CN107052263A - A kind of method for casting iron picture picture(FJS) - Google Patents

A kind of method for casting iron picture picture(FJS) Download PDF

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Publication number
CN107052263A
CN107052263A CN201710015133.XA CN201710015133A CN107052263A CN 107052263 A CN107052263 A CN 107052263A CN 201710015133 A CN201710015133 A CN 201710015133A CN 107052263 A CN107052263 A CN 107052263A
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China
Prior art keywords
picture
casting
body block
iron picture
original work
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Pending
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CN201710015133.XA
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Chinese (zh)
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马洪斌
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Individual
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Individual
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Priority to CN201710015133.XA priority Critical patent/CN107052263A/en
Publication of CN107052263A publication Critical patent/CN107052263A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F11/00Designs imitating artistic work

Abstract

The present invention relates to a kind of method (FJS) for casting iron picture picture, belong to conventional iron picture handicraf technical field.In order to overcome the shortcomings of the said goods, the technical solution adopted in the present invention is:A kind of method (FJS) for casting iron picture picture, it is characterised in that:The iron picture picture is obtained by die casting, if iron picture original work are divided into stem body block, makes the mould of the body block, and the casting of the body block is obtained with the die casting, and some casting are combined into iron picture picture;The beneficial effects of the invention are as follows:By iron picture original work, mould is made one by one casting is obtained by mould, it is combined into complete iron picture picture again, enter the whole nation or even world tourism market and enterprise's gift market for iron picture art, a new way is moused out, is fully able to, just like other industrial products, be fully able to from streamline move towards market from this iron picture, realize that automated production has theoretical foundation by technology upgrading, iron picture Developmental Prospect of Industrialization can the phase.

Description

A kind of method (FJS) for casting iron picture picture
Technical field
The present invention relates to a kind of method (FJS) for casting iron picture picture, belong to conventional iron picture handicraf technical field.
Background technology
According to the local textual research of historical data in Wuhu, Wuhu iron picture is born in 1687 (clear Kangxu 26 years) away from modern 329 years History, is created by Wuhu iron picture artist Tang Tianchi, is called usually " Wuhu iron picture ".Wuhu iron picture forging skill in 2006 is through State Council batch Standard, is included in first List of National Intangible Cultural Heritage.
Iron picture material uses mild steel, and artist is to hammer into shape as pen, and using iron as ink, using anvil as paper, using stove as inkstone, wrought iron is picture, The flavor day into.Again by forging, welding, boring file, shaping, antirust, baking finish, backsight frames up into picture with white background.The existing state of its feature The border of ink and wash is drawn, there is strong third dimension again, it is in sharp contrast, it is vigorous dignified, the artistic style of uniqueness is formd, is described as " China one is exhausted ".
Iron picture art is developed rapidly after founding of New, has been rapidly reached a fitness form, porcelain is occurred in that in succession Many decades are presented such as with traditional Chinese style invariably in plate iron picture, disk iron picture, gold-plated iron picture, color iron picture etc., iron picture art One, lack with era development, effective innovation development activities that esthetic sentiment quietly changes, lack Contemporary Industrial Design, modern times Art Design theory;Brilliant history and development course once, largely hinder the change in iron picture artistic adaptation epoch, At present except specific Presents Giving and iron picture customization market, it is difficult to attract ordinary consumer to buy self-admiration by oneself.
Wuhu City publishes the article at popular feelings acoustic mesh station:《Iron picture is in heaven》" iron picture makes the traditional hand for requiring that grounding in basic skills of superb skills is sturdy Technique people can just go out the good works of a width by the polishing of even some months.Present people is really so-called artistic to chase after for livelihood Ask seldom.The temptation of incessantly interests is kept out, the iron picture that volume production comes out is without soul, only a width skeleton.But people is to want Have a meal, volume production income does not increase.It is difficult to find a kind of balance to seem the two.”
The other deficiency of iron picture product is:A:Artist needs Term Learning to put into practice;B:Single variety iron picture batch making, no Efficiency can further be improved;C:Smaller (length and width the are less than 6 centimetres) iron picture of specification is difficult to make;D:Iron picture cost can not be significantly Reduction;E:Iron picture intension is not enough enriched;F:Industrialization level is low.
Therefore the research and development of non-collection class iron picture are increased, its kind is enriched, expands its extension, realize industrialization, open up newly Consumption market, is the task of top priority that iron picture creates research staff instantly.
The content of the invention
In order to overcome the shortcomings of the said goods, the technical solution adopted in the present invention is:
Preparation method of the present invention is gypsum mold casting, silica gel mould foundry engieering, and these technologies are in workmanship system Make and middle widely used;
The development evolvement of iron picture, make by hand instead of pure using industrial technology, reaching reduces cost stabilised quality Purpose, such as:The pine tree pine needle made by hand is replaced using stamping technology and used till today.
Present invention aims at:
First:By replicating iron picture original work, by iron picture picture major part, i.e.,:Time-consuming most part is using nonmetallic Precision casting technology obtains casting and is then assembled into complete picture, greatly reduces production cost, has prevented to stress speed and lose The phenomenon of (works/product) of works marrow is lost, big divisional works and fine work iron picture is entered common people house and provides technology Condition, have found an equalization point between quality, cost, yield.
Second:New iron picture creation thought is provided, such as:Existing product trunk represents bark with "O"-ring, continues to use tens of There is not any change year, the present invention is proposed:By forging, carving the iron picture original work of quarter approximate bark scale or the traditional Chinese Painting texturing methods or types of texture strokes, then pass through Precision casting technology is produced in batches, has obtained drawing the technique of expression of entirely different trunk branches and leaves with conventional iron.
3rd:The new iron picture technology of offer and raw material, " A white horse is not a horse " " iron picture non-ferric " (mild steel), only break through iron picture The thinking limitation that art can only be made by carbon steel, iron picture artistic talent is showed in a variety of forms, adapts to further types of city Demand and product is specialized in, such as:The obtained iron picture sight spot tourist souvenir of casting, commercial promotional gifts, cultural goods etc..
A kind of method (FJS) for casting iron picture picture, it is characterised in that:The iron picture picture is obtained by die casting, If iron picture original work are divided into stem body block, the mould of the body block is made, the casting of the body block, some casting are obtained with the die casting It is combined into iron picture picture;
Further:The cast raw material is nonmetallic materials;
Further:The nonmetallic materials are resin, cement, any one material of gypsum or its composite;
Further:The combination, mode is bonding, bondage;
Further:Method and step one is:Process 1:Preproduction phase:It is overleaf fixed to connect according to the size of original work body block A pole is connect as running channel, the flaky material appropriately sized space of corral in the plane is chosen, by the original work body block with running channel As for wherein, running channel other end is contacted with corral sheet material;
Further:Process 2:Silica gel mould:Silica gel is mixed and is sufficiently stirred in proportion with curing agent, is slowly fallen after standing Circle confining space, floods after the original work body block with running channel, curing molding dismounting corral sheet material, and silica gel mould of taking is along pole axle Line to original work body block edge is cut, and is taken out iron picture original work and is obtained hollow silica gel mould;
Further:Process 3:Finished product is cast:Allotment raw material is poured slowly into silica gel mould, solidifies coagulation forming from mould It is interior to take out, obtain and original work body block, iron picture original work identical casting;
Further:Method and step two is:
Further:Process 1:Preproduction phase:Original work body block is face-up placed in plane, bottom margin and plane contact, chooses Flaky material, in the plane gets up the original work body block corral, highly more than the body block thickness, and the demoulding is smeared on body block Agent;
Further:Process 2:Gypsum mold:Allotment gypsum slurry is poured slowly into corral space and floods original work body block, solidifies Corral is removed in shaping, is taken out original work body block and is obtained gypsum mold, dries standby;
Further:Process 3:Finished product is cast:Releasing agent is brushed in gypsum mold, deployed raw material slurry is poured into, Gu Casting is taken out after changing solidification, is obtained and original work body block, iron picture original work identical casting.
The beneficial effects of the invention are as follows:
Casting is obtained by casting mould by iron picture original work, being made one by one by mould, then that it is combined into a width is complete Iron picture picture, especially nonmetallic Casting Technology remains the style and features of traditional iron picture original work forging skill, greatly carries The high production efficiency of iron picture, is that iron picture art enters the whole nation or even world tourism market and enterprise's gift market, mouses out One new way, improves the market adaptability of iron picture art, provides technical conditions for industrialization, be entirely capable of from this iron picture Enough just like other industrial products, it is fully able to from streamline move towards market, realizes that automated production is reasonable by technology upgrading By basis, iron picture Developmental Prospect of Industrialization can the phase, other are just like A:Personnel can be competent by simple training;B:Production effect Rate is higher;C:Miniature iron picture is easy to make;D:Non- collection class iron picture cost is greatly reduced, increased quality;E:Iron picture is expanded Extension;F:Prevent to stress speed, phenomenon of manufacturing in a rough and slipshod way;G:New iron picture manufacturing technology is provided and raw material are made;H:There is provided Further types of market.
Embodiment
The present invention is described in further detail below, it should be understood that protection domain is defined by claims, including but It is not limited to that mode is implemented as follows.
Embodiment one:
A kind of method (FJS) for casting iron picture picture, it is characterised in that:The iron picture picture is obtained by die casting, If iron picture original work are divided into stem body block, the mould of the body block is made, the casting of the body block, some casting are obtained with the die casting It is combined into iron picture picture;
The mould is gypsum mold, silica gel mould, and wherein gypsum mold can accurately reproduce duplicate details, Silicon moulds Tool, casting mold is little affected by limitation without die joint, the shape of casting, and these technologies are widely transported in workmanship manufacture With;
If the body block refers to that iron picture original work split into stem portion, it will be appreciated that be component, component is separately manufactured (to herein refer to casting Make) after be grouped together according still further to iron picture original work, part iron picture original work have more elongated lines, in line with process optimization principle, should Lines can it is manual forging is in combination again forms, the combination is typically to be bonded, and such as the iron picture picture of combination includes two kinds of materials, Bonding or bondage connection can be taken, bondage connection is fixed colligation between casting or by casting and hand with metal wire Colligation is fixed between the iron picture of work forging;
Advantage of the present invention is can be with relatively low production cost, and batch micro operations go out high-caliber iron picture works;
The cast raw material is nonmetallic materials;
The nonmetallic materials are resin, cement, any one material of gypsum or its composite;
The combination, mode is bonding, bondage;
Method and step one is:
Process 1:Preproduction phase:According to the size of original work body block, a pole is overleaf fixedly connected with as running channel, piece is chosen The shape material appropriately sized space of corral in the plane, by the original work body block with running channel as wherein, running channel other end with Corral sheet material is contacted;Original work body block size and shape are unrestricted, and pole section is general smaller than body block cross section, and such as body is block-shaped It is complex, then set many poles to increase the quantity of running channel, gluing mode can be used by being fixedly connected, flaky material is PVC or paperboard etc., such as need adjustment position to can use some homogeneity silica gel particle supportings during placement;
Process 2:Silica gel mould:Silica gel is mixed and is sufficiently stirred in proportion with curing agent, corral is poured slowly into after standing empty Between, dismounting corral sheet material is flooded after the original work body block with running channel, curing molding, silica gel mould of taking is along pole axis to original work Body block edge is cut, and is taken out iron picture original work and is obtained hollow silica gel mould;When silica gel mould is configured, also passed through except standing exclusion bubble Often be placed on vacuum tank vacuum row bubble, vibrations row bubble also when uses, as requested flexibly use, such as silica gel mould it is relatively thin compared with It is soft to pour into a mould one layer of gypsum shell again in silica gel mould periphery, it is that silica gel mould plays the stable fixation of support;
Process 3:Finished product is cast:Allotment raw material is poured slowly into silica gel mould, and solidification coagulation forming takes out from mould, obtains To with original work body block, iron picture original work identical casting.Vacuum row's bubble is taken through normal after raw material slurry cast, vibrations row has when steeping also Use;
Method and step two is:
Process 1:Preproduction phase:Original work body block is face-up placed in plane, bottom margin and plane contact, chooses sheet material Material, in the plane gets up the original work body block corral, highly more than the body block thickness, and smearing release agent on body block;Original work The approximate plane in edge, bottom margin and plane contact are generally in the shape of, corral material is usually PVC, paperboard, glass bar Deng, if any compared with small gap putty joint filling, when gap is larger, plane moderately bending to reduce gap;
Process 2:Gypsum mold:Allotment gypsum slurry is poured slowly into corral space and floods original work body block, and coagulation forming is removed Corral, takes out original work body block and obtains gypsum mold, dry standby;Through often taking vacuum row's bubble, vibrations row after gypsum slurry cast Used when steeping also, can cause to be stripped if any cambered surface of original work body block is more than 180 ° (more than 1/2 semi spherical arcuate surfaces), Silica gel cast should now be used instead;
Process 3:Finished product is cast:Releasing agent is brushed in gypsum mold, deployed raw material slurry is poured into, is taken after solidification solidification Go out casting, obtain and original work body block, iron picture original work identical casting;It should be noted that:If batch casting is to prepare dry gypsum Mould is cast to improve efficiency simultaneously, and feasible vacuum row bubble process takes out trimming die, this casting after raw material solidification solidification Method article center is most thick, can strike off partial rear essence, and remove acute angle sharp edge before solidification is fully cured in product;In addition Disclosed by the invention is taproot process, should be according to different product and technical requirements, the He of method and step one in actual production Method and step two need to further optimize, to adapt to specific product.
Embodiment two:
A kind of method (FJS) for casting iron picture picture, it is characterised in that:The iron picture picture is obtained by die casting, If iron picture original work are divided into stem body block, the mould of the body block is made, the casting of the body block, some casting are obtained with the die casting It is combined into iron picture picture;
The mould is gypsum mold, silica gel mould, and wherein gypsum mold can accurately reproduce duplicate details, Silicon moulds Tool, casting mold is little affected by limitation without die joint, the shape of casting, and these technologies are widely transported in workmanship manufacture With;
If the body block refers to that iron picture original work split into stem portion, it will be appreciated that be component, component is separately manufactured (to herein refer to casting Make) after be grouped together according still further to iron picture original work, part iron picture original work contain more elongated lines, in line with process optimization principle, The lines can manual forging it is in combination to together again, the combination is typically to be bonded, and part iron picture original work contain more elongated Lines, in line with process optimization principle, the lines can manual forging it is in combination to together again, the combination is typically to be bonded, such as The iron picture picture of combination includes two kinds of different materials, can take bonding or bondage connection, and the bondage connection uses metal wire Colligation between casting is fixed or colligation between casting and the iron picture of manual forging is fixed;
Advantage of the present invention is can be with relatively low production cost, and batch micro operations go out high-caliber iron picture works;
The cast raw material be nonmetallic materials, the nonmetallic materials be resin, cement, any one material of gypsum or Its composite;
The combination, mode is bonding, bondage, and colligation between casting is fixed or will by the bondage connection with metal wire Colligation is fixed between casting and the iron picture of manual forging.

Claims (5)

1. a kind of method (FJS) for casting iron picture picture, it is characterised in that:
The iron picture picture is obtained by die casting, if iron picture original work are divided into stem body block, the mould of the body block is made, with this Die casting obtains the casting of the body block, and some casting are combined into iron picture picture.
2. a kind of method (FJS) for casting iron picture picture according to claim 1, it is characterised in that:
The cast raw material is nonmetallic materials.
3. a kind of method (FJS) for casting iron picture picture according to claim 2, it is characterised in that:
The nonmetallic materials are resin, cement, any one material of gypsum or its composite.
4. a kind of method (FJS) for casting iron picture picture according to claim 3, it is characterised in that:
The combination, mode is bonding, bondage.
5. a kind of method (FJS) of casting iron picture picture according to claim 1 or 2 or 3 or 4, it is characterised in that:
Method and step one is:
Process 1:Preproduction phase:According to the size of original work body block, a pole is overleaf fixedly connected with as running channel, sheet material is chosen The material appropriately sized space of corral in the plane, by the original work body block with running channel as wherein, running channel other end and corral Sheet material is contacted;
Process 2:Silica gel mould:Silica gel is mixed and is sufficiently stirred in proportion with curing agent, and corral space is poured slowly into after standing, is flooded The original work body block of running channel is not carried, corral sheet material is removed after curing molding, silica gel mould of taking is along pole axis to original work body block Edge slit, takes out iron picture original work and obtains hollow silica gel mould;
Process 3:Finished product is cast:Allotment raw material be poured slowly into silica gel mould, solidification coagulation forming is taken out from mould, obtain and Original work body block, iron picture original work identical casting;
Method and step two is:
Process 1:Preproduction phase:Original work body block is face-up placed in plane, bottom margin and plane contact, chooses flaky material, The original work body block corral is got up in the plane, highly more than the body block thickness, and smearing release agent on body block;
Process 2:Gypsum mold:Allotment gypsum slurry is poured slowly into corral space and floods original work body block, and coagulation forming removes corral, Take out original work body block and obtain gypsum mold, dry standby;
Process 3:Finished product is cast:Releasing agent is brushed in gypsum mold, deployed raw material slurry is poured into, casting is taken out after solidification solidification Part, is obtained and original work body block, iron picture original work identical casting.
CN201710015133.XA 2017-01-10 2017-01-10 A kind of method for casting iron picture picture(FJS) Pending CN107052263A (en)

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