CN107030933A - Pre-stressed carbon fiber muscle production line - Google Patents
Pre-stressed carbon fiber muscle production line Download PDFInfo
- Publication number
- CN107030933A CN107030933A CN201710151094.6A CN201710151094A CN107030933A CN 107030933 A CN107030933 A CN 107030933A CN 201710151094 A CN201710151094 A CN 201710151094A CN 107030933 A CN107030933 A CN 107030933A
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- Prior art keywords
- carbon fiber
- plate
- fiber muscle
- stressed carbon
- production line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
- B29B15/14—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length of filaments or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Inorganic Fibers (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention provides a kind of pre-stressed carbon fiber muscle production line, including creel, steeping vat, wind retention mechanism, infrared heating mechanism, haulage gear and cutting mechanism, it is characterized in that, the creel is provided with some carbon fiber yarn spools free to rotate, gauze plate was provided between steeping vat and creel, cross the cable-through hole that matrix distribution is provided with gauze plate, the directive wheel bypassed for carbon fibre thread is provided with steeping vat, winding retention mechanism includes the installing plate being vertically arranged and fixed motor and positioning tube on a mounting board, running through in the positioning tube has ray gathering tube, electric machine main shaft is provided with gear, positioning tube is connected horizontal through installing plate and with installing plate weld, the rotation dish engaged with gear is rotatably connected on positioning tube, rotation dish is provided with centrifugal shaft, Polyester Yarns spool is arranged with centrifugal shaft.Carbon fibre thread periphery is wrapped in by dacron thread, carbon fibre thread is bound, twists into one, be not in loose situation, process time is short, shaping is fast.
Description
Technical field
The invention belongs to carbon fibre bar production and processing technical field, it is related to a kind of pre-stressed carbon fiber muscle production line.
Background technology
Pre-stressed carbon fiber muscle is mainly used in field of civil engineering, and can be used in some places instead of reinforcing bar.
Pre-stressed carbon fiber muscle is the reinforcing material commonly used in a kind of civil engineering, be mainly used in concrete construction plate and
The studying for a second time courses one has flunked of beam, reinforcement；Reinforcement at the opening on wall and plate periphery；Wood makes the reinforcement of the beam of building etc.；Bridge plate, bridge pier, the benefit of purlin
By force；Tunnel, the studying for a second time courses one has flunked of cable pipeline, reinforcement.
The pre-stressed carbon fiber muscle of dispersed placement answers material lightweight, and wall scroll pretension is small, and anchorage is light and simple, without big
The construction equipment of type, difficulty of construction is small, and speed of application is fast, and quality control is easy；In addition, the durability of carbon fiber board material is much excellent
In steel, late maintaining expense is very low.
The application for a patent for invention of Application No. 201610060981.8 discloses a kind of distributed carbon fibre bar and preparation side
Method.The preparation method of the carbon fibre bar comprises the following steps：(1) epoxy resin of 30-60 parts by weight, 10-20 parts by weight are consolidated
Agent, the conductive powder of 30-60 parts by weight, 10-20 parts by weight diluent stir under 10 DEG C -40 DEG C of normal temperature, obtain
Mixture A；(2) carbon fiber is infiltrated in mixture A along silk, carbon fiber is taken out after full penetration；(3) along carbon fibre bar material footpath
A copper sheathing is passed through to every a segment distance, and is drawn with wire；(4) carbon fibre bar material is placed in a mold in standard conditions
Lower maintenance two days；(5) form removal after the completion of carbon-fiber-reinforced, that is, be made carbon fiber sensor.The method of the present invention is simple, user
Just, have broad application prospects.
Above-mentioned this preparation method is of long duration, it is necessary to two days, and carbon fibre bar diameter is limited by copper sheathing mould, raw
The carbon fibre bar that output is come is not firm enough, easily loose.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of pre-stressed carbon fiber muscle production
Line, the production line machine-shaping is fast, the pre-stressed carbon fiber muscle sound construction of processing, it is not easy to loose.
The purpose of the present invention can be realized by following technical proposal：A kind of pre-stressed carbon fiber muscle production line, including yarn
Frame, steeping vat, winding retention mechanism, infrared heating mechanism, haulage gear and cutting mechanism, it is characterised in that on the creel
Provided with some carbon fiber yarn spools free to rotate, gauze plate was provided between steeping vat and creel, crosses and is provided with gauze plate
The directive wheel bypassed for carbon fibre thread is provided with the cable-through hole of matrix distribution, steeping vat, winding retention mechanism includes setting vertically
Running through in the installing plate and fixed motor and positioning tube on a mounting board put, the positioning tube has on ray gathering tube, electric machine main shaft
Provided with gear, positioning tube is connected horizontal through installing plate and with installing plate weld, is rotatably connected to and is engaged with gear on positioning tube
Rotation dish, rotation dish is provided with centrifugal shaft, is arranged with Polyester Yarns spool on centrifugal shaft, infrared heating mechanism include two along
The infrared heating oven that pre-stressed carbon fiber muscle direct of travel is arranged in order, the haulage gear is caterpillar tractor, shearing
Mechanism includes being provided with cutting knife, cylinder and two grip blocks being vertically arranged, grip block for leading to that pre-stressed carbon fiber muscle passes through
Hole, cylinder is fixed on above grip block, and push rod and the cutting knife welding of cylinder are connected, and cutting knife is located between two grip blocks.
Carbon fibre thread after tube is released, sequentially passed through gauze plate, steeping vat, winding retention mechanism, it is infrared plus
Heat engine structure, the pre-stressed carbon fiber muscle of regular length is cut into finally by cutting mechanism.Epoxy resin is filled in steeping vat, is being added
It can solidify carbon fibre thread after heat, improve its intensity and hardness.Motor-driven rotation disk is rotated, and Polyester Yarns spool is by terylene
Silk is ceaselessly wrapped on carbon fibre thread, by the winding of dacron thread, carbon fibre thread is wound and bound, one is twisted into, that
Would not occur loose situation in drying course, carbon fibre thread is more fit together, add the later stage in advance should
The firmness of power carbon fibre bar.The drying temperature of two outer red heated ovens sets different, and first temperature setting is in 200-
250 DEG C, the purpose of prebake is played, second temperature setting plays the purpose of sizing at 280-300 DEG C.
Further, the front end of the creel is provided with line collecting plate, line collecting plate and is provided with some collection string holes.
Further, provided with support rotating shaft in the gap existed between two outer red heated ovens, gap.Due in advance should
The power carbon fibre bar weight of itself, prevents it recessed in course of conveying, pre-stressed carbon fiber muscle is kept in drying course
Its straight state.
Further, the steeping vat two ends have vertically fixed line on horizontally disposed extension plate, side extension plate
It is vertical on web plate, opposite side extension plate that plate is fixedly mounted.
Further, it is provided between described winding retention mechanism and infrared heating mechanism on scraper plate, scraper plate and is provided with confession
The scrape hole that pre-stressed carbon fiber muscle passes through, the big 1-1.5mm of diameter of the aperture ratio pre-stressed carbon fiber muscle of scrape hole.Just from steeping vat
Pre-stressed carbon fiber influential point of tendons out carries unnecessary epoxy resin drop, by epoxy resin unnecessary on pre-stressed carbon fiber muscle
Strike off, prevent unnecessary epoxy resin liquid is dropped in drying course from solidifying, it is formed below sagging hard in pre-stressed carbon fiber muscle
Matter projection, so causes the later stage to be not easy to strike off.
Further, some guiding gutters straight down are provided with described scraper plate, the lower exit port of guiding gutter connects
Connect aggregate bin.The epoxy resin drop that scraper plate is scraped off is flowed downwardly into aggregate bin along guiding gutter, after aggregate bin is collected completely
Focused on, it is to avoid waste, and can also retentively face it is clean and tidy.
Compared with prior art, this pre-stressed carbon fiber muscle production line has advantages below：
1. being wrapped in carbon fibre thread periphery by dacron thread, carbon fibre thread is set to tie
Tightly, one is twisted into, is not in loose situation；
2. process time is short, shaping is fast, and winding, drying, shearing are carried out simultaneously；
3. being applicable extensively, the pre-stressed carbon fiber muscle of various diameters can be processed,
Brief description of the drawings
Fig. 1 is creel, steeping vat and the structural representation for winding retention mechanism.
Fig. 2 is the structural representation of infrared heating mechanism, haulage gear and cutting mechanism.
Fig. 3 is the front view of creel.
Fig. 4 is the structural representation of scraper plate.
Fig. 5 was the structural representation of gauze plate.
In figure, 1, creel；2nd, steeping vat；3rd, carbon fiber yarn spool；4th, gauze plate is crossed；5th, cable-through hole；6th, directive wheel；7th, pacify
Fill plate；8th, motor；9th, positioning tube；10th, ray gathering tube；11st, gear；12nd, rotation dish；13rd, centrifugal shaft；14th, Polyester Yarns spool；15、
Infrared heating oven；16th, caterpillar tractor；17th, cutting knife；18th, cylinder；19th, grip block；20th, through hole；21st, line collecting plate；22、
Collect string holes；23rd, rotating shaft is supported；24th, extension plate；25th, scraper plate；26th, scrape hole；27th, guiding gutter；28th, aggregate bin.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As Figure 1-5, this pre-stressed carbon fiber muscle production line includes creel 1, steeping vat 2, winding retention mechanism, infrared
Heating arrangements, haulage gear and cutting mechanism.
The creel 1 is provided with some carbon fiber yarn spools 3 free to rotate, and the front end of the creel 1 is provided with line concentration
Some collection string holes 22 are provided with plate 21, line collecting plate 21.
Gauze plate 4 was provided between steeping vat 2 and creel 1, the cable-through hole 5 that matrix distribution is provided with gauze plate 4, impregnation is crossed
The directive wheel 6 bypassed for carbon fibre thread is provided with groove 2.The two ends of steeping vat 2 have horizontally disposed extension plate 24, side
It is vertical on extension plate 24 to fix vertical fixed installation plate 7 on gauze plate 4, opposite side extension plate 24.
Winding retention mechanism includes the installing plate 7 being vertically arranged and the motor 8 and positioning tube 9 that are fixed on installing plate 7, institute
State in positioning tube 9 through there is a ray gathering tube 10, the main shaft of motor 8 is provided with gear 11, positioning tube 9 horizontal through installing plate 7 and with peace
Fill the welding of plate 7 to be connected, the rotation dish 12 engaged with gear 11 is rotatably connected on positioning tube 9, rotation dish 12 is provided with centrifugal shaft
13, Polyester Yarns spool 14 is arranged with centrifugal shaft 13.
It is provided with to be provided with scraper plate 25, scraper plate 25 between described winding retention mechanism and infrared heating mechanism and supplies prestressing force
The scrape hole 26 that carbon fibre bar passes through, the big 1-1.5mm of diameter of the aperture ratio pre-stressed carbon fiber muscle of scrape hole 26.Just from steeping vat 2
Pre-stressed carbon fiber influential point of tendons out carries unnecessary epoxy resin drop, by epoxy resin unnecessary on pre-stressed carbon fiber muscle
Strike off, prevent unnecessary epoxy resin liquid is dropped in drying course from solidifying, it is formed below sagging hard in pre-stressed carbon fiber muscle
Matter projection, so causes the later stage to be not easy to strike off.
Some guiding gutters 27 straight down, the lower exit port connection collection of guiding gutter 27 are provided with described scraper plate 25
Hopper 28.The epoxy resin drop that scraper plate 25 is scraped off is flowed downwardly into aggregate bin 28 along guiding gutter 27, and aggregate bin 28 is received
Focused on after being filled with, it is to avoid waste, and can also retentively face it is clean and tidy.
Infrared heating mechanism includes two infrared heating ovens being arranged in order along pre-stressed carbon fiber muscle direct of travel
15, the haulage gear is caterpillar tractor 16.Provided with branch in the gap existed between two outer red heated ovens, gap
Support rotating shaft 23.Due to the pre-stressed carbon fiber muscle weight of itself, prevent it recessed in course of conveying, make pre-stressed carbon fiber muscle
Its straight state is kept in drying course.
It is provided with the grip block 19 that cutting mechanism includes cutting knife 17, cylinder 18 and two are vertically arranged, grip block 19 for pre-
The through hole 20 that stress carbon fibre bar passes through, cylinder 18 is fixed on the top of grip block 19, and the push rod of cylinder 18 and the welding of cutting knife 17 are solid
Even, cutting knife 17 is located between two grip blocks 19.Pre-stressed carbon fiber muscle is push through through hole 20 by haulage gear, is advanced through
Certain distance exhaust hood 18 controls the downward fast shut-off pre-stressed carbon fiber muscle of cutting knife 17.
Carbon fibre thread sequentially passed through gauze plate 4, steeping vat 2, winding retention mechanism, infrared after tube is released
Heating arrangements, the pre-stressed carbon fiber muscle of regular length is cut into finally by cutting mechanism.Epoxy resin is filled in steeping vat 2,
Carbon fibre thread can be solidified after the heating, improve its intensity and hardness.The driving of motor 8 rotation dish 12 is rotated, spun polyester thread
Dacron thread is ceaselessly wrapped on carbon fibre thread by cylinder 14, by the winding of dacron thread, carbon fibre thread is wound and bound, twisted
Into one, then would not occur loose situation in drying course, carbon fibre thread is more fit together, add
The firmness of later stage pre-stressed carbon fiber muscle.The drying temperature of two outer red heated ovens sets different, and first temperature is set
Put at 200-250 DEG C, play the purpose of prebake, second temperature setting plays the purpose of sizing at 280-300 DEG C.
Claims (6)
1. pre-stressed carbon fiber muscle production line, including creel, steeping vat, winding retention mechanism, infrared heating mechanism, haulage gear
And cutting mechanism, it is characterised in that the creel is provided with some carbon fiber yarn spools free to rotate, steeping vat and creel
Between be provided with gauze plate, cross to be provided with the cable-through hole for being provided with matrix distribution on gauze plate, steeping vat and bypassed for carbon fibre thread
Directive wheel, winding retention mechanism includes the installing plate that is vertically arranged and fixed motor and positioning tube on a mounting board, described
Through there is ray gathering tube in positioning tube, electric machine main shaft is provided with gear, and positioning tube is consolidated horizontal through installing plate and with installing plate weld
Even, the rotation dish engaged with gear is rotatably connected on positioning tube, rotation dish is provided with centrifugal shaft, centrifugal shaft and is arranged with terylene
Yarn bobbin, infrared heating mechanism includes two infrared heating ovens being arranged in order along pre-stressed carbon fiber muscle direct of travel,
The haulage gear is caterpillar tractor, and cutting mechanism includes cutting knife, cylinder and two grip blocks being vertically arranged, grip block
On be provided with the through hole passed through for pre-stressed carbon fiber muscle, cylinder is fixed on above grip block, and the push rod of cylinder and cutting knife welding are solid
Even, cutting knife is located between two grip blocks.
2. pre-stressed carbon fiber muscle production line according to claim 1, it is characterised in that the front end of the creel is provided with collection
Some collection string holes are provided with line plate, line collecting plate.
3. pre-stressed carbon fiber muscle production line according to claim 2, it is characterised in that two outer red heated ovens it
Between the gap that exists, provided with support rotating shaft in gap.
4. pre-stressed carbon fiber muscle production line according to claim 3, it is characterised in that the steeping vat two ends have water
It is vertical on the flat extension plate set, side extension plate to fix vertical fixed installation plate on gauze plate, opposite side extension plate.
5. pre-stressed carbon fiber muscle production line according to claim 4, it is characterised in that in described winding retention mechanism
The scrape hole for being provided with and passing through for pre-stressed carbon fiber muscle on scraper plate, scraper plate, the aperture ratio of scrape hole are provided between infrared heating mechanism
The big 1-1.5mm of diameter of pre-stressed carbon fiber muscle.
6. pre-stressed carbon fiber muscle production line according to claim 5, it is characterised in that if being provided with described scraper plate
The guiding gutter of dry bar straight down, the lower exit port connection aggregate bin of guiding gutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710151094.6A CN107030933A (en) | 2017-03-14 | 2017-03-14 | Pre-stressed carbon fiber muscle production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710151094.6A CN107030933A (en) | 2017-03-14 | 2017-03-14 | Pre-stressed carbon fiber muscle production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107030933A true CN107030933A (en) | 2017-08-11 |
Family
ID=59534789
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710151094.6A Pending CN107030933A (en) | 2017-03-14 | 2017-03-14 | Pre-stressed carbon fiber muscle production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107030933A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177221A (en) * | 2018-08-17 | 2019-01-11 | 贵州丹霞城玻璃钢制品有限公司 | A kind of sewage treatment glass fiber winding vehicle |
| CN109333754A (en) * | 2018-10-19 | 2019-02-15 | 德阳科吉高新材料有限责任公司 | A kind of manufacturing process containing organic reinforced fiber high-speed rail plate |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919587A (en) * | 2005-08-25 | 2007-02-28 | 深圳市海川实业股份有限公司 | Method for increasing transverse strength of fiber reinforced resin pultrusion section bar and product thereof |
| CN104875400A (en) * | 2014-02-28 | 2015-09-02 | 郑州大学 | Manufacture method of winding fibrous belt and corresponding glass fiber reinforced plastic anchor pole |
| CN205092158U (en) * | 2015-11-07 | 2016-03-16 | 汕头高新区松田实业有限公司 | Individual layer disk electronic components production line |
-
2017
- 2017-03-14 CN CN201710151094.6A patent/CN107030933A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919587A (en) * | 2005-08-25 | 2007-02-28 | 深圳市海川实业股份有限公司 | Method for increasing transverse strength of fiber reinforced resin pultrusion section bar and product thereof |
| CN104875400A (en) * | 2014-02-28 | 2015-09-02 | 郑州大学 | Manufacture method of winding fibrous belt and corresponding glass fiber reinforced plastic anchor pole |
| CN205092158U (en) * | 2015-11-07 | 2016-03-16 | 汕头高新区松田实业有限公司 | Individual layer disk electronic components production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177221A (en) * | 2018-08-17 | 2019-01-11 | 贵州丹霞城玻璃钢制品有限公司 | A kind of sewage treatment glass fiber winding vehicle |
| CN109333754A (en) * | 2018-10-19 | 2019-02-15 | 德阳科吉高新材料有限责任公司 | A kind of manufacturing process containing organic reinforced fiber high-speed rail plate |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170811 |
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