CN107052513A - A kind of Transport Machinery beam robot welding system - Google Patents
A kind of Transport Machinery beam robot welding system Download PDFInfo
- Publication number
- CN107052513A CN107052513A CN201710355956.7A CN201710355956A CN107052513A CN 107052513 A CN107052513 A CN 107052513A CN 201710355956 A CN201710355956 A CN 201710355956A CN 107052513 A CN107052513 A CN 107052513A
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- CN
- China
- Prior art keywords
- robot
- welding
- welding gun
- transport machinery
- robot system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Automation & Control Theory (AREA)
- Robotics (AREA)
- Manipulator (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention discloses a kind of Transport Machinery beam robot welding system, including robot system, the source of welding current, double column up-down positioners, robot control cabinet, welding gun, firing platform, robot system is arranged on robot base, robot system is provided with anticollision sensor, the robot system is connected with robot control cabinet, welding gun, firing platform, double column up-down positioners respectively, double column up-down positioners are used for the radiating tube progress turning operation that butt welding machine is welded, and the source of welding current is connected with welding gun.The technical program is using the handgrip crawl radiating tube of robot, and double column up-down positioners the operation such as are overturn, lifted to the radiating tube of welding, and whole welding process operate under the control of robot, and welding efficiency is high and welds accurately.
Description
Technical field
The invention belongs to robotic technology field, a kind of Transport Machinery beam robot welding system is specifically referred to.
Background technology
Robot is to integrate the multidisciplinary advanced technology such as machinery, electronics, control, computer, sensor, artificial intelligence
The important automation equipment of modern manufacturing industry, be characterized in that various expected tasks can be completed by programming, in construction and
The characteristics of having people and machine in performance concurrently.
As human resources are nervous in recent years, industrial upgrading, structural adjustment the need for processing enterprise continues to bring out, is removed
The trend that supply falls short of demand is presented in fortune and its people, from traditional manufacture to logistics, storage, chemical industry, the field such as food.Just in this rank
Section, the country has emerged in large numbers the enterprise of a large amount of research and development robots, and by respective robot application into its popularization and application.
The existing welding between radiating tube is mainly welded using human weld or other simple machines, welding efficiency
It is low.
Based on this, study and develop a kind of Transport Machinery beam robot welding system of design.
The content of the invention
It is an object of the invention to:A kind of Transport Machinery beam robot welding system is provided.
The present invention is achieved through the following technical solutions:
A kind of Transport Machinery beam robot welding system, including the displacement of robot system, the source of welding current, double column up-downs
Machine, robot control cabinet, welding gun, firing platform, robot system are arranged on robot base, and robot system is provided with anti-collision
Sensor is hit, the robot system is connected with robot control cabinet, welding gun, firing platform, double column up-down positioners respectively, double
Column up-down positioner is used for the radiating tube progress turning operation that butt welding machine is welded, and the source of welding current is connected with welding gun.
Further, the anticollision sensor is used for the verification again for reducing Butt welding gun after collision occurs.
Further, the welding gun is robot water-ice welding gun, model ROBO455D, and the gage of wire of welding gun is
0.8—1.6mm。
Robot described in the technical program includes robot body, robot control cabinet, teaching box.With rotating range
Greatly, operating efficiency is higher, and its handgrip is adjustable mechanical arm, when capturing radiating tube with bigger activity space and flexible
Property.And arc welding robot, the optimization of dynamic model in high-speed motion curve, acceleration is higher than ordinary robot 25%.
Welding gun described in the technical program is two-way protection gas design, and the protection gas of outer layer channel is and interior into axial flow
The protection gas radially air-flow of layer passage, is mixed to form the protection of laminar flow shape in nozzle.
And slide unit meets the welding of all kinds radiating tube, and with robot using linkage, wherein, source of welding current model
KempArc Syn 400。
Wherein, double column up-down positioners include frame, switching mechanism, elevating mechanism, are mainly used in welding radiating tube
Pipe is overturn, descending operation.Frame is to be formed by high-quality material and sheet material welding after through annealing, finishing.With structure
It is compact, rigidity good, moulding it is generous reasonable the advantages of.Linked up, be convenient to mount and dismount with ground with foundation bolt.Switching mechanism is by driving
The dynamic principal organ such as system and pivoting support composition.Drive system is driven by alternating current generator, is subtracted through worm type of reduction gearing.This change
The pivoting support that position machine is used has good anti-pressure ability and resistance to capsizing, and axial gap is small, and smooth running is reliable, and from
Band gear ring precision is high, with very high transmission capacity.Elevating mechanism is by trapezoidal thread screw mandrel, lifting nut (drive nut, safety
Nut, nut bracket), nut wear detector, the composition such as drive device, drive device uses the phase asynchronous electricity of electromagnetic braking
The supporting worm reducer of motivation, is driven by it screw mandrel to realize elevating movement.Screw pair and worm reducer are respectively provided with certainly
Lock function, slide can in range the accurate off-position in optional position.It is oriented to by line slideway and realizes that positioner integrally hangs down
Drop is gone straight up to, column is welded using high-quality steel, with good rigidity, track is oriented to using line slideway, it is ensured that guide rail
High accuracy and its wearability so that complete machine lifting stability be improved.
Further, the robot system is welding robot system.
Further, described pair of column up-down positioner is made up of driven head, unit head and tie-beam, tie-beam respectively with
Driven head, unit head connection.
The present invention compared with prior art, with following technique effect and advantage:
The present invention captures radiating tube using the handgrip of robot, and double column up-down positioners are turned over to the radiating tube of welding
Turn, the operation such as lifting, whole welding process operate under the control of robot, welding efficiency is high and welding accurately.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is structural schematic block diagram of the invention.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment and its explanation of the invention is only used for explaining the present invention, does not make
For limitation of the invention.
Embodiment 1:
As shown in figure 1, a kind of Transport Machinery beam robot welding system, including it is robot system, the source of welding current, double vertical
Post up-down deflection machine, robot control cabinet, welding gun, firing platform, robot system are arranged on robot base, robot system
Anticollision sensor is provided with, the robot system becomes with robot control cabinet, welding gun, firing platform, double column up-downs respectively
Position machine connection, double column up-down positioners are used for the radiating tube progress turning operation that butt welding machine is welded, and the source of welding current connects with welding gun
Connect.
Firing platform is that welding gun is in system of robot for realizing the opening and closing to robot control cabinet, robot system
Welding and the welding operation of weld seam are completed under the operation of system to radiating tube.
Wherein, anticollision sensor is used for the verification again for reducing Butt welding gun after collision occurs.Welding gun is real by spring is carried
Now position, when finding collision, starting switch after spring bends, robot stop motion immediately is, it is necessary to press start button
Robot could be restarted, due to collide releasing mechanism yield design, therefore can reduce collision occur after Butt welding gun again
Verification.
Wherein, the welding gun is robot water-ice welding gun, model ROBO455D, the gage of wire of welding gun for 0.8-
1.6mm.The welding gun is cut a device with clear rifle and is connected, and with robot system coordinated signals, flies for clearing up to weld in torch neck
Splash, and silicone oil is sprayed to nozzle interior, it is to avoid the secure adhesion splashed during welding, it is overall to ensure that robot system is continuous for a long time
Five monitoring operatings.
Wherein, the robot system is welding robot system.Robot system, robot control described in the present embodiment
The structures such as cabinet processed, firing platform, double column up-down positioners, welding gun and its principle are known to those skilled in the art, no longer
It is described in detail.
Wherein, described pair of column up-down positioner is made up of driven head, unit head and tie-beam, tie-beam respectively with it is driven
Head, unit head connection.In operation, turning operation can be carried out to workpiece using 1 double column positioner.
Above-described embodiment, has been carried out further to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc. all should be included
Within protection scope of the present invention.
Claims (5)
1. a kind of Transport Machinery beam robot welding system, it is characterised in that:Including the robot system, source of welding current, double vertical
Post up-down deflection machine, robot control cabinet, welding gun, firing platform, robot system are arranged on robot base, robot system
Anticollision sensor is provided with, the robot system becomes with robot control cabinet, welding gun, firing platform, double column up-downs respectively
Position machine connection, double column up-down positioners are used for the radiating tube progress turning operation that butt welding machine is welded, and the source of welding current connects with welding gun
Connect.
2. a kind of Transport Machinery beam robot welding system according to claim 1, it is characterised in that:The anticollision
Sensor is used for the verification again for reducing Butt welding gun after collision occurs.
3. a kind of Transport Machinery beam robot welding system according to claim 2, it is characterised in that:The welding gun is
Robot water-ice welding gun, model ROBO455D, the gage of wire of welding gun is 0.8-1.6mm.
4. a kind of Transport Machinery beam robot welding system according to claim 3, it is characterised in that:The robot
System is welding robot system.
5. a kind of Transport Machinery beam robot welding system according to claim 4, it is characterised in that:Described pair of column
Up-down deflection machine is made up of driven head, unit head and tie-beam, and tie-beam is connected with driven head, unit head respectively.
Priority Applications (1)
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CN201710355956.7A CN107052513A (en) | 2017-05-19 | 2017-05-19 | A kind of Transport Machinery beam robot welding system |
Applications Claiming Priority (1)
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CN201710355956.7A CN107052513A (en) | 2017-05-19 | 2017-05-19 | A kind of Transport Machinery beam robot welding system |
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CN107052513A true CN107052513A (en) | 2017-08-18 |
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CN201710355956.7A Pending CN107052513A (en) | 2017-05-19 | 2017-05-19 | A kind of Transport Machinery beam robot welding system |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5475447A (en) * | 1977-11-29 | 1979-06-16 | Toshiba Corp | Automatic welding system |
JPS63130278A (en) * | 1986-11-19 | 1988-06-02 | Kawasaki Steel Corp | Diaphragm fitting welding method for column joint part |
US20090245930A1 (en) * | 2003-09-23 | 2009-10-01 | Valiant Corporation | Automotive vehicle framing system |
CN101954529A (en) * | 2010-10-27 | 2011-01-26 | 襄樊东昇机械有限公司 | Overturned workbench for welding robot |
CN103567677A (en) * | 2013-10-24 | 2014-02-12 | 南京熊猫电子股份有限公司 | Integrated workstation based on robot cutting, welding and carrying in pipe processing |
CN205888407U (en) * | 2016-06-20 | 2017-01-18 | 广州瑞松北斗汽车装备有限公司 | Intelligence flexible welding system |
CN106583985A (en) * | 2016-12-22 | 2017-04-26 | 浙江澳托美克船业有限公司 | Robot welding system for boats |
-
2017
- 2017-05-19 CN CN201710355956.7A patent/CN107052513A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5475447A (en) * | 1977-11-29 | 1979-06-16 | Toshiba Corp | Automatic welding system |
JPS63130278A (en) * | 1986-11-19 | 1988-06-02 | Kawasaki Steel Corp | Diaphragm fitting welding method for column joint part |
US20090245930A1 (en) * | 2003-09-23 | 2009-10-01 | Valiant Corporation | Automotive vehicle framing system |
CN101954529A (en) * | 2010-10-27 | 2011-01-26 | 襄樊东昇机械有限公司 | Overturned workbench for welding robot |
CN103567677A (en) * | 2013-10-24 | 2014-02-12 | 南京熊猫电子股份有限公司 | Integrated workstation based on robot cutting, welding and carrying in pipe processing |
CN205888407U (en) * | 2016-06-20 | 2017-01-18 | 广州瑞松北斗汽车装备有限公司 | Intelligence flexible welding system |
CN106583985A (en) * | 2016-12-22 | 2017-04-26 | 浙江澳托美克船业有限公司 | Robot welding system for boats |
Non-Patent Citations (1)
Title |
---|
韩建海: "《工业机器人第三版》", 31 July 2015, 华中科技大学出版社 * |
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Application publication date: 20170818 |
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