CN107041426A - Beans rod system of processing and its processing method - Google Patents
Beans rod system of processing and its processing method Download PDFInfo
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- CN107041426A CN107041426A CN201710267671.8A CN201710267671A CN107041426A CN 107041426 A CN107041426 A CN 107041426A CN 201710267671 A CN201710267671 A CN 201710267671A CN 107041426 A CN107041426 A CN 107041426A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
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Abstract
The present invention provides a kind of beans rod system of processing and its processing method, and wherein beans rod system of processing includes beans machine in the first vacuum suction, raw material feeding infuser device, beans machine, multiple lapping device, vibrated screen, Soy-bean milk boiler, beans rod apparatus for baking, barred body stripping off device and packing machine in the second vacuum suction；Also include centralized-control center；Beans machine is for by dry soybean is from warehouse or deposits beans groove suction raw material feeding infuser device in first vacuum suction；Raw material feeding infuser device is used to soak the soybean of feeding；The wet soybean after immersion is sucked multiple lapping device by beans machine in second vacuum suction；Multiple lapping device is used to grind the soybean of feeding and separates bean dregs；Vibrated screen is used for further separating particulate bean dregs；The Soy-bean milk boiler is used to heat the soya-bean milk after filtering；Beans rod apparatus for baking is used to toast beans rod.Automaticity of the present invention is higher, and product quality is effectively ensured, and whole system carries out centralized Control, and production efficiency is high, rationally distributed.
Description
Technical field
The present invention relates to bean product processing technique field, and in particular to a kind of beans rod system of processing and its processing method.
Background technology
Bean product contain the mineral matter of the human body needs such as amino acid needed by human and calcium, phosphorus, iron, also contain vitamin
Bl, B2 and cellulose, and cholesterol is free of in bean product, therefore, bean product are the important components of balanced diet.Especially
It is the appearance for the beans muscle rod for being easy to preservation, is pursued by the vast bean product person of liking.
In traditional bean product processing factory, beans rod is made manually more, because the conventional method is simple and easy to apply, to factory
For early investment it is few, cost is low, therefore early stage is widely adopted；Obviously, not only waste of manpower, efficiency are low for this method, and
Contamination of raw material is easily caused in beans rod manufacturing process.
Thus in modern processing factory, there are some processing equipments, form beans rod system of processing；But the beans rod adds
Work system is still not perfect enough, and the inadequate science of topology layout, floor space is larger, and its control process is more complicated, is unfavorable for
Realize the production of automation and reach high-quality product.
The content of the invention
For defect of the prior art, the present invention provides a kind of beans rod system of processing and its processing method, automates journey
Du Genggao, is effectively ensured product quality, and whole system carries out centralized Control, and production efficiency is high, rationally distributed.
The beans rod system of processing that the present invention is provided, including beans machine, raw material feeding infuser device, second in the first vacuum suction
Beans machine, multiple lapping device, vibrated screen, Soy-bean milk boiler, beans rod apparatus for baking, barred body stripping off device and packaging in vacuum suction
Machine；Also include centralized-control center, all electric equipments are electrically connected with centralized-control center；In first vacuum suction
Beans machine, for by dry soybean is from warehouse or deposits beans groove suction raw material feeding infuser device；The raw material feeding infuser device, is used for
The dry soybean of feeding is soaked；Beans machine in second vacuum suction, for the wet soybean suction after immersion repeatedly to be ground
Mill apparatus；The multiple lapping device, for grinding the wet soybean of feeding and separating bean dregs；The vibrated screen, be used for into
One step separating particulate bean dregs；The Soy-bean milk boiler, for being heated to the soya-bean milk after filtering；The beans rod apparatus for baking, is used
In baking beans rod；The barred body stripping off device, for the beans rod after baking to be cut vertically；The packing machine is used for beans rod
Finished product is packed；The raw material feeding infuser device includes loading head, transmission equipment, changes wetting system and several fermentation vats,
Change wetting system and be arranged on fermentation vat side, including inlet pipeline, discharge pipe line, controller, timer, buzzer and be arranged on leaching
The level sensor in pond is steeped, is respectively arranged with drainage pipeline and is intake correspondingly branch road and row with the fermentation vat
Electrically operated valve is provided with water branch road, drainage branch road, water purification enters by the way that branch road of intaking is open directly above fermentation vat
Fermentation vat, draining branch road is connected with being arranged on the delivery port of fermentation vat bottom；The controller is according to timer and level sensor
The signal control water inlet branch road of device and the opening and closing of draining branch road.
The feeding of the Full-automatic soybean bar system of processing, soaks, grinding, and the links such as screenings separation are all raw using machinery
Production, automaticity is high；To immersion link increase automated processing equipment, periodically soaking water is changed, can effectively be prevented
Do not change the season of aquatic products endophytic bacteria, especially heat for a long time, it is ensured that soybean quality, prevent rotten and then influence beans rod
Quality and mouthfeel；After soak time reaches, the controller for changing wetting system sends prompt tone prompting staff in time to soybean
Immersion situation is checked；The system can save labour, improve production efficiency, moreover it is possible to product quality is effectively ensured.
Further, beans machine structure is identical in beans machine and the second vacuum suction in first vacuum suction, including storage
The rack in beans storehouse, air extractor and support storage beans storehouse and air extractor；The air extractor includes aspiration pump, exhaust tube, mistake
Lauter tub and blast pipe；Air in storage beans storehouse is discharged after filter vat by aspiration pump by blast pipe.
Further, the multiple lapping device includes grinder, agitating device, water pipe, slurry collector, bean dregs collection
Device and the articles holding table being arranged under grinder；Three groups of grinders and two groups of agitating devices are alternateed and close to arrangement；It is described to grind
Grinding machine sets grout outlet and slag notch, and grout outlet is located at the top of slurry collector, and the opening of slag notch is positioned at next agitating device
The surface of stirring pool, the bean dregs collector is located at the slag notch of last grinder；The agitating device includes stirring
Pond, agitator and conveyer are mixed, the agitator includes being located at the Power Component of stirring pool overthe openings and is connected to power packages
It is located at the stirring pawl in stirring pool below part；The conveyer includes delivery pipe and pump feeder, and delivery pipe feeding mouth is located at stirring
Above bottom of pond, the funnel for next grinder that discharging opening is located close to；Water pipe is arranged on the back side of agitating device, and every
Set agitating device is correspondingly arranged a delivery port.
By repeatedly grinding soybean grinding can be made more abundant, be stirred by continuous moisturizing, the slurry that will can be wrapped up in slag body
Discharge to greatest extent, hence it is evident that improve pulping rate；And the multiple lapping device also has the effect that screenings is separated, grinding
Machine, agitating device and bean dregs collection device are in a row close to arranging, compact conformation floor space is few.
Further, the vibrated screen includes including base, vibrating device and sieve nest from bottom to top；Base uses L
Shaped steel is welded；Sieve nest includes hollow cylindrical housing, is connected to the lid above housing, and be arranged in housing
The filter screen grid at middle part；Enclosure interior is separated into upper cavity and lower chamber by filter screen grid；Upper and lower cavity is connected to a discharging respectively
Mouthful；Charging aperture is provided with the middle part of lid；Vibrating device includes support, the motor in support, vibrating body and weight；Pass through
The motor control weight acts on vibrating body to realize vibration.
Contain part bean dregs in the slurry that multiple lapping device is obtained, slurry enters vibrated screen；In filter screen grid
Under effect, soya-bean milk and bean dreg separation, soya-bean milk are flowed out from the discharging opening of lower chamber, and bean dregs are discharged from the discharging opening of upper cavity；Filter
Grid grid is fine and closely woven, and the soya-bean milk purity after separation is higher；In the presence of vibrating device, soya-bean milk, bean dreg separation can be accelerated, together
When can reduce bean dregs caking to soya-bean milk yield produce influence.By changing the filter screen grid of big mesh, the vibrated screen is also
Available for screening soybean.
Further, the barred body stripping off device, including frame, the drive disk assembly and cutting part that are arranged in frame
Part；The drive disk assembly includes drive and transmission belt, and drive is arranged on the two ends of frame, and transmission belt is socketed in drive
On, the outer surface of transmission belt is provided with uniform groove；The cutting part includes the support being fixed in frame and is connected to
Part is cut on support；The part that cuts includes driving member and the cutter below driving member, and driving member can be with cutter
Moved along the length direction of conveyer belt upper groove；The support is arranged on the top of central rack, and perpendicular to transmission belt arrangement,
Driving member suspension is arranged on support；The both sides of the edge of the corresponding frame in underface of the cutter are additionally provided with for solid
Determine the clamping body of barred body.
Beans rod is positioned by the groove on transmission belt, when beans rod is sent to below cutter, transmission belt stops, and
The driving member cut on part is started working, and cutter does a reciprocating linear fortune in the presence of driving member along the axis direction of beans rod
Dynamic, beans rod is cut open, and transmission belt continues to driving front, and when next beans rod is transferred to below cutter, cutter repeats foregoing step
Suddenly；Charge stripping efficiency is high.
The beans rod processing method that the present invention is provided, comprises the following steps：
S1：Upper beans：Soybean by screening is drawn in storage beans storehouse by beans machine in the first vacuum suction；
S2：Feeding and immersion：
A. gather materials：Storage beans storehouse outlet valve is opened, the soybean stored up in beans storehouse is drained into gathering materials for raw material feeding infuser device
Device；
B. feeding：Loading head is moved to above fermentation vat, the controlled valve of loading head bottom is opened, soybean enters leaching
Steep pond；
C. beans are washed：Water is added into fermentation vat, floating debris is removed and changes water cleaning soybean three times；
D. soak：Soak, default immersion total time and it is corresponding change the water spacer time, water-exchanging system timing automatic replaceable
Water；During preset time to be achieved, buzzer sends buzz prompting staff and checks immersion situation, and soybean is expanded to original volume
2-3.5 times qualified to soak；
S3：Upper beans：Soaked soybean and water are drawn in storage beans storehouse by beans machine in the second vacuum suction；
S4：Grinding and crude separation：The soybean stored up in beans storehouse and water are discharged into grinder, pass through three groups of grinders and two groups
Agitating device is ground repeatedly, and is separated most of bean dregs by grinder；
S5：Fine separation：The slurry that step S4 is obtained sends into vibrated screen, is finely separated；
S6：Mashing off：Fine isolated slurry is added into Soy-bean milk boiler to be heated, the Steam pressure control in Soy-bean milk boiler
In 0.2-0.3Mpa, the pulp temperature control of most after-ripening slurry is at 100 DEG C -105 DEG C；
S7：Roll：The ripe skin of beancurd being made of starching is rolled to form beans rod using steel core, it is ensured that skin of beancurd thickness is uniform, rolls layer
Numerical control system is at 3-4 layers；
S8：Baking：Rolled beans rod feeding beans rod apparatus for baking is subjected to drying and processing；
S9：Separation：The beans rod after drying is peeled off by barred body stripping off device, beans rod is cut, steel core is taken out；
S10：Packaging：Default packing parameter, packing machine is packed automatically to beans rod, and packaging bag is carried out at vacuum
Reason；
S11：Cleaning and sterilizing：Pipeline, equipment and container are sterilized using buck, rinsed afterwards with clear water；Alkali and water are matched somebody with somebody
Than for 1：100.
Further, the step S4 includes grinding separation-moisturizing stirring-grinding separation-moisturizing stirring-grinding separation；
By three groups of grinders and two groups of agitating device arranged for interval, grinding separation and stirring alternately, will be finally fully ground simultaneously
The bean dregs after slurry are fully extracted to separate from last grinder.
Further, the step S7, rolling latter 3 layers should be marked and separated with 4 layers of beans rod.
Further, the step S9 includes a. removals irregular termination in two ends；B. beans rod is cut into length consistent
Barred body；C. barred body is axially cut；D. steel core is taken out.
The beneficial effect reached：The beans rod system of processing and its processing method of the present invention, moves certainly in immersion link increase
Wetting system, saves labour, and automaticity is higher, can improve production efficiency, moreover it is possible to product quality is effectively ensured；Entirely
System carries out centralized Control, rationally distributed.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art
The accompanying drawing used required in embodiment or description of the prior art is briefly described.In all of the figs, similar element
Or part is general by similar reference mark.In accompanying drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is the structural representation of embodiment；
Fig. 2 is beans machine partial schematic diagram in vacuum suction；
Fig. 3 is multiple lapping device partial schematic diagram；
Fig. 4 is vibrated screen partial schematic diagram；
Fig. 5 is barred body stripping off device partial schematic diagram；
Fig. 6 is the partial schematic diagram of raw material feeding infuser device；
Reference：
Beans machine in the vacuum suctions of 1- first；2- raw material feeding infuser devices；Many lapping devices of 3-；The vibrated screens of 4-；
5- Soy-bean milk boilers；6- beans rod apparatus for baking；7- barred body stripping off devices；Beans machine in the vacuum suctions of 8- second；9- packing machines；10- steel cores；
11- storage beans storehouse；12- air extractors；13- racks；
21- loading heads；22- transmission equipments；23- changes wetting system；24- fermentation vats；
31- grinders；32- agitating devices；33- water pipes；34- slurry collectors；35- bean dregs collectors；
41- charging apertures；42- top discharges mouthful；43- lower discharge ports；
71- frames；72- drive disk assemblies；73- cutting parts；
221- carriages；222- tracks；231- inlet pipelines；232- discharge pipe lines；233- controllers；
721- transmission belts；722- grooves
2311- water inlet branch roads；2312- electrically operated valves；2321- draining branch roads.
Embodiment
The embodiment of technical solution of the present invention is described in detail below in conjunction with accompanying drawing.Following examples are only used for
Clearly illustrate technical scheme, therefore be only used as example, and the protection model of the present invention can not be limited with this
Enclose.
Full-automatic soybean bar system of processing as shown in figs 1 to 6, including beans machine 1, raw material feeding leaching in the first vacuum suction
Beans machine 8 on bulb apparatus 2, the second vacuum suction, multiple lapping device 3, vibrated screen 4, Soy-bean milk boiler 5, beans rod apparatus for baking 6,
Barred body stripping off device 7；Also include being used to roll the steel core 10 of beans rod, packing machine 9 and some pipelines for beans rod of packing.The
Beans machine 1 is identical with the structure of beans machine 8 in the second vacuum suction in one vacuum suction, is respectively arranged on raw material feeding infuser device 2
It is front and rear.
Beans machine includes storage beans storehouse 11, air extractor 12 and support storage beans storehouse and air extractor in first, second vacuum suction
12 rack 13；The top for storing up beans storehouse is provided with gas outlet, and the side wall on top is provided with the charging aperture of arc, and bottom is offered out
Material mouth；Controlled valve is installed, charging aperture end connects a feed pipe below discharging opening；It is provided with storage beans storehouse below charging aperture
One metafiltration grid；Air extractor 12 includes aspiration pump 121, exhaust tube 122, filter vat 123 and blast pipe 124；Store up in beans storehouse
Air discharged after filter vat by aspiration pump by blast pipe.The air in storage beans storehouse 11 is pumped into very by air extractor 12
Sky, forms it into negative pressure, by soybean is from warehouse or deposits beans groove automatic absorbing in storage beans storehouse 11, when vacuumizing, not only can be with
By soybean suction gas storage storehouse, the partial impurities in soybean can also be suctioned out with air；Meanwhile, it is provided with filter screen lattice in storage beans storehouse
Grid, can further filter out the larger debris in part.
Raw material feeding infuser device 2 includes loading head 21, transmission equipment 22, changes wetting system 23 and several fermentation vats 24,
Transmission equipment 22 includes carriage 221 and track 222, and loading head 21 is placed on carriage 221；The track of transmission equipment 22
222 one end is laid on the rack 12 of the lower section of storage beans storehouse 11 of beans machine 1 in the first vacuum suction, and loading head 21 can be along track
222 are moved to the lower section of storage beans storehouse 11, open the controlled valve in storage beans storehouse 11, dry soybean is discharged into loading head 21, loading head is moved
The top of fermentation vat 24 is moved, and soybean is discharged into fermentation vat 24, is soaked by changing wetting system 23 and adding water to wash.Such as Fig. 6 institutes
Show, changing wetting system 23 includes setting respectively on inlet pipeline 231 and discharge pipe line 232 and controller 233, drainage pipeline 232
Have with the water inlet branch road 2311 and draining branch road 2321 correspondingly of fermentation vat 24, be provided with water inlet and draining branch road 2321
Electrically operated valve 2312, water purification directly enters fermentation vat 24, draining branch road by branch road 2311 of intaking from the top of fermentation vat 24 is open
2321 are connected with the delivery port of the bottom of fermentation vat 24；By setting corresponding water inlet, draining branch road to each fermentation vat 24
2321, situation that can be effectively to each fermentation vat 24 is controlled, cleannes and leaching for the soybean of different fermentation vats 24
The difference of bubble degree, rationally controls each inflow and drainage time, can reach using water wisely and improve the work of operating efficiency
With.Periodically soaking water is changed, can effectively prevent from not changing the season of aquatic products endophytic bacteria, especially heat for a long time,
Soybean quality can be ensured, quality and mouthfeel rotten and then that influence beans rod is prevented；After soak time reaches, the control of wetting system 23 is changed
Device 233 processed sends prompt tone and reminds staff to check in time soybeans soaking situation；The system can save labour, carry
High efficiency, moreover it is possible to product quality is effectively ensured.
Multiple lapping device 3 includes grinder 31, agitating device 32, water pipe 33, slurry collector 34, bean dregs collector 35
With the articles holding table being arranged under grinder 31；Three groups of grinders 31 and two groups of agitating devices 32 are alternateed and close to arrangement；Grind
Grinding machine 31 sets grout outlet and slag notch, and grout outlet is located at the top of slurry collector 34, and the opening of slag notch is located at next stirring dress
The surface of 32 stirring pool is put, bean dregs collector is located at the slag notch of last grinder 31；Agitating device 32 includes
Stirring pool, agitator and conveyer；Water pipe 33 is arranged on the back side of agitating device 32, and agitating device 32 is corresponding sets with every set
Put a delivery port.It is located at the lower section of storage beans storehouse 11 of beans machine 8 in the second vacuum suction in the first grinder 31；Second vacuum is inhaled
Enclose beans machine 8 and soaked wet soybean is sucked into storage beans storehouse 11 from fermentation vat 24, wet soybean can be discharged by opening controlled valve
It is ground in the first grinder 31.By repeatedly grinding soybean grinding can be made more abundant, be stirred by continuous moisturizing
Mix, the slurry wrapped up in slag body can to greatest extent be discharged, pulping rate can be significantly improved；And the multiple lapping device
3 also have the effect that screenings is separated, and grinder 31, agitating device 32 and bean dregs collector 35 are in a row close to arranging, structure is tight
Floor space of gathering is few.
Vibrated screen 4 includes base, vibrating device and sieve nest from bottom to top；Base is welded using L-type steel；Sieve nest
Including hollow cylindrical housing, the lid above housing is connected to, and be arranged on the filter screen grid (figure at middle part in housing
Not shown in)；The housing is divided into removably upper and lower two in filter screen grating position, and enclosure interior is accordingly separated into epicoele
Body and lower chamber, open top part shell body, you can be removed or placed into filter screen grid；Charging aperture 41 is provided with the middle part of lid；Shake
Dynamic device includes support, the motor in support, vibrating body and weight；Vibrating body is acted on by the motor control weight
On to realize vibration；A discharging opening is respectively set on upper and lower cavity, upper and lower discharging opening keeps certain angle to set, non-interference；
Slurry in the slurry collector 34 of multiple lapping device 3 enters charging aperture 41 by pipeline, and the bean dregs after separation are from top discharge mouthful 42
Discharge, slurry is discharged from lower discharge port 43 enters Soy-bean milk boiler 5 by the road.Contain part in the slurry that multiple lapping device 3 is obtained
Bean dregs, slurry enters vibrated screen 4；Filter screen grid grid is fine and closely woven, and the soya-bean milk purity after separation is higher；In the work of vibrating device
Under, soya-bean milk, bean dreg separation can be accelerated, while the influence that bean dregs caking is produced to soya-bean milk yield can be reduced.By changing big net
The filter screen grid in hole, the vibrated screen 4 can also be used to screen soybean.The present embodiment is also additionally provided with amplitude prison on the outside of sieve nest
Device and buzzer are surveyed, the working condition of vibrated screen 4 can be monitored.
Slurry after filtering enters Soy-bean milk boiler 5 by pipeline.The skin of beancurd produced after mashing off rolls into beans by steel core 10
Rod, and drying and processing is carried out to beans rod by beans rod apparatus for baking 6.
Barred body stripping off device 7 is arranged on after beans rod apparatus for baking 6；The barred body stripping off device 7 includes frame 71, driving section
Part 72 and cutting part 73, drive disk assembly 72 include the transmission belt 721 on surface with groove 722, and beans rod is toasted through beans rod and filled
Put and be sent to cutting part 73 into transmission belt 721 after 6 bakings and cut.Beans rod after baking enters barred body stripping off device 7,
It is positioned by the groove 722 on transmission belt 721, when beans rod is sent to the position of cutting part 73, cutting part
Axis direction of the cutter along beans rod on 73 does a linear reciprocating motion, and beans rod is cut open, and transmission belt 721 continues to forward pass
It is dynamic, abovementioned steps are repeated, cutting efficiency is high；The diameter after its different drying of the number of plies is rolled because of beans rod also different, can beans rod difference
Diameter, preset cutting part 73 tool feeding amount, flexible Application.
As shown in figs 1 to 6, the beans rod system of processing provided for the present embodiment, the corresponding beans rod processing method bag of the system
Include following steps：
S1：Upper beans：Soybean by screening is drawn in storage beans storehouse 11 by beans machine 1 in the first vacuum suction；
S2：Feeding and immersion：
A. gather materials：The outlet valve of storage beans storehouse 11 is opened, the soybean stored up in beans storehouse 11 is drained into raw material feeding infuser device 2
Loading head 21；
B. feeding：Loading head 21 is moved to the top of fermentation vat 24 along track, the switch valve of the bottom of loading head 21 is opened
Door, soybean enters fermentation vat 24；
C. beans are washed：Water is added into fermentation vat 24, floating debris is removed and changes water cleaning soybean three times；
D. soak：Soak, default immersion total time and it is corresponding change the water spacer time, by changing the timing of wetting system 23
Automatic water-replacing；During preset time to be achieved, buzzer sends buzz prompting staff and checks immersion situation, and soybean is expanded to
2-3.5 times of original volume is qualified to soak；
S3：Upper beans：Soaked soybean and water are drawn in storage beans storehouse 11 by beans machine 8 in the second vacuum vacuum suction；
S4：Grinding and crude separation：The soybean stored up in beans storehouse 11 and water are discharged into grinder 31, pass through three groups of grinders 31
Separation-moisturizing stirring-grinding separation-moisturizing is stirred-, which is ground, with two groups of agitating devices 32 grinds separation circuit, and by grinding
Grinding machine 31 is separated most of bean dregs；
By separating and stirring repeatedly alternately grinding, it will finally be fully ground and fully extract the bean dregs after slurry
Separated from last grinder；
S5：Fine separation：The slurry that step S4 is obtained sends into vibrated screen 4, is finely separated；Slurry is by entering
Material mouth 41 enters, the double action through screen pack grid and vibration；Bean dregs are discharged from top discharge mouthfuls 42, the soya-bean milk of higher degree from
Lower discharge port 43 flows out.
S6：Mashing off：Fine isolated slurry is added into Soy-bean milk boiler 5 to be heated, the steam pressure control in Soy-bean milk boiler 5
System is in 0.2-0.3Mpa, and the pulp temperature control of most after-ripening slurry is at 100 DEG C -105 DEG C；
S7：Roll：The ripe skin of beancurd being made of starching is rolled to form beans rod using steel core 10, it is ensured that skin of beancurd thickness is uniform, rolls
The number of plies is controlled at 3-4 layers；Rolling latter 3 layers should be marked with 4 layers of beans rod and place respectively, in order to which the later stage is to different-thickness
Beans rod baking and strip step be controlled；
S8：Baking：Rolled beans rod feeding beans rod apparatus for baking 6 is subjected to drying and processing；
S9：Separation：The beans rod after drying is carried out by barred body stripping off device to peel off 7, beans rod is cut, takes out steel core 10；
Stripping process includes：A. the irregular termination in two ends is removed；
B. beans rod is cut into the consistent barred body of length；
C. barred body is put into barred body stripping off device 7, axially cuts barred body；
D. steel core 10 is taken out；
S10：Packaging：Default packing parameter, packing machine 9 is packed automatically to beans rod, and packaging bag is carried out at vacuum
Reason；
S11：Cleaning and sterilizing：All pipelines, equipment and container are sterilized using buck, rinsed afterwards with clear water；Alkali and water
Proportioning be 1：100.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
To be modified to the technical scheme described in previous embodiment, or which part or all technical characteristic are equal
Replace；And these modifications or replacement, the essence of appropriate technical solution is departed from the model of technical scheme of the embodiment of the present invention
Enclose, it all should cover among the claim of the present invention and the scope of specification.
Claims (9)
1. a kind of beans rod system of processing, it is characterised in that：Including beans machine, raw material feeding infuser device, in the first vacuum suction
Beans machine, multiple lapping device, vibrated screen, Soy-bean milk boiler, beans rod apparatus for baking, barred body stripping off device and bag in two vacuum suctions
Installation；Also include centralized-control center, all electric equipments are electrically connected with centralized-control center；
Beans machine in first vacuum suction, for by dry soybean is from warehouse or deposits beans groove suction raw material feeding infuser device；Institute
Raw material feeding infuser device is stated, is soaked for the dry soybean to feeding；Beans machine in second vacuum suction, for that will soak
Wet soybean after bubble sucks multiple lapping device；The multiple lapping device, for grinding the wet soybean of feeding and separating bean dregs；
The vibrated screen, for further separating particulate bean dregs；The Soy-bean milk boiler, for being added to the soya-bean milk after filtering
Heat；The beans rod apparatus for baking, for toasting beans rod；The barred body stripping off device, for the beans rod after baking to be cut vertically
Open；The packing machine is used to pack beans rod finished product；
The raw material feeding infuser device includes loading head, transmission equipment, changes wetting system and several fermentation vats, changes wetting system and sets
Put in fermentation vat side, including inlet pipeline, discharge pipe line, controller, timer, buzzer and the water being arranged in fermentation vat
It is respectively arranged with and is intake correspondingly branch road and draining branch road with the fermentation vat on level sensor, drainage pipeline, enter,
Electrically operated valve is provided with draining branch road, water purification directly enters fermentation vat from opening above fermentation vat by branch road of intaking, arranged
Water branch road is connected with being arranged on the delivery port of fermentation vat bottom；The controller is according to the signal control of timer and level sensor
The opening and closing of the system water inlet branch road and draining branch road.
2. beans rod system of processing according to claim 1, it is characterised in that：Beans machine and second in first vacuum suction
Beans machine structure is identical in vacuum suction, includes the rack in storage beans storehouse, air extractor and support storage beans storehouse and air extractor；Institute
Stating air extractor includes aspiration pump, exhaust tube, filter vat and blast pipe；Air in storage beans storehouse passes through aspiration pump after filter vat
Discharged by blast pipe.
3. beans rod system of processing according to claim 2, it is characterised in that：The multiple lapping device include grinder,
Agitating device, water pipe, slurry collector, bean dregs collector and the articles holding table being arranged under grinder；Three groups of grinders and two groups
Agitating device is alternateed and close to arrangement；The grinder sets grout outlet and slag notch, and grout outlet is located at the upper of slurry collector
Side, the opening of slag notch is positioned at the surface of the stirring pool of next agitating device, and the bean dregs collector is ground positioned at last
At the slag notch of grinding machine；The agitating device includes stirring pool, agitator and conveyer, and the agitator includes being located at stirring pool
The Power Component of overthe openings and the stirring pawl being connected to below Power Component in stirring pool；The conveyer includes conveying
Pipe and pump feeder, delivery pipe feeding mouth are located above stirring pool bottom, the funnel for next grinder that discharging opening is located close to；Mend
Water lines are arranged on the back side of agitating device, and a delivery port is correspondingly arranged with every set agitating device.
4. beans rod system of processing according to claim 3, it is characterised in that：The vibrated screen includes wrapping from bottom to top
Include base, vibrating device and sieve nest；Base is welded using L-type steel；Sieve nest includes hollow cylindrical housing, is connected to
Lid above housing, and it is arranged on the filter screen grid at middle part in housing；Enclosure interior is separated into upper cavity by filter screen grid
And lower chamber；Upper and lower cavity is connected to a discharging opening respectively；Charging aperture is provided with the middle part of lid；Vibrating device includes support, position
In the motor in support, vibrating body and weight；Act on vibrating body to realize vibration by the motor control weight.
5. beans rod system of processing according to claim 4, it is characterised in that：The barred body stripping off device, including frame, set
Put drive disk assembly and cutting part in frame；The drive disk assembly includes drive and transmission belt, and drive is arranged on
The two ends of frame, transmission belt is socketed on drive, and the outer surface of transmission belt is provided with uniform groove；The cutting part bag
Include the support being fixed in frame and be connected on support and cut part；The part that cuts is including driving member and installed in driving member
The cutter of lower section, the length direction that driving member can be with cutter along conveyer belt upper groove is moved；The support is arranged in frame
The top in portion, and perpendicular to transmission belt arrangement, driving member suspension is arranged on support；The underface correspondence of the cutter
The both sides of the edge of frame be additionally provided with clamping body for fixing barred body.
6. a kind of beans rod processing method using beans rod system of processing as claimed in claim 5, it is characterised in that：Including following
Step,
S1：Upper beans：Soybean by screening is drawn in storage beans storehouse by beans machine in the first vacuum suction；
S2：Feeding and immersion：
A. gather materials：Storage beans storehouse outlet valve is opened, the soybean stored up in beans storehouse is drained into the loading head of raw material feeding infuser device；
B. feeding：Loading head is moved to above fermentation vat, the controlled valve of loading head bottom is opened, soybean enters immersion
Pond；
C. beans are washed：Water is added into fermentation vat, floating debris is removed and changes water cleaning soybean three times；
D. soak：Soak, default immersion total time and it is corresponding change the water spacer time, water-exchanging system timing automatic replaceable water；
During preset time to be achieved, buzzer sends buzz prompting staff and checks immersion situation, and soybean is expanded to original volume 2-
3.5 times qualified to soak；
S3：Upper beans：Soaked soybean and water are drawn in storage beans storehouse by beans machine in the second vacuum suction；
S4：Grinding and crude separation：The soybean stored up in beans storehouse and water are discharged into grinder, pass through three groups of grinders and two groups of stirrings
Device is ground repeatedly, and is separated most of bean dregs by grinder；
S5：Fine separation：The slurry that step S4 is obtained sends into vibrated screen, is finely separated；
S6：Mashing off：Fine isolated slurry is added into Soy-bean milk boiler to be heated, the Steam pressure control in Soy-bean milk boiler exists
The pulp temperature control of 0.2-0.3Mpa, most after-ripening slurry is at 100 DEG C -105 DEG C；
S7：Roll：The ripe skin of beancurd being made of starching is rolled to form beans rod using steel core, it is ensured that skin of beancurd thickness is uniform, rolls number of plies control
System is at 3-4 layers；
S8：Baking：Rolled beans rod feeding beans rod apparatus for baking is subjected to drying and processing；
S9：Separation：The beans rod after drying is peeled off by barred body stripping off device, beans rod is cut, steel core is taken out；
S10：Packaging：Default packing parameter, packing machine is packed automatically to beans rod, and carries out application of vacuum to packaging bag；
S11：Cleaning and sterilizing：Pipeline, equipment and container are sterilized using buck, rinsed afterwards with clear water；The proportioning of alkali and water is
1：100.
7. beans rod processing method according to claim 6, it is characterised in that：The step S4 includes grinding separation-moisturizing
Stirring-grinding separation-moisturizing stirring-grinding separation；Pass through three groups of grinders and two groups of agitating device arranged for interval, grinding separation
And stir alternately, it will finally be fully ground and fully extract the bean dregs after slurry and separated from last grinder.
8. beans rod processing method according to claim 7, it is characterised in that：The step S7, rolls latter 3 layers and 4 layers
Beans rod should be marked and separated.
9. beans rod processing method according to claim 8, it is characterised in that：The step S9 includes a. removals two ends and not advised
Then termination；B. beans rod is cut into the consistent barred body of length；C. barred body is axially cut；D. steel core is taken out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710267671.8A CN107041426A (en) | 2017-04-21 | 2017-04-21 | Beans rod system of processing and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710267671.8A CN107041426A (en) | 2017-04-21 | 2017-04-21 | Beans rod system of processing and its processing method |
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| CN107041426A true CN107041426A (en) | 2017-08-15 |
Family
ID=59545785
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710267671.8A Pending CN107041426A (en) | 2017-04-21 | 2017-04-21 | Beans rod system of processing and its processing method |
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| Country | Link |
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| CN (1) | CN107041426A (en) |
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| CN107467196A (en) * | 2017-08-28 | 2017-12-15 | 重庆两颗豆农业科技发展有限公司 | A kind of beans rod method for baking |
| CN112869029A (en) * | 2021-02-22 | 2021-06-01 | 广西武宣农家富食品有限公司 | Semi-automatic dried bean production line |
| CN113974191A (en) * | 2021-10-27 | 2022-01-28 | 伯朝平 | Automatic bean stick rolling machine and bean stick processing system |
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