-rise building, and chooses to carry out construction operations from the need The floors are installed and fixed with tower cranes and roof cranes by installing cantilevered steel beams. After the tower crane completes the operation, it is disassembled by the roof crane. The fixing method is simple and novel, and can be installed on the outside of any floor. The installation flexibility is strong, especially For the repair of buildings whose main structure has been completed and the installation of external equipment, there is no need to install tower cranes and roof cranes from the ground, which greatly saves the installation and operation costs of tower cranes and roof cranes.

附图说明Description of drawings

图1为本发明塔吊与屋面吊固定在建筑物上的结构示意图;Fig. 1 is the structural representation that tower crane and roof crane of the present invention are fixed on the building;

图2为本发明实施例屋面吊基础钢梁安装结构示意图;Fig. 2 is a schematic diagram of the installation structure of the roof crane foundation steel beam according to the embodiment of the present invention;

图3为本发明实施例第一螺栓固定结构;Fig. 3 is the first bolt fixing structure of the embodiment of the present invention;

图4为本发明实施例第二螺栓固定结构;Fig. 4 is the second bolt fixing structure of the embodiment of the present invention;

图5为本发明实施例U型抱箍结构示意图;Fig. 5 is a schematic diagram of the structure of a U-shaped hoop according to an embodiment of the present invention;

图6为本发明实施例屋面吊拆卸塔吊结构示意图;Fig. 6 is a structural schematic diagram of a roof crane dismantling a tower crane according to an embodiment of the present invention;

图7为本发明实施例屋面吊拆卸塔吊的步骤图。Fig. 7 is a diagram of the steps of dismantling the tower crane from the roof crane according to the embodiment of the present invention.

具体实施方式Detailed ways

为了更清楚地表述本发明,下面结合附图对本发明作进一步地描述。In order to express the present invention more clearly, the present invention will be further described below in conjunction with the accompanying drawings.

请参阅图1-图2本发明公开一种高层安装的塔吊的拆卸结构,塔吊的基础钢梁安装在高层的楼层之间,屋面吊也安装在高层楼层之间,且屋面吊的基础结构采用悬挑钢梁结构,悬挑钢梁包括上箱型梁31、下箱型梁32、斜撑杆33、H型钢34和紧固装置,上箱型梁31从建筑的核心位置向建筑的边缘延伸出去至建筑墙体外侧,下箱型梁32从建筑的核心位置向建筑的边缘延伸,上箱型梁31与建筑的边缘位置与下箱型梁32与建筑的边缘位置通过紧固装置固定有H型钢34,上箱型梁31的延伸段的端点与下箱型梁32与建筑的边缘之间连接有斜撑杆33,上箱型梁31与下箱型梁32都设置有两个,且两个上箱型梁31在水平面上平行设置,两个上箱型梁31与下箱箱梁在竖直方向平行设置,且两个上箱梁之间还固定有一块钢筋板,屋面吊1底座的四个支腿安装在两个上箱型梁31的延伸段上。Please refer to Fig. 1-Fig. 2. The present invention discloses a dismantling structure of a tower crane installed in a high-rise. Cantilevered steel girder structure. The cantilevered steel girder includes an upper box girder 31, a lower box girder 32, a diagonal brace 33, H-shaped steel 34 and fastening devices. The upper box girder 31 runs from the core of the building to the edge of the building. Extending to the outside of the building wall, the lower box girder 32 extends from the core position of the building to the edge of the building, and the upper box girder 31 and the edge position of the building and the lower box girder 32 and the edge position of the building are fixed by fastening devices H-shaped steel 34 is arranged, and the end point of the extended section of the upper box-shaped beam 31 is connected with a diagonal brace 33 between the edge of the lower box-shaped beam 32 and the building. Both the upper box-shaped beam 31 and the lower box-shaped beam 32 are provided with two , and the two upper box girders 31 are arranged in parallel on the horizontal plane, the two upper box girders 31 are arranged in parallel with the lower box girder in the vertical direction, and a steel bar is also fixed between the two upper box girders, the roof Four supporting legs of hanging 1 base are installed on the extensions of two upper box girders 31.

与现有的塔吊2以及屋面吊1安装在地面的结构,节省了塔吊2和屋面吊1的安装成本以及人力成本,同时,克服了“人”字型高层建筑从楼顶处没办法安装塔吊2以及屋面吊1结构的缺陷,选择从需要进行建筑操作的楼层通过安装悬挑钢梁的方式安装固定塔吊2以及屋面吊1,塔吊2完成作业后,通过屋面吊1进行拆卸,固定方式简单,新颖,且可以安装在任意楼层的外侧,安装灵活性强,特别是对于已经完成主体结构的建筑物的修葺以及外部设备的安装,无需从地面安装塔吊2和屋面吊1,大大节省了塔吊2和屋面吊1的安装成本以及操作成本。The structure installed on the ground with the existing tower crane 2 and roof crane 1 saves the installation cost and labor cost of tower crane 2 and roof crane 1. At the same time, it overcomes the difficulty of installing tower cranes from the roof of "herringbone" high-rise buildings 2 and the structural defects of the roof crane 1, choose to install and fix the tower crane 2 and the roof crane 1 by installing cantilevered steel beams from the floor where construction operations are required. After the tower crane 2 completes the operation, it is disassembled by the roof crane 1. , novel, and can be installed on the outside of any floor, with strong installation flexibility, especially for the repair of buildings whose main structure has been completed and the installation of external equipment, there is no need to install tower crane 2 and roof crane 1 from the ground, which greatly saves tower cranes 2 and the installation cost and operating cost of roof crane 1.

请参阅图3-图5,在本实施例中,紧固装置包括U型抱箍353、第一螺栓固定结构351和第二螺栓固定结构352,上箱型梁31与建筑物的连接方式为第一螺栓固定结构351和第二螺栓固定结构352,下箱型梁32与建筑物的连接方式为U型抱箍353,U型抱箍353通过将高强螺栓4以及后压板3531将下箱型梁32与建筑物固定,第一螺栓固定结构351通过将上压板3511放置在上箱型梁31上方,下压板3512放置在建筑物混凝土主体结构的下方,二者之间通过高强螺栓4穿透混凝土柱体结构以及上压板3511和下压板3512将上箱型梁31固定,其中,上箱型梁31内设置有增强支撑能力的肋板311,上箱型梁31与混凝土主体结构之间还夹持有垫脚板3513,上箱型梁31延伸出建筑物,且与建筑物组成的夹角位置,还设置有防后退装置3514,第二螺栓固定结构352的上压板3521放置在上箱型梁31的上方,下压板3522放置在混凝土主体结构下方,垫脚板3523夹持在上箱型梁31和混凝土主体结构之间,高强螺栓4穿透上压板3521和下压板3522将上箱型梁31固定住,在上箱型梁31的后方,设置有加强筋3524。Please refer to Fig. 3-Fig. 5, in the present embodiment, fastening device comprises U-shaped hoop 353, first bolt fixing structure 351 and second bolt fixing structure 352, the connection mode of upper box girder 31 and building is The first bolt fixing structure 351 and the second bolt fixing structure 352, the connection mode between the lower box girder 32 and the building is a U-shaped hoop 353, and the U-shaped hoop 353 connects the lower box-shaped The beam 32 is fixed to the building, and the first bolt fixing structure 351 is placed on the top of the upper box beam 31 by placing the upper pressing plate 3511, and the lower pressing plate 3512 is placed below the main concrete structure of the building, and the two are penetrated by high-strength bolts 4 The concrete column structure and the upper pressing plate 3511 and the lower pressing plate 3512 fix the upper box beam 31, wherein the upper box beam 31 is provided with a rib plate 311 to enhance the supporting capacity, and there is a gap between the upper box beam 31 and the main concrete structure. The footing plate 3513 is clamped, the upper box beam 31 extends out of the building, and an anti-backward device 3514 is also provided at the angle between the building and the building, and the upper pressing plate 3521 of the second bolt fixing structure 352 is placed on the upper box beam. Above the beam 31, the lower pressure plate 3522 is placed under the concrete main structure, the footing plate 3523 is clamped between the upper box beam 31 and the concrete main structure, and the high-strength bolts 4 penetrate the upper pressure plate 3521 and the lower pressure plate 3522 to connect the upper box beam 31 is fixed, and at the rear of the upper box beam 31, a reinforcing rib 3524 is provided.

请参阅图6-图7,在本实施例中,屋面吊1底座的支腿11,通过二氧化碳焊接在上箱型梁31上,且屋面吊1底座与上箱型梁31接触的地方还设置有加强筋板,为了更好的支撑整个屋面吊1,在钢筋板的下端还通过铰接方式,固定安装有内撑连接梁,且在两个向外延伸的上箱型梁31的端部设置有水平连接梁。Please refer to Figures 6-7, in this embodiment, the legs 11 of the roof crane 1 base are welded on the upper box beam 31 by carbon dioxide, and the place where the roof crane 1 base contacts the upper box beam 31 is also set There are ribbed plates, in order to better support the entire roof crane 1, the lower end of the reinforced plate is hinged, and the inner support connecting beam is fixedly installed, and the ends of the two outwardly extending upper box girders 31 are set There are horizontal connecting beams.

在本实施例中,其具体的拆卸过程为,以一个“人”字形屋顶高层建筑物的拆卸为例,将塔吊2安装在第48层楼层主体上,上述塔吊2拆卸结构的基础钢梁,在安装前,先在48层A-B轴线之间钢梁架设位置混凝土结构面上边缘位置放置1200*700*30mm厚铁板,来预防基础钢梁与混凝土直接接触和增加钢梁下方混凝土结构的抗压能力,400mm宽的钢梁与混凝土接触面较小而容易压坏混凝土结构。基础钢梁在与建筑物8号轴线交叉位置制作时采用双面5000*360*25mm双面长加强筋板来增强悬挑钢梁的弯矩;In this embodiment, its specific disassembly process is, taking the disassembly of a high-rise building with a "herringbone" roof as an example, the tower crane 2 is installed on the main body of the 48th floor, and the above-mentioned tower crane 2 disassembles the basic steel beam of the structure, Before installation, a 1200*700*30mm thick iron plate is placed on the edge of the concrete structure where the steel beam is erected between the A-B axis of the 48th floor to prevent direct contact between the foundation steel beam and the concrete and to increase the resistance of the concrete structure below the steel beam. Compressive capacity, 400mm wide steel beam and concrete contact surface is small and easy to crush the concrete structure. Double-sided 5000*360*25mm double-sided long ribs are used to enhance the bending moment of the cantilevered steel beam when the foundation steel beam crosses the No. 8 axis of the building;

在钢梁基础向外悬挑前,先将下支撑拉杆上端与钢梁耳板销轴连接,下端用Φ12钢丝绳栓牢,钢丝绳另一端与建筑物上手拉葫芦连接,用塔机将基础钢梁向上提升,拉紧手拉葫芦,将下撑杆下端拉进8号轴线内测,放下基础钢梁,下撑杆向外侧推进,当连接在下撑杆下端部的1200*700*30mm铁板到达预定位置(47层8号轴线中心)后用M48*1600穿墙螺栓4根将上下铁板与建筑物对夹固定。两根悬挑钢梁安装完毕后连接外侧水平连接拉杆,再固定两根悬挑钢梁的斜撑杆33来固定基础钢梁左右稳定性,因左侧基础钢梁外无法安装斜撑杆33,故将斜撑杆33安装在基础钢梁内测,两根斜撑杆33对角形成剪刀撑式进行。水平拉杆和斜撑杆33均采用两端销轴式连接,销轴直径为Φ50型,内撑杆与建筑物连接耳板固定在混凝土梁外侧面,因8轴线梁厚度较大采用M24*500*8.8级通丝高强螺栓植筋方式固定在建筑物上。在8轴线混凝土结构与钢梁对夹位置用国标400*400*20*4000型H型钢34进行回顶,H型钢34下端用30mm钢板作为垫脚板,连接方式与上一层相同。Before the steel girder foundation cantilever outwards, connect the upper end of the lower support rod with the pin shaft of the steel girder lug plate, fasten the lower end with a Φ12 steel wire rope, and connect the other end of the steel wire rope with the hand chain hoist on the building, and use a tower crane to lift the foundation steel girder Lift upwards, tighten the chain hoist, pull the lower end of the lower strut into the No. After the predetermined position (the center of the No. 8 axis on the 47th floor), use 4 M48*1600 wall-through bolts to fix the upper and lower iron plates with the building. After the installation of the two cantilevered steel beams is completed, connect the outer horizontal connecting rods, and then fix the diagonal braces 33 of the two cantilevered steel beams to fix the left and right stability of the foundation steel beams, because the diagonal braces 33 cannot be installed outside the left foundation steel beam , so the diagonal struts 33 are installed in the internal measurement of the foundation steel beam, and the two diagonal struts 33 form a scissors brace diagonally. Both the horizontal tie rod and the diagonal brace 33 are connected by pin shafts at both ends, and the diameter of the pin shaft is Φ50. The ear plate connecting the inner strut to the building is fixed on the outer side of the concrete beam. Because the thickness of the 8-axis beam is relatively large, M24*500 is used. *The 8.8-grade high-strength bolts are fixed on the building by planting reinforcement. The national standard 400*400*20*4000 type H-shaped steel 34 is used for backing up at the clamping position between the 8-axis concrete structure and the steel beam, and the lower end of the H-shaped steel 34 is used as a footboard with a 30mm steel plate, and the connection method is the same as that of the upper layer.

为了控制基础钢梁在屋面吊1作用力下向后或前滑动,在钢梁下端与8轴线交汇处外侧竖向焊接一个200*400*30型的限制装置,将限制装置抵至建筑物混凝土结构外侧边缘后在7轴线与钢梁交汇位置钢梁后方与垫脚板连接处焊接3块三角形加强劲板,用垫脚板四个螺栓固定力来控制钢梁向外侧滑动。In order to control the backward or forward sliding of the foundation steel beam under the force of the roof crane 1, a 200*400*30 type restricting device is vertically welded on the outside of the intersection of the lower end of the steel beam and the 8 axis, and the restricting device reaches the concrete of the building After the outer edge of the structure, three triangular reinforced strong plates are welded at the joint between the steel beam and the footing plate at the intersection of the 7-axis and the steel beam, and the four bolts of the footing plate are used to control the sliding of the steel beam to the outside.

在基础钢梁上面用脚手架钢管水平搭设安全平台,平台三面搭设高度不小于1.8米的防护栏杆,平面用毛竹片制作的脚扒满堂铺满,两条悬挑钢梁间距为4米,悬挑平台为6米,每面有1米的操作空间,满足施工要求。A safety platform is built horizontally on the foundation steel beam with scaffolding steel pipes, and protective railings with a height of not less than 1.8 meters are erected on three sides of the platform. The platform is 6 meters, and each side has 1 meter of operating space, which meets the construction requirements.

为了预防悬挑施工平台一侧受力造成侧翻,将钢管与悬挑平台之间用8#铁丝多道捆绑连接满堂铺盖后上层用钢管压紧,确保水平操作平台安全无误。水平整体毛竹耙不得有悬空现象或悬空点不得超过20公分,必须多人检测安装平台和防护栏杆牢实可靠,防护栏杆高度不得低于1.8米,在安装部位上方应有安全带悬挂的安全悬挂点,安全带悬挂点采用Φ13mm钢丝绳和120*120*2000方通管组成,具体方法是将方通管竖向焊接在操作平台前端,在竖向方通管上端水平栓接钢丝绳至结构柱体上,在安全钢丝绳中间位置采用扎头锁圈方式进行4个以上安全圈,将安全带连接点卡扣在安全圈内,即便安全钢丝绳外端因其他原因脱落也不会影响安全带保护工作造成高空坠落事故发生。屋面吊1基础安装完成进行四方验收后再进行屋面吊1安装。In order to prevent rollover caused by force on one side of the cantilevered construction platform, the steel pipe and the cantilevered platform are bound with 8# iron wires in multiple ways to connect the full bedding, and then the upper layer is compressed with steel pipes to ensure that the horizontal operation platform is safe and correct. The horizontal overall moso bamboo rake must not have suspended phenomenon or the suspended point shall not exceed 20 cm. Multiple people must check that the installation platform and protective railing are firm and reliable. The safety belt suspension point is composed of Φ13mm steel wire rope and 120*120*2000 square tube. The specific method is to vertically weld the square tube to the front end of the operation platform, and horizontally bolt the steel wire rope to the structural column at the upper end of the vertical square tube. In the middle of the safety wire rope, more than 4 safety rings are made by using the head lock ring method, and the seat belt connection point is buckled in the safety ring. Even if the outer end of the safety wire rope falls off due to other reasons, it will not affect the protection work of the safety belt. A high-altitude fall accident occurred. After the foundation installation of the roof crane 1 is completed, the installation of the roof crane 1 will be carried out after the inspection and acceptance by the Quartet.

在本实施例中,用12T屋面吊1拆卸塔机,12T屋面吊1基础在原有建筑物上无法安装,考虑在48层A-B轴之间梁板面上向外悬挑两条15000*400*400箱型梁,箱型梁伸出建筑物外侧6米,建筑物边缘向内9米,在箱型梁与横向建筑物梁交汇处采用高强螺栓对夹方式固定箱型梁,箱型梁向外悬挑位置下面采用Φ152*16mm无缝钢管与47层建筑物之间斜撑。将12T屋面吊1安装在悬挑钢梁外侧位置,12T屋面吊1基础尺寸为3800*4400mm,即建筑物外侧边缘与屋面吊1中心距离为3500mm。用安装完毕的12T屋面吊1先在塔机基础向上7米处安装一道附着装置来稳固塔机拆除上一道附着后的稳定性。然后用12T屋面吊1将塔机配重拆除4块(3块1.64T,1块1.0T),留一块1.64T及一块2T配重,将起重臂拆除后逐步拆除塔帽、上回转、齿圈、下回转、套架平台、套架和标准件及基础钢梁等。In this embodiment, a 12T roof crane 1 is used to disassemble the tower crane. The foundation of the 12T roof crane 1 cannot be installed on the original building. Consider two 15000*400* beams hanging outward on the beam plate surface between the A-B axis of the 48th floor. 400 box girders, the box girder protrudes 6 meters outside the building, and the edge of the building is 9 meters inward. The Φ152*16mm seamless steel pipe is used as a diagonal brace between the 47-story building and the outer cantilever. Install the 12T roof crane 1 on the outside of the cantilevered steel beam. The basic size of the 12T roof crane 1 is 3800*4400mm, that is, the distance between the outer edge of the building and the center of the roof crane 1 is 3500mm. Use the installed 12T roof crane 1 to install an attachment device 7 meters above the foundation of the tower crane to stabilize the stability of the tower crane after removing the previous attachment. Then use the 12T roof crane 1 to remove 4 pieces of tower crane counterweights (3 pieces of 1.64T, 1 piece of 1.0T), leaving one piece of 1.64T and one piece of 2T counterweight. After removing the boom, gradually remove the tower cap, upper rotation, Ring gear, lower slewing, sheath platform, sheath and standard parts and foundation steel beams, etc.

塔机拆卸完成后利用12T屋面吊1将6T屋面吊1底座吊装在48层A轴线往B轴线位置偏移2米位置竖向安装一条400*440*20型H型钢34,H型钢34下端用垫脚板与混凝土建筑物梁用M48*8.8级高强螺栓4根对夹而成,上端与水平连接梁外侧焊接完成,以此来稳固竖向H型左右摆动。在竖向H型钢34内侧用300*300*16型H型钢34倾斜式与7轴线梁面预先对夹形成的固定底座用耳板连接,增加水平梁和竖向H型钢34因6T屋面吊1吊载造成的向外的吊载力矩产生的变化,6T屋面吊1斜拉杆向外拉力为7吨,向下压力为4吨,建筑物拉力和压力均能承载。12T屋面吊1拆卸完成后将基础钢梁分段切断调至地面。拆卸6T屋面吊1时先在6T屋面吊1上方悬挂一个5T*10米长手拉葫芦,用手拉葫芦将6T屋面吊1调至48层板面,起重臂分成9段,卷扬机分件用手动叉车由室内电梯运输至地面,最后清理场地,完成拆除工作。After the disassembly of the tower crane is completed, use the 12T roof crane 1 to hoist the base of the 6T roof crane 1 on the 48th floor at a position offset by 2 meters from the A axis to the B axis. The footing plate and the concrete building beam are clamped by 4 M48*8.8 high-strength bolts, and the upper end is welded to the outside of the horizontal connecting beam to stabilize the vertical H-shape left and right swing. 300*300*16 H-shaped steel 34 inclined type and 7-axis beam surface are pre-clamped on the inner side of the vertical H-shaped steel 34, and the fixed base is connected with the lug plate, and the horizontal beam and vertical H-shaped steel 34 are added due to the 6T roof crane 1 The change of the outward hoisting moment caused by the hoisting, the outward pulling force of the 6T roof crane 1 diagonal stay rod is 7 tons, and the downward pressure is 4 tons, and the building can bear both the pulling force and the pressure. After the 12T roof crane 1 is disassembled, the foundation steel beams are cut and transferred to the ground. When disassembling the 6T roof crane 1, first hang a 5T*10m long chain hoist on the top of the 6T roof crane 1, use the chain hoist to adjust the 6T roof crane 1 to the 48th floor, the boom is divided into 9 sections, and the hoist is divided into pieces Use a manual forklift to transport it to the ground by an indoor elevator, and finally clean up the site to complete the demolition work.

具体的操作为:The specific operation is:

对于附着装置的安装:本实施例中,需拆卸的塔机采用悬挑式钢架梁式基础,无基础压重,基础本身重量无法达到控制塔机的倾覆力,原设计在基础向上13米处安装了一道4条拉杆的附着装置,当塔机降节到附着位置时,塔机起重臂至基础仍有21米高度,塔机的倾覆力矩仍然有些大,为了安全起见,在塔机基础节向上7米处再安装一道附着装置,附着拉杆连接点放置主体结构竖向钢结构的立柱上,原安装与立柱内侧的抗拉结构保持不动,塔机拆卸1米处附着装置后继续降节至7米处再附着附着装置直至将塔机降节为3个标准节高度(8.4米)。机拆除前先在塔身基础向上7米处安装一道四条拉杆的附着装置,以此来稳定塔机拆卸上面一道附着后的稳定性。将屋面吊1起重臂转向建筑物外侧,平衡臂向建筑物方向,与塔机呈90度角,预防塔机在将标准节往下吊运的过程中发生碰撞。然后开始落下标准节至上一道附着位置,拆卸附着装置后再降节至7米处,拆卸下面一道附着装置后将塔机降到最后3个标准节,用Φ20mm钢丝绳将塔身与建筑物进行连接,连接方式采用塔身标准节内侧两根主铉杆环绕钢丝绳向外侧呈45度拉在建筑物连接钢梁上,然后按照塔机拆除的顺序拆除。For the installation of attachment devices: In this embodiment, the tower crane to be dismantled adopts a cantilevered steel frame beam foundation without foundation weight, and the weight of the foundation itself cannot reach the overturning force of the control tower crane. The original design is 13 meters above the foundation An attachment device with 4 tie rods is installed at the place. When the tower crane is lowered to the attachment position, the tower crane boom is still 21 meters high from the foundation, and the overturning moment of the tower crane is still a bit large. An attachment device is installed 7 meters above the foundation section, and the connection point of the attachment rod is placed on the column of the vertical steel structure of the main structure. The original installation and the tensile structure inside the column remain unchanged. Lower the joint to 7 meters and then attach the attachment device until the tower crane is lowered to 3 standard joint heights (8.4 meters). Before dismantling the tower crane, install an attachment device with four tie rods 7 meters above the foundation of the tower body, so as to stabilize the stability of the tower crane after dismantling the upper attachment. Turn the boom of the roof crane 1 to the outside of the building, and the balance arm is facing the direction of the building, forming a 90-degree angle with the tower crane to prevent the tower crane from colliding during the process of lifting the standard section down. Then start to drop the standard section to the last attachment position, remove the attachment device and then lower the section to 7 meters, remove the lower attachment device and lower the tower crane to the last 3 standard sections, and connect the tower body to the building with a Φ20mm steel wire rope , the connection method adopts the two main rods on the inside of the standard section of the tower body to wrap around the steel wire rope and pull it on the connecting steel beam of the building at an angle of 45 degrees to the outside, and then dismantle it in the order of dismantling the tower crane.

在塔机进行降节的过程中,动作应协调统一,顶升油缸就位时两人分别各看一个踏步,确认安全后方可操作油缸操控阀向上顶升,下降时确认霸王销完全打开后采可以进行收缸。标准节向外引出时人员禁止站在标准节外侧,确认安全及正确佩戴安全带后方可在平台上进行挂钩和去引进轮工作。During the lowering process of the tower crane, the actions should be coordinated and unified. When the jacking cylinder is in place, the two people each look at a step. After confirming that it is safe, they can operate the cylinder control valve to lift upwards. Cylinders can be collected. When the standard section is drawn out, personnel are prohibited from standing outside the standard section. After confirming safety and wearing the seat belt correctly, they can hook and go to the lead-in wheel on the platform.

配重的拆卸:本次拆卸作业选用QTZ80.12型屋面式起重机进行拆卸作业,塔机降至最低后将屋面吊1起重臂向右回转,起重臂距离塔机平衡臂与一米远停止回转,在回转过程中将回转速度控制在最低,预防屋面吊1起重臂惯性力导致屋面吊1起重臂与塔机平衡臂发生碰撞。慢慢向外变幅,此时屋面吊1吊钩处于最高吊载位置,起吊绳采用长度为1米起重量为3T的吊带进行,吊带下用5T卸扣与配重吊环连接,在吊载第一块配重时,重量为1000KG,屋面吊1最大幅度允许吊载2.7T,满足吊载要求。屋面吊1吊钩中心与最后一块配重块吊环呈垂直状态吊载,吊钩向上起吊至配重块下端高出平衡臂栏杆后向左回转180度,然后下钩至地面。同样的方式吊除其他配重,留最后一块2T和1.64T配重在平衡臂上。待将前端20米大臂拆卸完成后再吊除1.64T配重,在起重臂完全拆除后吊除最后一块2T配重。在配重吊载过程中,已经吊载配重的平衡臂位置呈空洞位置,注意预防人员从空洞位置坠落,人员安全带必须悬挂在安全有效的不能有碰撞可能的为,如斜拉杆中部位置等,安全带悬挂绳长度不够可考虑将同等规格质量的绳索加长或选择佩戴3米长度的安全绳,确保安全施工。Disassembly of the counterweight: QTZ80.12 roof crane is used for the disassembly operation. After the tower crane is lowered to the minimum, the boom of the roof crane 1 is turned to the right, and the boom is one meter away from the balance arm of the tower crane. Stop the slewing, and control the slewing speed to the minimum during the slewing process to prevent the roof crane 1 boom from colliding with the tower crane's balance arm due to the inertia force of the roof crane 1 boom. Slowly change the amplitude outward. At this time, the hook of the roof crane 1 is at the highest lifting position. The lifting rope is carried out with a sling with a length of 1 meter and a lifting capacity of 3T. The weight of the first counterweight is 1000KG, and the maximum range of the roof crane 1 is allowed to lift 2.7T, which meets the hoisting requirements. The center of the hook of the roof crane 1 is vertical to the last counterweight ring, and the hook is lifted upward until the lower end of the counterweight is higher than the balance arm railing, then turned 180 degrees to the left, and then lowered to the ground. Remove other counterweights in the same way, leaving the last 2T and 1.64T counterweights on the balance arm. After dismantling the 20-meter boom at the front end, the 1.64T counterweight is lifted, and the last 2T counterweight is lifted after the boom is completely dismantled. During the counterweight hoisting process, the position of the balance arm that has been hoisted with the counterweight is a hollow position. Pay attention to prevent people from falling from the hollow position. The safety belt must be hung in a safe and effective place where there is no possibility of collision, such as the middle position of the diagonal stay. etc. If the length of the safety belt suspension rope is not enough, you can consider lengthening the rope of the same specification and quality or choose to wear a safety rope with a length of 3 meters to ensure safe construction.

具体拆卸方式如下:The specific disassembly method is as follows:

塔机将塔后高度为8.4米塔身,加回转总成及过渡节为12.4米,平衡臂后端部距离屋面吊1有效吊载距离为21.5米,允许吊载能力为3T,满足吊载工况。The tower crane has a height of 8.4 meters behind the tower body, 12.4 meters with the slewing assembly and transition joint, the effective hoisting distance from the rear end of the balance arm to the roof crane 1 is 21.5 meters, and the allowable hoisting capacity is 3T, which meets the hoisting requirements. working conditions.

屋面吊1起吊索具采用5T吊装专用布带或钢丝绳索,吊索与配重吊环连接采用5T卸扣进行连接,每次吊载一块。The sling for 1 roof hoist uses a 5T hoisting special cloth belt or steel wire rope, and the connection between the sling and the counterweight ring is connected by a 5T shackle, and one piece is hoisted each time.

将屋面吊1起重臂回转至塔机平衡臂端部配重块上部,调整吊钩与最后一块配重块的垂直度,下钩将吊索与配重块连接,然后将吊载拉紧,观察配重块插销是否有卡住现象,确认安全后再向上起吊,注意观察配重与平衡梁之间尽量不要有摩擦,预防配重块边角混凝土块因碰撞平衡量而有小型硬块脱离砸向下面幕墙玻璃造成成品破坏。Rotate the boom of the roof crane 1 to the upper part of the counterweight at the end of the balance arm of the tower crane, adjust the verticality between the hook and the last counterweight, connect the sling to the counterweight with the lower hook, and then tighten the hoisting load , observe whether the counterweight pin is stuck, and then lift up after confirming safety, pay attention to observe that there is no friction between the counterweight and the balance beam as much as possible, and prevent the small hard pieces of the concrete block at the corner of the counterweight from colliding with the balance. Slamming on the glass of the curtain wall below causes damage to the finished product.

配重块向上起吊时观察塔身的稳定性和斜拉钢丝绳的张紧度和护角是否脱落而伤害钢丝绳。When the counterweight is lifted upwards, observe the stability of the tower body and the tension of the cable-stayed wire rope and whether the corner guards fall off and damage the wire rope.

第一块配重下放至地面后,吊载第二块配重时,起吊10公分后将屋面吊1起重臂向外变幅致两块配重块分离,在两块配重块之间横放一根木方,两人站在两边平台上,手持木方,预防平衡重之间相互撞击,同样的方法拆卸四块配重后留一块1.64T和2T配重在平衡臂上,待前20米配重拆卸完成后在拆卸一块1.64T配重,起重臂全部拆卸完成后再拆卸最后一块2T配重块。After the first counterweight is lowered to the ground, when hoisting the second counterweight, hoist 10 cm from the roof and swing the boom outward to separate the two counterweights, between the two counterweights Put a wooden square horizontally, and two people stand on the platforms on both sides, holding the wooden square to prevent the counterweights from colliding with each other. In the same way, remove the four counterweights and leave a 1.64T and 2T counterweight on the balance arm. After the 20-meter counterweight is disassembled, a 1.64T counterweight is removed, and the last 2T counterweight is disassembled after all the jibs are disassembled.

配重块拆卸时,施工人员安全带必须悬挂在固定有限且不能被配重碰撞的地方,如斜拉杆中部位置等,安全带栓挂绳长度不够可考虑将栓挂绳用同等规格的绳索加长,但总体加长尺寸不能大于3米,且连接有限,两根安全栓挂绳必须分别栓挂,预防一次安全绳因碰撞受伤安全得不到保护。When the counterweight is disassembled, the safety belt of the construction personnel must be hung in a place where the fixation is limited and cannot be hit by the counterweight, such as the middle position of the diagonal stay rod, etc. If the length of the safety belt bolt is not enough, consider lengthening the bolt and lanyard with a rope of the same specification , but the overall extension size cannot be greater than 3 meters, and the connection is limited. The two safety bolt lanyards must be tied separately to prevent the safety rope from being unprotected due to a collision injury.

配重全部拆卸完毕后将配重区域用木方进行覆盖,木方与平衡臂连接用铁丝进行扎紧,防止木方高空脱离。木方上面用双层安全网张紧,安全网用铁丝与平台之间拉紧,预防高空坠落,确保安全After all the counterweights are disassembled, cover the counterweight area with wooden squares, and connect the wooden squares to the balance arm with iron wires to prevent the wooden squares from leaving at high altitude. Double-layer safety nets are used to tighten the wooden side, and the safety nets are tightened between the iron wire and the platform to prevent falling from high altitudes and ensure safety

起重臂拆卸过程:本次拆卸的塔机边缘距离建筑物边缘A轴线中心距离为13米,屋面吊1在起重臂方向下端10米,需拆卸的起重臂长度为45米,中心吊点为21米,屋面吊1回转距离建筑物边缘为3.5米。因屋面吊1与建筑物之间的距离较小,塔机起重臂拆卸时需将屋面吊1起重臂向外变幅至20米才能将塔机起重臂向右旋转90度角进行下降工作,根据屋面吊1起重性能表先生,屋面吊1在变幅20米时的起重性能不能满足整体拆卸要求,故考虑将起重臂前20米在空中进行截臂,然后整体拆卸后25米起重臂,屋面吊1满足吊载要求。Lifting arm disassembly process: the distance between the edge of the tower crane to be dismantled and the center of the A axis of the building edge is 13 meters, and the roof crane 1 is 10 meters below the boom direction. The point is 21 meters, and the distance from the roof crane to the edge of the building is 3.5 meters. Due to the small distance between the roof crane 1 and the building, when disassembling the boom of the tower crane, the boom of the roof crane 1 needs to be extended to 20 meters to rotate the boom of the tower crane 90 degrees to the right. For the descending work, according to the lifting performance table of the roof crane 1, the lifting performance of the roof crane 1 cannot meet the overall disassembly requirements when the amplitude is 20 meters, so it is considered to cut off the first 20 meters of the boom in the air, and then disassemble the whole After the 25-meter boom, the roof crane 1 meets the hoisting requirements.

具体拆卸方式为:先用屋面吊1将变幅小车和变幅总成拆卸至地面,在利用变幅小车将Φ80型6T屋面吊1安装在塔机第8节起重臂前端下铉杆上,用夹板将6T屋面吊1支腿夹紧在下铉杆上,在6T屋面吊1上端“人”字型交叉点用Φ18mm钢丝绳向后斜拉在上铉杆上,中间用5T手拉葫芦控制6T屋面吊1变幅,主动力系统由塔机起升机构钢丝绳代替。在第一节起重臂根部和6T屋面吊1位置上铉杆上各安装一个定滑轮,将主钢丝绳从塔帽滑轮穿过经过第一节起重臂和扒杆下滑轮到扒杆顶部滑轮向下栓绕在被拆卸起重臂中心位置偏前,被拆卸起重臂脱离销轴保持后面重前面轻状态,在被拆卸起重臂与扒杆安装起重臂下横腹杆之间用2T手拉葫芦进行连接,待3个连接销轴全部打出后将6T屋面吊1微微向前变幅10公分,然后松动2T手拉葫芦,至被拆卸起重臂完全脱离与之连接的起重臂后呈倾斜状态,去除2T手拉葫芦后将起升钢丝绳向下开动至地面,在拆卸前将麻绳栓挂在被拆卸的起重臂上根部,控制起重臂在半空中回转,预防因起重臂回转破坏起升钢丝绳造成断裂发生事故。The specific disassembly method is as follows: firstly use the roof crane 1 to disassemble the luffing trolley and the luffing assembly to the ground, and then use the luffing trolley to install the Φ80-type 6T roof crane 1 on the lower pole at the front end of the 8th section of the tower crane , use a splint to clamp the 6T roof crane 1 leg on the lower pole, and use a Φ18mm steel wire rope to pull it obliquely backward on the upper pole at the "herringbone" intersection point at the upper end of the 6T roof crane 1, and use a 5T chain block in the middle to control it 6T roof crane 1 luffing, the main power system is replaced by the wire rope of the hoisting mechanism of the tower crane. Install a fixed pulley on the root of the first section of the boom and on the upper pole of the 6T roof crane 1 position, and pass the main wire rope from the tower cap pulley through the first section of the boom and the lower pulley of the picket bar to the top pulley of the picket bar Bolt down to the front of the center of the dismantled jib. The dismantled jib is detached from the pin shaft to keep the rear heavy and the front light. Use 2T Connect the chain hoist. After all the 3 connecting pins are driven out, move the 6T roof crane 1 slightly forward by 10 cm, and then loosen the 2T chain hoist until the disassembled lifting arm is completely separated from the connected lifting arm. After removing the 2T chain hoist, drive the hoisting wire rope down to the ground. Before disassembly, hang the hemp rope bolt on the root of the dismantled boom to control the rotation of the boom in mid-air to prevent accidents caused by accidents. The rotation of the boom broke the hoisting wire rope and caused an accident.

第10节起重臂拆卸完成后,将6T屋面吊1移装至第8节起重臂上,然后将屋面吊1的吊绳栓在塔机起重臂22米处上铉杆,将起重臂向上吊载50公分后,用塔机主钢丝绳在塔帽顶部滑轮上将前拉杆拉紧并打出连接销轴(打击销轴的方法与拆卸起重臂销轴相同),慢慢将前拉杆放置在塔机起重臂上铉杆上先用8#铁丝扎紧,然后用8mm钢丝绳加固,去除拉杆连接销轴,用6T屋面吊1将起重臂和分段拉杆按节吊载至地面,拆卸方式与拆卸第一节相同。将起重臂前面20米拆卸完成后松动屋面吊1起吊绳,吊除后面配重留一块2T的,然后拆卸剩余25米起重臂。25米起重臂一次性拆卸,在拆卸前将麻绳栓在起重臂前端向下,用来空中起重臂在半空中的方向和防打绞,将起重臂脱离销轴连接后,将屋面吊1向外变幅,小幅度向右回转至起重臂可以向右移动呈与原起重臂90度方向向下移动,地面保留2人以上控制方向绳,方向绳与地面角度为60度,力度根据起重臂在半空的方向而控制,做到被吊物体与吊钩不回转和不碰撞建筑物。起重臂拆卸前将根部和其他有可能与建筑物发生碰撞的地方都用旧棉被进行包裹,确保幕墙成品不被损坏。After the dismantling of the boom section 10 is completed, move the 6T roof crane 1 to the boom section 8, and then tie the sling rope of the roof crane 1 to the upper pole at 22 meters away from the boom of the tower crane. After the heavy arm is hoisted upwards by 50 cm, use the main steel wire rope of the tower crane to tighten the front tie rod on the pulley at the top of the tower cap and punch out the connecting pin (the method of hitting the pin is the same as disassembling the boom pin), slowly pull the front The pull rod is placed on the upper rod of the tower crane jib and fastened with 8# iron wire, then reinforced with 8mm steel wire rope, the connecting pin of the pull rod is removed, and the boom and segmented pull rod are hoisted by 6T roof crane 1 to Ground, the removal method is the same as that of the first section. After dismantling the 20 meters in front of the boom, loosen the roof and hang a sling, remove the counterweight at the back and leave a 2T one, and then disassemble the remaining 25 meters of the boom. The 25-meter boom is disassembled at one time. Before disassembly, the hemp rope is tied to the front end of the boom downwards to use the direction of the boom in mid-air and to prevent twisting. After the boom is separated from the pin shaft, Turn the roof crane 1 outwards and turn it slightly to the right until the boom can move to the right and move downward at 90 degrees to the original boom. Keep more than 2 people on the ground to control the direction rope. The angle between the direction rope and the ground is 60 degrees, the strength is controlled according to the direction of the boom in mid-air, so that the object being hoisted and the hook do not rotate and do not collide with buildings. Before the lifting arm is disassembled, the roots and other places that may collide with the building are wrapped with old quilts to ensure that the finished curtain wall will not be damaged.

在起重臂拆卸过程中,所有人员必须佩戴双安全保护的安全带,两条栓挂绳分别栓挂在两处安全位置,脚下必须站稳,松动6T屋面吊1下的连接保护2T手拉葫芦时,人员蹲在起重臂内侧,下横覆盖和斜拉杆上面用木方铺满并捆绑牢靠,人员坐在木方上,预防钢丝绳滑落的冲击力伤害施工人员。销轴击打前先用铁丝将开口销与斜拉杆连接,然后用小锤轻轻击打去除开口销。开口销去除后,用10#铁丝从开口销孔位中穿绕扎紧,另一头与斜腹杆连接,先用大锤轻轻击打,试看销轴的紧密度,如比较紧并用大锤敲击几下待销轴平了下铉杆后用小锤敲击,另一人在铉杆外侧用手掌顶住销轴一头,预防销轴因冲击力过猛造成脱落。大小锤在交替使用过程中两人紧握锤柄,并将栓在锤柄根部的小型安全绳与起重臂拴牢,预防大锤脱手砸向下面玻璃幕墙。During the dismantling of the boom, all personnel must wear safety belts with double safety protection, and the two lanyards are tied to two safety positions respectively, and the feet must stand firm, and the connection protection of 6T roof crane 1 is loosened, and the 2T hand pull When lifting the hoist, the personnel squat on the inside of the boom, the lower horizontal cover and the diagonal stay rods are covered with wooden squares and tied firmly, and the personnel sit on the wooden squares to prevent the impact force of the steel wire rope from hurting the construction personnel. Before the pin shaft is hit, connect the cotter pin with the diagonal stay rod with an iron wire, and then gently tap the cotter pin with a small hammer to remove the cotter pin. After the cotter pin is removed, use 10# iron wire to pass through the hole of the cotter pin and tie it tightly. Knock a few times until the pin shaft is level with the lower yan rod, then tap it with a small hammer, and another person supports one end of the pin shaft with the palm of the outside of the hyun rod to prevent the pin shaft from falling off due to excessive impact force. During the alternate use of the big and small hammers, two people hold the hammer handle tightly, and fasten the small safety rope tied to the root of the hammer handle to the lifting arm to prevent the sledgehammer from dropping its hand and hitting the glass curtain wall below.

拆卸平衡臂:屋面吊1转向平衡臂配重块区域,将最后一块2T配重块拆卸至地面后,将塔机平衡臂回转向屋面吊1方向,平衡臂中心吊点距离屋面吊1中心距为9米,此吊载范围内允许吊载9T,但考虑到物体起吊后下方区域需要向外变幅,故考虑将起升卷扬机与平衡臂分解拆卸。起升机构重量为1210KG。Remove the balance arm: Roof crane 1 turns to the counterweight area of the balance arm. After disassembling the last 2T counterweight to the ground, turn the balance arm of the tower crane to the direction of roof crane 1. The center lifting point of the balance arm is at a distance from the center of roof crane 1. It is 9 meters, and 9T is allowed within this hoisting range. However, considering that the lower area needs to be changed outward after the object is hoisted, it is considered to disassemble and disassemble the hoisting hoist and the balance arm. The lifting mechanism weighs 1210KG.

拆卸起升卷扬机时将四条同等长度的起吊绳用卸扣连接在起升卷扬机的四角挂耳上,吊钩微微受力,将起升卷扬机前后各两个连接销轴击打后将吊钩小幅度向上起吊,确认安全后开始向左回转下钩,放置地面转运。When disassembling the hoisting hoist, connect four hoisting ropes of the same length to the four corners of the hoisting hoist with shackles. The hooks are slightly stressed. After hitting the two connecting pins at the front and rear of the hoisting hoist, the hooks are small. Hoist upwards, and after confirming safety, turn the lower hook to the left and place it on the ground for transfer.

平衡臂重量为2251.48KG,加平衡臂拉杆300KG,合计重量为2500KG。将吊钩上四天起吊绳分别栓挂在平衡臂四个吊耳上,清理平衡臂上所有可移动的杂物,拆卸的销轴必须进行归位,含开口销在内。所有工具清理到驾驶室平台位置,只留一个小锤和一把钳子使用,但必须手持紧握。The weight of the balance arm is 2251.48KG, plus the balance arm rod 300KG, the total weight is 2500KG. Hang the four-day lifting rope on the hook on the four lifting lugs of the balance arm respectively, and clean up all the movable sundries on the balance arm. The disassembled pin shaft must be returned to its original position, including the cotter pin. All tools are cleaned to the platform of the cab, leaving only a small hammer and a pair of pliers for use, but they must be held firmly.

将屋面吊1吊钩向上起吊,平衡臂呈后高前低状态,平衡臂拉杆连接位置向下弯曲至人能肩扛位置,上去四名拆卸工,将安全带悬挂牢靠后,两人肩扛下拉杆,一人手撑上拉杆,一人击打销轴,一手击打一手背面捂住销轴,预防脱落,销轴退出后,后拉杆两人将拉杆放置下来,销轴归位,下拉杆两人帮助把上拉杆慢慢靠拢至塔帽并用铁丝扎紧,同样的方法拆除另一条拉杆。Lift the hook of the roof crane 1 upwards, the balance arm is in the state of high rear and low front, the connection position of the balance arm rod is bent downward to the position where people can carry it on their shoulders, four demolition workers go up, and after the safety belt is hung firmly, two people carry it on their shoulders Pull down the rod, support the upper rod with one hand, hit the pin with one hand, and cover the pin with the other hand to prevent it from falling off. People help to slowly close the upper tie rod to the tower cap and fasten it with iron wire, and remove the other tie rod in the same way.

将屋面吊1吊钩下降至平衡臂水平状态,两人站立在过渡节内侧,悬挂好安全带后开始去除平衡臂连接销轴的开口销,将销轴从外向内击打,内侧一人手捂销轴预防销轴脱落,销轴接近退出时击打应轻微用力,用手握紧销轴,严禁销轴脱手。Lower the hook of the roof crane 1 to the level of the balance arm, and two people stand on the inside of the transition joint. After hanging the safety belt, remove the cotter pin connecting the balance arm shaft, and hit the pin shaft from the outside to the inside. The pin shaft prevents the pin shaft from falling off. When the pin shaft is close to withdrawing, it should be hit slightly.

平衡臂脱离过渡节后,地面拉方向控制绳的人员随时改变拉绳角度,控制平衡臂在半空的方向,同事屋面吊1向左回转下钩,将平衡臂放置地面进行转运工作。After the balance arm is separated from the transition joint, the person who pulls the direction control rope on the ground changes the angle of the rope at any time to control the direction of the balance arm in mid-air. At the same time, the roof crane 1 turns to the left and lowers the hook, and places the balance arm on the ground for transfer.

拆卸驾驶室:利用屋面吊1拆卸驾驶室时比较方便,将屋面吊1四条起吊绳分别与驾驶室顶部吊耳进行连接,将起吊绳起到受力状态,然后解除驾驶室与塔帽之间的安全保护钢丝绳,驾驶室与平衡臂连接的电缆在拆卸平衡臂时已经收起盘好在驾驶室内,将小型工具及多余配件均放置在驾驶室角落,但要放置均匀,把驾驶室门锁上。去除驾驶室与平台之间连接销轴,用铁丝穿挂在驾驶室吊耳上。向上起吊驾驶室,屋面吊1向内变幅,驾驶室不能与回转进行碰撞后开始向左转动屋面吊1下钩,在地面将驾驶室连接销轴放置在驾驶室内转运。Dismantling the cab: It is more convenient to dismantle the cab by using the roof crane 1. Connect the four lifting ropes of the roof crane 1 to the lifting lugs on the top of the cab respectively, put the lifting ropes into a stressed state, and then remove the gap between the cab and the tower cap. The safety protection steel wire rope, the cable connecting the cab and the balance arm has been put away and coiled in the cab when the balance arm is disassembled, and the small tools and extra accessories are placed in the corner of the cab, but they should be placed evenly, and the cab door is locked. superior. Remove the connecting pin between the cab and the platform, and hang it on the cab lugs with wire. Lift the cab upwards, and the roof crane 1 swings inward. After the cab cannot collide with the slewing, turn the hook of the roof crane 1 to the left, and place the connecting pin shaft of the cab on the ground in the cab for transfer.

塔帽的拆卸:拆除塔帽相对简单一些,但要考虑塔帽与过渡节连接高强螺栓有锈浊现场,可能有些螺帽已经很难松动,在考虑用氧气进行气割时考虑好接火装置,可以考虑用铁皮桶内装少量水或黄沙进行灭火,在上回转四个立柱上考虑用防水油布四角牵拉形成一个网兜,在网兜内倒少量水进行接火,上面用火桶接火,下面用油布接火,双层保护,确保安全。Removal of the tower cap: It is relatively simple to remove the tower cap, but it must be considered that the high-strength bolts connecting the tower cap and the transition section have rusty spots, and some nuts may be difficult to loosen. When considering using oxygen for gas cutting, consider the ignition device. It can be considered to put a small amount of water or yellow sand in the iron bucket to extinguish the fire. On the four uprights of the upper rotation, consider pulling the four corners of the tarpaulin to form a net pocket. Pour a small amount of water into the net pocket to catch the fire. The tarpaulin is exposed to fire and double-layered to ensure safety.

用两条长度为1米的3T布带栓在塔帽顶端挂耳上,布带与塔帽连接用5T卸扣进行,将布带拉紧后开始松动塔帽与过渡节连接螺栓,连接螺栓松动采用塔机拆卸专用电动扳手进行杠杆击打,螺帽松动后用手去扭动去除,不可直接用电动扳手去完全去除连接螺栓,螺帽在电动扳手套筒内惯性作用下容易脱落而砸坏下面玻璃幕墙。Use two 3T cloth straps with a length of 1 meter to fasten the top lugs of the tower cap. The cloth straps are connected to the tower cap with 5T shackles. After the cloth straps are tightened, loosen the connecting bolts between the tower cap and the transition section. For loosening, use a special electric wrench for dismantling the tower crane to carry out lever hitting. After the nut is loose, twist and remove it by hand. Do not directly use the electric wrench to completely remove the connecting bolts. The nut is easy to fall off and smash under the inertia of the electric wrench socket. Bad glass curtain wall below.

回转塔身,上下支座及回转机构拆卸:回转塔身、上下支座及回转机构合计为4.5T,在塔身拆卸方向可以一次性拆卸,但考虑到屋面吊1回转180度后需变幅至16米出开始下钩,根据屋面吊1起重性能表数据,18米允许吊载4.5T,考虑到260米高度的风载荷及安全系数,决定将上下回转支座进行分解拆卸,即先拆卸上支座、回转齿圈及下支座,最大重量为1261KG,完全能满足吊载要求。Disassembly of the slewing tower body, upper and lower supports and slewing mechanism: the slewing tower body, upper and lower supports and slewing mechanism are 4.5T in total, and can be disassembled at one time in the dismantling direction of the tower body, but considering that the roof crane needs to be luffed after 1 rotation of 180 degrees Start to lower the hook at the height of 16 meters. According to the data in the lifting performance table of roof crane 1, the allowable hoisting load of 18 meters is 4.5T. Considering the wind load and safety factor at a height of 260 meters, it is decided to disassemble the upper and lower slewing bearings, that is, first Disassemble the upper support, slewing ring gear and lower support. The maximum weight is 1261KG, which can fully meet the lifting requirements.

用四条同等长度的起吊钢丝绳捆扎在上回转四个连接耳板上,收紧钢丝绳至受力状态,预先在下回转内满铺木板,预防人员及螺栓脱落穿过下面防护平台后砸向幕墙玻璃。两名安装工在回转中心用梅花扳手将回转连接用高强螺栓松动去除,两名人员从回转中心出来在48层建筑物内观察上回转在起吊过程中是否存在安全隐患,微微将吊钩上起,观察上支座是否完全脱离回转齿圈,确认安全无误后开始向左回转并下钩,指定地点进行放置,同样的方式将回转齿圈拆除,在吊载回转齿圈时用撬棍将回转齿圈撬起垫一条木方,将钢丝绳从齿圈下面穿过,钢丝绳从内往外穿,卸扣合拢,两条钢丝绳呈对角而成,放置地面。Bind four lifting wire ropes of the same length to the four connecting lugs of the upper rotation, tighten the wire ropes to the stressed state, and spread wooden boards in the lower rotation in advance to prevent personnel and bolts from falling off and passing through the protective platform below and hitting the curtain wall glass. Two installers used a ring wrench to loosen and remove the high-strength bolts used for the rotary connection at the slewing center. The two personnel came out of the slewing center to observe whether there was a safety hazard in the lifting process of the upper slewing in the 48-story building, and lifted the hook slightly. , observe whether the upper support is completely detached from the rotary ring gear. After confirming that it is safe and correct, turn to the left and lower the hook, and place it at a designated place. Remove the rotary ring gear in the same way. Pry up the ring gear to pry up a wooden square, pass the wire rope under the ring gear, pass the wire rope from the inside to the outside, close the shackles, two wire ropes form diagonally, and place them on the ground.

拆卸下回转支座时,用四条钢丝绳正方形形式分别捆绑在回转与齿圈连接的螺栓孔位内,在下面将回转与标准节连接的高强螺栓用梅花扳手去除后站在套架上回转平台上,销轴击打方式与起重臂拆卸方式相同,将四角销轴连接去除后开始向上起吊下回转支座,起吊前一名拆卸工在回转下标准节内观察回转与标准节连接处分离情况,确认无误后给出起吊信号,屋面吊1司机根据信号开始小幅度起吊,确认安全后可向左回转及下钩,放置地面进行转运工作。When disassembling the lower slewing support, use four steel wire ropes to be tied in a square form to the bolt holes connecting the slewing and the ring gear, remove the high-strength bolts connecting the slewing and the standard joint below with a ring wrench and stand on the slewing platform on the sleeve frame , the hitting method of the pin shaft is the same as that of the boom disassembly method. After removing the connection of the four corner pin shafts, the lower slewing support is lifted upwards. Before lifting, a demolition worker observes the separation of the connection between the slewing and the standard joint in the lower standard joint. After confirming that it is correct, a lifting signal is given, and the driver of roof crane 1 starts to lift slightly according to the signal. After confirming safety, he can turn to the left and lower the hook, and place it on the ground for transshipment.

外套架拆卸:拆卸外套架前先将塔机标准节引进平台和操作平台分块进行拆卸,在拆卸平台的过程中,注意螺帽和垫片较小容易脱离,在站稳位置悬挂好安全带后抓紧扳手,将平台螺帽松动后用手进行螺帽退出,所拆卸的螺帽螺杆用桶进行装放,确认无脱落现象发生。Jacket frame disassembly: Before disassembling the jacket frame, first introduce the standard section of the tower crane into the platform and the operation platform for disassembly. During the disassembly process of the platform, pay attention to the small nuts and gaskets that are easy to come off, and hang the safety belt in a stable position. Finally, grasp the wrench tightly, loosen the platform nut, and then withdraw the nut by hand. Put the removed nut and screw in a bucket to confirm that there is no falling off.

将四天起吊绳栓挂在外套架四角与下回转支座连接的销轴孔位内,将吊钩慢慢向上起吊,观察吊钩与塔身的垂直度,预防吊钩偏位造成四角滑轮卡死现象发生,当外套架脱离标准节高度后开始向左回转下钩,放置指定位置,在地面用汽车吊将套架进行放倒后转运。外套架重量为3T,屋面吊1符合吊载要求。Hang the four-day hoisting rope bolt in the pin shaft hole connecting the four corners of the coat frame and the lower slewing support, lift the hook slowly upwards, observe the verticality of the hook and the tower body, and prevent the four-corner pulley from being misplaced by the hook. When the jamming phenomenon occurs, when the jacket rack is out of the standard joint height, it starts to turn to the left and lower the hook, put it in the designated position, and use the truck crane to lay down the jacket rack on the ground and then transfer it. The weight of the jacket frame is 3T, and the roof crane 1 meets the requirements for hoisting.

拆卸油压系统、顶升套架、平台及护栏,拆卸爬升套架前需先将顶升液压系统(含油站、油缸)、操作平台、引进平台拆卸,将液压油缸收到最高位置后把爬升衡梁引进在标准节踏步内,用钢丝绳将衡梁与标准节横腹杆进行保护连接,预防衡梁脱离顶升油缸后受外力影响滑落。油缸两条油管各拆卸一头,将另一头扭紧在已经拆卸的接头上,保护油管借口不受到伤害和液压油流失。油站的电源线收起盘在电机上面扎紧。将油缸与衡梁连接的销轴击除后,吊装布带拴在爬升油缸的中上部,布带受力时用木方敲击布带的卸扣,确保布带与油缸接触紧密。击除油缸上面的连接销轴,两名拆卸工站在标准节内侧向外推出油缸上部,另外两人站在平台上稳住油缸,屋面吊1缓缓上升,将油缸吊出套架后放置地面。Disassemble the hydraulic system, jacking frame, platform and guardrail. Before disassembling the climbing frame, the jacking hydraulic system (including oil station, oil cylinder), operating platform, and introduction platform must be disassembled. The balance beam is introduced into the standard section step, and the balance beam is protected and connected with the standard section cross-web bar with a steel wire rope, so as to prevent the balance beam from slipping under the influence of external force after detaching from the jacking cylinder. Remove one end of each of the two oil pipes of the oil cylinder, and tighten the other end to the disassembled joint to protect the oil pipe from damage and hydraulic oil loss. The power cord of the gas station is coiled up and tied tightly on the motor. After the pin shaft connecting the oil cylinder and the balance beam is removed, the hoisting cloth belt is tied to the middle and upper part of the climbing oil cylinder. When the cloth belt is under force, tap the shackle of the cloth belt with a wooden square to ensure that the cloth belt is in close contact with the oil cylinder. Knock out the connecting pin on the oil cylinder, two demolition workers stand on the inside of the standard section and push out the upper part of the oil cylinder, the other two stand on the platform to stabilize the oil cylinder, the roof crane 1 rises slowly, lift the oil cylinder out of the casing and place it ground.

拆卸引进平台时将吊索拴在引进平台的两根边梁中部,将吊索受力至平台向上微翘,小锤敲击连接的两根销轴,至平台与引进梁脱离,引进平台调至地面进行转运。When disassembling the lead-in platform, tie the sling to the middle of the two side beams of the lead-in platform, press the sling until the platform is slightly tilted up, and hit the two connected pins with a small hammer until the platform is separated from the lead-in beam, and the lead-in platform is adjusted Transfer to the ground.

用一根布带从平台栏杆中间两根下部横杆内向外穿过,另一个头挂在吊钩上,吊带微微受力,先拆卸平台下面的斜撑杆33连接螺栓,拆卸时拆卸人员站在标准节内侧,悬挂安全带,一只脚站立水平腹杆,一只脚勾住标准节斜腹杆,身子探出标准节外,将连接螺栓拆卸。在拆卸时用小桶放置螺栓,预防垫片、螺母脱落。Use a cloth belt to pass through the two lower crossbars in the middle of the platform railing, and hang the other end on the hook. The suspension belt is slightly stressed. First remove the connecting bolts 33 on the diagonal brace under the platform. When disassembling, remove the personnel station. On the inner side of the standard section, hang the safety belt, stand on the horizontal web bar with one foot, hook the diagonal web bar of the standard section with one foot, lean out of the standard section, and remove the connecting bolts. Use a small bucket to place bolts during disassembly to prevent gaskets and nuts from falling off.

平台拆卸完毕后,四条钢丝绳索挂在套架四个角捆紧,钢丝绳受力后检查滑轮是否有卡死现象,将套架与标准节连接的钢丝绳去除,收起霸王销用铁丝带住,慢慢向上提起套架,待套架高度超过标准节后向左回转下钩放置地面转运工作。After the platform is disassembled, four steel wire ropes are hung on the four corners of the sleeve frame and tied tightly. After the steel wire rope is stressed, check whether the pulley is stuck, remove the wire rope connecting the sleeve frame and the standard joint, put away the overlord pin and hold it with an iron wire. Slowly lift up the sleeve frame, and when the height of the sleeve frame exceeds the standard section, turn the lower hook to the left to place the ground transfer work.

标准节拆卸:拆卸标准节及基础节共3节,底节重量为963KG、加强节重量为976KG*2节,合计重量为2915KG,考虑整体吊载3节,将屋面吊1四绳栓挂加强节四角后,拉紧钢丝绳,在基础梁位置将16颗M39*8.8节的高强螺栓用梅花扳手击打去除后,向上起吊3节标准节,并放置地面,用汽车吊进行放倒后转场。Dismantling of the standard section: remove the standard section and the basic section in total of 3 sections, the weight of the bottom section is 963KG, the weight of the reinforcement section is 976KG*2 sections, the total weight is 2915KG, considering the overall hoisting of 3 sections, hang 1 four rope bolts on the roof for reinforcement After the four corners of the joint, tighten the steel wire rope, hit and remove 16 M39*8.8 high-strength bolts with a ring wrench at the position of the foundation beam, lift 3 standard joints upwards, and place them on the ground, use a car crane to lay them down and transfer to the field .

底架梁及悬挑钢梁拆卸:拆卸底架梁和基础梁及悬挑钢梁主要是安全带悬挂点比较难,考虑在48层上横梁位置放置4条20米的加长安全绳,将安全带与安全绳进行有效连接,然后在悬挑钢梁端部焊接一条1.3米高的钢管,将钢管上端栓一条Φ10mm钢丝绳与建筑物之间进行连接,用作人员行走时拉手来稳定身体重心和起到栏杆作用。Disassembly of underframe beams and cantilevered steel beams: It is difficult to disassemble the underframe beams, foundation beams and cantilevered steel beams mainly because of the suspension points of safety belts. The belt is effectively connected with the safety rope, and then a 1.3-meter-high steel pipe is welded at the end of the cantilevered steel beam, and a Φ10mm steel wire rope is tied to the upper end of the steel pipe to connect with the building. Act as a railing.

拆卸底架梁第二点是焊缝的割除工作的防火措施同样采用防火油布加水和接火盆装置进行,整改割除过程中专人手提灭火器,随时做好准备灭火,氧气乙炔管派专人将乙炔管进行弯曲,预防回火时将乙炔管进行折弯,控制回火。The second point of dismantling the underframe beam is the cutting of the weld seam. The fire protection measures are also carried out by adding water to the fireproof tarpaulin and the brazier device. Bending, bending the acetylene tube to prevent tempering, and controlling tempering.

底架梁和基础梁吊载不做详细介绍,主要介绍拆卸悬挑钢梁步骤:先将悬挑钢梁上面两条斜拉杆用屋面吊1进行拆卸,然后两条起吊绳栓挂在悬挑钢梁两端挂耳上,将钢丝绳微微受力后在47层竖向柱体中部将下撑杆与固定支座的连接销轴去除,在去除连接销轴前,用一条钢丝绳将斜拉杆与对面核心筒墙体之间连接,钢丝绳端部栓挂一个3T手拉葫芦,用手拉葫芦来控制斜撑杆33向外的冲击力。将销轴击打后,慢慢松动手拉葫芦,至斜撑杆33呈垂直状态,解除钢丝绳与手拉葫芦之间的连接。在预先搭设完毕的脚手架平台上将U型抱箍353后盖板螺栓松动,先将最上面两颗(两边各一颗)留在上面,其他螺栓均拆卸,在拆卸最上面螺栓时预防盖板向下滑落,用木方或槽钢将盖板下方支撑,待螺栓去除一根后盖板与柱体之间有一定间隙时用一条木方垫在盖板与柱体之间,一人手持盖板稳住,另一人拆卸最后一颗螺栓,中间一人共三人将盖板抬放在脚手架平台上,用麻绳拴住盖板三人拉住放置地面。盖板拆卸完成后,屋面吊1向左微微回转,使U型抱箍353脱离混凝土柱后加速回转下钩至地面转运。The hoisting of the underframe beam and the foundation beam will not be introduced in detail, but the steps for dismantling the cantilevered steel beams will be mainly introduced: first, dismantle the two oblique tie rods above the cantilevered steel beams with the roof crane 1, and then hang the two hoisting ropes on the cantilevered steel beams. On the hanging lugs at both ends of the steel beam, after the steel wire rope is slightly stressed, remove the connecting pin shaft between the lower support rod and the fixed support in the middle of the vertical column on the 47th floor. The walls of the opposite core tube are connected, and a 3T chain hoist is bolted to the end of the wire rope, and the chain hoist is used to control the outward impact of the diagonal brace 33. After hitting the pin shaft, loosen the chain block slowly until the diagonal strut 33 is in a vertical state, and release the connection between the wire rope and the chain block. Loosen the U-shaped hoop 353 back cover bolts on the pre-installed scaffolding platform, first leave the top two (one on each side) on it, and remove the other bolts to prevent the cover when removing the top bolts Slide down and support the bottom of the cover with wooden squares or channel steel. When there is a certain gap between the cover and the column after one bolt is removed, use a wooden square to place it between the cover and the column. One person holds the cover The board is stabilized, another person removes the last bolt, and one person in the middle, a total of three people, lifts the cover board on the scaffold platform, tie the cover board with a hemp rope, and the three people pull it and place it on the ground. After the cover plate is disassembled, the roof crane 1 turns slightly to the left, so that the U-shaped hoop 353 is detached from the concrete column, and then accelerates the rotation and lowers the hook to the ground for transfer.

本发明的优势在于:The advantages of the present invention are:

1)本发明的高层安装的塔吊拆卸结构安装结构新颖,克服了“人”字型高层建筑从楼顶处没办法安装塔吊以及屋面吊结构的缺陷,选择从需要进行建筑操作的楼层通过安装悬挑钢梁的方式安装固定塔吊以及屋面吊,塔吊完成作业后,通过屋面吊进行拆卸;1) The tower crane dismounting structure of the high-rise installation of the present invention has a novel installation structure, which overcomes the defect that the tower crane and the roof crane structure cannot be installed from the roof of the "herringbone" high-rise building, and chooses to install the suspension from the floor where construction operations are required. Install and fix the tower crane and roof crane by picking steel beams. After the tower crane completes the operation, it will be disassembled by the roof crane;

2)固定方式简单,新颖,且可以安装在任意楼层的外侧,安装灵活性强,特别是对于已经完成主体结构的建筑物的修葺以及外部设备的安装,无需从地面安装塔吊和屋面吊,大大节省了塔吊和屋面吊的安装成本以及操作成本。2) The fixing method is simple and novel, and can be installed on the outside of any floor, and the installation flexibility is strong, especially for the repair of buildings whose main structure has been completed and the installation of external equipment, there is no need to install tower cranes and roof cranes from the ground, greatly The installation and operation costs of tower cranes and roof cranes are saved.

以上公开的仅为本发明的几个具体实施例,但是本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only a few specific embodiments of the present invention, but the present invention is not limited thereto, and any changes conceivable by those skilled in the art shall fall within the protection scope of the present invention.

Claims (10)

1.一种高层安装的塔吊的拆卸结构,其特征在于,所述塔吊的基础钢梁安装在高层的楼层之间,屋面吊也安装在高层楼层之间,且屋面吊的基础结构采用悬挑钢梁结构,所述悬挑钢梁包括上箱型梁、下箱型梁、斜撑杆、H型钢和紧固装置,所述上箱型梁从建筑的核心位置向建筑的边缘延伸出去至建筑墙体外侧,所述下箱型梁从建筑的核心位置向建筑的边缘延伸,所述上箱型梁与建筑的边缘位置与下箱型梁与建筑的边缘位置通过紧固装置固定有H型钢,所述上箱型梁的延伸段的端点与下箱型梁与建筑的边缘之间连接有斜撑杆,所述上箱型梁与下箱型梁都设置有两个,且两个上箱型梁在水平面上平行设置,所述两个上箱型梁与下箱型梁在竖直方向平行设置,且两个上箱型梁之间还固定有一块钢筋板,所述屋面吊底座的四个支腿安装在两个上箱型梁的延伸段上。1. A dismantling structure of a tower crane installed in a high-rise, characterized in that, the base steel beam of the tower crane is installed between the high-rise floors, and the roof crane is also installed between the high-rise floors, and the foundation structure of the roof crane adopts a cantilever Steel girder structure, the cantilevered steel girder includes an upper box girder, a lower box girder, diagonal braces, H-shaped steel and fastening devices, and the upper box girder extends from the core position of the building to the edge of the building to On the outside of the building wall, the lower box girder extends from the core position of the building to the edge of the building, and the edge position between the upper box girder and the building and the edge position between the lower box girder and the building are fixed with H section steel, the end point of the extension section of the upper box girder and the edge of the lower box girder and the building are connected with a diagonal brace, two of the upper box girder and the lower box girder are provided, and two The upper box girders are arranged in parallel on the horizontal plane, the two upper box girders and the lower box girders are arranged in parallel in the vertical direction, and a reinforced plate is fixed between the two upper box girders, and the roof crane The four legs of the base are mounted on extensions of the two upper box girders. 2.根据权利要求1所述的高层安装的塔吊的拆卸结构,其特征在于,所述紧固装置包括U型抱箍、第一螺栓固定结构和第二螺栓固定结构,所述上箱型梁与建筑物的连接方式为第一螺栓固定结构和第二螺栓固定结构,所述下箱型梁与建筑物的连接方式为U型抱箍,所述U型抱箍通过高强螺栓以及后压板将下箱型梁与建筑物固定,所述第一螺栓固定结构通过将上压板放置在上箱型梁上方,下压板放置在建筑物混凝土主体结构的下方,二者之间通过高强螺栓穿透混凝土主体结构以及上压板和下压板将上箱型梁固定,其中,上箱型梁内设置有增强支撑能力的肋板,所述上箱型梁与混凝土主体结构之间还夹持有垫脚板,所述上箱型梁延伸出建筑物,且与建筑物组成的夹角位置,还设置有防后退装置,所述第二螺栓固定结构的上压板放置在上箱型梁的上方,下压板放置在混凝土主体结构下方,垫脚板夹持在上箱型梁和混凝土主体结构之间,高强螺栓穿透上压板和下压板将上箱型梁固定住,在上箱型梁的后方,设置有加强筋。2. The dismantling structure of the tower crane installed at a high level according to claim 1, wherein the fastening device comprises a U-shaped hoop, a first bolt fixing structure and a second bolt fixing structure, and the upper box girder The connection with the building is the first bolt-fixed structure and the second bolt-fixed structure, and the connection between the lower box girder and the building is a U-shaped hoop, and the U-shaped hoop is connected by high-strength bolts and a rear pressure plate. The lower box girder is fixed to the building, and the first bolt fixing structure is achieved by placing the upper pressing plate above the upper box girder, and the lower pressing plate under the main concrete structure of the building, with high-strength bolts penetrating the concrete between the two. The main structure, the upper pressing plate and the lower pressing plate fix the upper box-shaped girder, wherein the upper box-shaped girder is provided with ribs to enhance the supporting capacity, and a footboard is clamped between the upper box-shaped girder and the concrete main structure, The upper box girder extends out of the building, and an anti-backward device is provided at the angle between the building and the building. The upper pressing plate of the second bolt-fixed structure is placed above the upper box girder, and the lower pressing plate is placed Under the concrete main structure, the footing plate is clamped between the upper box girder and the concrete main structure, and the high-strength bolts penetrate the upper pressing plate and the lower pressing plate to fix the upper box girder, and behind the upper box girder, a reinforcement ribs. 3.根据权利要求1的高层安装的塔吊的拆卸结构,其特征在于,所述屋面吊底座的支腿,通过二氧化碳焊接在上箱型梁上,且屋面吊底座与上箱型梁接触的地方还设置有加强筋板,为了更好的支撑整个屋面吊,在钢筋板的下端还通过铰接方式,固定安装有内撑连接梁,且在两个向外延伸的上箱型梁的端部设置有水平连接梁。3. The dismantling structure of the tower crane installed in the high-rise according to claim 1, characterized in that, the legs of the roof crane base are welded on the upper box girder by carbon dioxide, and the place where the roof hanger base contacts the upper box girder There is also a reinforcing rib plate, in order to better support the whole roof crane, the lower end of the reinforcing plate is hinged, and the inner support connecting beam is fixedly installed, and the end of the two outwardly extending upper box girders is set There are horizontal connecting beams. 4.一种高层安装的塔吊拆卸方法,其特征在于,设置有权利要求1-3任意一项所述的高层安装的塔吊的拆卸结构,且塔吊和屋面吊都安装在高层建筑物的楼层之间,其拆卸步骤为:先安装一道附着装置,落节,用钢丝绳稳定塔机;然后再拆除部分配重,剩下两块配重,在起重臂上安装屋面吊,拆卸起重臂前端的大臂,再拆卸起重臂的前拉杆,拆卸前段起重臂后卸下其中一块配重,在拆除后部分的起重臂后,拆除最后一块配重;之后依次拆除平衡臂、司机室、过渡节、拆除上回转、拆除回转齿圈、下回转,拆除顶升平台及外套架、拆除剩余的标准节,最后拆除基础钢梁和悬挑钢梁。4. a tower crane dismounting method of high-rise installation, it is characterized in that, be provided with the dismantling structure of the tower crane of the high-rise installation described in any one of claim 1-3, and tower crane and roof crane are all installed between the floors of high-rise buildings During the period, the disassembly steps are as follows: first install an attachment device, lower the joint, and stabilize the tower crane with a wire rope; then remove part of the counterweight, leaving two counterweights, install a roof crane on the boom, and remove the front end of the boom Then remove the front tie rod of the boom, remove one of the counterweights after removing the front section of the boom, and remove the last piece of counterweight after removing the rear part of the boom; then remove the balance arm and driver's cab in sequence , transition section, removal of the upper slewing, removal of the slewing ring gear, lower slewing, removal of the jacking platform and jacket frame, removal of the remaining standard sections, and finally removal of the foundation steel beam and cantilever steel beam. 5.根据权利要求4所述的高层安装的塔吊拆卸方法,其特征在于,在安装附着装置,降塔步骤中,先将屋面吊起重臂转向建筑物外侧,平衡臂向建筑物方向,与塔机呈90度角,防止塔机在将标准节往下吊运的过程中发生碰撞,然后开始落下标准节至上一道附着位置,拆卸附着装置后再降节,拆卸下面一道附着装置后将塔机降到最后3个标准节,用钢丝绳将塔身与建筑物进行连接,连接方式采用塔身标准节内侧两根主铉杆环绕钢丝绳向外侧呈45度拉在建筑物连接钢梁上,然后按照塔机拆除的顺序拆除。5. The tower crane dismounting method of high-rise installation according to claim 4, it is characterized in that, in installing attachment, in step of lowering the tower, first the roof hoisting boom is turned to the outside of the building, and the balance arm is towards the building direction, and The tower crane is at an angle of 90 degrees to prevent the tower crane from colliding during the lifting of the standard section, and then start to drop the standard section to the previous attachment position, remove the attachment device and then lower the section, remove the lower attachment device and place the The machine is lowered to the last 3 standard sections, and the tower body is connected to the building with a steel wire rope. The connection method is to use two main rods on the inside of the standard section of the tower body to surround the steel wire rope and pull it on the building connecting steel beam at 45 degrees to the outside, and then Follow the order in which the tower crane is removed. 6.根据权利要求4所述的高层安装的塔吊拆卸方法,其特征在于,在起重臂拆卸步骤中,先用屋面吊将变幅小车和变幅总成拆卸至地面,再利用变幅小车将屋面吊安装在塔机起重臂前端下弦杆上,用夹板将屋面吊支腿夹紧在下弦杆上,在屋面吊上端“人”字型交叉点用钢丝绳向后斜拉在上弦杆上,中间用手拉葫芦控制屋面吊变幅,主动力系统由塔机起升机构钢丝绳代替,所述屋面吊回转距离建筑物边缘,塔机起重臂拆卸时将屋面吊起重臂向外变幅一段距离后,将塔机起重臂向右旋转90度角进行下降工作,根据屋面吊起重性能,将起重臂前段部分在空中进行截臂,然后整体拆卸后段部分的起重臂。6. The tower crane disassembly method for high-rise installation according to claim 4, characterized in that, in the step of dismantling the boom, the luffing trolley and the luffing assembly are first disassembled to the ground with a roof crane, and then the luffing trolley is used to disassemble the luffing trolley. Install the roof crane on the lower chord at the front end of the jib of the tower crane, clamp the roof crane outriggers on the lower chord with splints, and use a steel wire rope to pull back on the upper chord at the "herringbone" intersection point at the upper end of the roof crane In the middle, a hand chain hoist is used to control the luffing of the roof crane. The main power system is replaced by the steel wire rope of the tower crane hoisting mechanism. After a certain distance, the boom of the tower crane is rotated 90 degrees to the right for lowering work. According to the lifting performance of the roof crane, the front part of the boom is cut off in the air, and then the boom of the rear part is disassembled as a whole. . 7.根据权利要求4所述的高层安装的塔吊拆卸方法,其特征在于,在拆卸平衡臂步骤中,拆卸完成起重臂后将塔机起重臂向左方向回转90度,此时平衡臂距离屋面吊10米范围内,用预先准备好的木方铺在配重安装区域,上面覆盖安全网并绷紧,用四条长度相同的起吊绳分别将起升卷扬机四角用卸扣与吊环连接,将屋面吊吊钩吊起至起吊绳受力,然后打出与卷扬机连接的销轴,将起升卷扬机吊载至地面后开始整体拆卸平衡臂。7. The tower crane disassembly method for high-rise installation according to claim 4, characterized in that, in the step of dismounting the balance arm, after the disassembly of the boom is completed, the tower crane boom is turned 90 degrees to the left, and the balance arm Within 10 meters from the roof crane, lay the pre-prepared wooden squares on the counterweight installation area, cover the safety net and tighten it, and use four lifting ropes of the same length to connect the four corners of the hoist with shackles and rings respectively. Lift the hook of the roof crane until the lifting rope is stressed, then drive out the pin shaft connected to the hoist, hoist the hoist to the ground, and start to disassemble the balance arm as a whole. 8.根据权利要求4所述的高层安装的塔吊拆卸方法,其特征在于,还包括塔帽的拆卸步骤,在塔帽拆卸过程中,用两条布带栓在塔帽顶端挂耳上,将布带拉紧后开始松动塔帽与过渡节连接螺栓,连接螺栓松动采用塔机拆卸专用电动扳手进行杠杆击打,螺帽松动后用手去扭动去除,用电动扳手去除连接螺栓,螺帽在电动扳手套筒内惯性作用下容易脱落而砸坏下面玻璃幕墙;塔帽去除后开始用同样的方式拆卸过渡节和司机室,司机室拆卸相对简单。8. The tower crane dismounting method for high-rise installation according to claim 4, characterized in that it also includes a dismounting step of the tower cap, during the dismounting process of the tower cap, fasten two cloth straps on the hanging ears at the top of the tower cap, After the cloth belt is tightened, start to loosen the connecting bolts between the tower cap and the transition section. If the connecting bolts are loose, use a special electric wrench for dismantling the tower crane to carry out lever hitting. After the nuts are loose, twist them by hand to remove them. Under the action of inertia in the electric wrench socket, it is easy to fall off and smash the glass curtain wall below; after removing the tower cap, start to disassemble the transition joint and the driver's cab in the same way, and the removal of the driver's cab is relatively simple. 9.根据权利要求7所述的高层安装的塔吊拆卸方法,其特征在于,在回转塔身、上下支座及回转机构的拆卸过程中,用四条同等长度的起吊钢丝绳捆扎在上回转四个连接耳板上,收紧钢丝绳至受力状态,预先在下回转内满铺木板,将回转连接用高强螺栓松动去除,再将回转齿圈拆除,吊载回转齿圈时用撬棍将回转齿圈撬起垫一条木方,将钢丝绳从齿圈下面穿过,钢丝绳从内往外穿,卸扣合拢,两条钢丝绳呈对角而成,放置地面,拆卸下回转支座时,用四条钢丝绳正方形形式分别捆绑在回转与齿圈连接的螺栓孔位内,在下面将回转与标准节连接的高强螺栓用梅花扳手去除后站在套架上回转平台上,销轴击打方式与起重臂拆卸方式相同,将四角销轴连接去除后开始向上起吊下回转支座,起吊前一名拆卸工在回转下标准节内观察回转与标准节连接处分离情况,确认无误后给出起吊信号,屋面吊司机根据信号开始小幅度起吊,确认安全后可向左回转及下钩,放置地面进行转运工作。9. The tower crane disassembly method for high-rise installation according to claim 7, characterized in that, during the disassembly process of the slewing tower body, the upper and lower supports and the slewing mechanism, four lifting wire ropes of the same length are used to bind the upper slewing four connection On the lug plate, tighten the steel wire rope to the state of stress, spread wooden boards in the lower slewing in advance, loosen and remove the slewing connection with high-strength bolts, and then remove the slewing ring gear, and use a crowbar to pry the slewing ring ring when hoisting the slewing ring ring Put up a wooden square, pass the steel wire rope under the gear ring, the steel wire rope is passed from the inside to the outside, and the shackles are closed. The two steel wire ropes are formed diagonally. Place them on the ground. Bundled in the bolt hole connecting the slewing and the ring gear, remove the high-strength bolts connecting the slewing and the standard section below with a ring wrench, and then stand on the slewing platform on the sleeve frame. The pin hitting method is the same as the lifting arm disassembly method. , remove the connection of the four-corner pin shaft and start lifting the lower slewing support upwards. Before lifting, a demolition worker observes the separation of the connection between the slewing and the standard joint in the lower standard section of the slewing, and gives a lifting signal after confirming that it is correct. The roof crane driver according to The signal starts to lift slightly. After confirming safety, it can turn to the left and lower the hook, and place it on the ground for transshipment. 10.根据权利要求4所述的高层安装的塔吊拆卸方法,其特征在于,在悬挑钢梁拆卸过程中,先将悬挑钢梁上面两条斜拉杆用屋面吊进行拆卸,然后两条起吊绳栓挂在悬挑钢梁两端挂耳上,将钢丝绳受力后在竖向柱体中部将下撑杆与固定支座的连接销轴去除,在去除连接销轴前,用一条钢丝绳将斜拉杆与对面核心筒墙体之间连接,钢丝绳端部栓挂一个手拉葫芦,用手拉葫芦来控制斜撑杆向外的冲击力,将销轴击打后,慢慢松动手拉葫芦,至斜撑杆呈垂直状态,解除钢丝绳与手拉葫芦之间的连接,在预先搭设完毕的脚手架平台上将U型抱箍后盖板螺栓松动,拆卸盖板,盖板拆卸完成后,屋面吊向左微微回转,使U型抱箍脱离混凝土柱后加速回转下钩至地面转运。10. The tower crane dismantling method for high-rise installation according to claim 4, characterized in that, during the dismantling process of the cantilevered steel girder, the two oblique tie rods above the cantilevered steel girder are first disassembled with a roof crane, and then the two are lifted The rope bolts are hung on the lugs at both ends of the cantilevered steel beam. After the steel wire rope is stressed, remove the connecting pin shaft between the lower support rod and the fixed support in the middle of the vertical column. Before removing the connecting pin shaft, use a steel wire rope to The diagonal stay rod is connected to the wall of the opposite core tube, and a chain block is tied to the end of the steel wire rope. Use the chain block to control the outward impact of the diagonal stay rod. After hitting the pin shaft, loosen the chain block slowly. , until the diagonal brace is in a vertical state, release the connection between the wire rope and the chain block, loosen the bolts of the rear cover plate of the U-shaped hoop on the scaffold platform that has been erected in advance, and remove the cover plate. After the cover plate is disassembled, the roof The hoist turns slightly to the left, so that the U-shaped hoop is detached from the concrete column, and then accelerates the rotation and lowers the hook to the ground for transfer.
CN201710365286.7A 2017-05-22 2017-05-22 A kind of Tower crane disassembly structures and methods of high-rise installation Active CN107055347B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710365286.7A CN107055347B (en) 2017-05-22 2017-05-22 A kind of Tower crane disassembly structures and methods of high-rise installation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710365286.7A CN107055347B (en) 2017-05-22 2017-05-22 A kind of Tower crane disassembly structures and methods of high-rise installation

Publications (2)

Publication Number Publication Date
CN107055347A CN107055347A (en) 2017-08-18
CN107055347B true CN107055347B (en) 2018-03-27

Family

ID=59610310

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710365286.7A Active CN107055347B (en) 2017-05-22 2017-05-22 A kind of Tower crane disassembly structures and methods of high-rise installation

Country Status (1)

Country Link
CN (1) CN107055347B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12312214B2 (en) * 2020-05-22 2025-05-27 Liebherr-Werk Biberach Gmbh Transport system for vertically transporting goods and persons on an above ground construction site

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107697817B (en) * 2017-10-30 2019-01-18 北京紫竹慧建设服务股份有限公司 A kind of method of tower crane crane arm elongated degree in the air
CN110094101A (en) * 2018-01-31 2019-08-06 中国二十冶集团有限公司 The method that tower crane removes standard knot under restricted clearance
CN108358080B (en) * 2018-04-13 2024-01-16 中建八局第二建设有限公司 Wind-proof fixing mechanism of tower crane for building
CN109095362B (en) * 2018-09-06 2020-02-14 中建三局集团有限公司 Large arm structure of conical tower crown external hanging tower crane in platform-free environment and dismantling method thereof
CN109704211B (en) * 2019-01-22 2021-02-09 中建四局第五建筑工程有限公司 TC6015 tower crane dismounting and mounting method
CN109704210B (en) * 2019-01-22 2020-11-17 中建四局第五建筑工程有限公司 Method for obliquely dismounting broken large arm of high-altitude tower crane
CN110498007B (en) * 2019-09-03 2021-08-20 中船黄埔文冲船舶有限公司 Installation method for inverted installation and lateral pushing of horizontal sectional material
CN111891919B (en) * 2020-08-06 2022-11-01 李妍 Method for replacing and hoisting window cleaning machine of high building
CN112429660A (en) * 2020-12-04 2021-03-02 山东核电有限公司 Nuclear power station nuclear island shield wall steel plate concrete structure submodule hoisting system
CN114229715A (en) * 2021-12-09 2022-03-25 中国建筑第八工程局有限公司 Method for dismantling internal climbing tower crane of landscape tower of small-diameter super high-rise building
CN115180533A (en) * 2022-07-18 2022-10-14 中联重科建筑起重机械有限责任公司 Method for disassembling crane boom
CN117381362B (en) * 2023-10-12 2024-06-14 南通庞源机械工程有限公司 Tower crane attachment device dismantling equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2225344C2 (en) * 2001-11-08 2004-03-10 Лунден Евгений Ефимович Tower crane and method of its mounting and demounting
CN202575758U (en) * 2012-04-28 2012-12-05 青州市中文机械有限公司 Roof covering lift
CN204873598U (en) * 2015-06-30 2015-12-16 董占国 Multi -functional construction crane and lifting equipment
CN105731271A (en) * 2016-04-07 2016-07-06 上海市机械施工集团有限公司 Combined tower crane for roof construction and construction method thereof
CN106115500A (en) * 2016-08-16 2016-11-16 中昇建机(南京)重工有限公司 A kind of high-rise building is special to be hung and certainly tears method open from tearing formula roofing open
CN106276631A (en) * 2016-09-30 2017-01-04 庄爱军 A kind of roofing device for hoisting and crane and the method for dismounting of crane arm
CN106395643A (en) * 2016-08-29 2017-02-15 中天建设集团有限公司天津分公司 High-rise building fabricated interlayer hoisting machine and construction method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2225344C2 (en) * 2001-11-08 2004-03-10 Лунден Евгений Ефимович Tower crane and method of its mounting and demounting
CN202575758U (en) * 2012-04-28 2012-12-05 青州市中文机械有限公司 Roof covering lift
CN204873598U (en) * 2015-06-30 2015-12-16 董占国 Multi -functional construction crane and lifting equipment
CN105731271A (en) * 2016-04-07 2016-07-06 上海市机械施工集团有限公司 Combined tower crane for roof construction and construction method thereof
CN106115500A (en) * 2016-08-16 2016-11-16 中昇建机(南京)重工有限公司 A kind of high-rise building is special to be hung and certainly tears method open from tearing formula roofing open
CN106395643A (en) * 2016-08-29 2017-02-15 中天建设集团有限公司天津分公司 High-rise building fabricated interlayer hoisting machine and construction method
CN106276631A (en) * 2016-09-30 2017-01-04 庄爱军 A kind of roofing device for hoisting and crane and the method for dismounting of crane arm

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12312214B2 (en) * 2020-05-22 2025-05-27 Liebherr-Werk Biberach Gmbh Transport system for vertically transporting goods and persons on an above ground construction site

Also Published As

Publication number Publication date
CN107055347A (en) 2017-08-18

Similar Documents

Publication Publication Date Title
CN107055347B (en) A kind of Tower crane disassembly structures and methods of high-rise installation
CN106276631B (en) A kind of roofing device for hoisting and the method for dismounting of crane and crane arm
CN107100187B (en) Tower crane steel girder erection structure and installation method
CN204675621U (en) A kind of shackle for rapid unhooking in tubing string lifting
CN107165062B (en) A method of removing Existing Railway Line gate-type pier capping beam protecting canopy frame
CN103470093A (en) Concrete chimney dismantling device and dismantling method
CN105908761A (en) Construction technology of hanging basket moving platform for high slope
CN107720569B (en) A kind of dismounting inner climbing crane tower is hung with masts type roofing
CN111891919B (en) Method for replacing and hoisting window cleaning machine of high building
CN104692261A (en) Symmetrical dismounting construction method for attachment device of tower crane
CN101402436A (en) Method and apparatus for disassembling cargo boom of climbing tower crane
CN105110205B (en) A kind of reverse method for dismounting of derrick crane
CN114873445A (en) Bridge prefabricated part hoisting tool and hoisting method
CN212406038U (en) Lower hanging construction platform module of high-altitude large-cantilever steel roof truss
CN211689948U (en) Suspension operation platform device for construction of suspension cable at tower part of cable-stayed bridge
CN202055502U (en) Basket-type operating platform for construction of high-rise building construction
CN105883645B (en) Method for dismantling attachment device of tower crane
CN113585860B (en) Method for assembling and disassembling double-arm holding pole
CN212743900U (en) Hydraulic lifting type three-section derrick for oil field
CN115012660A (en) Construction method of basket pull rod type overhanging scaffold
CN109704211B (en) TC6015 tower crane dismounting and mounting method
CN105883646B (en) Tower crane and derrick crane used by same
CN206751325U (en) A kind of bridge pipe fitting platform truck
CN111591909A (en) Mast crane
CN109704210B (en) Method for obliquely dismounting broken large arm of high-altitude tower crane

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant